larsen & toubro limited-kansbahal-foundry.pdf
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Ferrous FoundryMarket segments:
Thermal Power Cement Steel
Material Handling Mining Paper
Mineral Processing
Competitive advantages: Availability of trained and competent
people.
Equipped with casting, heat treatment,
finishing and all necessary testing &
inspection facilities.
Use of simulation software for design of
castings resulting in reduced
development time.
Dedicated sub-contractors for pattern
making, machining & fettling activities.
Foundry, Kansbahal Works, Odisha, India
ISO 9001ISO 14001
ISO 18001
Certified
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Location
Foundry, Kansbahal Works, Odisha, India
Kansbahal
Kansbahal is located in Odisha,
which is in the eastern part of
India
Well connected by road & rail
International airport 430 kms
Nearest sea port 430 kms
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Covered area: 19250 sq. m
Metallurgies: Alloy Iron, SG / Cast Iron,
Low Alloy / Plain Carbon Steel
Casting range: 12T in Steel, 15T in Alloy Iron,
22T in SG/Cast Iron
Accreditation: ISO: 9001-2008, ISO: 14001-2004 &
OHSAS 18001-2007 (Certified by DNV)
Lloyds Register of Shipping, London
Central Boiler Board
TUV
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Facilities & Capabilities
Foundry, Kansbahal Works, Odisha, India
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Facilities & Capabilities
MouldingMoulding sand system: No-bake resin
Continuous sand mixers: 3 nos. @ 30MT/hr
Sand reclamation type: Mechanical
Dust extraction system: Available
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Continuous Sand Mixer
Melting
Induction furnaces: 2 MT - 1 no. 4 MT - 2 nos.6 MT - 2 nos.
Holding furnace: 16 MT - 1 no.
Liquid metal: 30 MT
Foundry, Kansbahal Works, Odisha, India
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Heat TreatmentElectrical resistance type furnace: 4x1.5m, 10MT
2.5x1.5m, 4MT, 2 nos.
2.6x1.5x0.6m, 3MT
Oil-fired type furnace: 6x4x2.7m, 25MT
3x3x1.5m, 5MT
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Continuous Sand Mixer
TechnologyMAGMA simulation software
Pro-E 3D modeling software
Autodesk Inventor design & modeling software
Facilities & Capabilities
Foundry, Kansbahal Works, Odisha, India
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Spectrometer
Image Analyzer
Testing & InspectionChemical analysis: Spectrometer, photometer
Microstructure analysis: Image analyzer
NDT: Ultrasonic, MP & DP testing by Level-3 qualified
personnel
Mechanical testing: UTM, Hardness & Impact testingmachines
Dimensional testing: Micrometers & other gauges for
dimensional inspection
Facilities & Capabilities
UTM
Foundry, Kansbahal Works, Odisha, India
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Product Profile
Grinding Rings & Balls
Application: Coal pulverizing
Weight/set: 9MT for EL76 size to 51MT for
12E10
Material: Rings
Alloy Iron, Balls
Steel /Alloy Iron
Grinding Rings & Balls
Foundry, Kansbahal Works, Odisha, India
Grinding Balls
Grinding Ring
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Tyres & Table Liners
Application: Coal, raw meal & clinker
grinding
Material: Alloy Iron
Weight: Tyres up to 12MT/pc & TableLiners up to 30MT/set
Product Profile
Table Liner
Tyre
Foundry, Kansbahal Works, Odisha, India
Table Liner
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Product Profile
Coiler Mandrel
Application: Hot rolling (Steckel mill)
Unit Weight: Up to 10MT
Material: Heat resistant steel
Finish-machined Coiler Mandrel
Foundry, Kansbahal Works, Odisha, India
Raw Casting
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Product Profile
SG Iron Castings
Application: Grinding mill / general engineering
Unit Weight: Up to 22MT
Rack Segments Pump Casing
Foundry, Kansbahal Works, Odisha, India
Rocker Arm & Fork Assembly
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Tooth RollPulley Backing Strip
Impact Arm
Product Profile
Crusher Components
Application: Crushing & material handling
Unit Weight: Up to 8MT
Material: Steel / Cast Iron
Foundry, Kansbahal Works, Odisha, India
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Our Valued Clients
Grinding Rings & Balls
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Cement
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Special Castings
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Thank You
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Foundry, Kansbahal Works, Odisha, India