lcm presentation march 2019 - razvalve pacific...Ø since the company was founded, a full time...
TRANSCRIPT
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COMPANY INFORMATIONS
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LCM Italia, established in1986, is a fast-growingCompany specialized in thedesign and production of API6D and API 6A Floating andTrunnion Mounted Ball Valvesfor Oil, Chemical,Petrochemical, Pipeline,Natural Gas and WaterIndustries, Off-shore and On-shore Plants, all over theworld.
L.C.M. Italia is located in thetown of Vanzaghello, about20 km (12 miles) north-westof Milan, close to theMalpensa airport area andto the main railway stations,in the industrial heart of Italy.
The production unit extendsover 19,200 m2 (206,667 sqft) of covered area, plus8,000 m2 (88,000 sq ft) ofopen yard.Offices account for a further1,650 m2 (18,000 sq ft).
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PRODUCTION RANGE
From 1/2" to 60" Size
ANSI 150 to 2500 / API 3000 to 10000
CS/LTCS/Austenitic/SS/DSS/SDSS/6MoNi-Alloys/Titanium
Split BodyTop Entry
Fully WeldedMultiway
DBBMSV
Rising StemSoft Seated/Metal Seated
CRA welding overlay
ENP/Carbide/Epoxy Coatings
Manual/Pneumatic/Hydraulic/Electric Motor/ROV Operated
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LCM STAFF
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Assembling/testing, 28
Machining/Welding, 14
Warehouse
&Shipping, 10
Supply Chain, 9
Production/Planning, 4
Technical Department, 12
QA/QC, 9
PM / Contract Adm., 9
IT, 1HSE, 1
Accounting/Finance, 10 Application/Cost Dpt, 4 Sales/Marketing, 8
Managers, 7
Department Number
Assembling/testing 28
Machining/Welding 14
Warehouse &Shipping 10
Supply Chain 9
Production/Planning 4
Technical Department 12
QA/QC 9
PM / Contract Adm. 9
IT 1
HSE 1
Accounting/Finance 10
Application/Cost Dpt 4
Sales/Marketing 8
Managers 7
Tot 126
Over 21
11 - 20
6 -10
0 - 5
Seniority
Over 21 11 - 20 6 -10 0 - 5
Manager, 7
White Collars,
60
Blue Collars,
51
Temporaly, 8
LCM STAFF
Manager
White Collars
Blue Collars
Temporaly
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TURNOVER TREND
5
1986 1998 1999 2008 2009
Registration ISO 9001 QMS
API 6D/6ASIL
Certification
New factoryIncreasedcapacity
2017
New building expansion
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10Y TREND VALVES PRODUCED, AVERAGE SIZE & TURNOVER [M€]
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YearProduced
ValvesTurnover
Ave. Size
2009 25.439 29.835.821,63 3,752010 17.533 35.949.838,37 5,812011 10.394 25.206.228,08 4,992012 21.957 42.782.309,62 3,472013 15.190 43.682.754,59 4,662014 11.724 42.363.778,08 5,002015 9.742 44.935.327,91 6,162016 8.752 54.362.534,65 5,692017 14.764 78.029.473,93 3,322018 4.519 73.413.033,19 8,35
25,439
17,533
10,394
21,957
15,190
11,7249,742
8,752
14,764
4,519
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
3.75
5.814.99
3.47
4.66 5.00
6.165.69
3.32
8.35
1 2 3 4 5 6 7 8 9 10
0
10
20
30
40
50
60
70
80
90
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LCM WORLDWIDE VALVE’S INSTALLATION PRESENCE
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LCM APPROVAL & REGISTRATION (END USERs)
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LCM APPROVAL & REGISTRATION (END USERs)
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LCM APPROVAL & REGISTRATION (END USERs)
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LCM APPROVAL & REGISTRATION (END USERs)
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MAJOR CLIENTS- EPC
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LCM ITALIA reference list
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UAESHAH GAS – GASCORUWAIS - GASCOEXPANSION BAB GAS COMPRESSION – ADCOADG II - GASCOHABSHAN – GASCOHABSHAN 5 - GASCOBOROUGEBOROUGE IIBOROUGE IIINASR & UMM LULU Development Project Phase 1 - ADMA OPCOINTEGRATED GAS DEVELOPMENT PROJECT – ADMAZAKUM FACILITIES UZ-FFD PROJECT - THAMMAMA II, WAD PHASE I – ZADCOZAKUM GAS LIFT OPERABILITY UPGRADE PRJ 8151 WORK PACK IVUMM LULU Development Project Phase 2 - ADMA OPCOEGYPTQASR COMPRESSION PROJECT – KHALDABALTIM NORTH I PLATFORM – PETROBELSALAM GAS TRAINS 3 & 4 – KHALDAPTB Belayim, New Land Oil Treatment Train Project – PETROBELASSIL AND KARAM Gas Development Project – BAPETCONORTH IDKU FIELD DEVELOPMENT – NIPETCO – SUEZ OIL COMPANY3267-200 WDDM, Main Compression Station, Phase VII - BURULLUS
BOLIVIAPLANTA DE EXTRACCION DE LICUABLES DE GRAN CHACO - YACIMENTOS PETROLIFEROS FISCALES BOLIVIANOSMEXICOALLACCIO A PIATTAFORMA GUATZACUALCO – PEMEXVAROIUS PRODUCTION PLATFORMS FOR LITORAL – PEMEXITALYVAL D’AGRI – ENIKOREAHEAVY OIL UPGRADING PROJECT (HOU) - HYUNDAI OILBANKLIBYAWAFA PROJECT – MELLITAHVARIUOS INSTALLATION - Western Lybia GasMALAYSIASARAWAK GAS DEVELOPMENT PROJECT – Murphy Oil & Petronas CarigaliSamarang Re-development (Phase 1) - Schlumberger - Petronas CarigaliTANGGA BARAT CLUSTER (TBC) DEVELOPMENT - SCOMI NATCO - PetronasCarigaliINDONESIAJANGKRIK COMPLEX PROJECT – ENI MUARA BAKAUAUSTRALIAQUEENSLAND CURTIS LNG – BG GROUPTHE NETHERLANDSZUIDNENDING PROJECT – ZuidwendingUNDERGROUND STORAGE EPE II – NOUNITHACA Energy (UK) LTD-Jacky Wellhead Platform - Iv-Oil & Gas
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LCM ITALIA reference list
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INDIAB SERIES AND N15 & N16 6 WELL PLATFORM PROJECT – ONGCMSP PLATFORM - ONGCDEEN DAYAL FIELD DEVELOPMENT PROJECT PROCESS CUM LIVING QUARTERS PLATFORM (PLQP) - GSPCKAZAKHSTANKASHAGAN PROJECT – AGIP KCOKARACHAGANAK PROJECT – AGIP KCOZhaikmunai CGTU-3 - ZhaikmunaiVENEZUELAPIGAP III – PDVSAPIGAP IV – PDVSAALGERIAEL-MERK – SONATRACHCAFC – SONATRACHMENZEL LEDJMET (MLE) – SONATRACHIN SALAH GAS – SONATRACHIN AMENAS – SONATRACH/BP/STATOILVARIUS INSTALLATIONS – CAMEGVARIUS INSTALLATIONS - OURHOUDVARIUS INSTALLATIONS – BIR BERKINESAFIR – SONELGAZELR1 Haoud El Hamra - Sonatrach
SAUDI ARABIATASNEE• AL JUBAILPETRORABIGH• EPPE/LLDPE RABIGH• Rabigh II Refining and Petrochemical project Naphta and Aromatics
package (RP2) SAHARA• PDH/PP AL JUBAIL (SA) EPC
ARAMCO DIRECT POs FOR FIELD USE • ABU SAFAH• SHEDGUM • MANIFA• KHURSANIYAH• SHAYBAH• JUAYMAH PLANT
ARAMCO PROJECTS THROUGH EPC• JAZAN IGCC PKG2 – SNAMPROGETTI/SAIPEM• Jazan Refinery and Terminal Project - SEPCO• Jazan Refinery projects department - South Tank Farm & Gas Treatment Division
(EPC-02) - Hyundai Arabia Company LLC• KARAN 45 – McDERMOTT• ABU SAFAH AND MARJAN – McDERMOTT• Master Gas system Expansion Phase I – PALL INTERNATIONALL• Jubail II Project - PALL INTERNATIONALL• Kaec-Rabigh II Project - PALL INTERNATIONALL• Saudi Oil modular skid - GULF STEEL WORKS• Saudi Oil modular skid – AES ARABIALTD• Saudi Oil modular skid – PETRONASH• SNP/STAR LTA MIRJAN & ZULUF 2 NEW CRPO - SNAMPROGETTI/SAIPEM• Shaybah Combined Cycle Power Generation Project – SEPCO• Umm Wu'al EPC Project Ammonia Plant – DAELIM• LTA with McDermott-Saipem-L&T
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APPLICATIONS
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Ø Pipeline/Piping: Off-Shore platforms, FPSO and On-Shore Plants (RISER-ESDV, HIPPS, SDV,
MOV, XV, Pig-Trap Isolation and Manual Isolation valves)
Ø Wellhead: Off-Shore, FPSO and On-Shore (Flow-line valves, SSV)
Ø LT/Cryo: LNG Plants, GTL Plants, Blow-down service & very cold environment (down to -250°C)
Ø HT: Steam Injection, Refinery, Petrochemical (up to +537°C)
Ø Slurry: Oil-Sand, catalyst, sandy services
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Ø The Oil & Gas market nowadays explore fields with more demanding service conditions (higherpressure/temperatures, increased H2S and CO2 contents, deeper waters etc.). In addition the newassets are requested to produce more, both in terms of capacity and efficiency and with increasedreliability (i.e. less probability of failure on demand (PFD)).
Ø In this scenario valve manufacturers are required to challenge the industry limits in terms of size,pressure rating, materials, cladding etc.
Ø Since LCM designs and engineers all of its products in-house, we can provide the maximum interms of engineering support, response time and flexibility both in the FEED and in the procurementstages.
Ø Since the company was founded, a full time engineering department has been established toeither develop new product lines or modify existing products to incorporate market demands andmeets customer specifications.
ENGINEERING COMPETENCES
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56” ENGINEERING STUDY
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Our experienced and skilled technical dept is able to design all type of ball valves for on-off service acc/to client requirements and verify its accuracy through Finite element analysys (FEA). FEA analysis is used to verify the structural integrity of the valve once subject to pressure and external loads, as well as to optimize the seat to ball contact surface to obtain an uniform and constant contact pressure to ensure a reliable sealing.
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PROJECT MANAGEMENT PLAN
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During order execution Project Manager will have responsibility to:
§ Follow up technical, procurement, documentation, production, testing, shipping activities maintaining duly updated the client about work progress.
§ Detect all possible subject that may have impact on the supply from all possible point of view (Quality/technical/cost/delivery/Other). Irrelevant from originator of the subject
§ Follow up the matter and coordinate all actions necessary to close the subject with mutual satisfaction.
Collection of all points that need follow up shall be listed in the actionlist that will be managed by the Project Manager and shared through actual internal meeting to LCM Dept. managers.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
NOTE: The present Execution plan represents planning of activities relevant to execution of this specific lot of valves.
For valves Size and quantities included in this lot, our schedule will be to deliver the first valve within 38 Weeks from date of P.O.
In case of order LCM will be available to discuss with TPCL Project Team the list of Pryority items and we will provide all our effort to prepare a final Project schedule that will match with your priority needs
CLIENT:
Quantities:
- Qty 2 - NS 48"
- Qty 8 - NS 56"Project:
ACTIVITYBelow figures shall be read as number of weeks starting from date of P.O. receipt
Scope of Supply:
- Station ESD valves (INLET/OUTLET), fully
welded, trunnion mounted, casted, carbon steel
material
- Block valves, fully welded, trunnion mounted,
casted, carbon steel material
TPCL
Receipt of PO from Company / Contract ReviewPlanned
Actual
Documentation issue (First Submission)(VDRL, ITP, Drawings, Quality Procedures)
Planned
Actual
Documentation Review/Approval (By Client)(Including Drawing Approval)
Planned
Actual
Engineering and Bill of Material Planned
Actual
Long Lead Item Raw Material Procurement(Forgings: Body/Closure)
Planned
Actual
Raw Material Procurement of Trim PartsPlanned
Actual
Ready DAP Karachi Planned
Actual
Machining / Ball CladdingPlanned
Actual
Painting
Packing & Shipping (Ready Ex-works) Planned
Actual
Planned
Actual
Actual
Planned
Actual
Actuator procurement & receiving
TAPI Gas Pipeline Project
LOT AFG-1
Kick Off MeetingPlanned
Production activities(Welding / Assembling / Factory Acceptance
Test)
Planned
Actual
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Project management phases
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Order Placement
Internalorder entry& Contractreview
KOM
Engineering(BOM RM &Doc subm.)
Critical Raw Materials Sub-orders placement
Engineering (Final BOM &Mach Dwgs)
PIM
Comm. Comps& Mach.Sub-orders
Critical Raw materials receipt
FinishedComps.Receipt
Ball claddingactivities
Weldingactivitieson body and closures
NDT Inspection& Assembly
Internalpressure &FAT test
Witnessedpressure
& FAT testPainting
FinalInspection IRN & certificates
Packing Shipment
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Supply chain - Strategic partnership
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Ø Raw Materials Suppliers (Forging and Casting)
Ø Actuators manufacturers (Electric, Pneumatic, Hydraulic &
Gas over Oil)
Ø Other Sub-suppliers (Machining, Coating, Painting, etc.)
Our supply chain department main role is to establish and
consolidate long lasting business relations with our sub
suppliers considering them as partners towards a common
target : CUSTOMER SATISFACTION.
Our quality concept is spread out to all LCM sub suppliers who
are monitored with expediting and inspection visits by our
personnel to assure LCM QA/QC and project specification
requirements implementation.
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LCM ITALIA certifications
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LCM ITALIA can operate according to the following certifications:
ØISO 9001:2008ØAPI 6D 24th editionØAPI 6A 20th editionØIEC 61508-SIL3 for the LCM complete product rangeØPED 2014/68/UE Cat.3 – Module H – DNVØATEX 2014/34/UE ØCR TU certificationsØLow Fugitive emission to ISO 15848-1 ClassA&BØFire Safe to API 6FA:1999, API 607:2010, ISO-10497:2010ØOHSAS 18001:2007ØISO 14001:2004
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Production
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Ø LCM performs all the key activities in-house.Ø Rough materials are purchased from qualified sub-suppliers.Ø To guarantee the maximum elasticity and flexibility, in addition to our workshop we use
qualified sub-supplier for some machining activity.Ø Special processes like welding, plating & coating and painting are sub-contracted to “long
term” sub-suppliers and are monitored with dedicated inspection procedures. In so doingwe always assure our customers to provide the latest technologies at the current marketconditions.
Ø All sub-contracted activities are monitored by LCM’ QC inspectors to guarantee that thetechnical/quality project requirements are well satisfied and met.
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Manufacturing OverviewLCM ITALIA has developed the ERP ( Qui Quadra ) integrated with internal management system ( FORECAST ) which follow any requirements of our Clients and allows a severe though flexible management of both the activities connected with the job orders and the processes linked with the accounting and/or logistical flows.
The LCM ITALIA assembling department disposes of nr. 3 mounting areas, each provided with nr. 10 working positions.
1 area for large sizes of ball valves, up to 60” 1 area for medium sizes of ball valves up to 32” 1 area for small sizes of ball valves up to 12”
Depending on the models and dimensions, our production capacity reaches a number of 1200-1650 ball valves per month fully customized and individually tested generally segmented as follows: 900-1300 ball valves size up to 12” all classes 200-150 ball valves size up to 24” all classes 100-200 ball valves size up to 48” all classes Our workshop lay-out allow possibility to reach an increase of 20% – 25% production capacity. The LCM ITALIA main strengths surely are machining shop, testing department and special test dept
The machining shop is equipped as follows:
# 1 CNC saw dia. 220 # 2 CNC saw dia. 360 # 1 automatic saw dia. 420 # 3 horizontal CNC lathes Dia. 300# 3 horizontal CNC lathes Dia. 400 # 1 horizontal CNC lathe Dia. 500# 1 horizontal CNC lathe Dia. 700 # 1 vertical CNC lathe Dia. 1600# 1 horizontal machining center with 2 pallets dim. 500 x 500 # 1 horizontal machining center with 2 pallets dim. 1250 x 1250# 1 horizontal machining center with 5 pallets dim. 630 x 630 # 1 vertical machining center dim. 800 x 1600# 2 vertical machining center dim. 600 x 1200 # 2 welding MIG equipment with positioner of 750 kg and manipulator of 2 m x 2 m
The testing department is equipped as follows:
# 1 horizontal test bench up to 60” - 0÷700 bar – 2600 ton # 1 vertical test bench 3 heads up to 10” - 0÷1200 bar – 360 ton # 1vertical test bench with 2 pallets up to24” - 0÷600 bar – 600 ton # 1 horizontal test bench up to 24” - 0÷650 bar – 450 ton # 1 vertical test bench up to 12” - 6÷650 bar – 50 ton # 1horizontal test bench up to 24” - 15÷650 bar – 100 ton # 1 vertical test bench 3 heads up to 4” - 0÷650 bar – 100 ton #1 horizontal test bench up to 24” - 30÷650 bar – 250 ton # 1 vertical test bench 5 heads up to 4” - 0÷700 – 100 ton # 1 horizontal test bench up to 36” - 6÷1100 bar – 800 ton 23
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Machining shop
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Welding Machining area
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New building includes many test benches all installed in bunkers for hydrostatic/pneumatic/gas tests - horizontal and vertical installation
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New building facilities
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New building includes many test benches all installed in bunkers for hydrostatic/pneumatic/gas tests -horizontal and vertical installation
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Test bench up to 64” or 80 tons
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Cryogenic / high temperature and high pressure gas tests equipment
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LCM ITALIA valves pictures
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As a prove of LCM ITALIA concrete capabilities you can find some pictures of few valves which represent the engineering value of our products.
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Model: TRUNNION SIDE ENTRYDN 36’’ RB CLASS 2500Project: UMM LULU PHASE 2 PROJECTClient: NTC (TECHNIP / NPCC JV)
Weight : 43.000 Kg
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Model: TRUNNION TOP ENTRY DN 20’’ CLASS 1500Project: SAFANIYA 4 DECKSClient: LARSEN & TOUBRO
Model: TRUNNION SIDE ENTRY DN 24’’x20” CLASS 1500Project: SULFATE REMOVAL FACILITIES PROJECTClient: ENPPI
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Model: TRUNNION SIDE ENTRY DN 16’’ CLASS 1500Project: LONG TERM AGREEMENT II TEN SFNY SLIPOVER PLATFORMSClient: McDERMOTT MIDDLE EAST, INC.
Model: TRUNNION TOP ENTRY DN 24’’x20” CLASS 900Project: BERRI FIELD-PROJECT BI-10-00909 Client: DYNAMIC INDUSTRIES INTERNATIONAL LLC
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Model: TRUNNION SIDE ENTRY HIGH TEMPERATUREDN 6’’ CLASS 2500Project: KASHAGAN FIELD DEVELOPMENT PROJECTClient: PETROFAC INTERNATIONAL LTD
Model: TRUNNION DOUBLE BLOCK AND BLEEDDN 2’’ CLASS 1500Project : 5228-AGD II PROJECT - GASCOClient: EASTERN BECHTEL CO LTD
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Model: TRUNNION SIDE ENTRYDN 48’’ CLASS 600Project: 032095-ADGD SHAH GAS EPC 2-3 MATERIALS BULK-ABU DHABIClient: SAIPEM SPA
Model : TRUNNION FULLY WELDEDDN 30’’ CLASS 600 Project : PLATAFORMA TIPO TETRAPODO DENOMINADA BP-LITORAL-T, PUENTES, TRIPODES Y QUEMADOR, SONDA DE CAMPECHE, GOLFO DE MEXICOClient: VAMICO/PEMEX
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Model: TRUNNION TOP ENTRY
DN 14’’ CLASS 2500
Project: NASR PHASE I &UMM LULU PHASE I
DEVELOPMENT PROJECT
Client: LARSEN AND TOUBRO HYDROCARBON
UPSTREAM- INT. OIL & GAS PROJECT
Model : TRUNNION TOP ENTRY
DN 30’’ CLASS 600
Project: IN AMENAS COMPRESSION PROJECT
Client: JGC
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Model: TRUNNION THREE WAY DN 8’’ CLASS 300Project : BOROUGE PE1 EXPANSION PROJECTClient: TECNIMONT
Model: TRUNNION TOP ENTRY FORGED BODYDN 9’’ CLASS 10000Project : PIGAP IIIClient: BARIVEN S.A. c/o PDVSA SERVICE B.V.
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Model: TRUNNION SIDE ENTRY WITH COMPACT ACTUATORS DN 10” & 8’’ CLASS 600 FULL DUPLEXClient: EQUINOR (STATOIL)
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Model: RISING STEM BALL VALVEDN 6’’ CLASS 600
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Model: MULTIPORT SELECTOR VALVEDN 8’’X4” CLASS 900
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Thanks for your attention