laser copyright laser copyright by using these tools in anyway. … · 2015. 10. 8. · 2 3 plan...
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Incorrect or out of phase engine timing can result in damage to the valves. The Tool Connection cannot be held responsible for any damage caused by using these tools in anyway.
Safety Precautions – Please read
• Disconnectthebatteryearthleads(checkradiocodeisavailable)
• Removesparkorglowplugstomaketheengineturneasier
• Donotusecleaningfluidsonbelts,sprocketsorrollers
• Alwaysmakeanoteoftherouteoftheauxiliarydrivebeltbeforeremoval
• Turntheengineinthenormaldirection(clockwiseunlessstatedotherwise)
• Donotturnthecamshaft,crankshaftordieselinjectionpumponcethetimingchainhasbeenremoved(unlessspecificallystated)
• Donotusethetimingchaintolocktheenginewhenslackeningortighteningcrankshaftpulleybolts
• Donotturnthecrankshaftorcamshaftwhenthetimingbelt/chainhasbeenremoved
• Markthedirectionofthechainbeforeremoving
• Itisalwaysrecommendedtoturntheengineslowly,byhandandtore-checkthecamshaftandcrankshafttimingpositions.
• CrankshaftsandCamshaftsmayonlybeturnedwiththechaindrivemechanismfullyinstalled.
• Donotturncrankshaftviacamshaftorothergears
• Checkthedieselinjectionpumptimingafterreplacingthechain
• Observealltighteningtorques
• Alwaysrefertothevehicle manufacturer’sservicemanualora suitableproprietaryinstructionbook
• Incorrectoroutofphaseenginetiming canresultindamagetothevalves
• Itisalwaysrecommendedtoturnthe engineslowly,byhand,andtore-check thecamshaftandcrankshafttiming positions
Timing Tool KitAudiA4|A6|A82.4|3.2FSiChainEngines
PartNo.4556
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Plan Layout
Ref Code Oem Code Description
A C356 T40070 CamshaftLockingTool(2)
B C357 T40069 CrankLockingTimingPin
C C358 T40071 TimingChainTensionerLockingPin
AC
B
Instruction
Thetimingchainsarepositionedattherearoftheengine.Itisthereforenecessarytoremovetheengine,transmissionandflywheelbeforeitispossibletoremoveandreplacethetimingchains.
TheCrankshaftPulleymayrequireturningtoapositionjustbeforeTopDeadCentretoenabletheCrankshaftAlignmentPin(B)tobeinserted.
ThethreadedholesinthecamshaftsmustfaceupwardsandlocktheBalancerShaftinposition.
FittheCamshaftLockingTools(A)inposition,andtightenthesecuringboltsto20Nm.(Ifthistoolcannotbefitted,thevalvetimingisincorrect).
Itwillbenecessarytoremovethechaintensionerstoenablechainremovalandreplacement.
TheTensionerplungermustbedepressedandlockedinpositionwithTensionerLockingPin(C)
WiththechainsremovedaligntheCamshaftsandrefittheCamshaftAlignmenttools(A)
Refit the chains.
Itisrecommendedthatfollowingtheremovalofalltoolsthecrankshaftisturnedtwiceandthevalvetimingpositionsre-checkedbyre-fittingthecamshaftandcrankshafttools.
Othertoolsrequired:
T10172 CamshaftAdjusterPre-tensioningtool
T10172/2 CamshaftAdjusterPre-tensioningtool
T40058 Crankshaftpulleyboltadaptor(23162-95)
T10035 CamshaftSprocketAdaptor
3212 TwopinWrenchApplications
TheapplicationlistforthisproducthasbeencompiledcrossreferencingtheOEMToolCodewiththeComponentCode.InmostcasesthetoolsarespecifictothistypeofengineandarenecessaryforCambeltorchainmaintenance.IftheenginehasbeenidentifiedasaninterferenceenginevalvetopistondamagewilloccuriftheengineisrunwithabrokenCambelt.Acompressioncheckofallcylindersshouldbeperformedbeforeremovingthecylinderhead.AlwaysconsultasuitableworkshopmanualbeforeattemptingtochangetheCambeltorChain.
AutodataOurapplicationsdataissuppliedbyAutodataandweareabletosupplythisdatatoyouinaPDFformat.Ifthisisaspecifickitforagroupofenginecodestheapplicationlisthasbeensuppliedshowingthemainvehiclesthiskitisdesignedforanddoesnotlisteverymodeleachpinfits.Ifthisisamasterkitthenallvehiclesareincluded.ThedataisthecopyrightofToolConnectionandshouldnotbereproduced.IftheapplicationdataisextensivewehaveincludedaCDwiththeapplicationlistin.pdfformat.
Languages
Wehavealsoincludedwherepossibletranslationsfortheinstructionsinthefollowinglanguages:
• French• Spanish• German• Italian• Dutch
Theuseoftheseenginetimingtoolsispurelydowntotheuser’sdiscretionandToolConnectioncannotbeheldresponsibleforanydamagecausedwhatsoever.
ALWAYSUSEAREPUTABLEWORKSHOPMANUAL
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