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  • LCD TVSERVICE MANUAL

    CAUTIONBEFORE SERVICING THE CHASSIS,READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

    CHASSIS : LD91A

    MODEL : 32LG2100 32LG2100-ZA

    North/Latin America http://aic.lgservice.comEurope/Africa http://eic.lgservice.comAsia/Oceania http://biz.lgservice.com

    Printed in KoreaP/NO : MFL50326821 (0904-REV00)

    Internal Use Only

  • LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    - 2 -

    CONTENTS

    CONTENTS .............................................................................................. 2

    PRODUCT SAFETY ................................................................................. 3

    SPECIFICATION ....................................................................................... 6

    ADJUSTMENT INSTRUCTION ................................................................ 9

    EXPLODED VIEW .................................................................................. 14

    SVC. SHEET ...............................................................................................

  • LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    - 3 -

    SAFETY PRECAUTIONS

    Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in theSchematic Diagram and Exploded View.It is essential that these special safety parts should be replaced with the same components as recommended in this manual to preventShock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

    General Guidance

    An isolation Transformer should always be used during theservicing of a receiver whose chassis is not isolated from the ACpower line. Use a transformer of adequate power rating as thisprotects the technician from accidents resulting in personal injuryfrom electrical shocks.

    It will also protect the receiver and it's components from beingdamaged by accidental shorts of the circuitry that may beinadvertently introduced during the service operation.

    If any fuse (or Fusible Resistor) in this TV receiver is blown,replace it with the specified.

    When replacing a high wattage resistor (Oxide Metal Film Resistor,over 1W), keep the resistor 10mm away from PCB.

    Keep wires away from high voltage or high temperature parts.

    Before returning the receiver to the customer,

    always perform an AC leakage current check on the exposedmetallic parts of the cabinet, such as antennas, terminals, etc., tobe sure the set is safe to operate without damage of electricalshock.

    Leakage Current Cold Check(Antenna Cold Check)With the instrument AC plug removed from AC source, connect anelectrical jumper across the two AC plug prongs. Place the ACswitch in the on position, connect one lead of ohm-meter to the ACplug prongs tied together and touch other ohm-meter lead in turn toeach exposed metallic parts such as antenna terminals, phonejacks, etc. If the exposed metallic part has a return path to the chassis, themeasured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis thereading must be infinite.An other abnormality exists that must be corrected before thereceiver is returned to the customer.

    Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet.

    Do not use a line Isolation Transformer during this check.Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitorbetween a known good earth ground (Water Pipe, Conduit, etc.)and the exposed metallic parts.Measure the AC voltage across the resistor using AC voltmeterwith 1000 ohms/volt or more sensitivity.Reverse plug the AC cord into the AC outlet and repeat AC voltagemeasurements for each exposed metallic part. Any voltagemeasured must not exceed 0.75 volt RMS which is corresponds to0.5mA.In case any measurement is out of the limits specified, there ispossibility of shock hazard and the set must be checked andrepaired before it is returned to the customer.

    Leakage Current Hot Check circuit

    1.5 Kohm/10W

    To Instrumentsexposed METALLIC PARTS

    Good Earth Groundsuch as WATER PIPE,CONDUIT etc.

    AC Volt-meter

    When 25A is impressed between Earth and 2nd Groundfor 1 second, Resistance must be less than 0.1*Base on Adjustment standard

    IMPORTANT SAFETY NOTICE

    0.15uF

  • LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    - 4 -

    CAUTION: Before servicing receivers covered by this servicemanual and its supplements and addenda, read and follow theSAFETY PRECAUTIONS on page 3 of this publication.NOTE: If unforeseen circumstances create conflict between thefollowing servicing precautions and any of the safety precautions onpage 3 of this publication, always follow the safety precautions.Remember: Safety First.

    General Servicing Precautions1. Always unplug the receiver AC power cord from the AC power

    source before;a. Removing or reinstalling any component, circuit board

    module or any other receiver assembly.b. Disconnecting or reconnecting any receiver electrical plug or

    other electrical connection.c. Connecting a test substitute in parallel with an electrolytic

    capacitor in the receiver.CAUTION: A wrong part substitution or incorrect polarityinstallation of electrolytic capacitors may result in anexplosion hazard.

    2. Test high voltage only by measuring it with an appropriate highvoltage meter or other voltage measuring device (DVM,FETVOM, etc) equipped with a suitable high voltage probe.Do not test high voltage by "drawing an arc".

    3. Do not spray chemicals on or near this receiver or any of itsassemblies.

    4. Unless specified otherwise in this service manual, cleanelectrical contacts only by applying the following mixture to thecontacts with a pipe cleaner, cotton-tipped stick or comparablenon-abrasive applicator; 10% (by volume) Acetone and 90% (byvolume) isopropyl alcohol (90%-99% strength)CAUTION: This is a flammable mixture.Unless specified otherwise in this service manual, lubrication ofcontacts in not required.

    5. Do not defeat any plug/socket B+ voltage interlocks with whichreceivers covered by this service manual might be equipped.

    6. Do not apply AC power to this instrument and/or any of itselectrical assemblies unless all solid-state device heat sinks arecorrectly installed.

    7. Always connect the test receiver ground lead to the receiverchassis ground before connecting the test receiver positivelead.Always remove the test receiver ground lead last.

    8. Use with this receiver only the test fixtures specified in thisservice manual.CAUTION: Do not connect the test fixture ground strap to anyheat sink in this receiver.

    Electrostatically Sensitive (ES) DevicesSome semiconductor (solid-state) devices can be damaged easilyby static electricity. Such components commonly are calledElectrostatically Sensitive (ES) Devices. Examples of typical ESdevices are integrated circuits and some field-effect transistors andsemiconductor "chip" components. The following techniquesshould be used to help reduce the incidence of componentdamage caused by static by static electricity.1. Immediately before handling any semiconductor component or

    semiconductor-equipped assembly, drain off any electrostaticcharge on your body by touching a known earth ground.Alternatively, obtain and wear a commercially availabledischarging wrist strap device, which should be removed toprevent potential shock reasons prior to applying power to the

    unit under test.2. After removing an electrical assembly equipped with ES

    devices, place the assembly on a conductive surface such asaluminum foil, to prevent electrostatic charge buildup orexposure of the assembly.

    3. Use only a grounded-tip soldering iron to solder or unsolder ESdevices.

    4. Use only an anti-static type solder removal device. Some solderremoval devices not classified as "anti-static" can generateelectrical charges sufficient to damage ES devices.

    5. Do not use freon-propelled chemicals. These can generateelectrical charges sufficient to damage ES devices.

    6. Do not remove a replacement ES device from its protectivepackage until immediately before you are ready to install it.(Most replacement ES devices are packaged with leadselectrically shorted together by conductive foam, aluminum foilor comparable conductive material).

    7. Immediately before removing the protective material from theleads of a replacement ES device, touch the protective materialto the chassis or circuit assembly into which the device will beinstalled.CAUTION: Be sure no power is applied to the chassis or circuit,and observe all other safety precautions.

    8. Minimize bodily motions when handling unpackagedreplacement ES devices. (Otherwise harmless motion such asthe brushing together of your clothes fabric or the lifting of yourfoot from a carpeted floor can generate static electricitysufficient to damage an ES device.)

    General Soldering Guidelines1. Use a grounded-tip, low-wattage soldering iron and appropriate

    tip size and shape that will maintain tip temperature within therange or 500F to 600F.

    2. Use an appropriate gauge of RMA resin-core solder composedof 60 parts tin/40 parts lead.

    3. Keep the soldering iron tip clean and well tinned.4. Thoroughly clean the surfaces to be soldered. Use a mall wire-

    bristle (0.5 inch, or 1.25cm) brush with a metal handle.Do not use freon-propelled spray-on cleaners.

    5. Use the following unsoldering techniquea. Allow the soldering iron tip to reach normal temperature.

    (500F to 600F)b. Heat the component lead until the solder melts.c. Quickly draw the melted solder with an anti-static, suction-

    type solder removal device or with solder braid.CAUTION: Work quickly to avoid overheating the circuitboard printed foil.

    6. Use the following soldering technique.a. Allow the soldering iron tip to reach a normal temperature

    (500F to 600F)b. First, hold the soldering iron tip and solder the strand against

    the component lead until the solder melts.c. Quickly move the soldering iron tip to the junction of the

    component lead and the printed circuit foil, and hold it thereonly until the solder flows onto and around both thecomponent lead and the foil.CAUTION: Work quickly to avoid overheating the circuitboard printed foil.

    d. Closely inspect the solder area and remove any excess orsplashed solder with a small wire-bristle brush.

    SERVICING PRECAUTIONS

  • LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    - 5 -

    IC Remove/ReplacementSome chassis circuit boards have slotted holes (oblong) throughwhich the IC leads are inserted and then bent flat against thecircuit foil. When holes are the slotted type, the following techniqueshould be used to remove and replace the IC. When working withboards using the familiar round hole, use the standard techniqueas outlined in paragraphs 5 and 6 above.

    Removal1. Desolder and straighten each IC lead in one operation by gently

    prying up on the lead with the soldering iron tip as the soldermelts.

    2. Draw away the melted solder with an anti-static suction-typesolder removal device (or with solder braid) before removing theIC.

    Replacement1. Carefully insert the replacement IC in the circuit board.2. Carefully bend each IC lead against the circuit foil pad and

    solder it.3. Clean the soldered areas with a small wire-bristle brush.

    (It is not necessary to reapply acrylic coating to the areas).

    "Small-Signal" Discrete TransistorRemoval/Replacement1. Remove the defective transistor by clipping its leads as close as

    possible to the component body.2. Bend into a "U" shape the end of each of three leads remaining

    on the circuit board.3. Bend into a "U" shape the replacement transistor leads.4. Connect the replacement transistor leads to the corresponding

    leads extending from the circuit board and crimp the "U" withlong nose pliers to insure metal to metal contact then soldereach connection.

    Power Output, Transistor DeviceRemoval/Replacement1. Heat and remove all solder from around the transistor leads.2. Remove the heat sink mounting screw (if so equipped).3. Carefully remove the transistor from the heat sink of the circuit

    board.4. Insert new transistor in the circuit board.5. Solder each transistor lead, and clip off excess lead.6. Replace heat sink.

    Diode Removal/Replacement1. Remove defective diode by clipping its leads as close as

    possible to diode body.2. Bend the two remaining leads perpendicular y to the circuit

    board.3. Observing diode polarity, wrap each lead of the new diode

    around the corresponding lead on the circuit board.4. Securely crimp each connection and solder it.5. Inspect (on the circuit board copper side) the solder joints of

    the two "original" leads. If they are not shiny, reheat them and ifnecessary, apply additional solder.

    Fuse and Conventional ResistorRemoval/Replacement1. Clip each fuse or resistor lead at top of the circuit board hollow

    stake.2. Securely crimp the leads of replacement component around

    notch at stake top.3. Solder the connections.

    CAUTION: Maintain original spacing between the replacedcomponent and adjacent components and the circuit board toprevent excessive component temperatures.

    Circuit Board Foil RepairExcessive heat applied to the copper foil of any printed circuitboard will weaken the adhesive that bonds the foil to the circuitboard causing the foil to separate from or "lift-off" the board. Thefollowing guidelines and procedures should be followed wheneverthis condition is encountered.

    At IC ConnectionsTo repair a defective copper pattern at IC connections use thefollowing procedure to install a jumper wire on the copper patternside of the circuit board. (Use this technique only on ICconnections).

    1. Carefully remove the damaged copper pattern with a sharpknife. (Remove only as much copper as absolutely necessary).

    2. carefully scratch away the solder resist and acrylic coating (ifused) from the end of the remaining copper pattern.

    3. Bend a small "U" in one end of a small gauge jumper wire andcarefully crimp it around the IC pin. Solder the IC connection.

    4. Route the jumper wire along the path of the out-away copperpattern and let it overlap the previously scraped end of the goodcopper pattern. Solder the overlapped area and clip off anyexcess jumper wire.

    At Other ConnectionsUse the following technique to repair the defective copper patternat connections other than IC Pins. This technique involves theinstallation of a jumper wire on the component side of the circuitboard.

    1. Remove the defective copper pattern with a sharp knife.Remove at least 1/4 inch of copper, to ensure that a hazardouscondition will not exist if the jumper wire opens.

    2. Trace along the copper pattern from both sides of the patternbreak and locate the nearest component that is directlyconnected to the affected copper pattern.

    3. Connect insulated 20-gauge jumper wire from the lead of thenearest component on one side of the pattern break to the leadof the nearest component on the other side.Carefully crimp and solder the connections.CAUTION: Be sure the insulated jumper wire is dressed so theit does not touch components or sharp edges.

  • LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    - 6 -

    SPECIFICATIONNOTE : Specifications and others are subject to change without notice for improvement.

    4. Electrical specification- Module General Specification

    1. Application rangeThis specification is applied to the LCD TV used LD91Achassis.

    2. Requirement for TestEach part is tested as below without special appointment.

    1) Temperature : 255C (779F), CST : 405C2) Relative Humidity : 6510%3) Power Voltage : Standard input voltage (100-240V@50/60Hz)

    * Standard Voltage of each products is marked by models.4) Specification and performance of each parts are followed

    each drawing and specif ication by part number inaccordance with BOM.

    5) The receiver must be operated for about 5 minutes prior tothe adjustment.

    3. Test method1) Performance: LGE TV test method followed 2) Demanded other specification

    - Safety: CE, IEC/EN60065- EMC:CE, IEC

    No Item Specification Remark

    1 Screen Device 32 wide color display module LCD

    2 Aspect Ratio 16:9

    3 LCD Module 32 TFT LCD HD LGD

    4 Storage Environment Temp. : -20 ~ 60 deg

    Humidity : 10 ~ 90 %

    5 Input Voltage AC100-240V~, 50/60Hz

    6 Power Consumption Typ : 87.8 LCD(Module) + Backlight(Lamp)

    7 Module Size 760.0 (H) x 450.0 (V) x 48.0 (D)

    8 Pixel Pitch 0.17025(H) x 0.51075(V)

    9 Back Light 12 EEFL

    10 Display Colors 1.06Billion(FHD LGD),16.7M (others)

    11 Coating 3H, AG

  • - 7 - LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    5. Chroma& Brightness- Module optical specification

    1) Standard Test Condition (The unit has been ON)2) Stable for approximately 30 minutes in a dark environment at 252C.3) The values specified are at approximate distance 50Cm from the LCD surface4) Ta=252C, VLCD=12.0V, fV=60Hz, Dclk=74.25MHz VBR_A=1.65V,ExtVBR_B=100%

    No. Item Specification Min. Typ. Max. Remark

    1. Viewing Angle10> Right/Left/Up/Down 178 Degree

    2. Luminance Luminance (cd/m2) 400 500

    Variation - 1.3 MAX /MIN

    3. Contrast Ratio CR 800 1200

    4. CIE Color Coordinates White WX 0.279

    WY 0.292 Typ

    RED Xr 0.639 0.03

    Yr 0.333

    Green Xg 0.292

    Yg 0.604

    Blue Xb 0.145

    Yb 0.064

    6. Component Video Input (Y, CB/PB, CR/PR)

    NoSpecification

    RemarkResolution H-freq(kHz) V-freq(Hz)

    1. 720x480 15.73 60.00 SDTV,DVD 480i

    2. 720x480 15.63 59.94 SDTV,DVD 480i

    3. 720x480 31.47 59.94 480p

    4. 720x480 31.50 60.00 480p

    5. 720x576 15.625 50.00 SDTV,DVD 625 Line

    6. 720x576 31.25 50.00 HDTV 576p

    7. 1280x720 45.00 50.00 HDTV 720p

    8. 1280x720 44.96 59.94 HDTV 720p

    9. 1280x720 45.00 60.00 HDTV 720p

    10. 1920x1080 31.25 50.00 HDTV 1080i

    11. 1920x1080 33.75 60.00 HDTV 1080i

    12. 1920x1080 33.72 59.94 HDTV 1080i

    13. 1920x1080 56.250 50 HDTV 1080p

    14. 1920x1080 67.5 60 HDTV 1080p

  • - 8 - LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    NoSpecification

    Proposed RemarkResolution H-freq(kHz) V-freq(Hz) Pixel Clock(MHz)

    1. 720*400 31.468 70.08 28.321 For only DOS mode

    2. 640*480 31.469 59.94 25.17 VESA Input 848*480 60Hz, 852*480 60Hz

    -> 640*480 60Hz Display

    3. 800*600 37.879 60.31 40.00 VESA

    4. 1024*768 48.363 60.00 65.00 VESA(XGA)

    5. 1280*768 47.78 59.87 79.5 WXGA

    6. 1360*768 47.72 59.8 84.75 WXGA

    7. 1280*1024 63.595 60.0 108.875 SXGA FHD model

    8. 1920*1080 66.587 59.93 138.625 WUXGA FHD model

    7. RGB (PC)

    8. HDMI Input (PC/DTV)(1) DTV Mode

    No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark

    1. 720*400 31.468 70.08 28.321 HDCP

    2. 640*480 31.469 59.94 25.17 VESA HDCP

    3. 800*600 37.879 60.31 40.00 VESA HDCP

    4. 1024*768 48.363 60.00 65.00 VESA(XGA) HDCP

    5. 1280*768 47.78 59.87 79.5 WXGA HDCP

    6. 1360*768 47.72 59.8 84.75 WXGA HDCP

    7. 1280*1024 63.595 60.0 108.875 SXGA HDCP/FHD model

    8. 1920*1080 67.5 60.00 138.625 WUXGA HDCP/FHD model

    (2) PC Mode

    No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark

    1. 720*480 31.469 /31.5 59.94 /60 27.00/27.03 SDTV 480P

    2. 720*576 31.25 50 54 SDTV 576P

    3. 1280*720 37.500 50 74.25 HDTV 720P

    4. 1280*720 44.96 /45 59.94 /60 74.17/74.25 HDTV 720P

    5. 1920*1080 33.72 /33.75 59.94 /60 74.17/74.25 HDTV 1080I

    6. 1920*1080 28.125 50.00 74.25 HDTV 1080I

    7. 1920*1080 26.97 /27 23.97 /24 74.17/74.25 HDTV 1080P

    8. 1920*1080 33.716 /33.75 29.976 /30.00 74.25 HDTV 1080P

    9. 1920*1080 56.250 50 148.5 HDTV 1080P

    10. 1920*1080 67.43 /67.5 59.94 /60 148.35/148.50 HDTV 1080P

  • LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    - 9 -

    ADJUSTMENT INSTRUCTION

    1. Application RangeThis specification sheet is applied to all of the LCD TV withLD91A chassis.

    2. Designation1) The adjustment is according to the order which is

    designated and which must be followed, according to theplan which can be changed only on agreeing.

    2) Power Adjustment: Free Voltage3) Magnetic Field Condition: Nil.4) Input signal Unit: Product Specification Standard5) Reserve after operation: Above 5 Minutes (Heat Run)

    Temperature : at 255C Relative humidity : 6510%Input voltage : 220V, 60Hz

    6) Adjustment equipments: Color Analyzer (CA-210 or CA-110), DDC Adjustment Jig equipment, SVC remotecontroller

    7) Push The IN STOP KEY - For memory initialization.

    3. Main PCB check process* APC - After Manual-Insult, executing APC

    * Boot file Download1) Execute ISP program Mstar ISP Utility and then click

    Config tab.2) Set as below, and then click Auto Detect and check OK

    messageIf Error is displayed, Check connection betweencomputer, jig, and set.

    3) Click Read tab, and then load download file (XXXX.bin)by clicking Read

    4) Click Connect tab. If Cant is displayed, checkconnection between computer, jig, and set.

    5) Click Auto tab and set as below6) Click Run.7) After downloading, check OK message.

    * USB DOWNLOAD1) Put the USB Stick to the USB socket 2) Automatically detecting update file in USB Stick

    - If your downloaded program version in USB Stick is Low,it didnt work. But your downloaded version is High, USBdata is automatically detecting

    3) Show the message Copying files from memory

    filexxx.bin

    (4)

    (7) .OK

    (5)

    (6)

    (1)

    fi lexxx.bin

    (2) (3)

    Please Check the Speed : To use speed between from 200KHz to 400KHz

    Case1 : Software version up1. After downloading S/W by USB, TV set will reboot

    automatically2. Push In-stop key3. Push Power on key4. Function inspection5. After function inspection, Push I n-stop key.

    Case2 : Function check at the assembly line1. When TV set is entering on the assembly line, Push

    In-stop key at first.2. Push Power on key for turning it on.

    -> If you push Power on key, TV set will recoverchannel information by itself.

    3. After function inspection, Push In-stop key.

  • 4) Updating is staring.

    5) Fishing the version uploading, you have to put USB stickand AC Power off.

    6) After putting AC Power on and check updated version onyour TV.* If downloading version is more high than your TV have,

    TV can lost all channel data. In this case, you have tochannel recover. if all channel data is cleared, you didnthave a DTV/ATV test on production line.

    * After downloading, have to adjust Tool Option again.1) Push "IN-START" key in service remote controller 2) Select Tool Option 1 and Push OK button.3) Punch in the number. (Each model hax their number)

    4) Completed selecting Tool option.

    3.1. ADC Process(1) ADC

    Input signal : Component 480i Signal equipment displays.

    - Component 480IMODEL: 209 in Pattern Generator(480i Mode)PATTERN : 65 in Pattern Generator(MSPG-925 SERIES)

    After enter Service Mode by pushing ADJ key, Enter Internal ADC mode by pushing G key at 5. ADC

    Calibration

    Using power on button of the Adjustment R/C ,power on TV.

    * ADC Calibration Protocol (RS232)

    Adjust Sequence aa 00 00 [Enter Adjust Mode] xb 00 40 [Component1 Input (480i)] ad 00 10 [Adjust 480i Comp1] xb 00 60 [RGB Input (1024*768)] ad 00 10 [Adjust 1024*768 RGB] aa 00 90 End Adjust mode* Required equipment : Adjustment R/C.

    3.2. Function Check(1) Check display and sound

    - Check Input and Signal items. (cf. work instructions)1) TV2) AV (SCART1/SCART2/ CVBS)3) COMPONENT (480i)4) RGB (PC : 1024 x 768 @ 60hz)5) HDMI6) PC Audio In* Display and sound check is executed by remote control.

    - 10 - LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    Module Tool option1 Tool option2 Tool option3 Tool option4

    32LG2100 17729 1574 1952 3584

    Item CMD1 CMD2 Data0

    Adjust A A 0 0 When transfer the Mode In,

    Mode In Carry the command.

    ADC Adjust A D 1 0 Automatically adjustment

    (The use of a internal pattern)

    Adjustment pattern

  • 4. Total Assembly line process4.1. Adjustment Preparation

    W/B Equipment conditionCA210 : CH 9, Test signal : Inner pattern (85IRE)

    Above 5 minutes H/run in the inner pattern. (power on keyof adjust remote control)

    * Connecting picture of the measuring instrument(On Automatic control)Inside PATTERN is used when W/B is controlled. Connect toauto controller or push Adjustment R/C POWER ON ->Enter the mode of White-Balance, the pattern will come out.

    * Auto-control interface and directions1) Adjust in the place where the influx of light like floodlight

    around is blocked. (illumination is less than 10ux).2) Adhere closely the Color Analyzer (CA210) to the module

    less than 10cm distance, keep it with the surface of theModule and Color Analyzers Prove vertically.(80~100).

    3) Aging time- After aging start, keep the power on (no suspension of

    power supply) and heat-run over 5minutes.- Using no signal or full white pattern or the others,

    check the back light on.

    Auto adjustment Map(RS-232C)RS-232C COMMAND[CMD ID DATA]

    Wb 00 00 White Balance StartWb 00 ff White Balance End

    ** Caution **Color Temperature : COOL, Medium, Warm. One of R Gain/G Gain/ B Gain should be kept on 0xC0, andadjust other two lower than C0.(when R/G/B Gain are all C0, it is the FULL Dynamic Rangeof Module)

    * Manual W/B process using adjusts Remote control. After enter Service Mode by pushing ADJ key, Enter White Balance by pushing G key at 6. White

    Balance.

    * After done all adjustments, Press In-start button andcompare Tool option and Area option value with its BOM, ifit is correctly same then unplug the AC cable. If it is notsame, then correct it same with BOM and unplug AC cable.For correct it to the models module from factory JIG model.

    * Push The IN STOP KEY after completing the functioninspection.

    4.2. DDC EDID Write (RGB 128Byte ) Connect D-sub Signal Cable to D-sub Jack. Write EDID Data to EEPROM(24C02) by using DDC2B

    protocol. Check whether written EDID data is correct or not.* For SVC main Assy, EDID have to be downloaded to Insert

    Process in advance.

    4.3. DDC EDID Write (HDMI 256Byte) Connect HDMI Signal Cable to HDMI Jack. Write EDID Data to EEPROM(24C02) by using DDC2B

    protocol. Check whether written EDID data is correct or not.* For SVC main Assy, EDID have to be downloaded to Insert

    Process in advance.

    4.4. EDID DATA1) All Data : HEXA Value2) Changeable Data :*: Serial No : Controlled / Data:01**: Month : Controlled / Data:00***:Year : Controlled****:Check sum

    - 11 - LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    Cool 11,000k K X=0.276(0.002)

    Y=0.283(0.002)

    Medium 9,300k K X=0.285(0.002) Inner pattern

    Y=0.293(0.002) (216gray,85IRE)

    Warm 6,500k K X=0.313(0.002)

    Y=0.329(0.002)

    Full White Pattern

    COLORANALYZERTYPE: CA-210

    RS-232C Communication

    CA-210

    RS-232C COMMAND MIN CENTER MAX

    [CMD ID DATA] (DEFAULT)

    Cool Mid Warm Cool Mid Warm

    R Gain jg Ja jd 00 172 192 192 255

    G Gain jh Jb je 00 172 192 192 255

    B Gain ji Jc jf 00 192 192 172 255

    R Cut 64 64 64 128

    G Cut 64 64 64 128

    B Cut 64 64 64 128

  • - Auto Download After enter Service Mode by pushing ADJ key, Enter EDID D/L mode. Enter START by pushing OK key.

    * Edid data and Model option download (RS232)

    - Manual Download* Caution

    1) Use the proper signal cable for EDID Download- Analog EDID : Pin3 exists- Digital EDID : Pin3 exists

    2) Never connect HDMI & D-sub Cable at the same time.3) Use the proper cables below for EDID Writing4) Download HDMI1, HDMI2, separately because HDMI1 is

    different from HDMI3

    1) HD RGB EDID data

    2) HD HDMI EDID data

    * Detail EDID Options are below Product ID

    Serial No: Controlled on production line. Month, Year: Controlled on production line:

    ex) Monthly : 02 -> 02Year : 2009 -> 13

    Model Name(Hex):

    Checksum: Changeable by total EDID data. Vendor Specific(HDMI)

    Model Name HEX EDID Table DDC Function

    FHD Model 0001 01 00 Analog/Digital

    HD Model 0000 00 00 Analog/Digital

    LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    - 12 -

    MODEL MODEL NAME(HEX)

    all 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20

    Item CMD1 CMD2 Data0

    Download A A 0 0 When transfer the Mode In,

    Mode In Carry the command.

    Download A E 00 10 Automatically Download

    (The use of a internal pattern)

    Item

    Manufacturer ID

    Version

    Revision

    Condition

    GSM

    Digital : 1

    Digital : 3

    Data(Hex)

    1E6D

    01

    03

    D-sub to D-sub DVI-D to HDMI or HDMI to HDMI

    For HDMI EDIDFor Analog EDID

    0 1 2 3 4 5 6 7 8 9 A B C D E F00 00 F F F F F F F F F F F F 00 1E 6D a b10 c 01 03 80 73 41 78 0A C F 74 A3 57 4C B0 2320 09 48 4C A1 08 00 81 C0 61 40 45 40 31 40 01 0130 01 01 01 01 01 01 66 21 50 B0 51 00 1B 30 40 7040 36 00 7E 8A 42 00 00 1E 01 1D 00 72 51 D0 1E 2050 6E 28 55 00 7E 8A 42 00 00 1E 00 00 00 FD 00 3A60 3E 1F 46 10 00 0A 20 20 20 20 20 20 d70 d 01 e80 02 03 20 F1 4E 10 1F 84 13 05 14 03 02 12 20 2190 22 15 01 26 15 07 50 09 57 07 fA 0 f 80 18 71 1C 16 20 58 2C 25 00 7E 8A 42 00B0 00 9E 01 1D 00 80 51 D0 0C 20 40 80 35 00 7E 8AC0 42 00 00 1E 8C 0A D0 8A 20 E0 2D 10 10 3E 96 00D0 7E 8A 42 00 00 18 02 3A 80 18 71 38 2D 40 58 2CE0 45 00 7E 8A 42 00 00 1E 01 1D 80 D0 72 1C 16 20F0 10 2C 25 80 7E 8A 42 00 00 9E 00 00 00 00 00 D5

    0 1 2 3 4 5 6 7 8 9 A B C D E F00 00 F F F F F F F F F F F F 00 1E 6D a b10 c 01 03 68 73 41 78 0A C F 74 A3 57 4C B0 2320 09 48 4C A1 08 00 81 C0 61 40 45 40 31 40 01 0130 01 01 01 01 01 01 66 21 50 B0 51 00 1B 30 40 7040 36 00 7E 8A 42 00 00 1E 01 1D 00 72 51 D0 1E 2050 6E 28 55 00 7E 8A 42 00 00 1E 00 00 00 FD 00 3A60 3E 1F 46 10 00 0A 20 20 20 20 20 20 d70 d 00 e80 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F90 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F FA 0 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F FB0 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F FC0 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F FD0 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F FE0 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F FF0 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F

    INPUT MODEL NAME(HEX)

    HDMI1 67030C001000011D

    HDMI2 67030C002000011D

    HDMI3 67030C003000011D

  • - 13 - LGE Internal Use OnlyCopyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    4.5. Outgoing condition Configuration- When pressing IN-STOP key by SVC remocon, Red LED are

    blinked alternatively. And then Automatically turn off.(Must not AC power OFF during blinking)

    4.6. Internal pressureConfirm whether is normal or not when between powerboards ac block and GND is impacted on 1.5kV(dc) or2.2kV(dc) for one second

    5. Model name & Serial number D/L press Power on key of service remocon.

    (Baud rate : 115200 bps) Connect RS232 Signal Cable to RS-232 Jack. Write Serial number by use RS-232. Must check the serial number at the Diagnostics of SET UP

    menu. (Refer to below).

    5.1. Signal TABLE

    CMD : A0hLENGTH : 85~94h (1~16 bytes)ADH : EEPROM Sub Address high (00~1F)ADL : EEPROM Sub Address low (00~FF)Data : Write dataCS : CMD + LENGTH + ADH + ADL + Data_1 ++ Data_nDelay : 20ms

    5.2. Command Set

    * DescriptionFOS Default write : writeVtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0,PhaseData write : Model Name and Serial Number write in

    EEPROM,.

    5.3. Method & notice1) Serial number D/L is using of scan equipment.2) Setting of scan equipment operated by Manufacturing

    Technology Group.3) Serial number D/L must be conformed when it is produced

    in production line, because serial number D/L is mandatoryby D-book 4.0.

    * Manual Download (Model Name and Serial Number)If the TV set is downloaded by OTA or Service man, Sometimesmodel name or serial number is initialized.(Not always)There is impossible to download by bar code scan, so It needManual download.1) Press the instart key of ADJ remote controller.2) Go to the menu 5.Model Number D/L like below photo.3) Input the Factory model name(ex 42LH4000-ZA) or Serial

    number like photo.

    4) Check the model name Instart menu -> Factory namedisplayed (ex 42LH4000-ZA)

    5) Check the Diagnostics (DTV country only) ->s Buyer modeldisplayed (ex 42LH4000)

    CMD LENGTH ADH ADL DATA_1 . . . Data_n CS DELAY

    No. Adjust mode CMD(hex) LENGTH(hex) Description

    1 EEPROM WRITE A0h 84h+n n-bytes Write (n = 1~16)

  • - 14 - LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved. Only for training and service purposes

    300

    200

    200T

    200N

    120 1

    22

    400

    500

    510

    521

    530

    540

    550

    801

    805

    802

    804

    803

    800

    821

    900

    910

    LV1

    A2

    A10

    A9

    EXPLODED VIEW

    Many electrical and mechanical parts in this chassis have special safety-related characteristics. Theseparts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components asrecommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

    IMPORTANT SAFETY NOTICE

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    Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes

    LGE Internal Use Only

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