leading chemical companies are adapting to change and innovating with mobile technology
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View Replay: https://event.on24.com/eventRegistration/EventLobbyServlet?target=registration.jsp&eventid=401926&sessionid=1&key=EA16B3E8A0F99C087CB3555A5FE7AB98&partnerref=Website401921&sourcepage=register#event465076&partnerref=SAPMobileSocialMediaSlideshare Whether facing growing global competition, economic volatility, diminishing resources, or increasing regulation, the only constant for chemical companies is change. Innovation is no longer an advantage, it’s a necessity, whether developing new production methods, launching new products, or deploying creative new business models.TRANSCRIPT
© 2012 SAP AG. All rights reserved. 1
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Transforming Chemical Companies with
SAP Enterprise Mobility Solutions October 2012
Stefan Guertzgen – Director Global Industry Marketing Chemicals
Karsten Hauschild – Solution Manager, SAP Labs
© 2012 SAP AG. All rights reserved. 4
The information in this presentation is confidential and proprietary to SAP and may not be disclosed without
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All forward-looking statements are subject to various risks and uncertainties that could cause actual results
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© 2012 SAP AG. All rights reserved. 5
Today’s Presenters
Stefan Guertzgen
Director Global Industry Marketing Chemicals, SAP
Karsten Hauschild
Solution Manager, SAP Labs
© 2012 SAP AG. All rights reserved. 6
Key trends shaping the chemical industry
Energy and Raw
Materials Management
Price volatility
Cost pressures
Proximity to raw
material sources
New opportunities
and competitors
Consolidation,
mergers, and
acquisitions
IP management
Innovation and
Portfolio Management
Portfolio optimization
Alternative feedstock
Innovation networks
Globalization
Compliance and
Sustainability
Environmental
compliance
Global trade
compliance
Risk management
Chemical companies need to drive operational excellence, product
innovation and business network transformation
© 2012 SAP AG. All rights reserved. 7
The resulting drivers
Infrastructure
Increase manufacturing
capacity and efficiency
Regionalize and distribute
production centers
Acquire existing
operations
Replace and upgrade
equipment
Prolong equipment life
Prevent asset failures
Increase security
Integrate new operations
/ workforces
Increase R&D
Increase EHS monitoring
Promote safety
Improve productivity
Transfer knowledge
Improve contractor
tracking and
management
Emergency response
training
Customer
Reduce production
shortfalls
Reduce shipping delays
Provide on-line access
and visibility to
production and shipping
Reduce costs to support
competitive pricing
Streamline and improve
trading, contracting and
payments
Workforce Management
Timely, reliable and
relevant analytics
Visibility to assets,
workforce, and supply
chain
Balance supply and
demand
Increase revenue and
ROA
Reduce cost of
production
© 2012 SAP AG. All rights reserved. 8
Improve workforce safety and
productivity, optimize asset
performance and transform
production
Rapidly analyze asset and
service performance, customer
trends, financials and
regulatory exposure
Bring customers, suppliers and
partners closer to chemical
companies and improve
loyalty/collaboration
Successful chemical companies Harness the power of mobile solutions
Result Result Result
Shortened work cycles
Improved work quality
Reduced failures
Reduced safety incidents
Reduced risk of catastrophe
Faster response to markets
Improved ordering / shipping
Improved production
Improved 3P service /
productivity
Improved 3P permit
processing
Faster response to markets
Faster expansion / integration
Improved trading / margins
Reduced risk and associated
costs
Reduced regulatory fines
Field Workforce Customers & Partners Managers & Executives
© 2012 SAP AG. All rights reserved. 9
Mobile apps for core business processes
Plant
Construction / installation
Operator rounds
Sampling, lab testing, QA
EHS / Fire & Safety Rounds
Plant maintenance
Inventory management
Spares and tools
Emergency response
Shipping
Supervision and scheduling
Distribution
Fleet maintenance
Shipping and transport
EHS
Commercial sales
Keep assets and production running
Suppliers Customer Distribution Chemical Processing Sales
© 2012 SAP AG. All rights reserved. 10
Mobile apps for key roles
Customer
Account management
Order management
Contract management
Supply chain collaboration
Partner
Account management
Skills and certification mgmt.
Job assignments
Lodging assignment
Plant security permits/training
Permit-to-work
Safety checks / PRAS
Emergency notifications/alerts
Time, materials, expense reporting
Employee
Permit-to-work
Safety checks/PRAs
Emergency notifications/alerts
Training
Approvals
Performance management
Certification management
Administration/support
Emergency response
Transform the way of doing business
Social media based outreach Community-based workspaces Channel to the Channels
© 2012 SAP AG. All rights reserved. 11
Mobile analytics apps
Customer
Spending
Pricing
Orders
Contracts
Material
Partner
Contract/revenue
performance
Assignments
Job performance
Employee
Asset criticality and risk
Production performance
Asset performance
Crew performance
Workforce utilization
Parts utilization
Work/project status
Workload balancing
Executive
Demand and Market prices
Contract performance
Operations performance
Maintenance performance
Equipment performance
Partner performance
Supplier performance
Financial performance
Compliance performance
Transform the way we make decisions
© 2012 SAP AG. All rights reserved. 12
Mobile apps accelerate change and decision making
Launch new products faster
Maintenance & Production
Engineering & Construction
Sales & Marketing
Logistics & Admin
Connected
Disconnected
Real-Time
Bring new plants and
equipment on-line faster
Shorten collection cycles
Shorten approval and
permit- to-work times
Train and integrate new employees
and contractors faster
Integrate new customer,
partners, suppliers faster
Order and deliver parts faster
Respond instantly to changing market, demand, supply conditions
Get ahead of failures and
incidents
Real-time interaction with
customers, partners, traders
Adopt new regulatory
requirements faster
Managers & Executives
Shorten shutdowns/
restarts
Get ahead of production
changes and fluctuations
Price and trade faster Expand, regionalize and
acquire faster
© 2012 SAP AG. All rights reserved. 13
Mobile solutions virtualize business…
connect to enterprise data
collaborate with partners
conduct business
Mobile enables you to anytime, anywhere
Analytics
Personal Productivity
& Safety
Partner Collaboration
Core Business Processes
Customer Engagement
Perform safety checks
Receive/respond to alerts
Submit requests (leave, etc.)
Manage approvals
Receive training
Manage accounts / contracts
Process orders / shipments
Order / manage samples
Coordinate shipping
Manage issues / problems
Collect and manage samples
Conduct operator rounds
Maintain equipment
Manage inventory / spares
Ship and deliver
Manage job assignments
Certify for plant access
Manage MRO inventory
Analyze performance
Submit time and billings
© 2012 SAP AG. All rights reserved. 14
… and transform the traditional business into a fully
integrated value chain
Bank
Contract
Manufacturer
SAP for
CPG
Supplier
3rd Party Service Provider
Product Innovation
Distribution
Direct & Channel Sales
Chemicals
Manufacturing
Entire ecosystem connected in real-time and powered by mobile processes
Silos of information
torn down
Proactive &
predictive decisions
Customer
intimacy
360o view of
ecosystem
Mobile Interactions
Mobile Processes
Retail / Industry
Customers
© 2012 SAP AG. All rights reserved. 15
Chemical companies have unique needs in the field
Rugged intrinsically safe devices
Built-in safety checks, steps, permits, approvals
Real-time workforce geo-fencing
Full off-line disconnected mobile capability
Geo-tagging, map-based location and routing
Real-time asset and workforce geospatial tracking
Interactive 3-D visualization
Long-cycle and complex maintenance
Volatile Environment
Distributed/Dynamic Assets & Workforce
Linear Assets
Large Complex Equipment
Linear asset inspections
Geo-tagging and location based services
© 2012 SAP AG. All rights reserved. 16
LoB/Industry Apps Customer/Partner Apps Analytics Apps
SAP Store - Mobile Apps
SAP Mobile Platform
Support for All
Popular Devices
Instant
Mobilization
Full-Service
Platform
Backend agnostic
End-to-end solution from SAP
Employees Customers Partners
Presentation Frameworks
Application Services
Foundation Services
Afaria Managed Mobility
RDS
Consulting
3rd Party Solutions SAP DBs Sybase 365
© 2012 SAP AG. All rights reserved. 17
Industry’s most complete portfolio of apps
And rapidly growing
SAP Work Manager by Syclo
SAP Rounds Manager by Syclo
SAP Multi Resource Scheduling
SAP EHS Safety Issue
SAP Work Manager by Syclo
SAP Inventory Manager by Syclo
SAP Rounds Manager by Syclo
SAP Multi Resource Scheduling
SAP EHS Safety Issue
SAP Finance mobile apps SAP Human Resources mobile apps
SAP Inventory Manager by Syclo
SAP EHS Safety Issue
SAP Transport Notification
SAP Transport Tendering
SAP CRM Sales
SAP Sales Order Notificaiton
SAP Customer and Contacts
SAP Customer Financial Fact Sheet
SAP ERP Order Status
SAP Customer Briefing
SAP BusinessObjects Explorer Mobile
SAP Procurement mobile apps
Maintenance & Operations
Engineering & Construction
Sales & Marketing
Logistics
Executives & Managers
SAP HANA
SAP Mobile Platform
Sybase 365 Messaging
SAP Workflow
SAP StreamWork for Mobile
SAP Strategy Management
SAP Business Objects Mobile BI
© 2012 SAP AG. All rights reserved. 18
Empowering managers and executives SAP BusinessObjects Explorer / Mobile BI
Uses Cases
Predictive analyses versus outdate reactive reports
Generate and view intelligent analytics on the go
Access and view “big” data in real time
View partner, supplier and customer analyses
View plant, fleet and workforce performance
analyses
Business Value
Utilize trend and threshold analyses to reduce
failures and incidents
View contractor and partner performance
analyses to favorably renegotiate contracts
Leverage production analyses to identify
opportunities to improve product quality
Transform the way we make decisions
SAP’s industry leading mobile analytics platform for
executives, field workers and customers alike
Click to see customer
testimonial
SAP insights and references
Process Industry companies that use predictive and
preventive maintenance can improve asset productivity by
up to ~17%
uses mobility to provide
information to their leaders
Generate real-time data-intensive mobile analytics
powered by SAP HANA and SAP enterprise mobility
© 2012 SAP AG. All rights reserved. 19
Empowering field workforce SAP Work Manager by Syclo
Uses Cases
Enable the maintenance side of your business
Install and geo-tag equipment, including meters
View asset schematics, history, dependencies
Execute to guided workflows
Generate notifications and work orders
on-the-spot
Report worker’s status, progress and location
Business Value
Increase mine, plant and equipment performance
Improve workforce productivity and safety
Reduce overtime and cost of maintenance
Promote a 360° view of operations
Reduce unplanned downtime
Keeps the drills running, trucks hauling, and conveyors rolling
SAP’s industry leading mobile app maintains, inspects and
repairs mission critical assets
SAP insights and references
Chemical Industry companies that monitor asset
performance in real – time can improve their Operating
Equipment Effectiveness by up to ~43%
uses SAP Work Manager by Syclo to maintain
its plants
© 2012 SAP AG. All rights reserved. 20
Empowering the field workforce SAP Visual Enterprise Viewer
Uses Cases
Deploy with Syclo workforce products to maintain,
inspect, repair, install, remove, select and order parts
View, zoom, pan and rotate interactive 3D part and
asset CAD assemblies
Play step-by-step component animations and work
instructions
Business Value
Eliminate inaccuracies and lost time associated with
language differences, paper based transactions, and
undocumented part histories
Increase plant, network and fleet performance
Improve workforce productivity and safety
Reduce overtime and cost of maintenance
Reduce unplanned downtime
Keeps the lights on, the water running and the furnaces burning
SAP’s industry leading mobile app for viewing and
interacting with 3D part and asset schematics
SAP insights and references
Companies visualizing their enterprise
reduce complexity and improve productivity 25% Reduction in Time to
Develop Content
© 2012 SAP AG. All rights reserved. 21
Empowering field workforce SAP Rounds Manager by Syclo
Uses Cases
Take measurement points
Conduct operator rounds
Perform maintenance inspections
Execute environmental, health, fire and safety
inspections
Execute compliance inspections
Business Value
Prevent/reduce production stoppages/ delays
Prevent and reduce safety incidents
Reduce maintenance costs
Increase regulatory compliance
SAP’s industry leading mobile app collects meter readings,
inspects assets, promotes compliance
Manages risk and prevents the unacceptable
SAP insights and references
Process Industry companies that monitor asset
performance in real – time can reduce their accident
frequency by up to ~85%
uses SAP Rounds Manager by Syclo to
improve regulatory compliance
Click to see demo
© 2012 SAP AG. All rights reserved. 22
Empowering field workforce SAP Inventory Manager by Syclo
Uses Cases
Manage parts and ore inventories
Perform cycle counts
Receive, transfer, issue and adjust
Manage parts during inspections, maintenance,
repairs
Business Value
Keep ore inventory moving
Ensure mission critical parts are available
when needed
Prevent obsolescence
Control/manage theft and shrinkage
Reduce inventory carrying costs
Keeps your valuable parts and spares under control and ready to respond
SAP’s industry leading mobile app for handling and
managing parts in the warehouse and the field
SAP insights and references
Process Industry companies that mobilize inventory
management can reduce their DII by up to ~60%
experienced significant boost in inventory
accuracy & visibility by using SAP Inventory
Manager by Syclo
Click to see demo
© 2012 SAP AG. All rights reserved. 23
SAP has delivered value to the chemical industry
© 2012 SAP AG. All rights reserved. 24
How can SAP work with you?
Like to learn more about a specific solution?
. . . we can schedule a focused deep dive
Have an idea for a potential mobility solution?
. . . we can help refine the use cases and potentially
explore creation of a prototype
Need a robust business impact analysis for your
mobility investments?
. . . we can work with you to leverage our benchmarking
and value engineering capabilities
In the process of formulating your mobility strategy?
. . . we can assist you in the creation of a prioritized
mobility roadmap and strategy
© 2012 SAP AG. All rights reserved. 25
Key Takeaways
SAP Mobile Solutions…
…are truly end to end – from a platform from a development and
from an application perspective
…address the unique needs of the Chemical Industry
…accelerate change and decision making
…virtualize business processes
…help to transform the traditional business into a fully integrated
value chain
© 2012 SAP AG. All rights reserved. 26
Twitter: SAP for Chemicals
SAP Community Network: SAP for Chemicals
YouTube: SAP Community Network
Facebook: SAP for Chemicals
SAP.com: SAP for Chemicals
Dr. Stefan Guertzgen
Global Director Industry Marketing
Chemicals
SAP AG
Dietmar-Hopp-Allee 16
69190 Walldorf
M +49-160-908-20006
Join us and our SAP Community Network
Thank You!
Stefan Guertzgen
Director Global Industry Marketing Chemicals, SAP
Karsten Hauschild
Solution Manager, SAP Labs
Closing and Q&A
Participate in today’s TweetChat about wholesale distribution
#MobileInsights
SAP Mobile Insights Webcast Series
http://bit.ly/sapmobileinsight
October 17th – Scaling Your Mobile Enterprise for Next-Generation Operating
Platforms
October 24th – Time Travel: Mobilizing Your HR Process
November 7th - Taking Mobile Technology Beyond Bar Code in Retail
November 28th – Keep the Pumps Flowing and Your Ecosystem Thriving with Mobile
Technology
Mobile Sense Thought Leadership Series (webcasts & white papers):
http://fm.sap.com/mobilesense
© 2012 SAP AG. All rights reserved. 29
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