laser systems: up to the challenge. - trumpf suomi · 2 giving you the edge in laser technology....
TRANSCRIPT
Up to the challenge.
Laser systems:
Machine Tools / Power Tools
Laser Technology / Electronics
Medical Technology
2
Giving you the edge in laser technology.
Contents
Giving you the edge in
laser technology. 2
Why TRUMPF laser systems
are captivating. 4
TruLaser Cell Series 8000 6
TruLaser Cell Series 7000 12
TruLaser Robot Series 5000 18
TruLaser Cell Series 3000 24
TruLaser Cell Series 1000 30
TruLaser Station Series 3000 34
TruServices:
Service like no other. 38
The TRUMPF Group ranks among the world’s leading
manufacturers of laser and production technology.
Our innovations set the standard – in lasers and laser
systems, machine tools, power tools and medical
technology.
Our customers have relied on the superior quality of our
technical solutions since 1923. The first 5-axis machine
in 1986 and the combination of laser and robot technology
in the 1990s were milestones in laser processing.
Today, TRUMPF is a global and technological leader in
industrial lasers and laser systems. Through continuous
research we build on this foundation for our customers.
3
TruLaser Cell Series 8000The compact 3D laser cutting machine for maximum productivity
and minimum costs per part, ideally suited to the cutting of hot-formed
components.
TruLaser Cell Series 7000High-end laser machines for cutting, welding and deposition welding
of large 3D components with CO2 or solid-state lasers.
TruLaser Robot Series 5000Robot systems with solid-state lasers for welding, cutting and soldering
of complex geometries for mass production as well as small batches.
TruLaser Cell Series 3000Universal solid-state laser machines for cutting, welding, and creating
detailed contours in small and medium-sized 2D and 3D components.
TruLaser Cell Series 1000Variable beam guidance systems with CO2 and solid-state lasers for
continuous welding of coils, tubes or profiles – easy to integrate.
TruLaser Station Series 3000Ergonomic, compact laser welding workstations for the manufacture
of small components and short-run batches.
4
Why TRUMPF laser systems are captivating.
The most versatile tool in the world.
Laser cutting, laser welding and surface processing – there
are few tools as versatile as the laser. For this reason, TRUMPF
laser technology is used in many different industries. What-
ever your processing needs or application, our lasers always
provide stable parameters and reliable process results. The
contact-free and effortless processing eliminates wear and
tear. Your automated production line will benefit from high
system availability and, when processing short-run batches,
you will have the advantage of minimal tooling and program-
ming times.
Reliable processes, high quality.
With TRUMPF, you benefit from decades of experience in all
laser-related areas. As machine tool builders, we have exten-
sive knowledge about integrating beam sources with systems –
whether this involves complex laser processing centers or
simple beam guidance systems. In addition to all of the hard-
ware, we also develop the software for our laser systems.
Everything works hand-in-hand and very smoothly.
Always the right laser.
At TRUMPF, you will find the exact beam source that you
need. From 20 W solid-state lasers to 20 kW CO2 units,
fast flow or diffusion cooled, pulsed or not, for high-speed
cutting, laser deposition welding or microprocessing.
With so much to choose from, our experts can help you
determine exactly what will best support your applications.
TruDisk solid-state laser. TruFlow CO2 laser.
5
Perfect coordination of lasers and systems.
TRUMPF laser systems have a modular design so your machine
is perfectly tailored to your applications. This feature and
a broad array of focusing optics give you a wide processing
scope.
The TRUMPF LaserNetwork offers special benefits. You can
use it to intelligently network multiple solid-state lasers and
several processing stations. This allows you to better utilize
an individual laser and increase your machine capacity. The
TRUMPF LaserNetwork’s power-splitting or time-sharing
function gives you greater flexibility even with CO2 lasers.
Everything for automation.
Select a product that makes your work easier from our com-
prehensive range of automation components. You will find
a variety of processing tables as linear or rotary changers for
automated production and two-station modes for parallel
loading while processing.
The seam sensor system SeamLine detects workpiece toler-
ances and helps to compensate them. And FocusLine auto-
matically adjusts the focal position to the material type
and thickness. In addition, you can equip most TRUMPF laser
systems with the DepositionLine technology package for
laser deposition welding. Just tell us your goals and we will
help you determine the standard TRUMPF components
required for your system’s specific configuration.
We strive to work cost-efficiently and responsibly through our sensible use of resources.
High-speed processing of thin sheets reduces cutting gas consumption.
Our TruDisk, TruFiber and TruDiode continuous-wave solid-state lasers are designed for maximum efficiency.
Utilization of lasers and machines is optimized by linking them in a TRUMPF LaserNetwork.
You can find out more about efficiency+ at www.trumpf.com/en/efficiencyplus
6
TruLaser Cell Series 8000
1 Compact footprint.
2 Maximum productivity.
3 Extremely high availability.
4 Innovations to increase process reliability.
5 Improved ergonomics.
TruLaser Cell Series 8000: Benefits at a glance.
The TruLaser Cell Series 8000 was developed specifically for
the laser cutting of hot-formed 3D components, but also
easily lends itself to other cutting applications. Designed to
meet the challenges of a high-productivity manufacturing
environment, it offers many unique advantages. Compared
with systems employing CO2 lasers, the integrated solid-state
laser reduces overhead costs and increases the productivity of
your production line. The machine is equipped with numerous
built-in features, such as the optimized fume extractor, which
make it very robust and enhance its availability. The system
sets new ergonomic standards with its rotary changer, which
is accessible from three sides, a convenient layout that mini-
mizes walking distances for the operator, and optimized
scrap removal.
Compact footprint.
The TruLaser Cell Series 8000 takes up less than 50 m2 of floor
space. The electrical control units are integrated in the body
of the machine and the overall design guarantees a rapid start-
up. A simple initialization process enables you to quickly
integrate the new machine in your existing manufacturing
environment and start working with it immediately.
Maximum yield in a minimum of floor space.
7
8
TruLaser Cell Series 8000
Maximum productivity.
Improved control sequences help to reduce unproductive time
and increase the overall efficiency of your system. The dynamic
rotary changer – a standard item of equipment in this series
of machines – is a decisive advantage in this respect. Its high-
speed rotating platform boosts productivity and minimizes
costs per part. The low-maintenance Wavebelt waste conveyor
has a wide belt capable of removing large scrap items – as a
result, there is no need for additional cuts to reduce their size
and the entire cycle time is shortened.
Extremely high availability.
The large quantity of contaminating particles generated when
cutting hot-formed components places significant strain on
any machine. To solve this problem, the TruLaser Cell Series
8000 is equipped with a three-stage system that reduces the
concentration of dust particles inside and outside the machine,
extending its service life. Newly developed bellows with an
optimized operating gradient prevent the deposition of con-
taminating particles on the guideways. Numerous machine
components, including the bearings and lubrication system,
have been optimized to increase service life and availability,
resulting in a highly robust machine.
The dynamic rotary changer reduces unproductive time to just 5 seconds. FocusLine – automatic adaption of the focal position.
9
Innovations to increase process reliability.
Patented inventions such as the ObserveLine visual slug detec-
tion function help to increase part quality and the reliability of
your production process. The sensors act so quickly that their
impact on the duration of the cutting cycle is negligible. Other
useful functions such as FocusLine or FastLine Cell are inte-
grated as standard in the TruLaser Cell 8000 Series. FocusLine
is an automatic focal position adjustment solution that enables
you to cut workpieces of different thicknesses and materials
without compromising on quality. FastLine Cell permits on-the-
fly piercing, a technique that reduces unproductive time and
guarantees maximum process reliability.
Improved ergonomics.
In addition to being extremely compact, the layout of the
TruLaser Cell Series 8000 is also extremely user-friendly and
ergonomic. For example, the rotary changer can be accessed
from the front and from both sides. The well thought-out
logistics concept enables the implementation of a flexible parts
management system that minimizes the walking distance
required to load and unload parts.
ObserveLine visual slug detection sensors. Optimized logistics and walking distances for operators.
10
11
TruLaser Cell Series 8000
TruLaser Cell 8030
Working range
X | Y | Z axis 3000 | 1300 | 600 mm
B axis ± 135°
C axis n x 360°
Dynamic cutting optics ± 10 mm
Axis speed
Simultaneous 173 m / min
X | Y | Z linear axis 100 m / min
B | C axis 540° / s
Axis acceleration
Simultaneous 16 m / s²
X | Y | Z linear axis 0.9 g | 1.0 g | 1.0 g
B | C axis 200 | 100 rad / s²
Dynamic cutting optics 4 g
Positioning range[1]
Linear axes X | Y | Z 0.03 mm
Rotating axes B | C 0.005°
Positioning deviation[1]
Linear axes X | Y | Z 0.08 mm
Rotating axes B | C 0.015°
TRUMPF lasers
Available lasers TruDisk 3001 to 4001
Laser power 3000 – 4000 W
Rotary changer
Diameter 4000 mm
Max. weight supported on each side 350 kg
Time to completely rotate the tool changer 2.3 s
Total unproductive time[2] 5.0 s
[1] Pure mechanical precision without control compensation, measured in accordance with
VDI 3441 through the total length of axis travel.[2] Transition from beam focus on part 1 to beam focus on part 2.
12
1 Modular design and customized retrofit options.
2 Flexible processing options.
3 The best processing quality.
4 Cost-efficient manufacturing.
5 Easy, ergonomic operation.
TruLaser Cell Series 7000
TruLaser Cell Series 7000: Benefits at a glance.
With a flexible laser system from the TruLaser Cell Series 7000,
you have everything you need – regardless of whether you
want to process two- or three-dimensional components or
tubes. This applies to manufacturing prototypes as well as
high-volume serial production. You can cut or weld thin and
thick metal components, or even specifically change surfaces
with deposition welding. Virtually any type of metal can be
processed including mild steel, galvanized sheet metal, alumi-
num, or even stainless steel.
13
The TruLaser Cell Series 7000 gives entrylevel users easy and
lowcost access to laser processing. Different components
can be combined according to a modular principle and easily
upgraded when needs change. You can be sure to find the
machine you need and the appropriate laser in the TRUMPF
product portfolio – its configuration depends on your spe-
cific application, for example, if your application would be best
served with a CO2 or solid-state laser. In addition, you can
choose from different working ranges and adapt the modular
welding optics to the widest variety of tasks.
Modular design and customized retrofit options.
Numerous automation modules increase productivity. To set
up and produce simultaneously, the right choice is a two-
station operation with a partition that divides the workspace
into two areas. The perfectly attuned safety concept allows
you to implement a two-station solution, even when using
solid-state lasers which require greater safety precautions.
The linear changer’s movable worktables make it easy to ex-
change parts. The rotary changer is particularly well suited
for high quantities and simplifies component handling in the
loading and unloading stations. If requested, robots can
handle component loading and unloading.
Two-station operation: loading and unloading while processing. Two-station operation with a solid-state laser: highly reflective side panels and
an absorbent canopy.
14
TruLaser Cell Series 7000
Flexible processing options.
The TruLaser Cell Series 7000 can be used for cutting, welding
and deposition welding. The 2in1 fiber solution for solid-state lasers
enables the same optical cable to be used for both welding and
cutting operations. The innovative fiber consists of an inner core
and an outer ring. For cutting applications, the laser beam is
coupled into the fiber core, whereas in welding applications it is
coupled into the outer ring. In each case, the appropriate depth
of field and the optimum beam focal diameter are guaranteed. To
switch from cutting to welding or vice versa, it is merely neces-
sary to replace the processing optics – the system controls will auto-
matically adjust the output. In this way, you not only achieve the
optimum processing results, but also benefit from owning a system
that is easy to operate and can be used in a wider range of appli-
cations.
The best processing quality.
Uniform processing results are guaranteed by the automatic raw
beam adjustment of CO2 lasers across the entire operating range.
Additionally, all of TRUMPF’s laser expertise is stored in the tech-
nology tables so you can quickly modify your machines to different
materials and sheet thicknesses for cutting and welding. All mir-
rors are water-cooled to guarantee stable processes and constant
optical conditions.
Top and below: Automatic switching of optical parameters using the
2in1 fiber.
15
Cost-efficient manufacturing.
The TRUMPF TruLaser Cell Series 7000 sets new standards in
terms of speed and production efficiency. A major contributing
factor is unrivaled positioning speeds and axis acceleration rates.
On-the-fly piercing when cutting with the FastLine Cell reduces
unproductive time by up to 40%. The dynamic cutting optics
allow very high acceleration rates and ensure a constant distance
between the nozzle and the workpiece. The magnetic coupling
on the working head reduces downtime by cutting the contact
between the optics and the Z axis in the event of collisions, trig-
gering a safety shutdown. A simple manual intervention is all that
is needed to reestablish a precise connection. The LensLine func-
tion monitors the focusing lens and disconnects the laser before
it emits any contaminating vapor, preventing soiling of the beam
guidance system and increasing availability.
Easy, ergonomic operation.
A number of innovations make operating a TruLaser Cell Series
7000 extremely comfortable. The ergonomic control panel is
suspended from the machine enclosure saving space. It can be
rotated, operated from the enclosure or, as an option, moved
to the ideal position along the front side of the machine. The 6D
mouse makes it easy to run-in, teach-in and move the axes
quickly. Using the TruTops Cell Basic software, programs can be
adjusted quickly and easily directly on the machine – without
making changes to the offline programming system. The control
unit itself detects which processing optics is installed. The optics
can be exchanged as quickly and without errors.
Top photo: Always in the right location: the movable control panel.
Center photo: Rapid run-in and teach-in using the 6D mouse.
Bottom photo: Change programs on the machine using TruTops Cell
Basic software.
16
TruLaser Cell Series 7000
TruLaser Cell 7040 TruLaser Cell 7020 TruLaser Cell 7006
Working range
X axis 4000 mm 2000 mm 650 mm
Y axis 1500 mm / 2000 mm 1500 mm / 2000 mm 1500 mm / 2000 mm
Z axis 750 mm 750 mm 750 mm
B axis ± 135° ± 135° ± 135°
C axis n x 360° n x 360° n x 360°
Dynamic cutting optics ± 10 mm ± 10 mm ± 10 mm
Axis speed
Simultaneous 173 m / min 173 m / min 173 m / min
X | Y | Z linear axis 100 m / min 100 m / min 100 m / min
B | C axis 90 min-1 90 min-1 90 min-1
Axis acceleration
Simultaneous 1.6 g 1.6 g 1.6 g
X | Y | Z linear axis 0.9 g | 1.0 g | 1.0 g 0.9 g | 1.0 g | 1.0 g 0.9 g | 1.0 g | 1.0 g
B | C axis 200 | 100 rad / s2 200 | 100 rad / s2 200 | 100 rad / s2
Dynamic cutting optics 4 g 4 g 4 g
17
TruLaser Cell Series 7000
TRUMPF laser
Max. output of TruFlow CO2 laser 15000 W
Max. output of TruDisk solid-state laser 6600 W
Precision[1]
Lowest programmable path measurement 0.001 mm
Max. repeatability [2]
Linear axes X | Y | Z 0.03 mm
Rotation axes B | C 0.005°
Max. position deviation[2]
Linear axes X | Y | Z 0.08 mm
Rotation axes B | C 0.015°
[1] The achievable accuracy in the workpiece depends on the type of workpiece, its pretreatment, sheet size, material type, and position in the
working area among other things. Due to the modular program of the TruLaser Cell Series 7000, the technical data is based on a variety of
components which result from the options selected.[2] Pure mechanical precision without control compensation, measured in accordance with VDI 3441 through the total length of axis travel.
18
TruLaser Robot Series 5000
1 High flexibility.
2 Economical – even with small batch sizes.
3 Turnkey and modular.
4 User-friendly control unit and software.
TruLaser Robot Series 5000: Benefits at a glance.
Works easily and with flexibility.
Regardless of whether you want to weld, cut or solder: a laser
robot system from the TruLaser Robot Series 5000 can handle
any of these tasks. This includes operations of any scale, from
low-volume to high-volume, and for components of any size
and geometry. We offer a range of technology packages
for cutting, welding, deposition welding and remote welding,
each of which can be quickly adapted to the needs of your
specific application.
Economical – even with small batch sizes.
The TruLaser Robot Series 5000 product line guarantees
cost-efficient manufacturing of even low-volume production
batches and are ideally suited to the machining of complex
geometries.
An additional advantage: You can easily integrate the TruLaser
Robot into a TRUMPF LaserNetwork and intelligently network
with other systems. Take advantage of the connected laser
device.
Using the TeachLine option, you can considerably increase
machine capacity. This optical seam sensor automatically
corrects workpiece and fixture tolerances. This enables you to
shorten programming times, reduce set-up costs and achieve
better and more stable processes.
Focusing optics with TeachLine, optical seam sensor system.
19
Laser welding: the perfect solution to complete the sheet metal processing chain.
20
TruLaser Robot Series 5000
TruLaser Robot with manual rotary table.
Turnkey and modular.
With the TruLaser Robot you acquire a modular turnkey
system from a single source. The main components are the
robot, laser, processing optics, safety enclosure, and posi-
tioning units. To achieve optimal results, we assemble your
customized machine according to your requirements, using
proven standard components. We also provide support with
auxiliary devices. Our experienced engineers can help you
to adapt the design of your components to laser processing
and optimize all elements of your production line from 2D
cutting and bending to laser welding. We will also supply the
appropriate TruDisk or TruDiode laser for your system.
A camera system with cross hairs, TeachLine sensor, collision
protection, motorized focusing, and the forming gas nozzle
are available as options. Take advantage of our long-term
experience with lasers and laser systems to ensure the highest
availability throughout your entire system.
21
External programming with TruTops Cell.
Laser-welded heat exchanger. Laser-welded wedge cut.Laser-welded cover.
User-friendly control unit and software.
The robot in the TruLaser Robot has a standard control that
we have upgraded with user-friendly software components.
The robot, positioning unit, laser, and processing optics can
be controlled using a manual control unit or computer. The
control unit for the safety circuit is also integrated. If request-
ed, our TruTops Cell programming system provides support,
enabling you to import and work with traditional 3D CAD
data and automatically generate robot programs.
22
23
TruLaser Robot 5020
Workpiece positioner
Rotate/tip positioner
Number of axes 2
Rotating axis ± 190°
Tipping axis ± 90°
Operating mode automatic
Working height 850 mm
Load 400 kg
Repetition accuracy with radius of 500 mm ± 0.1 mm
Manual rotary table
Number of axes 1
Rotation range ± 178°
Working height 800 mm
Load per side 250 kg
Operating mode semiautomatic, pneumatic support
Robot
Number of axes 6
Repeat accuracy < ± 0.05 mm
Bearing load 30 kg
TRUMPF laser
Available lasers TruDisk, TruDiode
Maximum output of the solid-state laser 16000 W
24
TruLaser Cell Series 3000
The focusing optics can be quickly interchanged on the swivel axis.
1 Customized to meet your individual needs.
2 Dynamic and highly precise.
3 Universal control and operation.
4 Compact and very accessible.
5 Many options, many benefits.
TruLaser Cell Series 3000: Benefits at a glance.
Customized to meet your individual needs.
The TruLaser Cell Series 3000 enables you to weld and cut small and medium-sized 2D and 3D components with flexibility, from
prototype to serial production. Typical application fields include medical technology, precision engineering and the electronics
industry – wherever the highest precision, quality and reliability are required. Choose between individual machine types with
a variety of processing optics and axes. Tell us what you need and we will configure the perfect machine for you. And, we will
equip it with the best laser for your application, whether TruDisk, TruFiber, TruDiode, or TruPulse.
25
TruLaser Cell 3010
The universal laser machine for 3D processing. With up to six axes it is ideal
for processing medium-sized workpieces. Cuts or welds prototypes as well as small
and medium batches economically and precisely.
TruLaser Cell 3008
The laser machine with multiple expansion options. Tailor-made for 2D and
3D processing of high workpieces. Thanks to the extension arm design, automation
components, like the transfer system, can be integrated.
TruLaser Cell 3004
The compact laser machine for small workpieces. Rapid 2D processing using
up to four axes for small and rotation-symmetrical components.
TruLaser Cell 3309
The laser machine with integrated rotary changer. Ideal for semiautomatic
production. While the workpieces are being processed inside of the machine, the
other side is open and accessible for loading and unloading.
26
TruLaser Cell Series 3000
Dynamic and highly precise.
The best-tuned drive technology and the direct path measure-
ment systems make your machine highly dynamic and precise
while providing the best contour accuracy.
As an axis drive, we use maintenance-free, digitally coupled
servomotors that guarantee a high level of path accuracy.
Glass scales in the axes make it possible to produce absolutely
precise contours. With up to six axes, you can create compli-
cated workpiece geometries. Thanks to the stable parameters,
processing tasks can be reproduced at any time.
Universal control, operation and rapid retrofitting.
You can program the machine and the laser using one
computer and our user-friendly TruTops Cell programming
software. A video system with CCD camera for positioning,
teach-in, process observation, and results review is part of the
standard delivery. Individual workpieces can be produced
without a previous sample. All processing data is stored in
the machine and can be retrieved at any time.
Top photo: Highly precise: laser-cut stator sheet.
Center photo: Laser-welded junction box.
Bottom photo: 3D laser cutting on the head of a bone reamer.
27
Compact and very accessible.
The TruLaser Cell has a compact design. If necessary, machine and laser can be set
up separately. The machines can be integrated into the TRUMPF LaserNetwork and
can share a laser with other laser systems. Excellent accessibility makes set-up easy
for the user, all machines can be easily loaded using the large working door.
Many options, many benefits.
Numerous functions can be retrofitted at any time on your TruLaser Cell Series 3000.
These include interchangeable processing optics, some of which are swivel-mount-
ed, as well as rotary or swivel axes for the workpiece. Pneumatic and manual clamp-
ing systems are just as easy to integrate as simple clamping functions. Prototypes
or small batch runs of precision punching parts can be cut on a cutting device quickly
and easily.
Top photo: Optics with swivel axis.
Center photo: Vertical rotating axis.
Bottom photo: Cutting device.
28
29
TruLaser Cell Series 3000
TruLaser Cell 3010 TruLaser Cell 3008
Working range
X axis 1000 mm 800 mm
Y axis 500 mm 500 mm
Z axis 400 mm 400 mm
B swivel axis optics ± 135° ± 120°
C rotating axis n x 360° n x 360°
Position tolerance Tp [1] X | Y 0.015 mm 0.03 mm
Max. axis speed X | Y | Z 50 | 50 | 50 m/min 30 | 30 | 30 m/min
Max. rotation speed B | C | C2 120 | 700 | 96 min-1 120 | 700 | 96 min-1
Dimensions machine
Width 1600 mm 2010 mm[2]
Depth 1570 mm 2455 mm[2]
Height 2375 mm 2530 mm[2]
TRUMPF laser
Available lasers TruPulse, TruFiber, TruDisk, TruDiode
Max. laser output[3] 6600 W 6600 W
TruLaser Cell 3004 TruLaser Cell 3309
Working range
X axis 400 mm 500 mm
Y axis 400 mm 800 mm
Z axis 300 mm 400 mm
B swivel axis optics ± 120° ± 120°
C rotating axis n x 360° n x 360°
Rotation changer – Ø 900 mm
Position tolerance Tp[1] X | Y 0.02 mm 0.03 mm
Max. axis speed X | Y | Z 30 | 30 | 30 m/min 30 | 30 | 30 m/min
Max. rotation speed B | C | C2 120 | 700 | 96 min-1 120 | 700 | 96 min-1
Dimensions machine
Width 1060 mm 1815 mm[2]
Depth 1200 mm 2710 mm[2]
Height 2200 mm 2645 mm[2]
TRUMPF laser
Available lasers TruPulse, TruFiber, TruDisk, TruDiode
Max. laser output[3] 4000 W 6600 W
[1] Precision according to VDI/DGQ 3441.[2] With a laterally mounted switch cabinet.[3] With partially active safety enclosure, beam time limit and aspect ratio < 2:1.
30
1 Robust and easy to integrate.
2 Can be configured to meet individual needs.
3 Twice as economical with two processing heads.
TruLaser Cell Series 1000
Continuous welding of tubes and profiles.
Perfect for coils, tubes and profiles.
The TruLaser Cell Series 1100 is a flexible beam guidance
system that can be easily integrated into a production line.
It is designed to continuously weld all seam geometries for
strips, tubes or profiles and to process axially symmetric parts.
You can use it to weld mild steel, stainless steel, aluminum
and non-ferrous heavy metals, in thicknesses ranging from
a tenth of a millimeter to several millimeters. Depending
on the application and the material, you can achieve welding
speeds of up to 100 m/min. With the encapsulated beam
guidance and the water-cooled copper mirror, the systems
are particularly robust and reliable.
TruLaser Cell Series 1000: Benefits at a glance.
31
The TruLaser Cell 1100 for processing profiles.
A wide variety of profiles can be continuously
welded.
Laser-welded short profiles.
Customized.
The system is individually configured to meet your requirements in terms of strokes
or linear axes, working height or travel area. You can even use it as a mobile system.
It features CO2 lasers from the TruFlow Series and solid-state lasers from the TruDisk
Series as the laser beam source. The beam can be positioned either parallel or
perpendicular to the processing direction, depending on the application. The specific
application is optimized with additional adjustable axes for the optics. Flexibility and
quality are increased by a wide range of welding optics with linear or swivel axes and
sensor systems for finding and tracking weld seams, such as the SeamLine system.
Twice as economical.
The system with two processing optics is particularly flexible. In conjunction with
power-splitting or time-sharing beam management, you can weld two seams at the
same time. The seams are continuous with the power-splitting function, whereas
the seams are stitched with the time-sharing function. In this case one beam source
serves several workstations – you can’t get any more economical. If the system
features an integrated TRUMPF marking laser, you can mark the components “on
the fly”.
32
33
TruLaser Cell Series 1000
TruLaser Cell 1100[1]
Axis travel
X axis 300 / 500 mm
Q axis (additional axis) 50 mm
Z axis 300 / 500 mm
Positioning accuracy
X axis 0.1 mm
Q axis (additional axis) 0.05 mm
Z axis 0.1 mm
Travel speed
Simultaneous 42 m / min
Axes X | Z 30 m / min
Control B+R Soft SPS
Dimensions
Length 2700 mm
Width 1200 mm
Height 2800 mm
TRUMPF laser
Max. output of TruFlow CO2 laser 12000 W
Max. output of TruDisk solid-state laser 8000 W
[1] Technical data version Tube Compact with CO2 laser.
34
1 Ideal for a wide variety of tasks.
2 Ergonomic and compact.
3 Simple to operate.
TruLaser Station Series 3000
TruLaser Station Series 3000: Benefits at a glance.
Laser-welded CCD endocam. Opto-electric housing, laser-welded. Laser-welded, clean visible edge.
The flexible laser workstation.
Wherever small batch runs require flexible handling, a TruLaser
Station Series 3000 is the right choice. It gives you everything
you need for a wide variety of welding tasks – whether in
medical technology, electronics or precision engineering. The
operating concept is simple and can be learned quickly. You
work efficiently right from the first part.
For small batches and quick changes.
The TruLaser Station 3002 is ideal for economical production
of frequently changing small batches. Three linear axes ensure
this laser station delivers precise results. As a result of an auto-
matic swing door, it is easy to operate, parts can be quickly
loaded and unloaded – all of which keeps unproductive time
to a minimum. The version with a rotary table is ideal for semi-
automatic production.
35
TruLaser Station 3002.
36
TruLaser Station Series 3000
Impressive variety.
The TruLaser Station 3003 is particularly impressive in pro-
cessing small and medium-sized batches with flexibility and
economically. Depending on the application, the laser station
can work in combination with pulsed lasers, disk lasers, fiber
lasers or diode lasers with a laser power of up to 1,000 W.
Thanks to its PFO 20 or PFO 33 integrated programmable
scanner optics, neither the workpiece nor the optics need to be
moved during processing – considerably reducing processing
times. The station combines compact dimensions with a truly
generous workspace which can be expanded with optional
linear axes. The swiveling monitor arm and the height-adjust-
able footrest make this station extremely ergonomic.
37
TruLaser Station Series 3000
TruLaser Station 3003 TruLaser Station 3002
Working range
X axis 300 mm[1] 250 mm
Y axis 300 mm[1] 250 mm
Z axis 500 mm 300 mm
Ø A axis 65 or 150 mm[1, 2] –
C rotating axis n x 360° n x 360°
Max. axis speed X | Y | Z 6 | 6 | 3.75 m / min 10 m / min
Max. rotation speed C 80 min-1 750 min-1
Max. controllable servoaxes 3 3
Dimensions
Width 860 mm 1500 mm
Depth 1310 mm 1600 mm
Height 2000 mm 2200 mm
TRUMPF laser
Available lasers TruPulse, TruFiber, TruDisk, TruDiode
Max. laser output 1000 W 1000 W
[1] Optional. [2] Option: manual swivel unit for A axis 150 mm (0 – 90°).
38
Service like no other.
TruServices:
Service from the very start.
Our around-the-clock service ranges from planning your
configuration to optimizing your workflow. And, it begins even
before you decide on a TRUMPF laser system. We have estab-
lished our Laser Application Centers in all major world markets
where we test the feasibility of your desired applications and
show you what our laser systems can do for your production
process.
Let’s go.
Your laser system is ready for operation almost immediately
upon delivery. There are no interface problems because the
laser, beam guidance, processing optics, programming, control,
and automation components are all developed by TRUMPF.
Support around the clock.
We will support you during the entire life cycle of your system
with our customized services. We will maintain the machine
and upgrade it with the options you choose. Training is pro-
vided for you and your employees so that you can use your
laser system to its fullest potential. Our service even includes
optimizing the parameters of your machines on-site.
We keep downtime and service calls to a minimum because
our specialists, with your approval, can access your system
online by using remote diagnostics through our Telepresence.
Even the award-winning TRUMPF spare parts and logistics
are available to you around the clock. Parts are usually deliv-
ered to you within 24 hours.
39
Throughout the life cycle of your laser system.
Regardless of the TRUMPF technology you use, you will al-
ways get the best service. TRUMPF Leasing offers you individual
financing solutions quickly and without a lot of paperwork.
A service agreement is the ideal way of ensuring the best avail-
ability of your laser system. Should your requirements change,
we have flexible upgrade options and technical innovations
that will make your system even better. Our broad range of
training courses with experienced trainers and hands-on prac-
tice will give you a head start in understanding and operating
your system.
You can find out more about our services at
www.trumpf-laser.com/en/services
Leasing
Bending Tools
Punching Tools
Software
Spare Parts
Pre-owned Machines
Consulting
Customer Training
Product Enhancements
Service Agreements
Technical Service
TRUMPF is certified according to ISO 9001:2008
(for further information see www.trumpf.com/en/company/quality)
TRUMPF Laser- und Systemtechnik GmbHJohann-Maus-Strasse 2 · 71254 Ditzingen · Phone +49 (0) 7156 303-30862 · Fax +49 (0) 7156 303-930862E-Mail [email protected] · Homepage www.trumpf-laser.com
Doc
umen
t re
fere
nce
0376
231-
40
-04
-12-
St –
Spe
cifi
cati
ons
subj
ect
to c
hang
e