laser cutting | plasma cutting | water jet cutting | oxy...

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Delivery

We deliver directly to the customer’s warehouse

Rolling

Rolling of the sheet metal on numerically controlled rolling

mills into pipes or cones

Smart Factory

Rapid communication with a customer, automated

production

Cutting

Wide offer in the range of available cutting technologies

Bending

Sheet bending on CNC bending machines

Reliability

All our processes have relevant certificates and attestations

ESTIMET provides services in cutting, bending and rolling of sheet metal. We use modern technologies both in production and customer service. We would like to be one of the biggest suppliers of sheet metal elements in Europe.

Service provider in sheet metal processing

Smart FactoryAutomated processes and immediate

information for a customer

ReliabilityWe are constantly building reliability

with our customers

RapidityRapid and foreseeable reactions on

customers’ needs

Comprehensiveness of services

We focus on delivering cut and bent elements

ExperienceWe are making a team and we are consciously building its potential and experience

PrideWe undertake our actions so that to be proud of them

Fast and clear service with quality and innovation

If you have something to cut, we will cut it fast and in accordance with your requirements

Comprehensive services in cutting sheet metal

Plasma cuttingFast in case of plates

Max. size of the processed material is

Oxy-fuel cutting (CNC)Low costs in cutting plates

Water jet cuttingReliable for all materials

4000 x 2000 mm

Laser cuttingFast and accurate




6000 x 2000 mm 6000 x 2000 mm 4000 x 2000 mm

We will supply ready to install components of excellent quality and accurately packed

Bending, rolling and additional services

RollingFast rolling of plates

Rolling of plates – up to 25 mm on CNC controlled rolling mills

FinishingAlso finishing processing

DeliveryOn time door-to-door delivery

Lmax - 5000 mm

BendingFast, accurate

All our equipment is CNC controlled – max. thickness of

bending is 25 mm

Grinding, bevelling, threading, surface finishing, galvanizing

Own-account transport or a reliable net of spedition partners

Lmax – 3000 mm Also in cooperation Range - Europe

Laser cuttingWe perform laser cutting service 24 hours a day

6 lasers

Reliable and strong machines which

operate 24 hours a day

Up to 30 mmWe cut materials up to 30 mm of thickness

Working area 4 x 2 mMaximal dimensions for laser cutting are as follows

4000 x 2000 mm

Full range of materials

We have CO2and Fiber machines thanks to

which we are able to process a wide variety of

materials

Fast and accurate

Laser cutting is an ideal solution for

cutting sheet metal which thickness is up

to 30 mm. The amount of order does not

matter; however, the best rates are

achieved at larger orders.

Automation

Laser cutting is an almost fully automated

process in our company. Automation

appears on the level of customer servicing,

it starts with loading the sheet metal and

finishes with its delivery.

TolerancesTolerances of thickness and flatness is in accordance

with the standard for a particular material.

Tolerance of dimensions is in accordance with EN 9013

Class 1 or higher.

Dimension

Thickness > 0 < 3

≥ 3 < 10 ≥ 10 < 35

≥ 35 < 125

≥ 125 < 315

≥ 315 < 1 000

≥ 1 000 < 2 000

≥ 2 000 < 4 000

> 0 ≤ 1 ± 0.04 ± 0.1 ± 0.1 ± 0.1 ± 0.1 ± 0.1 ± 0.2 ± 0.2

> 1 ≤ 3,15

± 0.1 ± 0.1 ± 0.1 ± 0.1 ± 0.1 ± 0.2 ± 0.2 ± 0.2

> 3,15 ≤ 6,3

± 0.1 ± 0.1 ± 0.2 ± 0.2 ± 0.2 ± 0.2 ± 0.3 ± 0.3

> 6,3 ≤ 10

— ± 0.2 ± 0.3 ± 0.3 ± 0.3 ± 0.3 ± 0.4 ± 0.4

> 10 ≤ 25 — ± 0.3 ± 0.3 ± 0.4 ± 0.4 ± 0.5 ± 0.8 ± 1.2

Plasma cuttingThe fastest execution of orders – within 48 hours from placing the order

Order lead time - 48 hoursWe offer fast order lead time– in the case of

plasma cutting – we are able to do it within 48

hours.

Up to 40 mmMax. thickness of the material is up to 40 mm

Working area 6 x 2 m6000 x 2000 mm

Maximal dimensions suitable for plasma cutting

technology are 6000 x 2000 mm

3 types of materials

Using plasma cutting technology we are able to

cut constructional steel, stainless steel and

aluminum.

Rapidity for plates

Plasma cutting is a technology which

enables cutting plates thickness of which

is up to 40 mm. This technology allows

cutting the components of large

dimensions made of carbon steel,

stainless steel and aluminum.

HD qualityPlasma cutting is HD quality technology. It

means high quality and accurateness of

cutting. This technology also eliminates

edges which appeared during conventional

cutting.

Tolerances

Tolerances of thickness and flatness is in

accordance with the standard for a particular

material.

Tolerancja wymiarów wg. EN 9013 Class 2Dimensions

Thickness > 0 < 3 ≥ 3 < 10

≥ 10 < 35

≥ 35 < 125

≥ 125 < 315

≥ 315 < 1 000

≥ 1 000 < 2 000

≥ 2 000 < 4 000

>0≤1 ±0.1 ±0.3 ±0.4 ±0.5 ±0.7 ±0.8 ±0.9 ±0.9

>1≤3,15 ±0.2 ±0.4 ±0.5 ±0.7 ±0.8 ±0.9 ±1 ±1.1

>3,15≤6,3 ±0.5 ±0.7 ±0.8 ±0.9 ±1.1 ±1.2 ±1.3 ±1.3

>6,3≤10 - ±1 ±1.1 ±1.3 ±1.4 ±1.5 ±1.6 ±1.7

>10≤50 - ±1.8 ±1.8 ±1.8 ±1.9 ±2.3 ±3 ±4.2

CNC oxy-fuel cuttingThe most reasonable-price method of cutting plates which thickness is up to 150 mm

Order lead time - 48 hoursWe offer fast order lead time – in the case of

oxy-fuel cutting it is possible to do it within 48

hours

High repeat accuracyRepeat accuracy of the secies is ±0,5 mm

Working area 6 x 2 mMax. dimensions treated in this technology are:

6000 x 2000 mm

Adjustable head

Our equipment has an adjustable head. Thanks to

this we can offer high quality bevel edge treatment.

Cutting up to 150 mm

CNC oxy-fuel cutting is a very reasonable

technology regarding the price and it is

practically unbeatable in cutting very

thick plates.

Surprising quality

Leading the burner thanks to CNC

controlling enables achievement of the

highest quality and accuracy of the cutting.

This quality is often compared to the

quality obtained due to plasma and laser

cutting.

TolerancesTolerances of thickness and flatness is in

accordance with the standard for a particular

material.

Dimension tolerance according to EN 9013

Class 2

Dimensions

Thickness > 0 < 3 ≥ 3 < 10

≥ 10 < 35

≥ 35 < 125

≥ 125 < 315

≥ 315 < 1 000

≥ 1 000 < 2 000

≥ 2 000 < 4 000

>0≤1 ±0.1 ±0.3 ±0.4 ±0.5 ±0.7 ±0.8 ±0.9 ±0.9

>1≤3,15 ±0.2 ±0.4 ±0.5 ±0.7 ±0.8 ±0.9 ±1 ±1.1

>3,15≤6,3 ±0.5 ±0.7 ±0.8 ±0.9 ±1.1 ±1.2 ±1.3 ±1.3

>6,3≤10 - ±1 ±1.1 ±1.3 ±1.4 ±1.5 ±1.6 ±1.7

>10≤50 - ±1.8 ±1.8 ±1.8 ±1.9 ±2.3 ±3 ±4.2

>50≤100 - - ±2.5 ±2.5 ±2.6 ±3 ±3.7 ±4.9

>100≤150 - - ±3.2 ±3.3 ±3.4 ±3.7 ±4.4 ±5.7

Water jet cuttingHigh accuracy of cutting, wide range of materials, cutting without heat affected zone

Cold cutting

Water jet cutting is a technology which does

not create heat affected zones. It has a

significant importance for welding processes.

Working area 4 x 2 m

Maximal dimensions processed in water jet cutting

are 4000 x 2000 mm

Adjustable head

Our equipment has an adjustable head. Thanks to

this we can offer high quality bevel edge treatment.

Cutting up to 200 mm

Water jet cutting enables cutting of

almost any kind of material (steel, gum,

ceramics, stone, plastic) which thickness

is up to 200 mm

5 degrees of cutting quality

Water jet cutting is possible with a different

speed rate which gives different effects as for

the quality of edges. Quality 1 is the

roughest. Quality 5 is the best, the edges are

very smooth. The level of quality influences

the price of the service.

Quality 1 – Cutting with the highest

speed, rough.

Quality 2 – Fast cutting. Leaves barbs on

the lower edge.

Quality 3 – Optimal cutting. The best

quality-price relation in cutting.

Quality 4 – Quality cutting. Leaves

notches on the lower edge.

Quality 5 – Accurate cutting. Smooth

cutting surface.

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Table of thicknessesOur technologies enable cutting different thicknesses of almost any kind of materials

The table contains ranges of thickness which are possible for cutting for particular materials and technologies that can be applied in order to process the given

thickness.

Materials 1 2 3 4 5 6 8 10 12 15 20 25 30 40 50 80 150 200

Carbon steel/structural steel

Stainless steel, Heat resistant steel

Aluminium

Brass

Copper, Titanium, Bronze

Galvanized steel, Coated metal sheets

LaserWater jet

Water jet

Water jet

Water jet

Water jet

Water jet

Oxy-fuel CNCPlasma

Plasma

Plasma

Laser

Laser

Laser

Laser

Laser

CE-marked productsWe cut the elements in accordance with EN 1090-1, which qualifies them as CE-marked products

CE for laser cutting

We perform laser cutting in accordance with EN

1090, it means CE marked.

CE is a requirement

CE marking has become obligatory for

steel constructions used in building

industry since July 1, 2014. It is regulated

by EN 1090-1/A1:2001.

MaterialsOur certification allows us producing steel

constructions including cutting of the

following materials:

S235, S275, S355, stainless steel 304 and

316.

Class of certification

After long lasting audits we have finally been awarded

with EN 1090 certificate in EXC 2 class.

CE for water jet cutting

We perform water jet cutting in accordance with

EN 1090, it means CE marked.

CE for plasma cutting

We perform plasma cutting in accordance with

EN 1090, it means CE marked.

CE for oxy-fuel cuttingElements are cut with oxy-fuel in accordance

with EN 1090, it means that they are CE marked.

Sheet metal bendingExperience to perform even the most complicated bending up to 5000 mm of length

Press force is 800 t

Press force of the most powerful device

that we have is 800 t

Up to 25 mm

We bend sheets whose thickness is up to 25 mm

Bending up to 5000 mmMax. length for bending is up to 5000 mm.

Full range of materialsWe bend structural steel, galvanized steel, stainless

steel, aluminium and other materials

Repeatability of shapes

Thanks to numeric control our machines

guarantee high repeat accuracy of

shapes. Controlling the beams and

contact force, introducing adjustments

when making the first element, we can

guarantee perfect repeatability of the

whole series.

Short lead times

Our aim is to bend items within 4 hours

since they were cut.

Tolerances

Tolerances of thickness and flatness is in accordance


Wide range of tools

A press brake is the most important machine to bend

sheet metal. It has certain abilities as well as

limitations. To decide if this or that bending is possible,

other tools should be taken into consideration (a matrix

and a stamp). ESTIMET has a wide range of tools for

bending. Thanks to them we are able to perform the

most complicated and demanding bending.

Sheet metal rollingWe make cones, cylinders, ovals from sheet metal, thickness is up to 25 mm

Maximum diameter

Maximum diameter for rolling is up to 4000 mm

Diameter min 300 mm

300 mm is a minimal diameter that we can roll

the item.

Thickness max 25 mm

Our equipment allows us to roll items whose

thickness is up to 25 mm.

Length max 3000 mm

Our equipment allows us to roll items whose length

is up to 3000 mm.

Bending the ends

Edges of the rolled items are bent by us,

which reduces the necessity to use the so

called ranges. This operation reduces

the amount of waste generated.

Micro-joints

Rolling of unconventional solids can be

performed with the use of micro-joints in

some places. When the operation of

rolling is finished, we remove the micro-

joints



Tolerance of dimensions is according to EN 9013

Class 2.

Chamfering

This is a complementing operation to rolling which

can be offered to you. We are able to make chamfers

of different shapes: V, K, X. When this operation is

finished, we perform calibration of the item in order

to introduce adjustments of deformation which

might have appeared after welding.

Chamfering of edgesChamfering of edges allows supplying items ready for welding

Angle from 15° to 60°

We are able to make chamfers (top, bottom or

both) in the range of 15° to 60°

Up to 60 mm

We chamfer materials which thickness is up

to 60 mm

Radii from R2 to R5

We perform edge radii in the range of R2 to R5.

Material of any kind

Chamfering is mostly required for carbon steel,

stainless steel and aluminium. Our equipment is able

to chamfer any type of materials.

Types of chamfers

Chamfer V (single)

Is made across the entire thickness of the

material. This is one of the basic chamfers

Chamfer Y (single with athreshold)

Is made across the entire thickness of the

material. This is one of the basic chamfers

Chamfer V+Y (combined)

It is a combination of two chamfers V and Y

Chamfer K (double)

Enables welding with K-groove. It has the same

angle at the top and at the bottom.

Chamfer K (doubleunsymmetrical)This is for K – groove welding, unsymmetrical

Chamfer J Enables smooth and accurate welding.

Pipes, profiles and sections treatmentCutting, punching, chamfering of pipes, profiles and sections

Max. length 12000 mm

Cutting and punching can be performed on the item

whose length is up to 12000 mm.

Max. dimension 300 mm

300 mm is a maximal dimension of the section that

we are able to treat.

Grades

We treat carbon steel, stainless and aluminium pipes and

profiles

Cutting on cutters

We have an automated line for cutting using band sawing

machines. We guarantee repeat accuracy and fast

implementation.

Treatment of profiles

We also offer treatment of profiles. We

perform cutting and punching. We use

plasma cutters or band sawing machines.

We perform punching using CNC

technology (laser, plasma)

We treat: pipes, square and rectangular

profiles, sections.

Punching

We use CNC machines for punching. Thanks to them

we are able to perform punching of any shape.

Punching is made on positioners, which allows to

make punches on all surfaces of the item.



Tolerance of dimensions is according to EN 9013 Class 1

or better.

Surface treatmentSurface is treated with the use of wide-belt sanding machines or abrasive machines.

Surface cleaning

Blasting, glass beads blasting, etching – these are some of thebasic operations that we offer in order to clean the items.

We perform a number of operations to finish edges and surfaces

Surface finishing

Edge treatment

If necessary we chamfer edges manually or with the help ofsurface treatment processes.

Coating

Our subcontractors help us to apply zinc coating and paint.

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TransportationWe have our own fleet of vans. We are able to optimize cost and time of deliveries.

Packaging

The products can be delivered to you by means of our transport.

Delivering and packaging

Not only processes and production technology guarantee high quality of products. The key role is given to the quality of packaging and securing the products during their shipment. We have a lot of experience and do our best to deliver the products in their ideal condition to the customer.

Available from the stock

Stock of materials

We have the following materials of all thicknesses at stock. Any other materials are available within

24 hours.

Mild Steel

S235 and S355 (JR, J2+N, J2C, J0, K2), DC01

Pressure purposes Steel

P265GH, P355GH

Stainless Steel

304, 316, surface 2B (matt), BA (polished), DB (brushed),

4NT (ground)

Aluminium Sheet

1050A, 5754 (PA11)

Galvanized Sheet

Z275

Tables of available materialsWe have a wide net of suppliers and we are able to make items from materials of any kind

We deliver items of the highest quality, even if the requirements are too high.

ESTIMET has a reliable net of suppliers of steel of any grade (structural and

stainless). We are able to process about 1000 – 1500 tons of steel a month

without prejudice of delivery terms.

Materials which we use in our production are manufactured in Europe. All the

materials have certificates, and their turnover is traced by information

systems and quality control system, which enables their identification.

Being one of the largest companies offering cutting and treatment of sheet

metal in Poland we have a wide net of suppliers and a rich stock of materials

available at once for treatment.

Grade EN

304 1.4301

304L 1.4307

316 1.4401

316L 1.4404

316Ti 1.4571

321 1.4541

430 1.4016

309 1.4828

Stainless Sheets

Grade EN

DC01 1.0330

DD11 1.0332

S235JR 1.0038

S235J0 1.0114

S235J2 1.0117

S235JRC 1.0122

S355JR 1.0045

S355J0 1.0553

S355J2 1.0577

S355J2C 1.0579

S355K2 1.0596

Structural Sheets

Grade EN

Galvanized DX51D Z275

Coated Sheets

Grade EN

ROC 500

ROC 450

ROC 250

Hardox 400

Hardox 450

Hardox 500

Hardox 550

Hardox 600

CREUSABRO DUAL

CREUSABRO 8000

CREUSABRO 4800

CREUSABRO M

Wear-resistant Plates

Grade PN

1050A A1

5005 PA43

5754 PA11

5083 PA13

6082 PA4

Aluminium Sheets

Grade DIN

BK31 CuSi3Mn1

B6 CuSn6

Bronze

Grade DIN

M63 CuZn37

Brass

Grade DIN

M1E E-Cu58

Copper

European attested materialsWe use materials manufactured in Europe, all of them have at least certification 3.1

Grade

S355J0WP COR-TEN A

S355J0W /S355J2W

COR-TEN B

Weathering Sheet Steel

Grade EN

P265GH 1.0425

P355GH 1.0473

Pressure purposes Steel

Are you looking for other materials?If it is possible to buy this material, we are able to cut it.Contact us, and we will present our offer for this particular material.

Our aim is to give you 100% of satisfaction from working with us.

This is the way how we can help you…

orders

More than

of repeat customers

Satisfaction

More than of

customers

declare

in cooperation

Contact

Our representatives are

available

time to make an offer isaverage

63%

52%

92%

24/7

offers a month

We make more than

500

3 hours

of offers

transform into

ISO 9001Our company has a certified management system

EN 1090 (CE mark)

We hold a certificate of compliance relatedto production quality control

Certified management system, CE mark and attested materials

Reliability

Attested materials

We use attested materials of class 3.1

Contact our experienced team today

ESTIMET sp. z o.o. Office: Poland, 83-334 Miechucino, ul. Kartuska 2Plant: Poland, 77-220 Koczała, ul. Miastecka 33

[email protected]

+48 731 730 001

www.estimet.com

Range

Our services go to 39 European

countries, which is 85% of our continent.

85%

laser cutting | plasma cutting | water jet cutting | oxy...

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