leadheads for every application · 2016. 3. 16. · ¬ full construction details shown on previous...

10
66 Material Handling ¬ Standard leadheads used throughout the industry ¬ Available in straight, offset and 2 or 3 holes ¬ Cable gauge from 2 to 4/0, depending on use ¬ Large bore, standard on industrial batteries, and small bore, used for deep cycle batteries ¬ Specific construction will vary between different types of leadheads and cable assemblies ¬ Engineering and technical assistance always available ¬ A straight-style leadhead, specially designed to be burned on to intercell connectors ¬ Reduce inventory of cables but maintain high levels of coverage ¬ Available in 60" and 120" pre-molded lengths ¬ Two versions – maintenance-free (new and patented) and standard ¬ Make or repair leadheads without the use of a torch, ideal in flame-free environments ¬ Engineered for fast charge and other high current applications ¬ Heavier, thicker lead pads ¬ One offset hole or dual path ¬ Available in 60" and 120" pre-molded lengths ¬ Custom leadhead and cable assemblies made to your specifications ¬ All styles, lengths, gauges, AWG or metric, etc. ¬ ISO registered manufacturing facility ¬ Fast quotes, fast and dependable service Leadheads for Every Application Standard Typical Construction Methods Universal Cone and Thimble Fast Charge Leadheads Custom Leadhead Assemblies Copper wire hot-tinned for maximum bond to lead Anti-pullback lock pin Cable deeply embedded in lead, preventing insulation pull-back Internal silicone seal under insulation prevents corrosion, sealing out acid and water; a Quick Cable exclusive, patent pending Post hole 15/16" (.937", 24mm) 5% antimonial lead for durability Available in black or red insulation EPDM insulation rated 600 volt temperature range: -40˚F to +122˚F (-40˚C to +105˚C), flame-, abrasion-, tear- and cut-resistant, impervious to battery acid, oil and grease QuickFlex cable, soft bare #30 copper wire, Class K, rope stranded for maximum flexibility, conforms to ICEA/ NEMA welding cable requirements; meets or exceeds ASTMB-172. 1 1 2 3 4 2 3 4

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Page 1: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

66

Material H

andling

¬ Standard leadheads used throughout the industry

¬ Available in straight, offset and 2 or 3 holes

¬ Cable gauge from 2 to 4/0, depending on use

¬ Large bore, standard on industrial batteries, and small bore, used for deep cycle batteries

¬ Specific construction will vary between different types of leadheads and cable assemblies

¬ Engineering and technical assistance always available

¬ A straight-style leadhead, specially designed to be burned on to intercell connectors

¬ Reduce inventory of cables but maintain high levels of coverage

¬ Available in 60" and 120" pre-molded lengths

¬ Two versions – maintenance-free (new and patented) and standard

¬ Make or repair leadheads without the use of a torch, ideal in flame-free environments

¬ Engineered for fast charge and other high current applications

¬ Heavier, thicker lead pads

¬ One offset hole or dual path

¬ Available in 60" and 120" pre-molded lengths

¬ Custom leadhead and cable assemblies made to your specifications

¬ All styles, lengths, gauges, AWG or metric, etc.

¬ ISO registered manufacturing facility

¬ Fast quotes, fast and dependable service

Leadheads for Every Application

Standard Typical Construction Methods

Universal

Cone and Thimble

Fast Charge Leadheads

Custom Leadhead AssembliesAWG &MetricSpecsNEW Copper wire hot-tinned for maximum

bond to lead

Anti-pullback lock pin

Cable deeply embedded in lead, preventing insulation pull-back

Internal silicone seal under insulation prevents corrosion, sealing out acid and water; a Quick Cable exclusive, patent pending

Post hole 15/16" (.937", 24mm)

5% antimonial lead for durability

Available in black or red insulation

EPDM insulation rated 600 volt temperaturerange:-40˚Fto+122˚F(-40˚Cto+105˚C),flame-, abrasion-, tear- and cut-resistant, impervious to battery acid, oil and grease

QuickFlex cable, soft bare #30 copper wire, Class K, rope stranded for maximum flexibility, conforms to ICEA/NEMA welding cable requirements; meets or exceeds ASTMB-172.

1

1 2 3 4

2

3

4

Page 2: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

quickfigurator.com | quickcable.com | quickhowto.com 67

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One endterminated

Two endsterminated

Length

Small Bore

¬ 15/16" post hole (.937", 24 mm)

¬ Full construction details shown on previous page

¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility and corrosion resistance

¬ Pre-made lengths listed here

¬ Color-coded for easy polarity identification

¬ Custom cables, any length, gauge, etc., can be made to your specifications

¬ 3/4" post hole (.75", 19 mm)

¬ Designed for SAE posts on deep-cycle batteries

¬ Silicone seal keeps moisture and acid out, extending cable life

¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility and corrosion resistance

Leadheads – Standard Bore

One endterminated

Two endsterminated

Length

Length

One end terminated Two ends terminated

Post hole centers

One end terminated Two ends terminated

Length

Post hole centers

One endterminated

Two endsterminated

Length2

2

1/0

1/0

1/0

1/0

3/0

3/0

3/0

3/0

1

1

2/0

2/0

2/0

2/0

4/0

4/0

4/0

4/0

60"120"60"120"60"120"60"120"60"120"60"120"

60"120"60"120"60"120"60"120"60"120"60"120"

60"120"60"120"60"120"60"120"

60"120"60"120"60"120"60"120"

1.53.11.53.11.53.11.53.11.53.11.53.1

1.53.11.53.11.53.11.53.11.53.11.53.1

1.53.11.53.11.53.11.53.1

1.53.11.53.11.53.11.53.1

OneTwoOneTwoOneTwoOneTwoOneTwoOneTwo

OneTwoOneTwoOneTwoOneTwoOneTwoOneTwo

OneTwoOneTwoOneTwoOneTwo

OneTwoOneTwoOneTwoOneTwo

214137214229214223214201214331214301214481214451214631214601214780214750

214105214108214224214202214332214302214482214452214632214602214781214751

214333214303214483214453214633214603214782214752

214335214305214485214455214635214605214784214754

214334214304214484214454214634214604214783214753

214336214306214486214456214636214606214785214755

214136214230214256214234214376214346214526214496214676214646214825214795

214106214103214257214235214377214347214527214497214677214647214826214796

214378214348214528214498214678214648214827214797

214380214350214530214500214680214650214829214799

214379214349214529214499214679214649214828214798

214381214351214531214501214681214651214830214800

Cable Gauge

Cable Gauge

Cable Gauge

Cable Gauge

Number of Ends Terminated

Number of Ends Terminated

Number of Ends Terminated

Number of Ends Terminated

Length

Length

Length

Length

Part No.

Part No.

3.00" Hole Centers

3.00" Hole Centers

3.75" Hole Centers

3.75" Hole Centers

Inches

Inches

Inches

Inches

Meters

Meters

Meters

Meters

Black

Black

Black

Black

Black

Black

Red

Red

Red

Red

Red

Red

Straight

Offset – One Post Hole

Offset – Two Post Holes

Offset – Three Post Holes

260"120"

1.53.1

OneTwo

214124214102

214157214135

Cable Gauge

Number of Ends Terminated

Length Part No.Inches Meters Black Red

See the series of videos on material

handling.

Page 3: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

68

Material H

andling

¬ A straight-style leadhead, specially designed to be burned onto intercell connectors

¬ Reduce inventory of cables but maintain high levels of coverage

¬ Available in 60" and 120" pre-molded lengths

¬ Use with intercells or other leadheads

¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility and corrosion resistance

¬ Red or black insulation

¬ Allows you to locate negative and positive cables more conveniently for applications

¬ Use our leadhead post mold to make your power take-offs when burning on universal leadheads

Leadheads – Universal

Post Mold

QuickFlex cable, soft bare #30 copper wire, Class K, rope stranded for maximum flexibility, conforms to ICEA/NEMA welding cable requirements, meets or exceeds ASTMB-172

5% antimonial lead for durability

Post hole 15/16" (.937", 24 mm)

Available in black or red insulation

EPDM Insulation Rated 600 volt temperature range:-40˚Fto+221˚F(-40˚Cto+105˚C),flame-, abrasion-, tear- and cut-resistant, impervious to battery acid, oil and grease

Copper wire hot- tinned for maximum bond to lead

Anti-pullback lock pin

Cable deeply embedded in lead, preventing insulation pull-back

Internal silicone seal under insulation prevents corrosion, sealing out acid and water, Quick Cable exclusive, patent pending

Tapered mold for ease of release

Handle to break mold free from new post

Leadhead Drill Carbon Arcing Cable AssemblyThree flats on

shank prevent spinning in chuckExtra tall flutes improve drilling depth in thick leadheads, wide flutes prevent chip pile-up

Electroplating improvescorrosion resistance

Centerless drill

¬ For Leadheads, Fast Charge Leadheads and Intercells

¬ Extra tall flutes allow drilling depth of up to 1" post

¬ 1" OD leaves a .70" post

¬ Tool length 5"

¬ Center pin to guide drill straight

¬ Can be resharpened

¬ Use centerless drill for deep bore

¬ Use lubricating oil #510470

¬ Use the battery's power source to weld on leadheads and intercells

¬ Non-flame application

¬ 2 gauge, 68" long flexible welding cable

¬ Heavy duty clamps

One endterminated

Two endsterminated

Length

Universal leadhead allows you options to burn onto post or between posts.

¬ Create a post on batteries or intercells

¬ Post mold is tall enough that when a leadhead is attached, the post will burn down and fill leadhead cavity, creat-ing tight seal

¬ Enables you to add a lead-head where needed

7/8"

1/8"1"

3/4"

Leadheaddrill-2flutesCenterlessdrillLubricatingoil

99429940510470

Description Part No.

Weldingcableassembly 213905

Description Part No.

Leadheadpostmold 213900

Description Part No.

1/0

3/0

2/0

4/0

60"120"60"120"60"120"60"120"

1.53.11.53.11.53.11.53.1

OneTwoOneTwoOneTwoOneTwo

213451213551213453213553213455213555213457213557

213450213550213452213552213454213554213456213556

Cable Gauge

Number of Ends Terminated

Length Part No.Inches Meters Black Red

See the series of videos on material

handling.

Page 4: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

quickfigurator.com | quickcable.com | quickhowto.com 69

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¬ Made of 3% antimonial lead

¬ Clean melting alloy, free of foreign material, voids and porosity

¬ Sticks are 12" long (30.5cm.) and weight 1 pound (.45 kg.)

Intercell Connectors

¬ Safe-burning, high-conductivity lead QuickLink® intercell connectors

¬ Available in two thicknesses: High Capacity Intercells, same thickness as standard, and Ultra Capacity Intercells, which are double the thickness of our High Capacity

¬ Easier to identify – part number and center-to-center size molded into each intercell

¬ Branded for quality assurance

¬ 3% antimonial lead, free of voids and porosity, greater electrical conductivity

¬ Ultra Capacity Intercells have thicker strap and burn rings ideal for “fast charge” batteries

¬ Shrouds fit easily

¬ 3/4" post hole (.75", 19mm)

¬ Converts SAE post to “L” terminal

¬ Used to adapt batteries to use in floor scrubbers and golf carts

¬ 3/8" positive and 3/8" negative

¬ used to convert top post 8D batteries to side terminal for marine and heavy truck use

¬ Die cast lead with steel insert; packaged in bulk

Solid casting, no air pockets or voids

8D Bus Bar Terminals

Small Bore "L" Terminal

3-1/2"

4"

1"

PositivebusbarterminalNegativebusbarterminal

69946995

Description Part No.

12"-1lb.leadstick 2599

Description Part No.

Lterm.,1/4"&5/16"(6&8mm)Lterm.,3/8"(10mm)

214960214961

Description Part No.

2-Hole pictured 3-Hole and 4-Hole available

Intercell Shroud

3"3-1/8"3-1/2"3-3/4"5"5-3/4"6"

4.59"5.13"5.19"6.56"12.25"14.19"

BlackBlackBlackBlackBlackBlack

3"to3-1/8"C-C3-1/2"C-C3-3/4"C-C5"C-C10-1/2"to10-3/4"C-C12-1/2"to12-3/4"C-C

3"3-1/8"

215020215021215023215025215040215045215048

215819B215820B215823B215824B215821B215822B

215120215121

C-to-C

I.D.Fits Intercell Size

C-to-C

Part No.

Part No.Color

Part No.

QuickLink®

High Capacity

QuickLink®

Ultra

For use with universal leadhead

4.59"5.26"

BlueBlue

3"to3-1/8"C-C3-1/2"to3-3/4"C-C

215825215826

I.D.Fits Intercell Size Part No.Color

High capacity – .30"

C to C (center-to-center)

Same width andlength as standardindustry intercells

Easy-to-identify part number andcenter-to-center size molded on

Ultra high capacity – .60"

215020-001 3"

Lead Stick Burn Bar

Page 5: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

70

Material H

andling

¬ 5% antimonial lead for durability with copper reinforcing sleeve

¬ Post hole 15/16" (.937", 24mm)

¬ Fits all major brands of thimbles

¬ Patent pending

¬ Available in 1, 2 and 3 hole designs

¬ Same as thimble below, 100% copper alloy tin-plated for corrosion resistance, only with preloaded flux and solder

¬ Perfect Solder connection every time, fast and convenient

¬ Available in 2 gauge to 4/0, fits all brands of cones

¬ Patented

¬ Kit includes cone, thimble and hardware

Eliminates the need for periodic tightening of the thimble

(Cutaway)

Copper insert sleeve is tin plated and molded into lead cone

106101 106102 106103

Standard lead cone – 1 hole 3 hole cone

Crimp/solder thimble

Fusion solder thimble

Cone and Thimble LeadheadsMaintenance-Free Cone Fusion® Solder Thimble

Pre-Made Cables

Gauge printed on barrel

Barrel preloaded with solder and fluxThimble ready to use “Just add Heat”

¬ 10' cable with thimble at each end

¬ Red cable for positive

¬ Black cable for negative

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

2gauge2gauge1gauge1gauge1/0gauge1/0gauge2/0gauge2/0gauge3/0gauge3/0gauge4/0gauge4/0gauge

RedBlackRedBlackRedBlackRedBlackRedBlackRedBlack

214941214942214943214944214945214946214947214948214949214950214951214952

Gauge Color Part No.

Cone/Thimble Kits

1 1

¬ Original design

¬ Available in 1, 2 and 3 hole designs

Standard Lead Cone2

¬ Original design improved

¬ Tin plated

¬ Crimp with HexCrimp® tool or solderable

¬ Fasteners sold separately

Color-coded to match cable gauge

Barrel accepts two crimps

Crimpable with HexCrimp® tool

Crimp Thimble2

Cones Fits All Gauge Sizes

Thimbles

2ga.1ga.1/0ga.2/0ga.3/0ga.4/0ga.

214901214903214905214907214909214911

214902214904214906214908214910214912

Gauge FusionCrimp/Solder

1/0ga.1/0ga.2/0ga.2/0ga.

CrimpFusionCrimpFusion

214925214926214927214928

Gauge Description Part No.

1hole2hole2hole3hole

–3"3-3/4"3-3/4"

214921214922214923214924

Style Part No.Center to Center

Standard Cones Maintenance-Free Cones

1hole2hole2hole3hole

–3"3-3/4"3-3/4"

214931214932214933214934

Style Part No.Center to Center

Cone/ThimbleFasteners

StainlesssteelboltStainlesssteelflatwasherStainlesssteellockwasherFastenerkit

106101106102106103106104

Description Part No.

CALL US – WE OFFERIN MULTIPLE POSTHOLE CONFIGURATIONS

See the series of videos on material

handling.

2 hole cone

Page 6: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

quickfigurator.com | quickcable.com | quickhowto.com 71

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¬ Protects system from electrical shorts between battery cells

¬ Reduces the risk of battery explosion caused by sparks

¬ High-temperature MDPE construction

¬ Color-coded for easy polarity identification

¬ Meets OSHA and USCG requirements

Leadhead Shrouds

Offset Straight Universal

3.75"Center-to-Center

3.0"Center-to-Center

Offset 3-HoleOffset 2-Hole

Fast Charge

¬ Leadheads specifically engi-neered for fast charge or other high current applications

¬ Stock leadheads in 60" or 120" lengths

¬ Custom leadheads made to your requirements

¬ Fast quotes and delivery

¬ Fine-stranded copper conductor, tin plated, for maximum conductivity, flexibility and corrosion resistance

¬ Red or black insulation

¬ One hole offset leadhead

¬ Dual path leadhead – 3" and 3.75" centers

¬ Internal silicone seal under insulation prevents corrosion, sealing out water and acid, a Quick Cable exclusive (patent pending)

Fast Charge Leadheads

Right shown

Left shown Left shown

Dual-Path Fast Charge Leadhead

One hole Fast Charge Leadhead

One end terminated Two ends terminated

Length

Post holecenters

One endterminated

Two endsterminated

Length 2/0

4/0

3/0

60"120"60"120"60"120"

1.53.11.53.11.53.1

OneTwoOneTwoOneTwo

213053213153213055213155213057213157

213052213152213054213154213056213156

Cable Gauge

Number of Ends Terminated

Length Part No.Inches Meters Black Red

2/0

4/0

3/0

60"120"60"120"60"120"

1.53.11.53.11.53.1

OneTwoOneTwoOneTwo

213021213121213031213131213041213141

213025213125213035213135213045213145

213020213120213030213130213040213140

213024213124213034213134213044213144

Cable Gauge

Number of Ends Terminated

Length 3.00" Hole Centers 3.75" Hole CentersInches Meters Black BlackRed Red

BlackRed

215846B215847R

Color Part No.Black 215840BColor Part No.

Black/rightRed/rightBlack/leftRed/left

215815B215816R215817B215818R

Color Part No.

Black/rightRed/rightBlack/leftRed/left

215800B215801R215802B215803R

Color Part No.Black/rightRed/rightBlack/leftRed/left

215804B215805R215806B215807R

Color Part No.3.0"-3.75"Black/right3.0"-3.75"Red/right3.0"-3.75"Black/left3.0"-3.75"Red/left

215830B215831R215832B215833R

Description Part No.

2/0,3/0,4/0Red&black

215850B215851R

Color Part No.

CALL FORINFORMATION ONCUSTOM IMPRINTING OF SHROUDS

Page 7: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

72

Material H

andling

SB® Connector ContactsOriginal Crimp Style and Solder Style

Gray

Red

Blue

HousingsSB® Connector Housings

¬ Contacts come with pre-loaded flux and

solder

¬ Solid copper contact

¬ Contacts come ready to use, just add heat

¬ Especially good in presence of destructive vibration or corrosive chemicals

¬ Fast and convenient

¬ Pullout strength better than any crimp method (see chart on next page)

¬ Patented

Fusion Solder

Crimp Type

TorchJustAddheat

¬ Use a crimp tool for solid dependable crimps

¬ Solid copper contact

¬ Excellent for general commercial and indus-trial applications

¬ Final assemblies meet UL and CSA specifications, when all components are made and crimped with a UL-listed tool

Fusion Solder

Crimp Type

TorchJustAddheat

50

120

350

175

10/1286642421/02/03/04/0

122309

122301

122308

122209

122208

122109

122108

122304122204122104

122201122101

Amp Gauge Red BlueGray

HousingRedGrayBlue

HousingYellowOrangeGreen

Voltage24V36V48V

Voltage12V18V72V

Red, gray and bluehousings – what’s the

difference?Housings are color-keyed. This means gray housings will only plug into gray housings, not red or blue housings. The color key feature makes it possible for you to differentiate voltages of your electrical circuits.The industry color code guidelines are listed below:

4&21/02/03/04/0

175175350350350

121105121107121108121109121110

Gauge Amp Part No.

SB® Fusion® Solder Contacts

10/126642421/01/02/03/04/0

5050120120120175175175350350350350

123101123103123142123143123144123104123105123107123401123108123109123110

Gauge Amp Part No.

SB® Crimp Contacts

CALL US – OTHER HOUSING COLORSARE AVAILABLE

Yellow Green Orange

SB® and Powerpole® are registered trademarks of Anderson Power Products, Inc.

Page 8: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

quickfigurator.com | quickcable.com | quickhowto.com 73

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8 Ga.6 Ga.

4 Ga.

2 Ga.1 Ga.

1/0 Ga.

2/0 Ga.3/0 Ga.

4/0 Ga.

250 MCM

Relative PulloutStrength Comparison

Pull Test Pounds

Cable Size

4002000 600 800 1000 1200 1400 1600 1800

Fusion contact points represent average values

Contacts

8 Ga.6 Ga.

4 Ga.

2 Ga.1 Ga.

1/0 Ga.

2/0 Ga.3/0 Ga.

4/0 Ga.

250 MCM

Relative Pull-OutStrength Comparison

Pull Test Pounds

Cable Size

4002000 600 800 1000 1200 1400 1600 1800

CrimpStyle

Crimp contact points represent average values

8 Ga.6 Ga.

4 Ga.

2 Ga.1 Ga.

1/0 Ga.

2/0 Ga.3/0 Ga.

4/0 Ga.

250MCM

Relative Pullout Strength Comparison

Pull Test Pounds

Cable Size

4002000 600 800 1000 1200 1400 1600 1800

Crimp

Points represent average values

Solder

8 Ga.6 Ga.

4 Ga.

2 Ga.1 Ga.

1/0 Ga.

2/0 Ga.3/0 Ga.

4/0 Ga.

250MCM

4002000 600 800 1000 1200 1400 1600 1800

Crimp Solder

SB® Connector Kits

Weatherproof 300 Amp Connector

¬ Kits include contacts and housing

¬ One part number for everything you need

¬ Smaller pack quantities

¬ Ideal for equipment that is used outside — agriculture, construction, etc.

¬ Uses standard 350 amp contacts; male and female parts are required

¬ 301300 male connector kit includes housing, seals, contacts not included; blue

¬ 301302 female connector kit includes housing, seals; contacts not included; blue

Crimp kit (1 housing and 2 contacts)

¬ UL and CSA certified

¬ Single pole contact housing

¬ Housings lock together to create custom solutions

¬ Additional colors available

¬ Solid copper contact

Powerpole®

Contacts, Housings and Kits

Fusion kit (1 housing and 2 contacts)

Kits match housing amps.

Kits (1 Housing, 1 Contact)

124270124370124470

124272124372124472

124273124373124473

Color 16/12 Ga. 30 Amp 2 Ga. 120 Amp 1/0 Ga. 180 Amp

Black

RedBlue

Housings

122270122370122470

122271122371122471

122272122372122472

122273122373122473

Color 30 Amps 75 Amps 120 Amps 180 Amps

Black

RedBlue

Contacts (Crimp)

42421/0

16/1212/10866

120120180180180

30757575120

123143123144123153123154123156

123115123130123131123132123142

Part No.Part No. GaugeGauge AmpsAmps

Fusion® Kit (1 housing, 2 contacts)

4&21/02/03/04/0

175175350350350

125105125107125108125109125110

125205125207125208125209125210

Amp Gauge RedGray

Crimp Kit (1 housing, 2 contacts)

10/126642421/02/03/04/0

5050120120120175175175350350350

124101124103124121124122124123124104124105124107124108124109124110

124201124203124221124222124223124204124205124207124208124209124210

––

124321124322124323124304124305124307124308124309124310

Amp Gauge Red BlueGray

See the videos on using SB connectors and

related products.

Male,300ampweatherproofFemale,300ampweatherproof

301300301302

Description Part No.NEWEXCLUSIVE

Page 9: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

74

Material H

andling

SBX® Battery ConnectorsSBX® Kits¬ Kit includes 2 contacts, 1 housing, 2 auxiliaries

with securing pins, 2 cable ties for cable man-agement

¬ One part number for everything you need

¬ SBX® connectors are similar to SB® connectors, but feature two additional smaller auxiliary contacts for communication or monitoring circuits

SBX® Housings¬ Housings available in four colors

¬ Available in 175- and 350-amp ratings

35mm,1/02/0,3/0,4/0

122804122808

122504122508

122604122608

122704122708

AmpsGauge YellowRed BlueGray

175350

1/02/03/04/0

124807124808124809124810

124507124508124509124510

124607124608124609124610

124707124708124709124710

AmpsGauge YellowRed BlueGray

175350350350

21/02/03/04/0

123205123207123208123209123210

Amps Part No.Gauge175175350350350

SBX® Auxiliary Kit

SBX175ampcontactreplacementkitSBX350ampcontactreplacementkit

123001123002

Description Part No.

SBX® Contacts¬ Available in 175- and 350-

amp ratings

¬ Solid copper contacts

See the series of videos on material

handling.

Male DIN Connector KitsEBC/DIN Battery Connectors

Male DIN connector

Male kit

Female kit Female DIN connector

1/02/03/04/0

320w/aux.tips320w/aux.tips320w/aux.tips320w/aux.tips

127517127518127519127520

Gauge Amp Part No.

Female DIN Connector Kits

1/02/03/04/0

320w/aux.tips320w/aux.tips320w/aux.tips320w/aux.tips

127507127508127509127510

Gauge Amp Part No.

Male Connectors

42

1/0

160160160

WithhandleWithhandle&4auxiliarytipsWithhandle&4auxiliarytips

127514127515127516

Gauge Amp Description Part No.

Female Connectors

42

1/0

160160160

WithhandleWithhandle&4auxiliarytipsWithhandle&4auxiliarytips

127504127505127506

Gauge Amp Description Part No.

160 amp male kit160 amp female kit

¬ DIN connectors conform to specification DIN43589-1 except the cable barrel fits American Wire Gauge (AWG) cable instead of metric wire

¬ Ideal for North American fast charging systems because DIN connectors have greater current carrying capacity compared with standard connectors

¬ In addition to two large round contacts, up to four auxilliary contacts can be used for battery monitoring and charger applications

¬ Kits include connectors, housing and auxiliaries (two 14/18 upper and two 14/18 lower auxiliaries)

¬ Hexagon voltage key for 24-, 36-, 48-, 72-, 80- and 96-volt systems

¬ Handle available separately

80 AMP DIN KITS AVAILABLE. CALL US FOR DETAILS.

SB® and SBX® are registered trademarks of Anderson Power Products, Inc.

Page 10: Leadheads for Every Application · 2016. 3. 16. · ¬ Full construction details shown on previous page ¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility

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SB® and SBX® Accessories

Manual release kit

SB® & SBX® Manual Releases SB® Manual Releases

DIN Manual Release

DIN Handle Kit

Safety Lockout

Cable Clamps

SB® Extraction Tool

Safety Lockout(Lock not included)

*For use without handle

¬ Extra strong, epoxy coated, steel structure; smooth procedure for connecting and disconnecting SB housings; maintains correct alignment for connectors; attach using supplied hardware

50175

175350

126301126302

126305*

126303

Amps Part No.

175350

126205126206

Amps Part No.

320 Twopiecehandlekit 127205

Amps Contains Part No.

175350

126900126901

Amps Part No.

A-Frame Handles

T Handle SB® Handle

175350

126102126103

Amps Part No.

50 126101

Amps Part No.

350 126107

Amps Part No.

SBX® Manual Release Kits

175amps350amps

175amps350amps

Lockinghalf,cableclamp,lockoutspring,3machinescrews,nutsandlockwashers

Mountinghalf,2machinescrews,nutsandlockwashers

126211126213

126212126214

Locking Half

Mounting Half

Contains

Contains

Part No.

Part No.

175amps350amps

175amps350amps

Lockinghalf,cableclamp,lockoutspring,3machinescrews,nutsandlockwashers

Mountinghalf,2machinescrews,nutsandlockwashers

126201126203

126202126204

Locking Half

Mounting Half

Contains

Contains

Part No.

Part No.

320320

ManualreleasebracketManualreleaselever

127203127204

Amps Contains Part No.

¬ Designed for industrial battery and charger cables

¬ Longer cable life

¬ Less damage to con-nector plugs

¬ Safer working conditions

¬ Use with DIN connectors

¬ Coated steel

Cable Tower

127601-0013-hole replacement clamp

127602-001hanger bracket

Uniquenon-conductive cable clamp included with each cable tower

40" steel pole, clear zinc dichro-mate plated to prevent corrosion

Steel enclosure for safety, no pinch points

Internal 8" heavy duty spring allows pole to tip and return to upright position

7/16" aircraft quality mounting bolt, split washer and nut

SB® Lock Box¬ Made of durable polypropylene¬ Fits SB, SBX and DIN connectors¬ Fits 50-, 175- and 350-amp

connectors¬ Hasp has two padlock posi-

tions for OSHA lock-out/tag-out programs¬ Lock-out the charger, truck and

battery¬ Lock together to complete charg-

ing cycle, battery cool down, proper battery rotation, etc.¬ Patent pending

Towerand3-holeclamp3-holereplacementclampHangerbracketCabletowermountingbracket

127600127601127602127603

Description Part No.

SBlockbox 126207Description Part No.

NEW