lcd hour meters

If you have not found what you are looking for or youhave further questions, please feel free to call us at217-753-7797 or fax us at 217-753-7789. It will helpus process your request more efficiently and effectivelyif you can provide as much detailed information aboutyour requirements/application as possible.

Thanks for considering Hobbs meters fromHoneywell!

MANUFACTURINGHoneywell Hobbs’ commitment to the customer inpast years and present is what has helped us developour world-class manufacturing systems. Some of themethods by which we continuously improve ourproducts and processes are as follows:

Six Sigma methodology is a strategy used to accelerateimprovements in our processes, products and services, andto reduce manufacturing costs and improve quality. Itachieves this by relentlessly focusing on eliminating wasteand reducing defects and variations.

Continous Flow Process utilizing “Rabbit Chase” conceptsare used in the focused factories in order to achieve thelowest total cost, defect-free product.

Single Minute Exchange of Dies (SMED method) providesreduced time in molding cell.

Statistical Process Control is used for measuring criticaldimensions and controlling manufacturing processes.

Poka-Yoke method and computerized test equipment areutilized to eliminate scrap and rework.

Kanban cards are used to pull raw material and piece partsthrough the factory.

Bar coding and electronic data interchange (EDI) are available.

•

•••••It is the goal of Honeywell Hobbs to meet customer value-needs through continuously improved products and processes. That is thebasis by which we work to create a partnership with our customers. Evidence of our commitment is proven by a goal of a ShippedProduct Quality Level (SPQL) of 100 ppm. We utilize Advanced Quality Planning and QS9000 based quality systems.

QUALITY SYSTEMS

© 2003 Honeywell International Inc. All Rights Reserved.

•

Sensing and Controlwww.honeywell.com/hobbsemail: [email protected] P.O. Box 19424Springfield, IL 62794-9424USACatalog 20-1103, GLO Printed in the USA

Sensing and Control

Honeywell warrants goods of itsmanufacture as being free of defectivematerials and faulty workmanship. Contactyour local sales office for warrantyinformation. If warranted goods arereturned to Honeywell during the period ofcoverage, Honeywell will repair or replacewithout charge those items it finds defective.The foregoing is Buyer’s sole remedy and isin lieu of all other warranties,expressed or implied, includingthose of merchantability and fitnessfor a particular purpose.

While we provide application assistance,personally, through our literature and theHoneywell web site, it is up to the customerto determine the suitability of the product inthe application.

Specifications may change at any timewithout notice. The information we supplyis believed to be accurate and reliable asof this printing. However, we assume noresponsibility for its use.

Sales and Service

Honeywell serves its customers through aworldwide network of sales offices anddistributors. For application assistance,current specifications, pricing or name ofthe nearest Authorized Distributor, contact anearby sales office or

INTERNET: www.honeywell.com/hobbs

E-mail:[email protected]

Warranty Periods:The products listed are warranted for the periods shown:

98000 Series..................2 years85000 Series..................2 years20000 Series..................2 years

Warranty and remedy

Mounting brackets. For mounting hourmeters in any location when panel installation isnot practical. Multiple holes allow positioningfor easy reading. Foot of bracket can be bentwhen necessary. Part Number M-329(2 13/16” x 4”) for meter only. Part Number

M-558 (4” x 5 1/8”) when meter and damperare used together.

Hour Meter Accessories

Angle bracket. For two-screw flangeAC and DC rectangular meters only,when panel mounting is not practical.Part Number 23944.

Damper. Protects meter from severe vibration. Use on panel or with Part NumberM-558 bracket. Part Number M-3888 (3 7/8” dia.) for three-screw type DC meters.

2

Panel mounting bracket. Designed to bolt toa flat surface area 2 13/16” x 5 1/4”. Provideseasy-to-read meter position. Part Number M-486for three-screw type DC meter only.

Other AC and DC Meters Available

Round Slotted 3 screw

Round Flush with Retainer Mount

Contact Hobbs for moreinformation and specificationson above meters.

The Hobbs brand is well knownworldwide for the development ofquality electro-mechanical products.The invention of the first electricallywound automobile clock in 1938created what is now known asHoneywell Hobbs. John WestonHobbs was the inventor that cultivatedthis electrically-wound vehicle clock into a company that has over theyears expanded to include hourmeters, pressure and vacuum switches, halogen lamps, transmissionshifters, and other custom electro-mechanical products.Honeywells’ broad customer andmarket base includes industries suchas automotive, agricultural, materialhandling, construction, marine,medical, heavy truck, lawn andgarden, recreational, generators,compressors and aviation.Honeywells’ commitment tocontinuous improvement and totalquality management will allow for further expansion of its product linesand customer base while maintainingthe highest standards of excellence.

Custom InstrumentPanel ClustersLet Hobbs custom design your display panelsaving you time and money. We canassemble a panel to your specifications thatfrees up your engineering resources,reduces parts counts and reduces your vendor base.

Contents:

• LCD P. 3-5• D.C. P. 6-7• A.C. P. 8-11• Accessories P. 11• Warranty P. 11

www.honeywell.com/hobbs

11

OperatingVoltage

2810090-264 VAC

Part #

Retainer Mount

2 Screw Deluxe Bezel

2 Screw Standard Bezel

3 Screw

Unlike conventional AC hour meters that arelimited to one primary voltage andfrequency, theHobbs Multi-Range Quartz hour meter willoperate over a full range of voltages andfrequencies. The meters will work accuratelyover a voltage range of 90 VAC to 264 VACand at frequencies of either 50 Hz or 60 Hz.This unique feature means that one hour meterwill work for virtually any application anywherein the world!

Specifications• Operating Voltage: 90 to 264 VAC• Frequencies: 50 to 60 Hz• Temperature Range: -40˚F to +185˚F

OperatingVoltage

2810390 - 264 VAC

Part #

OperatingVoltage

2810590 - 264 VAC

Part #

Features• Records time 0 to 99,999.9 hours• Accuracy ±0.02%• UL Recognized• CSA (UL)• CE Mark• Totally sealed from dirt and moisture• Termination

- 1/4” spade

Round Black BezelOperatingVoltage

2810490 - 264 VAC

Part #

LCD Hour Meters

The Hobbs 98000 Series LCD hourmeters provide a large easy-to-readdisplay in a conventional sizepackage. The hour meters areavailable in a variety of mountingstyles and voltage ranges that will fitvirtually any application.

Specifications:• Run Accuracy ±200ppm; ±0.02%• Start Time: maximum 1second• 6 Digit Display• Digit Height: 6mm• Power draw: .8 mA at 12 VDC

(Power Terminal)• Termination: 1/4” blade

3/16” blade optional• Temperature Range:

Operating: -40˚C to +85˚C• Vibration: 20 g’s per SAE J1378• Shock: 55 g’s per SAE J1378• Operating ranges:

4.5 to 16 VDC (optional)9 to 64 VDC >64 VDC Contact Factory

• Display:0 to 99,999.9 Hours0 to 999,999 Counter

• Transient Voltage ProtectionLoad DumpInductiveE M IReverse Polarity

OperatingVoltage

9 to 64 VDC

Part #

2 Screw Standard Bezel

98310

Features• Totally sealed from moisture

and dirt• Direct replacement for

current hour meter• No battery backup needed • Fits in existing panel openings• Custom bezels and

dial artwork available• Snap-in retainer mount

combines easy installation with rugged design

• Compact Depth• Rugged Design• Pulse Counter Option• Reset Option• Run Indicator

98320

Terminals

2 terminal

3 terminal with enable

4 terminal resettable

98000 Series

9 to 64 VDC

9 to 64 VDC 98300

OperatingVoltage

9 to 64 VDC

Part #

2 Screw Deluxe Bezel

98313

98323

Terminals

2 terminal



9 to 64 VDC

9 to 64 VDC 98303

OperatingVoltage Part #

2810190 to 264 VAC

Benefits• Reduced parts count• Reduced inventories• Fewer purchase orders• Eliminate production line errors• Reduce service partsOptions• Wire leads• Custom lens• Terminals (up, down, straight)

Retainer Mount: Panel cutout 1.45 x .95 rectangular opening. Two .150 holes spaced 1.750*

2 Screw Standard: Panel cutout 1.45 x .95 rectangular opening.Two .150 holes spaced 1.750*

2 Screw Deluxe: Panel cutout 1.45 x .95 rectangular opening.Two .150 holes spaced 1.750*

Flush Mount (Retainer) 2.24”: Panel cutout 2.00 diameter opening*

3 Screw Mount:Panel cutout 2.00 diameter openingThree .125 holes equally spaced on 2.42 bolt circle diameter*

* Panel cutout dimensions are ± .010 toleranceAll dimensions shown in inches and (metric)

2 Screw Standard: Panel cutout 1.45 x .95 rectangular openingTwo .150 holes spaced 1.750*

2 Screw Deluxe: Panel cutout 1.45 x .95 rectangular openingTwo .150 holes spaced 1.750*


WARNING!Applied voltage not to exceed 264 Vac RMS. This meterwas not intended to be used in applications whereexcessive transient voltages are present. It is theresponsibility of the customer to determine the suitabilityof this device for use in their system.

28100 Series AC Multi-Range Meters

310

LCD Hour Meters 98000 Series

OperatingVoltage

9 to 64 VDC

Part #

Retainer Mount

98311

98321

Terminals

2 terminal



9 to 64 VDC

9 to 64 VDC 98301

OperatingVoltage

9 to 64 VDC

Part #

Round Chrome Bezel

98314

98324

Terminals

2 terminal



9 to 64 VDC

9 to 64 VDC 98304

OperatingVoltage

9 to 64 VDC

Part #

Round Black Bezel

98312

98322

Terminals

2 terminal



9 to 64 VDC

9 to 64 VDC 98302

LCD MeterAPPLICATIONS

• Garden Tractors• Generators• Utility Vehicles• Construction Equipment• Material Handling Equipment• Recreational Vehicles• Medical• Electronic Panels• Rental Equipment• Boom Lifts• Pressure Washers• Sweepers• Test Equipment

20000 Series Deluxe AC Hour Meters

Square Retainer: Panelcutout 1.45 x .95 rectangular opening*

Rectangular Retainer:Panel cutout 1.45 x .95 rectangular opening*

OperatingVoltage Hertz Termination Part #

Rectangular Retainer Mount

108-132 VAC108-132 VAC108-132 VAC108-132 VAC216-264 VAC216-264 VAC216-264 VAC

50506060505060

20174201832011620182201712017020177

Screw*Blade**Screw*Blade**Screw*Blade**Screw*

OperatingVoltage Hertz Termination Part #

108-132 VAC108-132 VAC216-264 VAC216-264 VAC

50605060

20176201152017320179

Screw*Screw*Screw*Screw*

Square Retainer Mount

* UL Listed, CSA Certified and CE Mark** UL Recognized, CSA Certified and CE Mark

CAUTION: Always make sure power is removed from equipment before working onelectrical circuits! Only qualified personnel should make electrical connections.Damage to equipment and/or serious bodily injury can result from improperly madeelectrical connections, or a failure to adhere to normal electrical safety guidelines.

20000 Series Wiring Diagrams

Single phase, 2 wire,120V system: Connectpower wire to one terminal and neutral wire to opposite terminal.

Single phase, 3 wire,120/240V system: Connectany one power wire to one terminal and the neutral wire tothe opposite terminal.

Three phase, 4 wire wye,120/208V system: Connectany one power wire to one terminal and the neutral wire to the opposite terminal.

Three phase, 4 wire deltawith a high leg,120/240V system: Connectany one of the two available120V power wires to oneterminal of the meter and theneutral wire to the oppositeteminal. Do not connect the highleg (208V) to the meter.

120VAC Meter Applications

Single Phase, 2 wire,240V system: Connectpower wire to one terminal and neutral wire to opposite terminal.

Single phase, 3 wire,120/240V system: Connectmeter across two high sides ofthe line. Do not connect the neutral wire to the meter.

Three phase, 3 wire delta,240V system: Connect meteracross any two power lines.

Three phase, 4 wire deltawith a high leg,120/240V system:Connect any one power wire toone terminal of the meter.Connect one of the remainingtwo power lines to the oppositeterminal. Do not connect theneutral wire to the meter.

240VAC Meter Applications

HM

HM

HM

HM

HM

N

N

N

N

N

HM

N

HM

N

HM

Retainer Mount: Panel cutout 1.45 x .95 rectangular opening*





94

LCD Hour Meter Module

The Hobbs LCD hour meter module is a custom engineered elapsed time meterdesigned to be mounted directly to yourprinted circuit board (PCB). It can be used in a variety of AC or DC applications thatrequire an hour meter, counter or odometerfor preventive maintenance, warranty verification, renting and leasing.

Specifications• 6 digit/6mm display• ±0.02% Accuracy• Vibration tested per MIL-M-3971D at

10 g’s and SAE J1378 at 20 g’s• Shock tested per MIL-M-3971D at 75 g’s

and SAE J1378 at 55 g’s• Operating temp. range -40˚C to +85˚C• Operating voltage range 9 to 64 VDC

(optional 4.5 to 16 VDC) • Transient Voltage Protected

Over Voltage Load DumpInductiveEMIReverse Polarity

• Power Consumption .8 ma max at 12V (power terminal)

• Start time: maximum 1 second

All Hobbs modules have crucial components exposed. The modulemust be sufficiently protected if used in an environment other than specified. Consult Hobbsmarketing department whensuitability of application isquestioned.

OperatingVoltage

9 to 64 VDC

with enable & reset

4.5 to 16 VDC

Part #

D.C. Version

LCD ModuleAPPLICATIONS

• Medical• Vending Machines• Floor Cleaning Equip.• Electronic Panels• Instrument Panels• Recreational• Office Equipment

Features• Large easy-to-read numbers• Silent operation• Low power demand• Resettable and nonresettable• 10 years data retention (without power)

over entire temperature range• UL Recognized, CSA approved• Pin termination .03 in diameter• Hours from 0 to 99,999.9• Counter from 0 to 999,999 pulses• Voltages greater than 64 VDC

contact factory

98706

Termination

4 pin

Options4.5 to 16 VDC

OperatingVoltage

9 to 64 VDC

with reset

9 to 64 VDC

without reset

Part #

Counter Version

98704

98705

Termination

4 terminal

3 terminal

Deluxe AC Hour MetersWhen there’s a need to keep track of runtime, quality-minded companies chooseHobbs! Whether it’s for testing purposes,leasing applications, maintenance reasons,and/or warranty programs, you want anaccurate and reliable hour meter. TheHobbs 20000 Series hour meter delivers!

To ensure our high standards of quality, allparts are in-process inspected. Every metermust pass 100% function and timingaccuracy tests before shipping. These“Deluxe” AC meters are also totally sealedand benefit from an uncommon design whichintegrates the motor and frame into onesubstructure.

Specifications• Records up to 99,999 hours

Automatic recycle to zero• 24,120 and 240 VAC models available

(Range ±10%)• 50 and 60 Hertz versions• 3.0 watts power rating• Operating temperature: -65°F to +154°F

(-54°C to +68°C)• Accuracy: ±.02%.• Weight: 3 oz• Screw termination or 7” lead wires• Lens material:

3-screw mount: Glass All others: Polycarbonate

• Case material: Polycarbonate• Number size: 0.12” (3mm)• UL Listed (File# E47098): Screw terminals• UL Recognized: Wire lead versions• CSA Certified (File # LR42455)• Conforms to MIL-M-3971 *• CE Mark

OperatingVoltage Hertz Termination

108 to 132 VAC

108 to 132 VAC

108 to 132 VAC

108 to 132 VAC

216 to 264 VAC

216 to 264 VAC

216 to 264 VAC

216 to 264 VAC

5050606050506060

Screw *7” Leads **




Part #2002820034200012003520029200362000720037

Rectangular 2 Screw

OperatingVoltage Hertz Termination

108 to 132 VAC

108 to 132 VAC

108 to 132 VAC

108 to 132 VAC

216 to 264 VAC

216 to 264 VAC

216 to 264 VAC

216 to 264 VAC

5050606050506060





Part #

Round 3 Screw

2001620042200172004320018200442001920045

* UL Listed, CSA Certified and CE Mark** UL Recognized, CSA Certified and CE Mark

Three-Screw Mount: Panel cut out2.00 diameter opening. Three.125 holes equaly spaced on2.42 bolt circle diameter.*

Two-Screw Mount: Panel cut out1.45 x .95 rectangularopening. Two .150 holesspaced 1.750.*

ACAPPLICATIONS

• Business machines • Air conditioning• Control panels • Furnaces• Lighting systems • Lab test equipment• Generators • Sun tanning equipment• Compressors & pumps • Oxygen concentrators• Refrigeration • Many more!

Features• Polycarbonate, shock resistant, tamper

proof case• Totally sealed *• Single phase, synchronous, permanently

lubricated motor• Custom logo dials, 1/4” blade terminals,

special wire lengths.

Options: If you need it, let us know.YOUR satisfaction is our goal!

* Applicable on shown “screw terminal”meters. Contact Hobbs for specificationson other available models.

20000 Series



4 pin 98707

58

85000 Series Quartz Plus DC Hour Meters

OperatingVoltage

85331850008509485013

6.5-16 VDC10-32 VDC10-80 VDC30-110 VDC

Part #

2 Screw

Rectangular Stirrup

Two-Screw Mount: Panel cutout 1.45 x.95 rectangular opening. Two .150 holes spaced 1.750. *

3 Screw

Retainer Mount

The 85000 Series provides legendaryHobbs performance and reliability in atechnically advanced quartz package. The Quartz Plus features a highly reliabledrive mechanism, an improved odometergear train, and a snap-together integrated chassis. The chassis fits into a shockproof,totally-sealed case made of an engineeredplastic that is impervious to acids and solvents.

To ensure our high standards of quality, allparts are in-process inspected. EveryQuartz Plus meter must pass 100% function,burn-in, and timing accuracy test beforeshipping.

Specifications• 10,000 hour version standard,

with automatic recycle to zero• Temperature range: -40° F to +185° F

-40° C to +85° C• Quartz accuracy: ±200ppm, ±0.02%

(entire voltage and temperature range)• Operating voltage range: 5-110 VDC

(Voltage range covered by 85000 Series line)• Precision built relay driven odometer• Excellent vibration & shock resistance:

Vibration: 20 g’s @ 10-80Hz (SAE J1378)10 g’s (per MIL-M-3971)

Shock: 55 g’s @ 9-13msec (SAE J1378)75 g’s (per MIL-M-3971)

• Transient Voltage ProtectionAlternator load dump: 150VEMI (Electromagnetic Interference): +400V @ 500Hz

Inductive switching and reverse polarity• Standard terminals: 1/4” male blade• Lens material: Glass• Case material: Polyester• Number size: 0.12” (3mm)

Three-Screw Mount: Panel cutout2.00 diameter opening. Three .150holes equally spaced on 2.53 boltcircle diameter.*

Rectangular Stirrup: Panel cutout1.45 x .95 rectangular opening.*

Retainer Mount: Panel cutout 1.45 x .95 rectangular opening.*

OperatingVoltage

850018509785014

10-32 VDC10-80 VDC30-110 VDC

Part #

OperatingVoltage

8501085023

10-32 VDC30-110 VDC

Part #

OperatingVoltage

8200182320

10-32 VDC10-80 VDC

Part #

Features• Custom CMOS integrated circuit• Indicates operating time in hours

and tenths, plus has a running indicator• Totally-sealed • Battery system voltages:

6,12,24,36,48,60,72,and 80 VDC• UL Recognized (File number AU1774)• CSA Certified (File number LR42455-12)• Conforms to MIL-M-3971

Options:Custom logos, polycarbonate lenses, andvarious bezels. Wire, stud, blade, andscrew terminals. 100,000 hour, R-Terminaland filtered versions available too.

Flush Mount (Cup) 2.27”: Panel cutout 2.00 diameter opening.*

85000 Series Wiring Diagrams (Polarity Sensitive)

85000 Series Quartz Plus DC Hour Meters

Flush Mount (Stirrup) 2.5”: Panel cutout 2.00 diameter opening.*

Part #Flush Cup

2.27”

85004

85017

Part #Stirrup2.27”

Part #Flush Cup

2.50”


850028534285015

850068509885019

85008

85021

OperatingVoltage

10-32 VDC10-80 VDC30-110 VDC

Flush Mount (Stirrup) 2.27”: Panel cutout 2.00 diameter opening.*

Flush Mount (Cup) 2.5”: Panel cutout 2.00 diameter opening.*

OperatingVoltage

10-32 VDC10-80 VDC30-110 VDC

85005

85018

850038509385016

850078509985020

85009

85022

DCAPPLICATIONS

• Lawn Tractors• Garden Tractors• Farm Equipment• Gen Sets• Construction

Equipment• Utility Vehicles• Industrial

Equipment• Recreational

Vehicles• Golf Carts• Aircraft• Medical Equipment• Office Equipment• Any application

requiring a very accurate and dependable hour meter.

CAUTION: Always make sure power is removed from equipment before working onelectrical circuits! Only qualified personnel should make electrical connections.Damage to equipment and/or serious bodily injury can result from improperly madeelectrical connections, or a failure to adhere to normal electrical safety guidelines

+ +

Round Chrome Bezel

Round Black BezelPart #

Flush Cup2.27”


Part #Flush Cup

2.50”




76

www.hobbs-corp.com

www.hobbs-corp.com

Corporation

WARNING:It is our customer’s responsibility to determine the suitability of any Hobbs control in the customer’s specific operating system. These controls are electricalmechanical and electronic devices which have a finite life. Only the customer can insure that appropriate system design, installation, guarding and/or fail-safedevices will protect users’ safety and comply with applicable federal, state, local and industry safety and health regulations, codes and standards.

Due to the unlimited variety of machines, vehicles, equipment and system designs in which our controls may be used, it is impossible for Hobbs to provide adviceregarding the suitability of a given control for a specific application. The flexibility of our products allows us to offer both standard and custom configurations. Wecan advise of the attributes of our products and our customers can examine our test results and failure mode analysis and obtain test models to see what meets thecustomer’s needs. But ultimately, our customers’ engineering departments must be the qualified experts in their own product field. If our product will be used in asafety critical application, the customer must undertake appropriate testing, evaluation and fail safe measures to prevent injury to the ultimate user.

Should you have any questions or if any of the above warning is unclear, please contact Hobbs Corporation Marketing Department at phone number 217-753-7752.

■ Custom Controls and Switches ............p.3■ F-N-R Shifters ..................................p.4-5

■ Multi-Purpose Turn Signal Switches ....p.6-7■ Electronic Shifters................................p.8■ Proportional Retarders ........................p.8

Competition between off-road equipment manufacturers can be fierce.Let Hobbs help you distinguish yourself from the competition byworking with you in developing your custom controls and switches.

We have innovative and flexible designcapabilities coupled with cost-effective prices.Quick response including design, and "fit-up"prototypes in weeks versus months from yourinitial request provides the edge you need to shineover your competition. Control interfaces that arefunctional, rugged and aesthetically pleasing arean important part of the design process. Theability to ergonomically design numerous functionsinto one product is our strength.

Hobbs Technological and Process Capabilities used in Custom Controls and Switches:

• Pro/ENGINEER Software• SolidWorks Software• Stratasys Fused Deposition Modeling Machine (Rapid Prototyping)• Programmable controllers• Mold Flow Analysis

Control and SwitchCapability:• Sliding, toggle and button engagement• Environmentally protected• Night visiblity/lighted components• Directional• Speed control• Molded terminal arrays• Ergonomically sensitive• Indicator light panels

Custom Controls and Switches

Equipment Applications:• Snowmobiles • All-Terrain Vehicles• Motorcycles • Forestry• Construction • Agriculture• Material Handling • Lawn & Garden

Specifications:(Number of cycles based on testing at 12V)

Cycle Life: (Rotary) 1,000,000(Shifter Handle) 500,000

Lever:With drop-down neutral lock: 3,000,000Without drop-down neutral lock: 5,000,000

Ratings:

Operating Temperature Range: -40˚C to + 85˚C-40˚F to +185˚F

(0 to 95% relative humidity)

Operating Voltage Range: 3V to 32V

Handle Dead Weight Limit: 160 lbs.(712 newtons)

Solenoid Load: 2.0 Amp at 12.8Vwith arc suppression

Features:• Completely sealed• Large sliding contacts• Adaptable to 38mm, 45mm or 55mm mounting

column• Rugged• Flexible design capability• Up to 6 speeds with option bump feature• Firm handle grip• Variety of connectors• Variety of button options

F-N-R Shifters

F-N-R ShifterStandard Dimensions

Hobbs shifters are designedfor off-highway applicationsrequiring direction and speedcontrol. Our electro-mechanical shifters are builtto withstand the harsh environments of the off-highway industry.

Most importantly, if you donot see an existing shifter tomeet your equipment designspecifications, we can workwith you to design a customfit.

Shifters have been tested per thefollowing specifications:

• Shock • Environmental• Vibration • Durability• Mechanical • Performance• Electrical

8043

8

8090

9

8091

081

248

8142

6

8152

1

8175

8

8410

5

8446

7

8683

5

8587

4

Cust

omCo

ntact

Hob

bs

for

optio

ns n

ot lis

ted.M

ount

ing

Left

Right

Colu

mn

Size

38mm

45mm

55mm

Neu

tral

Lock

None

Drop Down

Spee

ds

2

3

4

6

Bump

But

tons

Horn

Other

Wiper/Wash

Conn

ecto

rs IntegralPackardIntegralDeutsch

WireHarness

Forward-Neutral-Reverse Shifter

Mounting clamp for shifters available with orwithout locating pin for 1.5 inch (38mm.) or1.75 inch (45mm.) or (55mm.) steering col-umn. Clamps can be ordered separately.

www.hobbs-corp.com

PartNumber

Applications:• Backhoes • Front Loaders• Telehandlers • Forklifts

• Manlifts

Multi-Purpose Turn Signal Switches

Turn SignalStandard Dimensions

Hobbs turn signal switchesare built to complement theshifter or can also bemounted as stand alone.A variety of operations areavailable such as wiperspeeds, head lamp control,button and auto canceloptions. These switchescan be tailored to meetyour design requirements.

Specifications:(Based on testing at 12V)

Minimum Cycle Life:Turn Signal 8 Amps 100,000Wiper 2 Amps 50,000Washer 2 Amps 20,000Head Lamp Dimmer 15 Amps 20,000

Ratings:

Operating Temperature Range: -40˚C to + 85˚C-40˚F to +185˚F

(0 to 95% relative humidity)


Handle Dead Weight Limit: 160 lbs.(712 newtons)

Solenoid Load: 2.0 Ampwith arc suppression

Features:• Adaptable to 38mm, 45mm or 55mm columns• Customized buttons• Twist grip handle• Auto cancel option• Variety of connectors

Turn Signals have been tested perthe following specifications:

• Shock • Environmental• Vibration • Durability• Mechanical • Performance• Electrical

7980

9

8027

9

8035

080

876

8087

7

8160

1

8170

5

8257

0

8488

4

8632

0

8650

8

Aut

oCa

ncel Yes

No

Colu

mn

Size

38mm

45mm

55mm

But

tons

Head LampSwitch

Head LampDimmer

Flash to Pass

Wash

HazardWarning

Conn

ecto

rs IntegralPackardIntegralDeutsch

Wire Harness

Turn Signal SwitchesW

iper

Spee

ds 1 Speed

Hi/Lo

Intermittent

Turn Signal

Horn

www.hobbs-corp.com

Cust

omCo

ntact

Hob

bs

for

optio

ns n

ot lis

ted.

PartNumber

Mounting clamp for shifters available with orwithout locating pin for 1.5 inch (38mm.) or1.75 inch (45mm.) or (55mm.) steering col-umn. Clamps can be ordered separately.

Applications:• On-Highway• Truck• Motor Coach

Light

s

Corporation

www.hobbs-corp.com

P.O Box 19424Springfield, Illinois 62794-9424Phone: (217) 753-7752Fax: (217) 753-7789email: [email protected]

© J.W. HOBBS CORPORATION

30-1100

Electronic Shifters

The electronic shifter from Hobbs builds on the same rugged,sealed design that has been proven in the field with ourshifter and turn signal product lines. Non-contact electronic

switching technology that is used in this electronic shifter providesoutstanding reliability and elimination of contact wear that greatlyenhances the life of this mechanism. The shifter is well suited to interface directlywith electronic transmission control units providing application flexibility.

Specifications:Outputs: 200 mA maximum

2,000,000 cycles

Operating Temperature: -40˚C to +85˚C


Proportional Retarders

The Hobbs Proportional Retarder is a shift-leverhandle that attaches to the steering column ofa vehicle and gives an electronic pulse-width-

modulatedoutput signalthat isproportional tothe position ofthe lever. Instandardmounting position, output signal has 10% duty cyclewhen lever is pulled towards operator to maximumextent. When moved away from operator to itsmaximum travel, the lever snaps into a detentindicating the output signal now has 90% duty cycle.The duty cycle between these two positions is acontinuously variable function of position.

Features/Benefits:• Reverse Voltage Protection• Short Circuit Protection• Over Voltage Protection• Sealed Housing• Rugged Positive-Locking Connector

Specifications:• Travel: 25˚ maximum angle travel• Supply Voltage: 9 VDC to 32 VDC

(12 VDC to 24 VDC Operating System)• Base Frequency: 500 Hz

( 10% over temperature and input voltage)• Duty Cycle: 10% to 90%

( 5% at limits of travel)• Output Voltage: Pulse-width-modulated

(0-7V amplitude)• Wiring & Connection: Receptacle compatible with

positive-locking Deutcsh DT06-6S connector with18 AWG (minimum wiring to conform to 1E815)

+-

Applications:• Off-Highway Trucks• Agriculture• Construction

+-

Applications:• On-Highway Trucks• Off-Highway• Material Handling• Construction• Agriculture

Type 826 and 828 Specifications: Display: 8 LED’s (7 yellow, 1 red) Mounting: 2 screw (826); Retainer (828) Operating Voltages: 12, 24,36, 48 VDC Current Consumption: <50 mA maximum (<30 mA on 24, 36, 48V)

Operating Temperature: -30°C to +70°C

Relay Lockout Optional

Terminals: 1/4” blade

Phone: 217-753-7773 Fax: 217-753-7789 Email: [email protected]

Battery Controller Hobbs’ has introduced a new line of battery controllers to compliment the hour meter family of products. These battery controllers monitor the condition and the remaining capacity of an electric battery for most types of commercial batteries.

PO Box 19424 Springfield, IL 62794-9424

Features: Compact, light weight (3 oz) Highly visible multi-LED display Resettable with battery on or off equipment Relay lockout available Flashing red warning light for low battery 2 screw and retainer clip mounting 5 volt output signal available Customized discharge voltages available

Applications: Robotic material handling equipment Golf carts Floor sweeping equipment Scissors lifts Man lifts Aerial lifts Pallet movers Utility vehicles One person scooters

www.hobbscorporation.com

© J.W. Hobbs Corporation 20-0701

Type 827 Specifications: Display: 8 LED’s (7 yellow, 1 red) Mounting: Retainer Operating Voltages: 12, 24, 36, 48 VDC Current Consumption: <50 mA max (<30 mA on 24, 36, 48V) Operating Temperature: -30°C to +70°C Relay Lockout Optional

Terminals: 1/4” blade

For use with all standard battery types

For use with lead-acid battery types

Model 828

Model 827

Model 826


Battery Controller/Hour Meter Hobbs’ has introduced a new line of battery controllers to compliment the hour meter family of products. These battery controllers monitor the condition and the remaining capacity of an electric battery for most types of commercial batteries. They are available with and without hour meter, relay lockout and service alert.


Features: Highly Visible Multi-LED Display Resettable Battery Level & Service Time Relay Lockout One-piece terminal Hour Meter Option Warning signal for low battery U Mount Bracket Programmable parameters (886 only) Statistical Data (886 only)

Specifications: Operating Voltages: 12-80 VDC

Current Consumption: 25-50 mA maximum

Hour Meter Accuracy: 0.02%

Temperature: -30°C to +70°C

Humidity: 95% maximum

Applications:

Robotic material handling equipment Golf carts Floor sweeping equipment Scissors lifts Man lifts Aerial lifts Pallet movers Utility vehicles One person scooters

www.hobbscorporation.com

© J.W. Hobbs Corporation 20-0301

12-48 VDC 855.8 855.5 855 Series Options Hour Meter

Service Alert

Relay Lockout

855

855.1 855.6 855.9

886 Series Options Hour Meter

Service Alert

Relay Lockout

886

886.1

12, 24, 36, 48 VDC

24, 36, 48 VDC

885885 Series Options Hour Meter

Service Alert

Relay Lockout

885.1

72, 80 VDC

855 Series

886 Series

Sensing and Control

2

SWITCH APPLICATIONS

CONTENTS• Ultra Duty Pressure Switches 10-400 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.3

• Extended Duty Pressure Switches 0.5-150 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.4

• Extended Duty Vacuum Switches1.1-22” Hg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.6

• Extended Duty Piston Switches 200-1000 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.7

• Factory Set Variable Differential Pressure & Vacuum Switches 2-70 psi & 2-22” Hg . . . p.8

• High Pressure Environmentally Sealed Extreme-Duty Switches 35-3000 psi . . . . . . . . . p.9

The odds are that Honeywell Sensing and Control can meet your switch demands. Designers of heavy-duty equipment have trusted Honeywell pressure and vacuum switches for many years in applications that are constantly subjected to harsh environments…from chemical splashes, salt water, high pressure spikes…we’ve got you covered. Our standard line is quite extensive, but if it is not exactly what your requirements call for we can modify an existing part or create an original just for you. Honeywell has produced millions of custom-built switches for automotive, pool and spa, powershift transmissions, anti-skid braking systems, excavator hydraulic systems, water pump systems, and dental air compressors, to name just a few. Our highly skilled model shop, certified lab and engineering staff can work with you through the design phase, prototype stage, all the way through to the testing phase. And if time is a crucial factor, rapid prototyping technology can now allow us to provide you with a sample in days.

WARNING! Suitability of application is responsibility of user. Extreme heat and vibration should be avoided at mounting points such as on top of an engine over a hot manifold. (MAX operation temp 250° F). Always install by using a wrench on the hex base. Torquing at any other part of the switch voids the warranty or may cause malfunction. A Polyimide film diaphragm is utilized in the pressure switch and is not recommended for use with water. However, a Teflon diaphragm is available for water applications. Compatibility with the brass or steel external pressure switch material is the responsibility of the user. For maximum operating pressures see appropriate switch family specifications.Contact Honeywell Engineering whenever use of switch or fluid compatibility is questioned.

!WARNINGPERSONAL INJURYDO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury.

5000 Series Ultra Duty 2 Terminals Metri-Pack Integral Connector Pressure Switches (See Note 1)

Contact Factory Circuitry Screw Blade Contact Factory Circuitry Part # Setting Set At Part # Part # Setting Set At

N.O. 83298 83313 N.O. 83328

10-35 PSI

20 PSI

N.C. 83299 83314 10-30 PSI

20 PSI

N.C. 83329

±4 psi

± 4 psi DC* 83300 83315 DC* 83330

N.O. 83301 83316 N.O. 83331

35-75 PSI 60 PSI N.C. 83302 83317

30-65 PSI 45 PSI N.C. 83332

± 6 psi

± 5 psi DC* 83303 83318 DC* 83333

N.O. 83304 83319 85 PSI N.O. 83334

75-150 PSI 100 PSI

N.C. 83305 83320 65-125 PSI

N.C. 83335

±10 psi

± 7 psi DC* 83306 83321 DC* 83336

N.O. 83307 83322 N.O. 83337

150-250 PSI 200 PSI

N.C. 83308 83323 125-200 PSI 165 PSI

N.C. 83338

± 15 psi ± 10 psi DC* 83309 83324 DC* 83339

N.O. 83310 83325 N.O. 83340

250-400 PSI 300 PSI

N.C. 83311 83326 200-400 PSI 300 PSI

N.C. 83341

± 20 psi ± 15 psi DC* 83312 83327 DC* 83342

Honeywell Sensing and Control has designed a high pressure/low set point pressure switch for applications that see sudden pressure spikes and high system pressures that can result in early switch failures. This series has been strengthened to prevent cracking of the base with plated steel and screw machined components in a 3-piece design. Modifications to the effective area of the pressure cavity and size of the diaphragm button and diaphragm o-ring are what makes the switch capable of handling sudden pressure transients and high system pressures that are common in applications such as braking, transmission and hydraulic systems.

The switch’s physical appearance is similar to our 5000 Series switches with a height of only 2.3” (approx) and a diameter of 1.47”. In comparison to our 5000 Series Switch the burst rating has significantly increased from 1250 psi to over 4000 psi on the new design.

Specifications

Type: Direct action blade contact

Contacts: Silver alloy, gold plated

Set Point Range: 10-400 PSI

Operating Pressure: 500 PSI

Proof Pressure: 2000 PSI

Burst Pressure: 4000 PSI

Base: Plated Steel — Screw Machined

3-piece construction

Diaphragm: Polymide Film

Connector: 1/8-27 NPT Male Thread

Temperature Range: -40°F to +250°F

Terminals: #8-32 screws, 1/4” blade,

280 Series Metripack

Circuitry: SPST-N.O., N.C., SPDT

Cover: Glass Reinforced Polyester

Options: Base connector sizes, wire

leads, N.O./N.O. dual circuit and

N.C./N.C. dual circuit.

Ratings:Resistive: 15 AMP- 6 VDC 8 AMP- 12 VDC 4 AMP- 24 VDCInductive: 1 AMP- 120 VAC 0.5 AMP- 240 VAC

Set Points from 10-400 psi5000 Series Ultra Duty Pressure Switch

3

10-35 PSI35-75 PSI75-150 PSI150-250 PSI250-400 PSI

Contact Setting

Approximate Dead Band Standard Switches

Dead Band


Metri-Pack Switches



Note 1: Mating connector for N.O. and N.C. is Packard Part# 15300027; Mating connector for DC is Packard Part# 12034147.

DC*- The N.C. is the reference circuit for the DC Switch; the N.O. circuit is not adjusted. The approximate dead band between the N.C. and N.O. circuit is shown in the charts. For applications requiring the N.O. circuit as the reference circuit, the N.C. circuit is not adjusted.

2.3” REF.

1.47” REF.

1.47” REF.

The 5000 Series switch is specifically designed to stand up to extended duty applications. This switch is factory set but capable of field adjustment. It features a Kapton diaphragm for compatibility with a wide variety of fluids, and various terminations including a Metri-Pack connector that forms a tight seal when connected. Among the outstanding design benefits are its durable construction, compact size, and enhanced set point integrity.

2.3” REF.

1.47” REF.

5000 Series Switch with Screw Terminals

5000 Series Switch with Metri-Pack Terminal

Set Points from 0.5 to 150 psi5000 Series Extended Duty Pressure Switch With Direct Action Blade Contacts

Switch Boot P/N 79380for Vacuum and Pressure

NOTE: OPERATING MEDIA (PRESSURE SWITCH)The pressure switch is designed to operate with air, motor oils, transmission oils, jet fuels and other similar hydrocarbon media.

4

Standard Specifications

Type: Direct action blade contactContacts: Silver alloy, gold platedSet Point: Factory set from 0.5 to 150 PSIOperating Pressure:150 PSI for 0.5-24 PSI set point range, 250 PSI for 25-150 PSI set point range Proof Pressure: 500 PSIBurst Pressure: 750 PSI for 0.5-24 PSI set point range 1250 PSI for 25-150 PSI set point range.

Ratings:Resistive: 15 AMP- 6 VDC 8 AMP- 12 VDC 4 AMP- 24 VDCInductive: 1 AMP- 120 VAC 0.5 AMP- 240 VAC

Diaphragm: Polyimide film

Temperature

Range: -40° F to + 250° F

Connector: 1/8 -27 NPT male thread

Terminals: #8-32 screws,

1/4” blade,

280 Series Metri-Pack

Circuitry: SPST-N.O., N.C.,

1 circuit adjustable dual

circuit, or 2 circuits

adjustable dual circuit.

Also available are

N.O./N.O. dual circuit

and N.C./N.C. dual circuit.

Base: Plated Steel

Cover: Glass reinforced polyester

Options: Brass, plastic or stainless

steel base; various base

connector thread sizes;

wire leads (potted & sealed).

2.9” REF.

5

Single Circuit 1 Terminal

3. The tolerances given in the table are applicable to a switch adjusted so that the N.O. circuit closes before the N.C. circuit opens and applies to the N.C. circuit. The N.O. set point and tolerances are such that a minimum overlap of 1 PSI exists during which both circuits are on.

5000 Series Pressure Switch With Standard Terminal

Contact Setting

Factory Set At

CircuitryPart NumberContact

Setting3Part Number

Single Circuit 2 Terminals

Dual Circuit One circuit adjustable1

Dual CircuitBoth circuits adjustable2

0.5-1 PSI±0.3

1.1-3 PSI±0.5

3.1-7 PSI±1

8-13 PSI±2

14-24 PSI±3

25-50 PSI±5

51-90 PSI±7

91-150PSI±10

Part NumberScrew78630786347814278149781437815078144781517814578152781467815378147781547814878155

Blade78631786357839978406784007840778401784087840278409784037841078404784117840578412

Part NumberBlade78629786337605676066765837658576584765867605776067760587606876059760697606076070

Screw78628786327605176061765757657776576765787605276062760537606376054760647605576065

N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.

78712

76076

76587

76588

76077

76078

76079

76080

78711

76071

76579

76580

76072

76073

76074

76075

Screw Blade Screw Blade

76081

76582

76082

76083

76084

76085

76086

76590

76087

76088

76089

76090

3-4 PSI±0.5

5-8 PSI±1

9-24 PSI±2

25-50 PSI±3

51-90 PSI+5/-2

91-150 PSI+8/-2

1 PSI

2 PSI

4 PSI

10 PSI

15 PSI

35 PSI

60 PSI

100 PSI

Notes: 1. The N.C. circuit is the reference circuit for the dual circuit switch; the normally open circuit is not adjusted. The expected dead band between the N.C. & N.O. circuit is shown in the chart below. For applications requiring the normally open circuit as the reference circuit the N.C. circuit is not adjusted.

2. Switch may be adjusted so that:A. N.C. circuit opens before N.O. circuit closes.B. N.C. and N.O. circuit have same set point.C. N.O. circuit closes before the N.C. circuit opens. (There is no dead band and both circuits are on for a brief period of time.)

Contact Setting

Factory Set At

Circuitry

N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.N.O.N.C.

2 PSI

5 PSI

10 PSI

20 PSI

35 PSI

60 PSI

85 PSI

115 PSI

135 PSI

5000 Series Pressure Switch With Metri-Pack Terminal

Part Number

Single Circuit(Mates with Packard

P/N 15300027)

Part Number

Dual CircuitOne circuit adjustable1

(Mates with PackardP/N 12034147)

1-3 PSI±0.5

4-6 PSI±1

7-12 PSI±2

13-24 PSI±3

25-46 PSI±5

47-76 PSI±6

77-100 PSI±7

101-126±9

127-150 PSI±10

Dual Circuit Both circuits adjustable2

(Mates with PackardP/N 12034147)

770297702077030770217703177022770327702377033770247703477025770357702677036770277703777028

77038

77039

77040

77041

77042

77043

77044

77045

77046

Part Number

Contact Setting3

3-4 PSI±0.5

5-10 PSI±1

11-24 PSI±2

25-46 PSI±3

47-76 PSI+5/-2

77-100 PSI+7/-2

101-126 PSI+9/-2

127-150 PSI+10/-2

77047

77048

77049

77050

77051

77052

77053

77054

0.5-3 PSI4-7 PSI8-13 PSI14-24 PSI25-50 PSI51-90 PSI91-150 PSI

1.5 PSI2.5 PSI3.5 PSI8 PSI15 PSI23 PSI40 PSI

Dead Band

Note 1: Expected Dead Band (Higher than N.C. circuit)

Contact Setting

6

Set Points from 1.1” to 22” Hg5000 Series Extended Duty Vacuum Switches With Direct Action Blade Contacts

5000 Series Vacuum Switch

CircuitryContact Setting

Part NumberInternally Grounded Two Terminals

Part Number

1.1-22” Hg N.O.N.C.

7881378815

7881478816

Screw Blade Screw Blade7734277343

7734477345

Standard set points are 2”Hg(27” H2O), 4”Hg, 9”Hg, and 17”Hg

Contact Setting Tolerance

1.1-3”Hg (15-41”H2O)

4-8”Hg

9-17”Hg

18-22”Hg

±.22”Hg(3”H2O)

±1”Hg

±2”Hg

±3”Hg

1.47” REF.

2.3” REF.

5000 Series Switch with Screw Terminals


Type: Direct action blade contactContacts: Silver alloy, gold platedSet Point: Factory set Vacuum: 1.1 to 22” HgOperating Pressure: 30” Hg vacuum max.Burst Pressure: 150 PSI

Ratings:Resistive: 15 AMP- 6 VDC 8 AMP- 12 VDC 4 AMP- 24 VDCInductive: 1 AMP- 120 VAC 0.5 AMP- 240 VACDiaphragm: Fluorosilicone elastomer Temperature Range: -40° F to + 250° FConnector: 1/8-27 NPT male threadTerminals: #8-32 screws, 1/4” blade, 280 Series Metri-PackCircuitry: SPST-N.O., N.C.Base: BrassCover: Glass reinforced polyesterOptions: Various base connector thread sizes; wire leads (potted & sealed).

The 5000 Series switch is specifically designed to stand up to extended duty applications. This switch is factory set. It features a fluorosilicone rubber diaphragm for compatibility with a wide variety of fluids, and variousterminations including a Metri-Pack connector that forms a tight seal when connected. Among the outstanding design benefits are its durable construction, compact size, and enhanced set point integrity.

Switch Boot P/N 79380for Vacuum and Pressure

7

The 5000 Series piston switch is specifically designed for extended duty applications with set point requirements from 200 to 1000 PSI. This switch is factory set with various terminations available including a Metri-Pack connector that forms a tight seal when connected. Among the outstanding design benefits are its durable construction, compact size, and enhanced set point integrity. This switch has a wide media compatibility making it ideal for a number of applications.


Type: Direct action blade contactContacts: Silver alloy, gold platedSet Point: Factory setPressure: 200-1000 PSIOperating Pressure: 1000 PSIProof Pressure: 2000 PSIBurst Pressure: 3000 PSI

Ratings:Resistive: 15 AMP- 6 VDC

8 AMP- 12 VDC

4 AMP- 24 VDC

Inductive: 1 AMP- 120 VAC

0.5 AMP- 240 VACStandard Seal: Nitrile (others available)Temperature Range: -40° F to + 250° FConnector: 1/2-20 UNF (o-ring fitting)Terminals: #8-32 screws, 1/4” blade, 280 Series Metri-PackCircuitry: SPST-N.O., N.C., D.C.Base: SteelCover: Glass reinforced polyesterOptions: Brass, stainless steel base; o-ring fittings; seal for brake fluid; wire leads (potted and sealed); boot p/n 79380 (see photo on page 4.)

* Note: The N.C. circuit is the reference circuit for the dual circuit switch; the normally open circuit is not adjusted. For applications requiring the normally open circuit as the reference circuit, the N.C. circuit is not adjusted.Specify: 1. Set point 2. Actuate on increasing or decreasing pressure 3. SPST N.O. or N.C. SPDT.

1.47” REF.

Piston Switch with Standard Terminal

Contact Setting Range

Approximate Differential Circuitry

200-400

401-800

801-1000

30-100

40-125

50-180

N.O.N.C.N.O.N.C.N.O.N.C.

Single Circuit Dual Circuit *

one circuit adjustable

Part Number Part NumberScrew Blade Screw Blade797007970279704797067970879710

797017970379705797077970979711

79712

79714

79716

79713

79715

79717

Contact Setting Range

Approximate Differential Circuitry

N.O.N.C.N.O.N.C.N.O.N.C.

Dual Circuit *one circuit adjustable(Mates with Packard

P/N 12034147)

Part Number Part Number

797187971979720797217972279723

79724

79725

79726

Single Circuit (Mates with Packard

P/N 15300027)

200-350

351-500

501-750

30-100

40-125

50-150

Piston Switch with Metri-Pack Terminal

5000 Series Piston Switch with Screw Terminals

5000 Series Piston Switch with Metri-Pack Terminal

Set Points from 200 to 1000 psi5000 Series Extended Duty Piston Switches With Direct Action Blade Contacts

1.47” REF.

2.45” REF.

3.05” REF.

±30

±45

±60

±30

±60

±90

8

Set Points from 2 to 70 psi and 2” to 22” HgSeries III Factory Set Variable Differential Pressure & Vacuum Switches With Snap Action Contacts

The Series III switch is a customizable switch built per customer specifications. It features a non-ferrous chamber and excellent set point integrity at extreme temperatures. The exclusive snap switch features: Low-contact resistance, wiping action, fast transfer time, gold over silver contacts, and an adjustable differential. It’s been thoroughly tested for shock and vibration resistance and is particularly valuable in applications where hysteresis, fast transfer time, and low contact resistance are vital.

2.5” REF.

1.69” REF.

Pressure Switch/Factory Set

Set Point Range Differential

120000120001120002120003120004


1-1.5 PSI2-6 PSI8-12 PSI10-18 PSI15-20 PSI

Reference #

Vacuum Switch/Factory Set

Set Point Range DifferentialReference #

120005120006120007120008

4-12” H2O

0.4-1” Hg

0.4-1” Hg

0.6-1.5” Hg

15-36” H2O 2-6” Hg6-12” Hg12-22” Hg

Specify:1. Set Point 2. Actuate on increasing or decreasing pressure 3. SPST N.O. or N.C., SPDT

Vacuum SwitchStandard Specifications

Type: Snap action switch

Set Point: Factory set

Vacuum: 2 to 22” Hg

15 to 36” H2O

Operating

Pressure: 200 PSI

Proof Pressure: 350 PSI

Burst Pressure: 500 PSI

Ratings: Resistive: 15 AMP- 6 VDC

8 AMP- 12 VDC

4 AMP- 24 VDC

Inductive: 1 AMP- 120 VAC

0.5 AMP- 240 VAC

Dry circuits

Diaphragm: Silicone rubber

Temperature

Range: -40° F to + 250° F

Connector: 1/8 -27 PTF SAE

short male thread

Terminals: 8” Wire leads-18 ga.

Circuitry: SPST-N.O. or N.C., SPDT

Base: Brass

Housing: Die cast zinc

Options: Silver contacts, silver

soldered base,

fluorosilicone rubber

diaphragm

Terminations: Wire leads with wide

selection of Cannon,

Packard, AMP, and others

available

Connectors: 1/4” and 3/8” PTF SAE

short; 1/2-20 UNF

(o-ring fitting);

3/8-24 UNF (3/16” tube);

7/16-24 UNF (1/4” tube);

and Metric

Pressure SwitchStandard Specifications

Type: Snap action switchSet Point: Factory set Pressure: 1-70 PSIOperating Pressure: 200 PSIProof Pressure: 350 PSIBurst Pressure: 500 PSI

Ratings: Resistive: 15 AMP- 6 VDC 8 AMP- 12 VDC 4 AMP- 24 VDCInductive: 1 AMP- 120 VAC 0.5 AMP- 240 VAC Dry circuits

Diaphragm: Beryllium copperTemperature Range: -40° F to + 250° FConnector: 1/8 -27 PTF SAE short male threadTerminals: 8” Wire leads-18 ga.Circuitry: SPST-N.O. or N.C., SPDTBase: BrassHousing: Die cast zincOptions: Silver contacts, silver soldered baseTerminations: Wire leads with wide selection of Cannon, Packard, AMP, and others availableConnectors: 1/4” and 3/8” PTF SAE short; 1/2-20 UNF (o-ring fitting); 3/8-24 UNF (3/16” tube); 7/16-24 UNF (1/4” tube); and metric

Series IIIPressure Switch

(Vacuum Switch Similar)

Series III pressure and vacuum switches are custom built switches designed to customer specifications therefore minimum ship quantitities are required and are not available off-the-shelf.

9

Set Points from 35 to 3000 psiSeries V High Pressure Environmentally Sealed, Extreme-Duty Switches With Snap Action Contacts

1.187” REF. 1.187” REF.

Diaphragm Type


26900269012690226903

35-50 PSI50-100 PSI100-200 PSI200-300 PSI

10-15 PSI10-15 PSI10-15 PSI10-20 PSI

Reference Number

Piston Type


26904269052690626907269082690926910269112691226913269142691526916

100-150 PSI150-250 PSI250-500 PSI500-750 PSI750-1000 PSI1000-1250 PSI1250-1500 PSI1500-1750 PSI1750-2000 PSI2000-2250 PSI2250-2500 PSI2500-2750 PSI2750-3000 PSI

35-50 PSI

50-75 PSI

75-100 PSI

100-150 PSI

150-300 PSI

175-350 PSI

175-360 PSI

220-370 PSI

230-380 PSI

250-390 PSI

355-400 PSI

370-420 PSI

385-450 PSI

Reference Number

Piston TypeDiaphragm Type

Specify:1. Set Point 2. Actuate on increasing or decreasing pressure 3. SPST N.O. or N.C., SPDT

The Series V switch is a high pressure switch with set points up to 3000 PSI and is built to exact customer specifications. Excellent set point integrity at extreme temperatures and wide fluid compatibility make this switch ideal for extreme duty applications. And, under all operating conditions, it boasts an excellent response time. Like the Series III, the Series V exclusive snap switch has an adjustable differential, low contact resistance, wiping action, fast transfer time, and gold over silver contacts. This switch is beneficial where hysteresis, fast transfer time, and low contact resistance are vital.

Standard SpecificationsType: Snap action switchSet Point: Factory set Pressure: 35-300 PSI (elastomeric diaphragm) 100-3000 PSI (steel piston)Operating Pressure: Diaphragm 300 PSI Piston 3000 PSIProof: Diaphragm 500 PSI Piston 5000 PSIBurst: Diaphragm 2000 PSI Piston 10000 PSI

Ratings: Resistive: 15 AMP- 6 VDC 8 AMP- 12 VDC 4 AMP- 24 VDCInductive: 1 AMP- 120 VAC 0.5 AMP- 240 VAC Dry circuits

Temperature Range: -40°F to +250°FConnector: Diaphragm 1/8-27 PTF SAE short male threadPiston: 3/4-16 UNF (o-ring fitting)Terminals: 8” Wire leads-18 ga.Circuitry: SPST-N.O. or N.C., SPDTBase: Plated steelHousing: Plated steelOptions: Silver contactsTerminations: Wide selection of Cannon, Packard, AMP, and others availableConnectors: 1/2-20 UNF (o-ring fitting); 9/16-18 UNF (o-ring fitting); M14x1.5 (o-ring fitting); Others available upon request.

3.19” REF. 3.34” REF.

Series V pressure and vacuum switches are custom built switches designed to customer specifications therefore minimum ship quantitities are required and are not available off-the-shelf.

Pressure/Vacuum Switch - A device that senses a change in pressure/vacuum and opens or closes an electrical circuit when the set point is reached.

Set Point - The pre-determined pressure/vacuum value that is required to open or close the electrical contacts in the switch.

Electrical Contacts - The elements in the switch that electrically respond to the media applied to the actuator. Snap action contacts with a “self-cleaning” wiping effect are used in Series III and Series V switches. Direct action blade contacts are usedin the 5000 Series.

Pressure Switch Actuator - The member in the switch which receives the media and ultimately strokes the electrical contacts to open or close at the designated set point. The actuator in the Series III is a beryllium copper or silicone rubber diaphragm. An elastomeric diaphragm or piston actuator is used in the Series V. The 5000 Series uses a polyimide film diaphragm.

Normally Open (SPST-N.O.) - A normally open switch does not conduct an electrical signal until the actuator is moved by the media causing the contacts to close.

Normally Closed (SPST-N.C.) - A normally closed switch conducts electricity until the actuator is moved by the media causing the contacts to open.

Dual Circuit (SPDT) - A normally open and normally closed circuit are contained in a switch.

Dual Circuit (N.O./N.O.) - Switch contains two normally open circuits.

Dual Circuit (N.C./N.C.) - Switch contains two normally closed circuits.

System Pressure/Vacuum - This is the normal pressure/vacuum that would be present at the switch actuator. This value is important in order to apply the proper switch configuration. Even though the set point may be relatively low, the system pressure would continue to be applied to the switch actuator in most cases.

Proof Pressure - This specification is the maximum over-pressure condition that the switch can have for a specified period of time and still maintain set point integrity.

Burst Pressure - This specification is the maximum over pressure condition that the switch can withstand without experiencing leakage.

Dry Circuit Load - Typically this would be a very low electrical load associated with microprocessors when the open circuit voltage is .03V or less and the current is 40mA or less.

Resistive Load - A load in which the voltage is in phase with the current.

Inductive Load - A load in which the voltage leads the current.

Motor Load - The load of a motor at rated horsepower and speed.

Capacitive Load - A load which the current leads the voltage.

Differential - The difference between opening (actuation) pressure and the closing (de-actuation) set points. This is also referred to as “dead band”. For example, a switch set at 150 PSI to open on increasing pressure and close at 95 PSI on decreasing pressure would have a differential of 55 PSI (150-95=55).

Convert

kPaPSI

BARSPSIHg”PSI

H2O”PSI

H2O”Hg”C°F°

Conversion Factors

To

PSIkPaPSI

BARSPSIHg”PSI

H2O”Hg”

H2O”F°C°

Multiply By

.1456.894814.5.069.49122.036.0361327.6778.0735513.5962

1.8(C° +17.78)F-32÷1.8

10

Switch Definitions and Terminology

It is the goal of Honeywell to meet customer value-needs through continuously improved products and processes. That is the basis by which we work to create a partnership with our customers. Evidence of our commitment is proven by a goal of a Shipped Product Quality Level (SPQL) of 100 ppm. We utilize Advanced Quality Planning, and a QS9000 based quality system.

Six Sigma methodology is a strategy used to accelerate improvements in our processes, products and services, and to reduce manufacturing costs and improve quality. It achieves this by relentlessly focusing on eliminating waste and reducing defects and variations.

Continuous Flow Process utilizing “Rabbit Chase” concepts are used in the focused factories in order to achieve the lowest total cost, defect-free product.

Single Minute Exchange of Dies (SMED method) provides reduced time in the molding cell.

Statistical Process Control is used for measuring critical dimensions and controlling manufacturing processes.

Poka-Yoke method and computerized test equipment are utilized to eliminate scrap and rework.

Kanban cards are used to pull raw material and piece parts through the factory.

Bar coding and electronic data interchange (EDI) are available.

MANUFACTURING

11

Honeywell's Springfield and Spring Valley, Illinois facilities manufacture a broad range of electro and electronic-mechanical products that include Hobbs hour meters, pressure and vacuum switches, off-highway vehicular lighting, transmission shifters, turn signal controls, rotary switches, and off-highway vehicular hand controls. Honeywell's customer base is very broad including industries such as automotive, agricultural, material handling, construction, marine, medical, heavy truck, lawn and garden, recreational, generators, compressors and aviation. Our commitment to continuous improvement and total quality management will allow for further expansion of its product lines and customer base while maintaining the highest standards of excellence.

QUALITY SYSTEMS

Honeywell's commitment to the customer in past years and present is what has helped us develop our world-class manufacturing systems. Some of the methods by which we continuously improve products and processes are as follows:

Sensing and ControlHoneywell P.O. Box 19424Springfield, IL 62794-9424USAemail: [email protected] www.honeywell.com/hobbsCatalog 10-1003, GLO Printed in the U.S.A.© 2004 Honeywell International Inc. All Rights Reserved.

Warranty/RemedyHoneywell warrants goods of its manufacture as being free of defective material and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. While we provide application assistance, personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change at any time without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.

Sales and ServiceHoneywell serves its customers through a worldwide network of sales offices and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office or:INTERNET: www.honeywell.com/hobbsE-mail: [email protected]

For Honeywell pressure and vacuum switches contact the Springfield location at 217-753-7798 or visit www.honeywell.com/hobbs

Both Versions are Environmentally tested to the following specifications:

• Temperature • Cycling • Vibration • Dust• Pressure Wash • Humidity • Salt Fog

30-799© J.W HOBBS CORPORATION

P.O Box 19424Springfield, Illinois 62794-9424Phone: (217) 753-7793Fax: (217) 753-7789www.hobbs-corp.comemail: [email protected]

Limited WarrantyHobbs products are warranted to the customer to befree from defects in material and workmanship for theperiods indicated herein. Products which fail withinthe warranty period due to defects in material orworkmanship will be repaired or replaced, at Hobbs’option, without charge to the consumer whenreturned with proof of purchase to any authorizedHobbs dealer in the United States, transportationcharges prepaid, provided there is no evidence ofimproper installation, tampering, or other abuse. Allimplied warranties, including any implied warrantyof merchantability or fitness for a particular purpose,shall be limited in duration to a period of one yearafter date of manufacture.

An Invensys company

SWITCHESCONTROLS

HOUR METERSLIGHTINGCUSTOM

ELECTRONICELECTRO MECHANICAL

The Hobbs key switch is a custom-engineered, environmentally-sealed, sliding contact switch. This key switch canbe designed to either match your existing keys or use a six tumbler mechanism with up to 300 unique key combinations. The stainless steel keyhole shroud and the keyhole dust shutter contribute to the durability of thekey tumbler assembly while o-rings protect the contact and rotor assembly from moisture and contamination.

3 Position Options:Off/On/Momentary Start

Off/Accessory/OnOn/Off/On

On/Off/Momentary On

Part # 84826(key removable in OFF position)

Part # 84825

The integral connection version allows for easy and quickinstallation by using a MetriPak 150 Series connector.

2 Position 3 Position

Standard Features & Benefits:• Compact design • Recoil spring allows momentary positions• Environmentally Sealed • Designed to withstand severe temperature extremes and chemical splashes• Double sided keys available to provide ease of key insertion• Weep holes allow water drainage from tumbler

The Hobbs Key SwitchThe Hobbs Key Switch

Specifications:Design Electrical Ratings: 12 VDC, 20 Amp

24VDC, 8 Amp

OperatingTemperature Range: -40˚C to +85˚C

Cycle Life At Design Electrical Load: 25,000 Cycles

The screw terminal version provides more switching options aswell as contacts that increase the electrical ratings.

Specifications:DesignElectrical Ratings: 12 VDC, 20 Amps

24 VDC, 10 Amps48 VDC, 4 Amps

OperatingTemperature Range: -40˚C to +85˚C

Cycle Life At DesignElectrical Load: 25,000 Cycles


Part # 84828

2 Position 3 Position

Applications:Applications:Hobbs’ key switches are available as a two position or three position key switch that can beused in a myriad of applications:

Recreational • Agricultural • Marine • Material Handling • Machine ToolsConstruction • All-Terrain Vehicles • Lifts • Generators

Optional Features & Benefits:• Wire harness • Key removable in multiple positions • Rubber key cover for environmental protection • Match existing key codes • Custom molding of rubber key cover


3 Position

Both Versions are Environmentally tested to the following specifications:

• Temperature • Cycling • Vibration • Dust• Pressure Wash • Humidity • Salt Fog

30-799© J.W HOBBS CORPORATION

Corporation

P.O Box 19424Springfield, Illinois 62794-9424Phone: (217) 753-7793Fax: (217) 753-7789www.hobbs-corp.comemail: [email protected]

Limited WarrantyHobbs products are warranted to the customer to befree from defects in material and workmanship for theperiods indicated herein. Products which fail withinthe warranty period due to defects in material orworkmanship will be repaired or replaced, at Hobbs’option, without charge to the consumer whenreturned with proof of purchase to any authorizedHobbs dealer in the United States, transportationcharges prepaid, provided there is no evidence ofimproper installation, tampering, or other abuse. Allimplied warranties, including any implied warrantyof merchantability or fitness for a particular purpose,shall be limited in duration to a period of one yearafter date of manufacture.

QUALITY SYSTEMSIt is the goal of Hobbs Corporation to meet customer value-needs through continuously improved products andprocesses. That is the basis by which Hobbs works tocreate a partnership with its customers. Evidence ofcommitment to our customers is provided by our goal of aShipped Product Quality Level (SPQL) of 200 ppm. Hobbsoperates a quality management system which complies withthe requirements of ISO9001 and QS9000.

Hobbs has become an essential source for

reliable electro-mechanical and diversified

components throughout the world. A major

reason for this is the close relationships developed

between the customer and Hobbs. Because of these

established relationships, many customers have asked

us to develop products beyond our existing product line.

Hobbs lighting products have broadened extensively in

recent years and many new concepts are being evaluated

for the future.

If you have lighting specifications that are not

covered in our existing line, such as unique shapes,

sizes, fit, or finishes, please contact us now so we can

begin evaluating your requirements.

50 - 1196


CUSTOM LIGHTING PRODUCTS

ATV SKID STEER

TRACTOR SNOWMOBILE

BACKHOE SWEEPER

GOLF CART COMBINE

LAWN TRACTOR WHEEL LOADER

LIFT TRUCK MAN LIFT

HOBBS DESIGNS ANDMANUFACTURES

CUSTOM LAMPS FOR AVARIETY OF CUSTOMERSAND VEHICLES SUCH AS:

Q S 9 0 0 0

Certificate #FM32616

Corporation

www.hobbs-corp.com

www.hobbs-corp.com

Hobbs marine lamps are completely weatherproof. They are totally sealed against moisture ingress, and themounting hardware is stainless steel to prevent rust and corrosion. The housing is shock resistant and can withstandup to 6 G’s vibration. Both flood and spot versions are available to meet your lighting requirements. The flood patternilluminates an area 80° wide by 30° long and the spot pattern projects a narrow beam of light up to 1000’.

Possible 4 x 6 applications include:■ Shrimp & fishing boats■ Off-shore oil rigs■ Ocean vessels■ Barges■ Dry dock lighting■ Freighters, tankers, etc.■ Pleasure craft■ Anywhere a corrosion resistant lamp is needed

Possible 3 x 5 applications include:■ Engine compartment lighting■ Deck lighting■ Emergency lighting■ Launching and docking■ Spreader lights

2

■ Halogen Swivel Mount Lamps ............p.3■ Other Halogen Lamps with Various ..........

Mounting Styles ................................p.4■ Ball & Socket Mount Lamps ................p.4

HALOGEN HEAVY-DUTY AND COMPOSITE OFF HIGHWAY LAMPS

■ Sealed Beam Replacements ................p.5■ Composite Halogen Lights ..................p.6■ Halogen Marine Lamps ......................p.7

7

HALOGEN MARINE LAMPS

P.O Box 19424, Springfield, Illinois 62794-9424Phone: (217) 753-7793, Fax: (217) 753-7789

Rated Wattage Mounting Beam Current Part #Voltage Pattern

12V 50W Flush Flood 80°x30° 4Amp 7265612V 50W Flush Spot 4Amp 7271512V 50W Stud Flood 80°x30° 4Amp 7172312V 50W Stud Spot 4Amp 7271624V 60W Flush Flood 80°x30° 3Amp 7266624V 60W Flush Spot 3Amp 7271724V 60W Stud Flood 80°x30° 3Amp 7253024V 60W Stud Spot 3Amp 72718

Hobbs has manufacturedmore than 20 millionincandescent and

halogen lamps for use insome of the most ruggedworking environmentsimaginable. Because they’redesigned for use in heavyconstruction and farmingequipment, they’re alsodesigned to take shock,vibration and other extremeservice conditions in stride.The Hobbs line of lamps

include a wide variety of types and sizes, with a completeselection of beam patterns and mounting configurationsavailable to suit almost any off-road application. Ourhalogen sealed beam lamps have earned the reputation ofbeing one of the most reliable heavy duty lighting productsmade.

Rated Wattage Beam Current Part #Voltage Pattern

12V 50W Flood 80°x30° 4Amp 74041


12V 50W Flood 80°x30° 4Amp 7210812V 50W Spot 4Amp 7271924V 60W Flood 80°x30° 3Amp 7272824V 60W Spot 3Amp 72720


12V 50W Stud Flood 80°x30° 4Amp 73620

Rectangular Marine Lamps (4 x 6)

Sealed Beam Replacements (4 x 6)

Rectangular Marine Lamps (3 x 5 - includes spreader bracket)

Sealed Beam Replacements (3 x 5)3 x 5 version withSpreader Bracket

Refer to:• Page 3 for lamp dimensions• Page 5 for Sealed Beam

Replacement dimensions

Corporation

Size Rated Wattage Beam Pattern Termination Part #Voltage

3x5 12V 35W Wide Flood 80°x30° 737663x5 12V 35W Narrow Flood 55°x30° 737673x5 12V 35W Trap 35°x35° 737683x5 12V 35W Spot 737643x5 12V 50W Wide Flood 80°x30° 737613x5 12V 50W Narrow Flood 55°x30° 737623x5 12V 50W Trap 35°x35° 737633x5 12V 50W Spot 737644x6 12V 50W Wide Flood 80°x30° 718984x6 12V 50W Narrow Flood 55°x30° 740014x6 12V 50W Trap 35°x35° 719154x6 12V 50W Spot 719024x6 12V 35/65W Hi/Lo Driving 752374x6 24V 60W Wide Flood 80°x30° 725404x6 24V 60W Narrow Flood 55°x30° 751094x6 24V 60W Trap 35°x35° 725424x6 24V 60W Spot 72544

3

HALOGEN SWIVEL MOUNT LAMPS

Hobbs offers a full line of heavy-duty halogen off-highway vehicle lamps to keep equipment movinglong after the sun has set. Our halogen lamp

housings are constructed of durable, vibration resistantmaterials. The securing hardware is zinc plated steel with ablack dichromate coating. Reflectors are vacuum metalized.The borosiliate glass lenses are highly resistant to cracking,especially when subjected to extreme temperature changes.

Wattages available: 12 Volt 3x5 version--■ 35W■ 35/35W■ 50W

12 Volt 4x6 version--■ 35W■ 35/65W■ 50W■ 60W

24 Volt 4x6 version--■ 60W

■ Optional stainless steel hardware available

■ Various terminations available per customer’s request.

6

COMPOSITE HALOGEN LIGHTS

Hobbs Compositescombine the majorfeatures of our

Sealed Beam light with thedesirable features of acomposite light. The result isa light that provides thedurability and life that isexpected of Hobbscomponents.

Composite Halogen lights differ fromSealed Beam lights in that the burner isreplaceable. Hobbs Composites use the samehalogen burners that are used in our SealedBeam lights. Advantages such asinterchangeable parts, custom housings andbeam patterns, and fewer parts to inventorymake composites attractive. Reliability isproven since all lights must pass the samerigorous test procedures as our sealedbeam halogen lights. Other featuresinclude:

■ Single and Hi/Low Beam Pattern options■ Environmental Seal comparable to

“Sealed Beam” Lights■ Highly Efficient Reflectors to produce more usable light■ Unique Replacement Burner Assembly to

withstand shock & vibration■ Three Standard Mounting Options including a

Snap-in Design■ Lighter & Smaller than the 3 x 5 Sealed Beam■ Various wattage burners up to 50 watts available■ Integral Packard Connector for easy assembly

5/16-18 UNC-2A STUD

5.10 REF

3.15 REF

3.33 REF

2.07 REF 5/16 STUD

1.00 REFMATES WITH PACKARD

CONNECTOR #12052641

.90 REF

2.53 REF



Hollow Stud(2) 6” WiresExtended

Eyebrow VersionThis lamp is designed formounting on the top of a cab(stud up) or on a fender (studdown). The extended eyebrowversion of this lamp reducesthe amount of glare on the cabwindows. The sturdy steelbracket permits easyadjustments of direction.

2.07 REF3.33 REF

5.10 REF

3.15 REF

5/16-18 UNC-2A STUD

Snap in Version

2.66 REF

MATES WITH PACKARDCONNECTOR #12052641

2.75 REF

3.12 REF

.55 REF

.74 REF INSTALLED HEIGHT

1.52 DIA REF

5.07 REF

.38 TYP REF

1.50 REF

Side Mount Version

3 x 5 Version

3.77 REF

3.15 REF

3.09 REF 3.53 REF

5.89 REF

1/2-13 NC-2STUD

3.12REF

3.16REF

6.90 REF

4.49REF

3.10REF

1.2-13 NC-2STUD

2.24REF

4 x 6 Version

Swivel Mount Version Corporation Corporation

54

SEALED BEAM REPLACEMENTS

UNIVERSALMOUNTWith this versatile mountingthe entire assembly can besecured to a surface at anyangle, and then smoothlyadjusted in almost anydirection. It is especiallyeffective when placed on avertical surface.

Replacement

sealed beams are

offered in both 3”

x 5” and 4” x 6”

rectangular size lenses.

These are designed with

the same rugged

construction as the

originals and meet the

same demanding

standards. These lamps

are also designed to

withstand tough

environmental conditions,

such as sudden

temperature change,

shock, and intense

vibration.

3.53 REF

5.89 REF

4.49 REF

6.90 REF

FLUSHMOUNTThe flush mounted design isideal where clearancemight be a problem. Thefixed mounting offers thebenefits of consistentlighting direction andspatial conservation. It isespecially well suited forinstallation in grilles,

BALL &SOCKETMOUNT*This over-hang mountingstyle is ideal for use whereit is important to avoidglare on the glass of thecab. The unique ball andsocket design also allows a

ONE PIECESWIVELMOUNT*This lamp is similar to thestandard swivel mount inthat it is designed for cab-top or fender placement.The one-piece design is aneconomical alternative tothe replacement sealed

5.30 REF

3.16REF

.90 REF

1.2-13 NC-2STUD

3.12REF

4.49 REF

6.90 REF

1.50 DIA.MOUNTING BALLREF

4.46 REF

6.85 REF

1.55

2.94REF

3.92 REF

6.84 REF

4.74 REF

1.13 REF

4.47 REF

3.93 REF

1/2-13 NC-2 STUD


P.O Box 19424, Springfield, Illinois 62794-9424Phone: (217) 753-7793, Fax: (217) 753-7789*AVAILABLE IN 4 X 6

VERSIONS ONLY

100'

1000

'

50'

Flood50 Ft. x 30 Ft.

Trap 25 Ft. x 100 Ft.

Spot1000 Ft.

Size Rated Wattage Beam Pattern Current Part #Voltage

3x5 12V 35W Wide Flood 80°x30° 3Amp 732143x5 12V 35W Narrow Flood 55°x30° 3Amp 757823x5 12V 35W Trap 35°x35° 3Amp 733793x5 12V 35W Spot 3Amp 738073x5 12V 50W Wide Flood 80°x30° 4Amp 724083x5 12V 50W Narrow Flood 55°x30° 4Amp 725733x5 12V 50W Trap 35°x35° 4Amp 728013x5 12V 50W Spot 4Amp 738044x6 12V 50W Wide Flood 80°x30° 4Amp 710174x6 12V 50W Narrow Flood 55°x30° 4Amp 717914x6 12V 50W Trap 35°x35° 4Amp 717924x6 12V 50W Spot 4Amp 717944x6 12V 35/65W Hi/Lo Driving 3/5Amp 752514x6 24V 60W Wide Flood 80°x30° 3Amp 725414x6 24V 60W Narrow Flood 55°x30° 3Amp 788564x6 24V 60W Trap 35°x35° 3Amp 725434x6 24V 60W Spot 3Amp 72545

4 x 6 Version

3 x 5 Version

Standard Beam Patterns

2.50 R.02

.34 DIA(2) HOLES

2.8 MAX.97 R.02

1.17 R.02

1.50

8.19 REF

7.25 REF

.216 DIA HOLESTYP. (4) PLCS.

4.75 REF

5.69 REF

4.48 REF

2.90 REF

Corporation Corporation

Size Rated Wattage Beam Pattern Termination Part #Voltage

3x5 12V 35W Wide Flood 80°x30° 737663x5 12V 35W Narrow Flood 55°x30° 737673x5 12V 35W Trap 35°x35° 737683x5 12V 35W Spot 737643x5 12V 50W Wide Flood 80°x30° 737613x5 12V 50W Narrow Flood 55°x30° 737623x5 12V 50W Trap 35°x35° 737633x5 12V 50W Spot 737644x6 12V 50W Wide Flood 80°x30° 718984x6 12V 50W Narrow Flood 55°x30° 740014x6 12V 50W Trap 35°x35° 719154x6 12V 50W Spot 719024x6 12V 35/65W Hi/Lo Driving 752374x6 24V 60W Wide Flood 80°x30° 725404x6 24V 60W Narrow Flood 55°x30° 751094x6 24V 60W Trap 35°x35° 725424x6 24V 60W Spot 72544

3

HALOGEN SWIVEL MOUNT LAMPS

Hobbs offers a full line of heavy-duty halogen off-highway vehicle lamps to keep equipment movinglong after the sun has set. Our halogen lamp

housings are constructed of durable, vibration resistantmaterials. The securing hardware is zinc plated steel with ablack dichromate coating. Reflectors are vacuum metalized.The borosiliate glass lenses are highly resistant to cracking,especially when subjected to extreme temperature changes.

Wattages available: 12 Volt 3x5 version--■ 35W■ 35/35W■ 50W

12 Volt 4x6 version--■ 35W■ 35/65W■ 50W■ 60W

24 Volt 4x6 version--■ 60W

■ Optional stainless steel hardware available

■ Various terminations available per customer’s request.

6

COMPOSITE HALOGEN LIGHTS

Hobbs Compositescombine the majorfeatures of our

Sealed Beam light with thedesirable features of acomposite light. The result isa light that provides thedurability and life that isexpected of Hobbscomponents.

Composite Halogen lights differ fromSealed Beam lights in that the burner isreplaceable. Hobbs Composites use the samehalogen burners that are used in our SealedBeam lights. Advantages such asinterchangeable parts, custom housings andbeam patterns, and fewer parts to inventorymake composites attractive. Reliability isproven since all lights must pass the samerigorous test procedures as our sealedbeam halogen lights. Other featuresinclude:

■ Single and Hi/Low Beam Pattern options■ Environmental Seal comparable to

“Sealed Beam” Lights■ Highly Efficient Reflectors to produce more usable light■ Unique Replacement Burner Assembly to

withstand shock & vibration■ Three Standard Mounting Options including a

Snap-in Design■ Lighter & Smaller than the 3 x 5 Sealed Beam■ Various wattage burners up to 50 watts available■ Integral Packard Connector for easy assembly

5/16-18 UNC-2A STUD

5.10 REF

3.15 REF

3.33 REF

2.07 REF 5/16 STUD

1.00 REFMATES WITH PACKARD

CONNECTOR #12052641

.90 REF

2.53 REF



Hollow Stud(2) 6” WiresExtended

Eyebrow VersionThis lamp is designed formounting on the top of a cab(stud up) or on a fender (studdown). The extended eyebrowversion of this lamp reducesthe amount of glare on the cabwindows. The sturdy steelbracket permits easyadjustments of direction.

2.07 REF3.33 REF

5.10 REF

3.15 REF

5/16-18 UNC-2A STUD

Snap in Version

2.66 REF

MATES WITH PACKARDCONNECTOR #12052641

2.75 REF

3.12 REF

.55 REF

.74 REF INSTALLED HEIGHT

1.52 DIA REF

5.07 REF

.38 TYP REF

1.50 REF

Side Mount Version

3 x 5 Version

3.77 REF

3.15 REF

3.09 REF 3.53 REF

5.89 REF

1/2-13 NC-2STUD

3.12REF

3.16REF

6.90 REF

4.49REF

3.10REF

1.2-13 NC-2STUD

2.24REF

4 x 6 Version

Swivel Mount Version Corporation Corporation

Hobbs marine lamps are completely weatherproof. They are totally sealed against moisture ingress, and themounting hardware is stainless steel to prevent rust and corrosion. The housing is shock resistant and can withstandup to 6 G’s vibration. Both flood and spot versions are available to meet your lighting requirements. The flood patternilluminates an area 80° wide by 30° long and the spot pattern projects a narrow beam of light up to 1000’.

Possible 4 x 6 applications include:■ Shrimp & fishing boats■ Off-shore oil rigs■ Ocean vessels■ Barges■ Dry dock lighting■ Freighters, tankers, etc.■ Pleasure craft■ Anywhere a corrosion resistant lamp is needed

Possible 3 x 5 applications include:■ Engine compartment lighting■ Deck lighting■ Emergency lighting■ Launching and docking■ Spreader lights

2

■ Halogen Swivel Mount Lamps ............p.3■ Other Halogen Lamps with Various ..........

Mounting Styles ................................p.4■ Ball & Socket Mount Lamps ................p.4

HALOGEN HEAVY-DUTY AND COMPOSITE OFF HIGHWAY LAMPS

■ Sealed Beam Replacements ................p.5■ Composite Halogen Lights ..................p.6■ Halogen Marine Lamps ......................p.7

7

HALOGEN MARINE LAMPS



12V 50W Flush Flood 80°x30° 4Amp 7265612V 50W Flush Spot 4Amp 7271512V 50W Stud Flood 80°x30° 4Amp 7172312V 50W Stud Spot 4Amp 7271624V 60W Flush Flood 80°x30° 3Amp 7266624V 60W Flush Spot 3Amp 7271724V 60W Stud Flood 80°x30° 3Amp 7253024V 60W Stud Spot 3Amp 72718

Hobbs has manufacturedmore than 20 millionincandescent and

halogen lamps for use insome of the most ruggedworking environmentsimaginable. Because they’redesigned for use in heavyconstruction and farmingequipment, they’re alsodesigned to take shock,vibration and other extremeservice conditions in stride.The Hobbs line of lamps

include a wide variety of types and sizes, with a completeselection of beam patterns and mounting configurationsavailable to suit almost any off-road application. Ourhalogen sealed beam lamps have earned the reputation ofbeing one of the most reliable heavy duty lighting productsmade.


12V 50W Flood 80°x30° 4Amp 74041


12V 50W Flood 80°x30° 4Amp 7210812V 50W Spot 4Amp 7271924V 60W Flood 80°x30° 3Amp 7272824V 60W Spot 3Amp 72720


12V 50W Stud Flood 80°x30° 4Amp 73620

Rectangular Marine Lamps (4 x 6)

Sealed Beam Replacements (4 x 6)

Rectangular Marine Lamps (3 x 5 - includes spreader bracket)

Sealed Beam Replacements (3 x 5)3 x 5 version withSpreader Bracket

Refer to:• Page 3 for lamp dimensions• Page 5 for Sealed Beam

Replacement dimensions

Corporation

QUALITY SYSTEMSIt is the goal of Hobbs Corporation to meet customer value-needs through continuously improved products andprocesses. That is the basis by which Hobbs works tocreate a partnership with its customers. Evidence ofcommitment to our customers is provided by our goal of aShipped Product Quality Level (SPQL) of 200 ppm. Hobbsoperates a quality management system which complies withthe requirements of ISO9001 and QS9000.

Hobbs has become an essential source for

reliable electro-mechanical and diversified

components throughout the world. A major

reason for this is the close relationships developed

between the customer and Hobbs. Because of these

established relationships, many customers have asked

us to develop products beyond our existing product line.

Hobbs lighting products have broadened extensively in

recent years and many new concepts are being evaluated

for the future.

If you have lighting specifications that are not

covered in our existing line, such as unique shapes,

sizes, fit, or finishes, please contact us now so we can

begin evaluating your requirements.

50 - 1196


CUSTOM LIGHTING PRODUCTS

ATV SKID STEER

TRACTOR SNOWMOBILE

BACKHOE SWEEPER

GOLF CART COMBINE

LAWN TRACTOR WHEEL LOADER

LIFT TRUCK MAN LIFT

HOBBS DESIGNS ANDMANUFACTURES

CUSTOM LAMPS FOR AVARIETY OF CUSTOMERSAND VEHICLES SUCH AS:

Q S 9 0 0 0

Certificate #FM32616

Corporation

www.hobbs-corp.com

www.hobbs-corp.com

LCD, AC, and DC Hour MetersHobbs is the pre-eminent manufacturer of elapsed

time measurement devices for testing, leasing, maintenanceand warranty programs. LCD meters are available as a meteror counter and feature a 6 digit display, resettable and non-resettable options and non-volatile memory. AC electro-mechanical versions include 120 and 240 VAC, 50 and 60Hz and shock resistant technology. DC electro-mechanical versions are totally sealed, have quartz accuracy within ±200 ppm over entire voltage and temperature ranges.

Pressure and Vacuum SwitchesHobbs has produced over 50,000,000 switches inthe 0.5 to 3000 psi set point range for extended

duty applications. Standard switches from 0.5 to 150 psirange are available with varieties of terminations and connectors. Custom switches can be designed for applicationsthat require set points up to 3000 psi that operate in extreme temperatures.

Custom Controls and ShiftersInnovative designs provide economical solutionsfor control/shifter functions. Electro-mechanical

and electronic direction and speed control shifters; turn signalcontrol lever with multi-function capability; proportionalretarder electronic interface control for braking systems; multi-function controls and throttle controllers for all-terrainvehicles.

Electro-Mechanical DevicesOver 60 years experience in manufacturing custom switches and interior lighting for the

automotive and truck markets. Electro-mechanical switchesincludes sealed key switches, liquid flow signal flow switches;turn and emergency signal control flashers; automotive andmedium duty application interior lamps and switches.

Off-Highway Vehicular LightingHobbs produced the first halogen sealed beamsfor agricultural use in the early 1980’s.

Product line includes halogen sealed beams, composites, custom designer lights, specialty lighting and indicator modulesfor vehicular and non-vehicular applications. Corporation

P.O Box 19424Springfield, Illinois, U.S.A. 62794-9424Phone: (217) 753-7752Fax: (217) 753-7789email: [email protected]

www.hobbs-corp.com

Product Lines

www.hobbs-corp.com

Custom ProductsHobbs has put into place the technology required to designcustomer-specified parts in virtually weeks instead of months.Solid 3D model component images can be transferred directlyto a rapid prototyping machine to produce “fit-up” prototypeswithin hours. The customer is supplied with a prototype partfor evaluation that serves as an important visual communicationtool. Solid models, customer drawings and engineering datacan be shared in real time speeding up the whole designprocess.

© J.W HOBBS CORPORATION

90-300

Several years ago if a customer asked for a product to be conceptually designed and placedinto production in less than six months, it wouldhave been unthinkable. Today, responsivecomponent manufacturers treat this as the "newreality". To meet the new "time-lines", Hobbs hasput into place the technology required to designcustomer-specifiedparts in virtuallyweeks instead ofmonths. Softwarepackages that allowus to concept andrapid prototype custom products include Pro/Engineer and

Solidworks. Solid 3D model computer images can betransferred directly by mathematical data to a rapidprototyping machine. This allows us to produce "fit-up" prototypes within hours instead of days orweeks. This process is accomplished by the StratasysFDM (Fused Deposition Modeling) machine.

The benefit to customers is having a prototype part for evaluation that serves as an important visual communication tool. Also a mold flow analysis can becompleted on these models to indicate possible problems inthe molding process before the mold is designed. Thisanalysis is a big advantage for deciding the placement ofthe injection gate, rib and radii locations. The solid models, customer drawings and engineering data can be shared in real timespeeding up the whole design process. Contact Hobbs if you have an applicationthat can support the development of a custom component.

Evolving From Lean Producerto a Lean EnterpriseHobbs’ embraced a Lean Manufacturing philosophy in the mid-1990s and is beginningto institute lean thinking in our support operations with the goal of establishing a trueLean Enterprise Business System. This includesensuring products are designed for manufacturability with standardized processes that provide consistentquality and delivery. The organizational approach for achieving the lean concepts are to establish qualityconcepts and practices focused on achieving Six Sigma results, thereby promoting a company culture that isquality conscious and creating an environment that is focused on ensuring that manufacturing processes arestable and predictable.A lean enterprise reacts faster and more efficiently. New designs in as little as 6 months, 100% delivery toJIT windows, a Six Sigma Quality level are the goals by which we plan to operate. The rewards you reapare price stability, faster responsiveness, flexibility of purchase order changes, concurrent engineering,direct links between clients’ scheduling and manufacturing, and lead time (order-to-delivery) reductions.

CCustom Custom Capabilitiesapabilities

Custom Product Development & RapidPrototyping Technology

Developing PartnershipsA crucial component to condensed product development and manufacture is “partnering” between the customer and Hobbs. This is accomplished bymaintaining routine personal and electroniccontact within the developmental team. The“customer/supplier” relationship must becomemore of an integrated team effort for the wholeprocess to flow smoothly and on schedule.File transfers of solid models and CAD datavia the internet, EDI and personal contact plusappropriate design review meetings help keepprojects on schedule. With this approach, youtruly achieve concurrent engineering.

It is in the early stages of 3D solid modelingwhere design and manufacturing engineerscan quickly assemble numerous virtual prototypes for examination. Potential failuremodes can be identified by Failure ModeEngineering Analysis. Both partners can actually see the final product on the computerallowing them to evaluate tolerancing and fit.Problems can be analyzed and alternativescan be determined early in the design process.

These technological advances enhance andstrengthen the customer/supplier developmenteffort saving all entities time and money so asuperior product can be introduced on timeand within budget.

Custom Electronic and Electro-Mechanical Components

Custom Vehicle Lighting

Multi-Function Controls

Electronic Shifters

Throttle Controls

Proportional Retarders

LCD, AC, and DC Hour MetersHobbs is the pre-eminent manufacturer of elapsed

time measurement devices for testing, leasing, maintenanceand warranty programs. LCD meters are available as a meteror counter and feature a 6 digit display, resettable and non-resettable options and non-volatile memory. AC electro-mechanical versions include 120 and 240 VAC, 50 and 60Hz and shock resistant technology. DC electro-mechanical versions are totally sealed, have quartz accuracy within ±200 ppm over entire voltage and temperature ranges.

Pressure and Vacuum SwitchesHobbs has produced over 50,000,000 switches inthe 0.5 to 3000 psi set point range for extended

duty applications. Standard switches from 0.5 to 150 psirange are available with varieties of terminations and connectors. Custom switches can be designed for applicationsthat require set points up to 3000 psi that operate in extreme temperatures.

Custom Controls and ShiftersInnovative designs provide economical solutionsfor control/shifter functions. Electro-mechanical

and electronic direction and speed control shifters; turn signalcontrol lever with multi-function capability; proportionalretarder electronic interface control for braking systems; multi-function controls and throttle controllers for all-terrainvehicles.

Electro-Mechanical DevicesOver 60 years experience in manufacturing custom switches and interior lighting for the

automotive and truck markets. Electro-mechanical switchesincludes sealed key switches, liquid flow signal flow switches;turn and emergency signal control flashers; automotive andmedium duty application interior lamps and switches.

Off-Highway Vehicular LightingHobbs produced the first halogen sealed beamsfor agricultural use in the early 1980’s.

Product line includes halogen sealed beams, composites, custom designer lights, specialty lighting and indicator modulesfor vehicular and non-vehicular applications. Corporation

P.O Box 19424Springfield, Illinois, U.S.A. 62794-9424Phone: (217) 753-7752Fax: (217) 753-7789email: [email protected]

www.hobbs-corp.com

Product Lines

www.hobbs-corp.com

Custom ProductsHobbs has put into place the technology required to designcustomer-specified parts in virtually weeks instead of months.Solid 3D model component images can be transferred directlyto a rapid prototyping machine to produce “fit-up” prototypeswithin hours. The customer is supplied with a prototype partfor evaluation that serves as an important visual communicationtool. Solid models, customer drawings and engineering datacan be shared in real time speeding up the whole designprocess.

© J.W HOBBS CORPORATION

90-300

Sealed Push/Pull Switch Honeywell Hobbs’ push/pull switch is a robust, environmentally sealed, sliding con-tact, switch incorporating two circuits with multiple combinations. The switch can be designed with a single circuit in either the push or pull position, two circuits in either the push or pull positions, or a single circuit in both the push and pull position. The dual o-ring design protects the contact chamber by isolating it from any moisture or any other contaminant.

Honeywell Hobbs PO Box 19424 Springfield, IL 62794-9424 USA

Phone: 217-753-7752 Fax: 217-753-7789 Email: [email protected] www.hobbs-corp.com

Features/Benefits ♦ Moisture and contaminant resistant ♦ Designed for severe temperatures ♦ Vibration resistant ♦ Sliding contacts ♦ Knob available in variety of colors

Specifications: Maximum Design Electrical Load: 20 Amp at 12-14 VDC 10 Amp at 24 VDC Operating Temperature Extremes: 100ºC to –40ºC Endurance Test Cycle Life at Design Electrical Load: 25,000 cycles Standard Electrical Connection: Integral Packard Connector Screw Terminals

Applications: Construction Agricultural Marine Material Handling Machine Tools Mining

© Honeywell 2003 90-S701

Replacement for Unsealed:

♦ PTO Switches ♦ Park Brake Switches ♦ Emergency Stop Switches

Off/On/Start Switch The Hobbs� Start Switch is a water-tight sealed 24 VDC switch with o-rings on the shaft and base ends. This switch features rust-proof material and heavy duty-extreme service construction. It is 100% factory tested for function and sealing and is vibration tested at 10g-20 to 500 Hz.



Specifications: Electrical Ratings at 24 VDC: 75 Amp Resistive Continuous 20 Amp inductive Continuous 65 Amp inductive 3 Seconds Temperature Range: -40°F to +185°F Mounting Holes Size: .640/.671� (main shaft) Mounting Holes Center Line: .209/.221� (locating tab) Maximum Panel Thickness: .312� Housing: Die Cast Zinc Base: Glass-Filled Polyester Terminals: Cadmium-plated steel with 10-32 screws Handle Actuation: Push force 15 lbs. Maximum Turning force 2.25 lbs. Maximum Travel 90° Dielectric Strength: 10 microamps maximum at 500 VDC

Applications: Agricultural Construction Material Handling Marine Compressor Generator Sets

www.hobbs-corp.com

© J.W. Hobbs Corporation 90-S199

Part Numbers: Off/On Start 74250 Heat Start 23070* * For use with glow plugs

lcd hour meters

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