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Viper Kit Components Viper Collar The Viper Collar is the heart of the system with its robust steel construction and corrosion protective coating. The collar has two anchor holes at each end to enable it to be secured plus easy to use locking toggles to lock the two halves of the collar in place. There is a high pressure male hydraulic coupler for lubricant supply plus a low pressure male barb fitting for attaching the product drain hose. Each end has two steel scraper plates sized to suit the rope being lubricated which pre-clean dirty wire ropes and also protects the seal from broken strands by flattening loose wires. Viper Seals The Viper seals are made from a polyurethane material which is extremely durable and wear resistant, while at the same time being flexible to achieve excellent sealing under pressure. The seals come in pairs to suit each individual rope size and are identical so can be reversed if one end becomes worn. They are easily removed and changed for different size ropes or cleaning and storage after use. Viper Pump The Viper uses a high pressure 50:1 ratio air operated grease pump with the standard kit sized to suit a 20kg grease drum. The kit comes with a drum cover, carry handle, follower plate and 4mt of high pressure hydraulic hose with a female quick connect hydraulic coupler on the end. An on / off ball valve is also supplied to enable adjustment of the air flow to the pump. An optional extra quick connect grease gun attachment with a spray valve can be supplied to spray lubricant directly onto the outside of the wire ropes, drums or sheaves. Pumps can also be supplied to suit 50kg and 180kg size drums. LE452 Almasol Wire Rope Lubricant Lubrication Engineers recommends the use of LE452 Almasol Wire Rope Lubricant for use with the Viper lubricator. LE452 is an NLGI#00 grade fluid grease with exceptional penetrating ability. It is tacky and water resistant and will penetrate wire ropes to the core providing wear and corrosion protection even in undersea applications. LE452 is compatible with all wire rope core materials including wire line wire ropes and plastic coated pulleys. Using LE452 Almasol Wire Rope Lubricant will "double" your standard Viper warranty to two years. Viper - The Complete Kit 50:1 High Pressure Grease Pump Viper heavy duty steel lubricator collar Viper polyurethane seals (1 Set) Scraper Plates x 4 Aluminium storage case Hydraulic quick connect coupling On / off ball valve for air supply 4mt hydraulic hose 1mt clear excess lubricant hose LE452 Almasol Wire Rope Lubricant (Optional) LEADERS IN LUBRICANTS Pty. Ltd. Tel : +61-296365655 E-mail : [email protected] W I R E R O P E L U B R I C A T O R

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Page 1: LEADERS IN LUBRICANTS W I R E R O P E L U B R I C A T O R Viper …3.imimg.com/.../automatic-wire-rope-lubricator-viper.pdf · 2020. 1. 17. · The Viper Wire Rope Lubricator provides

Viper Kit ComponentsViper Collar

The Viper Collar is the heart of the systemwith its robust steel construction and corrosion protective coating. The collar hastwo anchor holes at each end to enable it to besecured plus easy to use locking toggles tolock the two halves of the collar in place.

There is a high pressure male hydrauliccoupler for lubricant supply plus a lowpressure male barb fitting for attaching theproduct drain hose. Each end has two steelscraper plates sized to suit the rope beinglubricated which pre-clean dirty wire ropesand also protects the seal from broken strandsby flattening loose wires.

Viper SealsThe Viper seals are made from apolyurethane material which is extremelydurable and wear resistant, while at the sametime being flexible to achieve excellent sealingunder pressure. The seals come in pairs to suiteach individual rope size and are identical socan be reversed if one end becomes worn.They are easily removed and changed fordifferent size ropes or cleaning and storageafter use.

Viper PumpThe Viper uses a high pressure 50:1 ratio airoperated grease pump with the standard kit sizedto suit a 20kg grease drum. The kit comes with adrum cover, carry handle, follower plate and 4mtof high pressure hydraulic hose with a femalequick connect hydraulic coupler on the end. Anon / off ball valve is also supplied to enableadjustment of the air flow to the pump.

An optional extra quick connect grease gunattachment with a spray valve can be supplied tospray lubricant directly onto the outside of thewire ropes, drums or sheaves. Pumps can also besupplied to suit 50kg and 180kg size drums.

LE452 AlmasolWire Rope LubricantLubrication Engineers recommends the use ofLE452 Almasol Wire Rope Lubricant for use withthe Viper lubricator. LE452 is an NLGI#00 gradefluid grease with exceptional penetrating ability. Itis tacky and water resistant and will penetratewire ropes to the core providing wear andcorrosion protection even in underseaapplications. LE452 is compatible with all wirerope core materials including wire line wire ropesand plastic coated pulleys.Using LE452 Almasol Wire Rope Lubricant will"double" your standard Viper warranty to twoyears.

Viper - The Complete Kit50:1 High Pressure Grease PumpViper heavy duty steel lubricator collarViper polyurethane seals (1 Set)Scraper Plates x 4Aluminium storage caseHydraulic quick connect couplingOn / off ball valve for air supply4mt hydraulic hose1mt clear excess lubricant hoseLE452 Almasol Wire Rope Lubricant (Optional)

LEADERS IN LUBRICANTS

Pty. Ltd.

Tel : +61-296365655 E-mail : [email protected]

W I R E R O P E L U B R I C A T O R

Page 2: LEADERS IN LUBRICANTS W I R E R O P E L U B R I C A T O R Viper …3.imimg.com/.../automatic-wire-rope-lubricator-viper.pdf · 2020. 1. 17. · The Viper Wire Rope Lubricator provides

LEADERS IN LUBRICANTS

High Pressure Wire Rope Lubricator- No more manual greasing- Stops corrosion / protect ropes- Penetrates to the wire rope core- Less waste and mess- Fast and efficient wire rope lubrication- Lubricates ropes from 8mm to 62mm sizes

Viper Wire Rope Lubrication - The SolutionThe manual lubrication of wire ropes via the drip, brush, spatula or rubberglove method has always been a difficult maintenance task. Typically messyasphaltic or "blackjack" type products are employed which have coatingabilities but very little lubrication or penetration properties.

The Viper Wire Rope Lubricator provides fast and effective lubrication ofwire ropes from 8mm to 62mm in diameter, at speeds up to 1000 metres perhour. It eliminates the slow and labour-intensive task of manual lubrication,at the same time achieving superior results by forcing quality lubricant underpressure right though to the wire rope core.

Viper - The SystemThe system consists of the Lubricator Collar - which houses the polyurethane seals tosuit the specific size rope. The assembly is clamped around the rope and anchored to afixed point, and then the rope is pulled through the collar. Lubricant is appliedutilizing a high pressure grease pump with lubricant forced between the strands tothe centre of the rope. Scraper plates at each end of the collar remove dirt and oldlubricant whilst smoothing broken wires to prevent seal damage.

Viper ApplicationsWharf cranesShip cranesROV cablesMine windersMobile cranes

Oil well platformsAnchor ropesDeck winchesOverhead cranesShiploaders

W I R E R O P E L U B R I C A T O R

Pty. Ltd.

Exclusive Marketing Associates

Berkeley Petrochemicals Private LimitedB-53, Gate No. 4, Okhla Industrial Area,Phase-l, New Delhi - 110 020 INDIATel. : 91-11-40570320-23 Fax : 91-11-40570324

E-mail : [email protected]

Website : www.berkeleypetrochemicals.com