large meter installation requirements and sizing guide · (a) if a testable reduced pressure zone...

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Large meter installation requirements and sizing guide Meters 32 mm or greater December 2017

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Page 1: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

Large meter installation requirements and sizing guide

Meters 32 mm or greater

Decem

ber 20

17

Page 2: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 2

Contents

1 Commercial and Industrial Metering ..................................................................................................... 3

1.1 Installation requirements for meter sizes 32 mm and above .................................................................. 3

1.2 Backflow ................................................................................................................................................. 3

1.3 Valves ..................................................................................................................................................... 3

1.4 Meter assembly set up – general requirements ..................................................................................... 3

1.5 Meter selection and application guide – 32 mm to 150mm including (Magflow) .................................. 4

1.6 Meter assembly set up – 32 mm, 40 mm and 50 mm ............................................................................. 5

1.6.1 Non-testable meter assembly ................................................................................................................ 5

1.6.2 Testable meter assembly ....................................................................................................................... 6

1.6.3 Non-testable meter assembly ................................................................................................................ 7

1.6.4 Testable meter assembly ........................................................................................................................ 8

1.7 Meter assembly set up – 50 mm and 150 mm (Helix) ............................................................................. 9

1.7.1 Non-testable meter assembly ................................................................................................................ 9

1.7.2 Testable meter assembly ...................................................................................................................... 10

1.8 Meter assembly set up – 100 mm and 150 mm (MagFlow) .................................................................... 11

1.8.1 Non-testable meter assembly ............................................................................................................... 11

1.8.2 Testable meter assembly ....................................................................................................................... 12

1.9 Meter assembly set up – 100 mm x 40 mm and 150 mm x 40 mm ........................................................ 13

1.9.1 Metering of fire services ....................................................................................................................... 13

1.10 Meter assembly set up – 100 mm x 40 mm and 150 mm x 50 mm ......................................................... 14

1.10.1 Metering of single pipe lifestyle villages - where private sub-meters are installed ............................... 14

1.11 Meter assembly set up – 100 mm and 150 mm ...................................................................................... 18

1.11.1 Metering of trade waste ....................................................................................................................... 18

1.11.2 Trade waste meter above ground assembly .......................................................................................... 18

1.11.3 Trade waste meter below ground assembly .......................................................................................... 19

2 Plumbing solutions: water and general f ire service typical arrangements – Barwon Water ................ 20

Page 3: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 3

1 Commercial and Industrial Metering

1.1 Installation requirements for meter sizes 32 mm and above

Only Barwon Water supplied and approved meters will be accepted on meter installations an must comply with the National Measurement Act as administered by the National Measurement Institute’s specifications and codes, be compliant with NMI R49-1 and AS 3565.

Meters shall be installed in accordance with AS/NZS 35001; and AS 28452, and Barwon Water, Metering Policy.

No water meter or fire service leak detector check valve with by-pass meter shall be placed in a location that creates an OH&S issue for either the public or Barwon Water personnel, limits access or is a “Confined Space”.

No water meter is to be located near or in an electrical cabinet or electrical control room.

1.2 Backflow

To protect the water supply system and the public from any potential backflow incidents Barwon Water requires all new connections and existing medium and high hazard rated properties to install a “Backflow Prevention Device (BPD)” at the water meter assembly. The BPD/s shall be appropriate to the development type as specified in AS/NZS 3500, and must be of a rating which is equal to or greater than that required to protect a zone and or individual hazard within the development. If the BPD is a testable device then it must be tested in accordance to AS/NZS 2845 at commissioning stage of the meter installation.

(a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to and above the natural ground

1.3 Valves

Resilient seated flanged gate valves are required for all meter assemblies 80mm DN and over. If Dura butterfly valves are used, they must be either flanged or lugged type and they must also have a geared spindle.

NOTE: Quick shut off valves, sandwich or wafer butterfly valves are not acceptable.

1.4 Meter assembly set up – general requirements

(a) Barwon Water requires meters DN 32 or larger be set at a minimum height of 300mm and supported independently of piping supporting the meter in a horizontal position.

(b) All meters assemblies shall be installed in a horizontal position and correctly supported inline with AS/NZS 3500.

(c) The meter is installed with the dial face in a position where an unassisted person standing on the floor can easily read it.

(d) All installations DN 32mm and greater must be fitted with a test ferrule immediately down stream of the water meter and prior to the outlet valve.3

(e) The RPZ relief valve must to be 300mm be above the natural ground

(f) No Branch pipe is closer than the lower outlet bend of the water meter assembly

(g) All meters installed in industrial or commercial buildings must at all times be provided with clear safe access around the water meter to enable reading, testing, inspection, maintenance and exchange at all times. This may include a secured fenced area with external access via gate.

1 Reference: AS/NZS 3500 National Plumbing and Drainage part 1 Water Services 2 Reference: AS 2845 Water supply – Backflow Prevention devices 3 Reference: Plumbing Regulation 1998 No. 148 part 31D ref. 12.8

Page 4: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 4

(h) The water meter including the pipes and fittings must not be embedded in concrete formwork or concrete walls.

(i) Meters shall be installed within 7 days (1 week) of issue.

1.5 Meter selection and application guide – 32 mm to 150mm including (Magflow)

Meter that fall in to four categories - Positive Displacement (PD), Single Jet (SJ) meters, Helix (Turbine) and Magflow meters

Meters available to Barwon Water and Application

Size Manufacture and model Type Application

32mm ELSTER – PSM (PD) 75% LOW FLOW 25% MED FLOW

32mm ACTARIS - TD8 (PD) 75% LOW FLOW 25% MED FLOW

40mm ELSTER – PSM (PD) 75% LOW FLOW 25% MED FLOW

40mm ELSTER – PSM (PD) 50% LOW FLOW 50% MED FLOW

40mm ACTARIS – FLOWSTAR (SJ) RADIO READ

50mm

ELSTER – KG2000

ELSTER – HELIX 5000 Digital display comes with Logging Cable pre-installed

(PD)

(Turbine)

75% LOW FLOW 25% MED FLOW

25% LOW FLOW 50% MED FLOW 25% HIGH FLOW

50mm ACTARIS – FLOWSTAR (SJ) RADIO READ

80mm ELSTER – HELIX 5000 Digital display comes with Logging Cable pre-installed

(Turbine) 25% LOW FLOW 50% MED FLOW 25% HIGH FLOW

80mm ACTARIS – FLOWSTAR (SJ) RADIO READ

100mm ELSTER – HELIX 5000 Digital display comes with Logging Cable pre-installed

(Turbine) 25% LOW FLOW 50% MED FLOW 25% HIGH FLOW

100mm ACTARIS – FLOWSTAR (SJ) RADIO READ

100mm x 40mm

100m MAGFLOW x 40mm ELSTER –PSM (PD)

SINGLE PIPE SCHEME - LIFESTYLE VILLAGES ONLY WHERE PRIVATE SUB-METERS ARE USED

150mm ELSTER – HELIX 5000 Digital display comes with Logging Cable pre-installed

(Turbine) 25% LOW FLOW 50% MED FLOW 25% HIGH FLOW

150mm ACTARIS – FLOWSTAR (SJ) RADIO READ

150mm x 50mm 150mm MAGFLOW x 50mm ELSTER –KG2000 (PD)

SINGLE PIPE SCHEME - LIFESTYLE VILLAGES ONLY WHERE PRIVATE SUB-METERS ARE USED

100mm DETECTOR CHECK WITH 40MM BY-PASS METER FIRE SERVICE Only

150mm DETECTOR CHECK WITH 40MM BY-PASS METER FIRE SERVICE Only

All sizes MAGFLOW HIGH VOLUME USERS, TRADE WASTE & FIRE SERVICE WHEN SPECIFIED

** NOTE – Actaris meters can be supplied as radio read meters

Actaris flowstar models are suitable for small bore hose reel services

Page 5: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 5

1.6 Meter assembly set up – 32 mm, 40 mm and 50 mm

1.6.1 Non-testable meter assembly (see Diagram 1)

Meter that fall in to this category are Positive Displacement (PD) and Single Jet (SJ) meters

(a) 32mm ELSTER – PSM (PD)

(b) 32mm ACTARIS - TD8 (PD)

(c) 40mm ELSTER – PSM (PD)

(d) 40mm ACTARIS – FLOWSTAR (SJ) RADIO READ

(e) 50mm ELSTER – KG2000 (PD)

(f) 50mm ACTARIS – FLOWSTAR (SJ) RADIO READ

Diagram 1

Page 6: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 6

1.6.2 Testable meter assembly (see Diagram 2)

Meter that fall in to this category are meter assemblies fitted with RPZ

A Barwon Water Backflow agreement is required for these types of installations

(a) 32mm ELSTER – PSM (PD)

(b) 32mm ACTARIS - TD8 (PD)

(c) 40mm ELSTER – PSM (PD)

(d) 40mm ACTARIS – FLOWSTAR (SJ) RADIO READ

(e) 50mm ELSTER – KG2000 (PD)

(f) 50mm ACTARIS – FLOWSTAR (SJ) RADIO READ

Diagram 2

Page 7: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 7

Meter assembly set up – 80 mm and 150 mm (Single Jet) radio read

1.6.3 Non-testable meter assembly (see Diagram 3)

Meter that fall in to this category - Single Jet (SJ) meter assemblies

(a) 80mm ACTARIS – FLOWSTAR (SJ) RADIO READ

(b) 100mm ACTARIS – FLOWSTAR (SJ) RADIO READ

(c) 150mm ACTARIS – FLOWSTAR (SJ) RADIO READ

Diagram 3

Page 8: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 8

1.6.4 Testable meter assembly (see Diagram 4) radio read

Meter that fall in to this category - Single Jet (SJ) meter assemblies fitted with RPZ

A Barwon Water Backflow agreement is required for these types of installations

(a) 80mm ACTARIS – FLOWSTAR (SJ) RADIO READ

(b) 100mm ACTARIS – FLOWSTAR (SJ) RADIO READ

(c) 150mm ACTARIS – FLOWSTAR (SJ) RADIO READ

Diagram 4

Back flow devices must be installed to meet AS/NZS RPZ to be minimum 300mm above the ground from the lowest point

NOTE:

Back flow device High Medium Hazard rating to be

determined on application BARWON WATER

DRN. Henry Freise SCALE. N.T.S.

NOVEMBER 1999

C Copyright

SINGLE JET METER ASSEMBLY WITH TESTABLE BACK FLOW DEVICE

Outlet Valve

Dirtbox Inlet Valve

Test ferrule size 20mm --------------- 32 mm to 80mm 25mm -------------- 100mm 40mm -------------- 150mm

Meter size

Resilient Seated Lugged Geared

Valves

Testable Device

Strainer

Flow

Relief Valve

Down stream Flow straightener

Dia x 3

Meter

Page 9: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 9

1.7 Meter assembly set up – 50 mm and 150 mm (Helix)

1.7.1 Non-testable meter assembly (see Diagram 5)

Meter that fall in to this category Helix meters

(a) 50mm ELSTER – HELIX 5000

(b) 80mm ELSTER – HELIX 5000

(c) 100mm ELSTER – HELIX 5000

(d) 150mm ELSTER – HELIX 5000 Digital display comes with Logging Cable pre-installed

Diagram 5

Page 10: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 10

1.7.2 Testable meter assembly (see Diagram 6)

Meter that fall in to this category are Helix meter assemblies fitted with RPZ

A Barwon Water Backflow agreement is required for these types of installations

(a) 50mm ELSTER – HELIX 5000

(b) 80mm ELSTER – HELIX 5000

(c) 100mm ELSTER – HELIX 5000

(d) 150mm ELSTER – HELIX 5000

Digital display comes with Logging Cable pre-installed

Diagram 6

Page 11: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 11

1.8 Meter assembly set up – 100 mm and 150 mm (MagFlow)

1.8.1 Non-testable meter assembly (see Diagram 7)

Meter that fall in to this category MagFlow meters with integral or remote display

(d) 100mm SIEMENS - MAGFLOW

(e) 150mm SIEMENS - MAGFLOW

Diagram 7

Back flow devices must be installed to meet AS/NZS 3500 Up stream (US) Flow Straightener or (length of pipe = Dia x 5) to be fitted between last up stream disturbance (eg. Dirtbox and meter.)

This is to meet the meter manufactures' installation requirements

NOTE:

Back flow device

Low Hazard rating to be determined on application

BARWON WATER

DRN. Henry Freise SCALE. N.T.S.

JUNE 2010

C Copyright

240 Volt MAGFLOW METER ASSEMBLY WITH NON-TESTABLE BACK FLOW DEVICE

Outlet Valve

Meter Inlet Valve

Test ferrule size 20mm --------------- 32 mm to 80mm 25mm -------------- 100mm 40mm -------------- 150mm

Meter size

Up stream Flow

straightener Dia x 5

Resilient Seated Lugged Geared

Valves

NON-Testable Device

Flow

Down stream (DS) Flow Straightener length or (length of pipe = Dia x 3)– (Test ferrule to be installed on DS flow straightener)

Down stream Flow straightener

Dia x 3

NO DIRT BOX REQUIRED ON MAG FLOW METERS 240 Volt Power supply required

Page 12: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 12

1.8.2 Testable meter assembly (see Diagram 8) Meter that fall in to this category are MagFlow meter assemblies fitted with RPZ

A Barwon Water Backflow agreement is required for these types of installations

(d) 100mm SIEMENS - MAGFLOW

(e) 150mm SIEMENS - MAGFLOW

Diagram 8

Back flow devices must be installed to meet AS/NZS

Up stream (US) Flow Straightener or (length of pipe = Dia x 5) to be fitted between last up stream disturbance (eg. Dirtbox and meter.)

This is to meet the meter manufactures' installation requirements

RPZ to be minimum 300mm above the ground from the lowest point

NOTE:

Back flow device High Medium

Hazard rating to be determined on application

BARWON WATER

DRN. Henry Freise SCALE. N.T.S.

JUNE 2010

C Copyright

MAGFLOW METER ASSEMBLY WITH TESTABLE BACK FLOW DEVICE

Outlet Valve

Test ferrule size 20mm --------------- 32 mm to 80mm 25mm -------------- 100mm 40mm -------------- 150mm

Meter size

Resilient Seated Lugged Geared

Valves

Testable Device

Strainer

Flow

Relief Valve

Down stream (DS) Flow Straightener length or (length of pipe = Dia x 3)– (Test ferrule to be installed on DS flow straightener)

Down stream Flow straightener

Dia x 3

NO DIRT BOX REQUIRED ON MAG FLOW METERS

Meter Inlet Valve

Up stream Flow

straightener Dia x 5

240 Volt Power Supply required

Page 13: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 13

1.9 Meter assembly set up – 100 mm x 40 mm and 150 mm x 40 mm

1.9.1 Metering of fire services (see Diagram 9 and 10)

Meter that fall in to this category (Can be with or without fire booster system)

(a) 100mm DETECTOR CHECK WITH 40MM BY-PASS METER

(b) 150mm DETECTOR CHECK WITH 40MM BY-PASS METER

(c) If a Magflow meter is installed 5 x DN flow straightener must be fitted upstream of the meter Diagram 9

Single Check Flow Detector with 40mm By-

Pass Meter

Inlet Valve

Test ferrule 20mm ------------

32 mm to 80mm

25mm -----------

100mm 40mm -----------

150mm

Meter size

Test ferrule

Title Boundary

Spindle Protection and Cast Iron Cover

Main Tapping to Main

Flow

DETECTOR CHECK VALVE WITH METERED BY

Outlet Valve

Diagram 10

Inlet Valve

Test ferrule 20mm -------------

32 mm to 80mm

25mm -------------

100mm 40mm -------------

150mm

Meter

Test ferrule

Test ferrule

Test ferrule

Title Boundary

Spindle Protection and Cast Iron Cover

Main Tapping to Main

Flow

Booster Suction

Booster Deliver

40mm By-Pass Meter with lockable valves.

Valves must be locked in the open position with

Fire Service - 003 Padlocks

(Installer must supply Padlocks)

SINGLE DETECTOR CHECK VALVE WITH METERED BY-PASS with BOOSTER ASSEMBLY

Single Check Flow Detector With

40mm By-Pass Meter

Page 14: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 14

1.10 Meter assembly set up – 100 mm x 40 mm and 150 mm x 50 mm

1.10.1 Metering of single pipe lifestyle villages - where private sub-meters are installed (see Diagram 10 A & B and 11 A & B)

Meter that fall in to this category (with or without fire booster system)

(d) 100mm DETECTOR CHECK WITH 40MM BY-PASS METER

(e) 150mm DETECTOR CHECK WITH 50MM BY-PASS METER Diagram 10A – Combined Fire Domestic Metering Solution with Metered Bypass and pressure Limiting Valve (No Booster)

Life style village Combined Fire Domestic Solution without booster - With Testable Backflow Prevention Device and Pressure Limiting Valve (PLV to be set 20-30kPA less than available pressure

100mm MagFlow Meter & 40mm by-pass meter, (by-pass meter can be MagFlow meter)

150mm MagFlow Meter & 50mm by-pass meter, (by-pass meter can be MagFlow meter)

Normal Valve Positions and Alternate Valve Position

Pressure limiting valve

By Pass Meter

By Pass Meter

Mag Meter

Mag Meter

Alternate valve iti

RPZ Testable Back Flow

Pressure limiting valve

By Pass Meter

Mag Meter

RPZ Testable Back Flow

Page 15: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 15

Diagram 10B – Combined Fire Domestic Metering Solution with Metered Bypass and pressure Limiting Valve (with Booster)

Alternate valve position

By Pass M

By Pass Meter

Pressure limiting valve

MagMeter Meter

Pressure limiting valve

MagMeter

Testable Back Flow

Testable Back Flow

Life style village Combined Fire Domestic Solution without booster - With Testable Backflow Prevention Device (NOT RPZ) and Pressure Limiting Valve (PLV to be set 20-30kPA less than available pressure (If RPZ Fitted an additional single check shall be required immediately after both the RPZ’s to prevent relief valve on RPZ form operating during boosting operations.

100mm MagFlow Meter & 40mm by-pass meter, (by-pass meter can be MagFlow meter)

150mm MagFlow Meter & 50mm by-pass meter, (by-pass meter can be MagFlow meter)

Normal Valve Positions and Alternate Valve Position

Page 16: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 16

Diagram 11A – Combined Fire Domestic Metering Solution with Metered Bypass No pressure Limiting Valve (No Booster)

Life style village Combined Fire Domestic Solution without booster - With Testable Backflow prevention

100-150mm MagFlow Meter & 50mm by-pass meter, (by-pass meter can be MagFlow meter) Normal Valve Positions - 150mm must be lock open with FS003 Key on all Valves

Life style village Combined Fire Domestic Solution without booster - With Testable Backflow prevention

100-150mm MagFlow Meter & 50mm by-pass meter, (by-pass meter can be MagFlow meter) Alternate Valve Positions 150mm must be lock open with FS003 Key on all Valves

Page 17: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 17

Diagram 11B – Combined Fire Domestic Metering Solution with Metered Bypass No pressure Limiting Valve (with Booster)

Life style village Combined Fire Domestic Solution with booster - With Testable Backflow prevention

100-150mm MagFlow Meter & 50mm by-pass meter, (by-pass meter can be MagFlow meter)

Valves Normal Position 150mm must be lock open with FS003 Key on all Valves

Life style village Combined Fire Domestic Solution without booster - With Testable Backflow prevention

100-150mm MagFlow Meter & 50mm by-pass meter, (by-pass meter can be MagFlow meter)

Normal Valve Positions - 150mm must be lock open with FS003 Key on all Valves

Page 18: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 18

1.11 Meter assembly set up – 100 mm and 150 mm

1.11.1 Metering of trade waste (see Diagram 12 and 13)

1.11.2 Trade waste meter above ground assembly (see Diagram 12)

Meter that fall in to this category are MagFlow meter assemblies with integral display (can be supplied with remote meter display)

Upstream and down-stream test ferrules to installed for in situ flow tests

All sizes SIEMENS - MAGFLOW Diagram 12

Up stream (US) Flow Straightener or (length of pipe = Dia x 5) to be fitted between last up stream disturbance (eg. Valve and meter.)

This is to meet the meter manufactures' installation requirements

NOTE:

BARWON WATER

DRN. Henry Freise SCALE. N.T.S.

JUNE 2010

C Copyright

MAGFLOW METER ASSEMBLY FOR ABOVE GROUND TRADE WASTE

INSTALLATIONS

Meter

Inlet Valve

Test ferrule size 20mm --------------- 32 mm to 80mm 25mm -------------- 100mm 40mm -------------- 150mm

Meter size

Up stream Flow

straightener Dia x 5

Flow

Down stream (DS) Flow Straightener length or (length of pipe = Dia x 3)– (Test ferrule to be installed on DS flow straightener)

Down stream Flow straightener

Dia x 3

Secure 240v power supply must be provided

MagFlow meter with Integral display (shown) Also available as remote display available (with 10m remote cable)

Outlet Valve

Page 19: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 19

1.11.3 Trade waste meter below ground assembly (see Diagram 13)

Meter that fall in to this category are MagFlow meter assemblies with remote meter display

Flanged connections may be substituted buy using gibault joint or stain less band connections.

Upstream and down-stream test ferrules to installed for in situ flow tests

All sizes SIEMENS – MAGFLOW

Diagram 13

Page 20: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 20

Note 1 For 20 -25 services, a right-angled ball valve is required at the meter inlet. Note 2 For 32 + Services, Gate Valve at the meter inlet, a test ferrule and a gate valve down stream of the test ferrule, a Dirt Box is required for all services Note 3 For “Low Hazard” rating, containment protection is required. Non-Testable Backflow Prevention Device must be fitted on the outlet side of the meter Note 4 For “Medium & High Hazard” ratings, Containment protection is mandatory. Note 5

Arrangement of valves to suite as per General service size d applicable “Hazard Rating”.

Note 6 The threaded outlet of any testing ferrule must be “Capped or Plugged”. Note 7 Double Check Valves may need to be fitted as

Z Protection on Fire Service Hose reels. Refer A.S. 3500 Part Appendix E Note8 The fitting of a Single Check Valve or

i t Backflow Prevention Device on the metered by-pass of a Check Valve is required. Note 9 Where testable Backflow Prevention Devices are required, the isolating valve shown immediately upstream of the line strainer and immediately down stream of the device, must have resilient seated valves

2 Plumbing solutions: water and general fire service typical arrangements – Barwon Water

Water general and fire service typical arrangements Legend

Meter

Dirt Box

Backflow Prevention Device

Test Ferrule

Line Strainer

Valve

Single Detector Check

Detector Check Valve

Page 21: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 21

Water Main

80mm +32mm – 50mm20mm – 25mm Property Boundary

Spindle & Coverto Surface

Valve Valve Valve

Valve Valve Valve

Valve

Meter

Meter

Meter

Dirt Box Dirt Box

Test Ferrule

Non Testable BackflowPrevention Device

Non Testable BackflowPrevention Device

Test Ferrule

Direction ofFlow

GENERAL SERVICE - LOW HAZARD (Residential/Industrial) TYPICAL ARRANGEMENT

(a) 20mm – 25mm Service (c) 50mm + Service where FlowStraightener is specified

(b) 32mm – 50mm Service

NOTES 1 & 3 Apply

NOTES 2, 3 & 6 Apply

Spindle & Coverto Surface

80mm +32mm – 50mm20mm – 25mm

Water Main

Property Boundary

Valve

Valve

Meter

Dirt Box

Testable BackflowPrevention Device

Test Ferrule

StrainerValve

Meter

Dirt Box

Testable BackflowPrevention Device

Test Ferrule

Direction ofFlow

Strainer

Valve

Meter

able Backflowention Device

Direction ofFlow

Strainer

Valve

Valve

Valve Valve

Valve

Valve

Up Stream FlowStraightener Min.Length = 5x Dia

Down Stream FlowStraightener Min.Length = 3x Dia

Valve

GENERAL SERVICE – MEDIUM/HIGH HAZARD (Industrial) TYPICAL ARRANGEMENT

(a) 20mm – 25mm Service (c) 50mm + Service where FlowStraightener is specified

(b) 32mm – 50mm Service

NOTES 2, 4, 6 & 9 Apply

NOTES 2, 4, 6 & 9 Apply

NOTES 1, 4, & 9 Apply

Page 22: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 22

Valve

Spindle & Cover to Surface

Size to be Determined

Water Main

Property Boundary

Valve

Meter

Direction of Flow

Valve 100mm

Minimum

Master Meter

Dirt Box

Backflow Prevention

Device

Test Ferrule

Direction of Flow

Valve

Valve

Valve

Single Check Valve

Fire Service

Valve

Gen eral Service

Meter

Detector Check

Valve Locked open with

FS 003 key General Service

Meter Dirt Box

Backflow prevention Device

Test ferrule

Direction of Flow

Valve

Valve

valve

Combined Fire Reel and General

Service

Backflow Prevention

Devi ce

Valve

100mm minimum

Direction of Flow

Sprinkler Service Fire

Hydrant/Hose Reel Service

Single Check Valve

Spindle & Cover to Surface

FIRE AND GENERAL SERVICE - TYPICAL ARRANGEMENT

(c) Metered combined Fire & General Service Specific Consent Required from Relevant Fire Authority (d) Trident Fire/ Sprinkler/Fire

Hydrant/General Service

ES 2, 3, 4, 5, 6 & 7 Apply NOTES 2, 3, 4, 5, 6 & 7 Apply All Notes as Applicable to suit

Service Type, Size & Hazard Rating Apply

Sub Meter

Test ferrule Valve

Valve Locked open with

FS 003 key

X…..NOT APPROVED BY BARWON WATER …..X

Dirt Box

Spindle & Cover to Surface

80mm – 150mm 25mm – 50mm

Water Main

Property Boundary

Valve

Meter

Dir ctio n of Flow

Meter Dirt Box

Backflow Prevention

Device

Test Ferrule

Direction of Flow

Valve Valve

Valve

Valve

Single Check Valve

General Service Fire Hose

Reel Service

Valve

Meter

Backflow Prevention

Device

Single Check Va lve Valve Locked

open with FS 003 Key

General Service Fire

Hydrant/Hose Reel Service

FIRE AND GENERAL SERVICE - TYPICAL ARRANGEMENT

(a) Fire Hose Reel & General Service 25mm –

50mm (b) Fire Hydrant/Ho se Reels with detector Check Valve

100mm - 150mm

NOTES 2, 3, 4, 5, 6 & 7 Apply All Notes as Applicable to suit

Service Type, Size & Hazard Rating Apply

Valve

Valve Locked open with

FS 003 Key Dirt Box

Valve

Valve

Valve

Page 23: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 23

All Spindle & Cover to Surface

Water Main

Property Boundary

Valve

Direction of Flow

Valve

Valve

Meter

Single Check Valve

Fire & General Service

Size to be Determined

Suction Point Delivery Point

FIRE AND GENERAL SERVICE - TYPICAL ARRANGEMENT

(e) Residential & Domestic Fire Sprinkler Service (f) Booster Connection around Meter

All Notes as Applicable to suit Service Type, Size & Hazard Rating

Apply

Size to be Determined

Meter

Backflow Prevention

Device

Direction of Flow

Valve

Valve

Valve Single Check Valve

General Service

Fire Sprinkler Service

Valve

NOTES 1, 2, 3, 4, 5 & 6 Apply

Valve Valve

Meter Detector Check

Direction of Flow

Fire Hydrant/Hose Reel Service

All Notes as Applicable to suit Service Type, Size & Hazard Rating

Apply

Valve

Valve Locked open with

FS 003 key

Valve Locked open with

FS 003 key

Valve

Backflow Prevention

Device

Valve Valve

Direction of Flow

Valve

Backflow Prevention

Device

Valve

Meter

Direction of Flow

Single Check Valve

Spindle & Cover to Surface

Property Boundary Spindle & Cover

to Surface undary

Valve

Meter

tion of ow

Valve

Detector Check Valve

Fire Hydrant Service

Direction of Flow

Meter Meter

Valve Valve

General Service Sprinkle

Fire Service General Service

Backflow Prevention

Device Meter

Valve Valve Valve

Single Check Valve

Fire Hydrant/Hose Reel Service

Property Boundary S APPLICABLE TO SUIT SERVICE TYPE, SIZE & HAZARD RATING RULES ARE REQUIRED ON ALL INTERCONNECTIONS

Valve Valve

Valve

Valve

Valve

Water Main Valve

INTERCONNECTED FIRE AND GENERAL SERVICE CONNECTION TYPICAL ARRANGEMENT

Valve (a) Single Water Main Fed both Directions (b) Different Water Main with trident connection

General Service

All By-pass Valves Locked

open with FS003 Key

All By-pass Valves Locked

open with FS003 Key

Page 24: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 24

FIRE AND GENERAL SERVICE - TYPICAL ARRANGEMENT

Leak Detector Check Valve with metered bypass or MagFlow Meter

Test Ferrule

Direction of Flow

Valves

Valve locked open with 003 fire service lock

Resilient seated Valve Strainer

Valves

Typical 100mm – 250mm General Water Service with Metered Fire, Fire Sprinkler Service & General

Service

A Booster System may also be incorporated in Fire service

RPZ Backflow Prevention Device

Check valve

Resilient seated Valve

General Water Service

NOTE Flow Straightener 5 X dia. up stream & 3

X dia. down Stream must be fitted to all mag flow meters

Valves

Resilient seated Valve

Resilient seated Valve

RPZ Backflow Prevention Device

Strainer

MagFlow Test Ferrule

Boundary

Fire Sprinkler Service General fire &

Hose Reel service

FIRE AND GENERAL SERVICE - TYPICAL ARRANGEMENT

32mm – 50mm

Single/multi jet Meter Dirt Box

Test Ferrule

Direction of Flow

Valve Valves locked open

with 003 fire service lock

Valve

General Service

Fire Hose Reel Service

32mm – 50mm Fire Hose Reel & General

Service with up to six individual meters mounted

horizontally

NOTES 2, 3, 4, 5, 6 & 7 Apply

MagFlow Meter Test Ferrule

Direction of Flow

Valve Valves locked open

with 003 fire service lock

Valve Single Check

valve

Valve General fire &

Hose Reel service Fire Sprinkler

Service

Typical 100mm – 250mm General Water Service with Metered Fire, General Service & Fire

Sprinkler Service

A Booster System may also be incorporated

NOTES 2, 3, 4, 5, 6 & 7 APPLY

General Water Service

Single Check valve

Valve

Backflow Prevention

Device

PREFERED OPTION by BARWON

Page 25: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 25

COMBINED FIRE AND DOMESTIC SERVICE WITH METERED BY-PASS FOR LIFESTYLE VILLAGES- TYPICAL ARRANGEMENT

MagFlow M t

Test Ferrule

Direction of Flow

Valve

Valve locked open with 003 fire service

Resilient seated Valve

Pressure limiting Valve

Typical 100mm – 150mm General Water Service with Metered Fire- Domestic with Metered By-Pass for lifestyle villages

Service & General Service Including Private Fire Plugs

With NO Booster or Booster downstream of Meter Assembly

240V AC power must be provided for MagFlow meter

RPZ Backflow Prevention Resilient seated Valve General Water

Service

NOTE Flow Straightener 5 X dia. upstream &

3 X dia. down Stream must be fitted to all mag flow meters

Valves

Resilient seated Valve

Resilient seated

RPZ Backflow Prevention

Strainer

By-Pass Meter Test Ferrule

Boundary

General fire & Hose Reel service

Including Private Pire plugs

Strainer

Page 26: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 26

COMBINED FIRE AND DOMESTIC SERVICE WITH METERED BY_PASS FOR LIFESTYLE VILLAGES- TYPICAL ARRANGEMENT

MagFlow Test Ferrule

Direction of Flow

Valve

Valve locked open with

003 fire i

Resilient seated Valve Pressure limiting Valve

Typical 100mm – 150mm General Water Service with Metered Fire- Domestic with Metered By-Pass for lifestyle villages Service & General Service Including Private Fire Plugs

A Booster System may also be incorporated in Fire service additional single check valve

required to prevent RPZ device dump valve operating during boosting

240V AC power must be provided for MagFlow meter

Testable Backflow

Resilient seated Valve

General Water Service

NOTE Flow Straightener 5 X dia. upstream

& 3 X dia. down Stream must be fitted to all mag flow meters

Valves

Resilient seated Valve

Resilient seated

Terstable Backflow

Strainer

By-Pass Meter Test Ferrule

Boundary

General fire & Hose Reel service and Private Fire

Plugs

Strainer

Single Check Valve. For Boosted fire services only

when fitted with RPZ Backflow Prevention

Page 27: Large meter installation requirements and sizing guide · (a) If a testable Reduced Pressure Zone (RPZ) device is installed, the relief valve of the RPZ must be a minimum 300mm to

December 2017 A12709213 27

Notes