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    ENGR 4412: Senior Engineering Design I

    Lecture 1 Syllabus

    Weldon Wilson

    Dept of Engr & Physicshttp://www.physics.uco.edu/[email protected]

    http://www.physics.uco.edu/wwilsonhttp://www.physics.uco.edu/wwilson
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    ENGR 4412

    SENIOR ENGINEERING DESIGN I

    Fall Semester 2010

    R 1:00-3:50, Howell Hall 203

    2

    INSTRUCTOR: Dr. Weldon Wilson

    OFFICE: Howell Hall 221H

    URL: www.physics.uco.edu/wwilson

    PHONE: 974-5470

    EMAIL: [email protected]

    COURSE SYNOPSIS: This is the first semester of the two-semester capstone

    design course for senior engineering physics and biomedical engineering majors.

    1.The purpose of the course sequence is to integrate the principles of successful

    engineering design through implementation of a practical design project.

    2.The course will emphasize team-based, engineering design projects.

    3.The main objective of the course is for students to practice engineering design

    by completing a real-world design project.

    4.A second objective is to return value to the client through the delivery of a

    completed product.

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    PREREQUISITES: Written permission required

    and Senior standing. Students must follow this

    course in the Spring Semester with ENGR 4422(Senior Engineering Design II). To be eligible to

    take this course sequence, a student

    must graduate in the 2011 calendar year after the

    sequence is started.

    OFFICE HOURS: MWRF 11:00-1:50; Other times

    by mutual arrangement.

    TEXTBOOK: Practical Engineering Design

    edited by Maja Bystrom and Bruce Eisenstein

    (CRC Press, Boca Raton, FL, 2005).

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    Objectives (Cont) You may find it unnerving if you ask your advisor what to do

    next, and they reply, I don't know, you figure it out! Or you

    may ask your advisor if your calculations are correct, and theyreply, I don't know, you tell me!"

    But that is life for a working scientist or engineer; no answer

    exists at the back of any text for an open-ended design

    problem. Your manager may not even have the technicalexpertise to validate your models. Nevertheless, you have to

    convince them that your work is correct.

    Learning effective project management, team work and group

    coordination is an important objective of the course. Whileyou might be able to deliver a good product without

    considering how the project is managed or how to effectively

    use every team member, the team's output, and your grade,

    will be much better if good management principles are

    followed. 5

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    Objectives (Cont) You are likely taking this class during your last year as an

    undergraduate student. You are expected to apply all those

    modeling and analysis skills that you have developed in yourprerequisite classes. For example, if your product involves

    some sort of structure, the methods you learned in Statics are

    likely relevant. You are expected to support your project with

    all appropriate analyses, and document them in your finalreport. This will help you to earn a high course grade.

    Your project advisor will probably not tell you what analysis to

    apply, but rather will expect you to determine when analysis

    is needed and what analysis to use. Nevertheless, your

    advisor will expect you to know what you are talking about.

    Look for opportunities to put your background classes to work

    for you. Your team might also assign some of your members

    to learn more about certain technical subjects to properly

    appraise your designs.6

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    COURSE STRUCTURE (Cont)PROJECT TEAM FORMATION: Project descriptions are passed

    out at the first class meeting. Teams of 3 to 5 students select

    one of the projects. You are free to form your own teamssubject to approval by the course instructor. Teams should be

    formed and the instructor notified of the team members as

    soon as possible and no later than the second class meeting.

    PROJECT SELECTION: After you have formed a team, you willneed to select a project. Project descriptions are passed out

    at the first class meeting, but you may propose a project of

    your own choosing provided you can find a faculty member

    will to serve as the faculty sponsor and advisor for the project.

    You may also find that some faculty have possible senior

    design project ideas that are not on the list of possible

    projects. BME students must work on a biomedical

    engineering project. All students who have not selected a

    team and/or a project will be assigned to a team.8

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    COURSE STRUCTURE (Cont)PROJECT TEAM FORMATION: Project descriptions are passed

    out at the first class meeting. Teams of 3 to 5 students select

    one of the projects. You are free to form your own teamssubject to approval by the course instructor. Teams should be

    formed and the instructor notified of the team members as

    soon as possible and no later than the second class meeting.

    PROJECT SELECTION: After you have formed a team, you willneed to select a project. Project descriptions are passed out

    at the first class meeting, but you may propose a project of

    your own choosing provided you can find a faculty member

    will to serve as the faculty sponsor and advisor for the project.

    You may also find that some faculty have possible senior

    design project ideas that are not on the list of possible

    projects. BME students must work on a biomedical

    engineering project. All students who have not selected a

    team and/or a project will be assigned to a team.9

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    COURSE STRUCTURE (Cont)PROJECT TASKS: You will organize project work using a Work

    Breakdown Structure. From this you will create tasks. Every

    task will have its own deliverable, due date and responsibleperson. Task deliverables are often either a report (brief

    technical report, brief Powerpoint Slides, set of CAD drawings)

    or a physical prototype. More information on how to organize

    project tasks will be given as the course develops.INTELLECTUAL PROPERTY: You will likely be creating new

    inventions during this course. All projects require signing an

    intellectual property stating that any intellectual property you

    create is assigned to the company client. Although the IP will

    belong to the client, you will still be a named inventor on any

    provision or full patent applications. The agreement is typical

    when contracting to do work for companies because these are

    real projects with potential commercial value.

    10

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    COURSE STRUCTURE (Cont)DELIVERABLE: A project deliverable is required from all teams by

    the end of the course sequence.

    TECHNICAL REPORTS: Brief technical reports will be the natural

    outcome of many team tasks. Reports can be in the form of

    PowerPoint slides or a technical document. Copies of these

    reports should be given to your Faculty Advisor for yoruproject and also retained by your project team in a safe place

    for referral. Technical reports are valuable both because they

    summarize the output of a project task and because they are

    material that can be inserted into the nal report. Every teammember is expected to author at least two technical reports

    during ENGR 4412. More information on technical reports will

    be provided in lecture.

    11

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    NOTEBOOKSEvery student is required to keep a senior design project

    notebook for recording all of their work. Learning to document

    the evolution of your design in a notebook now will serve you

    well when you are out in the real world working as an engineer.

    Notebooks must be sewn-bound (no spiral notebooks) with

    consecutively numbered pages (you may have to add the page

    number yourself) and may have pages that are blank, ruled or

    with grids, your choice. Record in your notebook anything andeverything associated with your project - ideas, thoughts,

    sketches, computer programs, derivations, graphs, data, website

    URLs, printouts - dated and thoroughly documented, just in case

    you decide to pursue patents based on your work. Patentlitigation is sometimes decided based on documentation in

    design notebooks. Your notebook will be evaluated by your

    instructor once or twice each term. Specifics on what type of

    notebook you need and what you should put in it will be

    provided as the course develops.12

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    FE PRACTICE EXAMS: You will have six FE Practice Exams on the

    dates specied in the class schedule. These exams will consist

    of approximately 20 multiple choice question of the kind you

    can expect to see on the FE exam. The exams will be over thefollowing areas:

    1. Math / Programming

    2. Statics / Dynamics

    3. Thermodynamics / Fluids

    4. Electric Circuits / Electromagnetic Fields

    5. Engineering Econ / Engineering Ethics

    6. Strength of Materials / Materials Science

    SEMINAR: We will have three departmental research seminars

    on the dates indicated in the attached schedule. You are

    required to attend and submit a brief report on each.

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    GradesYour final grade will depend on both individual and design team performance.

    This means your grade depends not only on how well you do as an individual,

    but also on how well your team members do. Grading is based onperformance, not on effort.

    The criteria for assessment of the team are:

    10% - Professionalism

    10% - Course Coordinator assessment of overall design

    15% - Advisor assessment of overall design

    20% - Quality of Project Proposal

    20% - Quality of Project Design Presentation

    25% - Quality of Project Design Report100%

    Your team will get a letter grade based on the project results and the team

    project deliverables.

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    Grades (cont)The criteria for assessment of individuals within the team are:

    10% - Professionalism

    10% - Notebook/Weekly Reports

    10% - Research Seminar Reports

    10% - Peer assessment of your performance by other members of your team

    15% - FE Practice Exams

    20% - Course Coordinator assessment of contribution

    25% - Faculty Advisor assessment of contribution100%

    Your personal grade will start with the team grade, but may go up or down from

    the team grade based on your contribution to the project and your individual

    deliverables. For example, if your team receives a B, your grade will likely be

    anywhere between a C and an A. For another example, if your team receives a Cfor the project grade, it is extremely unlikely that you will get anything above a B

    for your own grade no matter how good your individual performance was. So

    what you should conclude from the grading policy is that it's to your benefit to

    make sure you have a high performing team. Truly abysmal individual

    performance (essentially you do nothing at all) will rate a D or F, no matter what

    the team grade. 15

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    Grades (cont)Each student will be different. Some will excel by doing excellent analysis, some by building

    an awesome prototype, some by writing reports, and some by taking on effective team

    leadership roles. The bottom line is, did you contribute, did you apply your engineering

    skills, and did you stretch yourself during the semester.

    It is a sobering thought to imagine that you might have received a B if evaluated only on

    your own work, but were dragged down to a C because one of your team members was

    not pulling their weight. The opposite can also happen where you soar up to an A because

    you are a member of a particularly powerful team. Although this method of performance

    evaluation may sound unusual, in fact it is exactly what happens in the real world. Your

    team would do well to conduct periodic internal reviews of the team's performance and to

    help those members that for any reason are lagging behind. Your advisor can help in this

    process or you can contact the Course Coordinator.

    Although there may be minor grading variations across groups, we make every effort tomaintain an appropriate level of consistency. It is not productive to compare your grade to

    that of someone in another group because each project has different objectives,

    deliverables and team dynamics. The best thing you can do to ensure a good grade for

    yourself is to put in the hours (from day 1), to work as part of the team so that the sum is

    greater than the parts, and to make use of all that you have learned from your extensive

    training at UCO.16

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    COURSE MILESTONES

    PROJECT DESIGN PROPOSALS: The project proposals are

    an initial check to make sure that each group understandsthe problems to be solved and has made a concrete plan

    to develop a system that has the potential to solve every

    aspect of the design problem. This plan needs to be as

    complete as it can be when it is submitted and must

    include a time line for the remainder of the project. It is

    understood that these are initial proposals, that designs

    necessarily evolve and changes are frequently made,therefore teams are not held to the specifics of their

    design proposals.

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    COURSE MILESTONES (CONT)PROJECT DESIGN PRESENTATION: These presentations should tell the

    story of the design project. The mid-year progress report is to tell the

    story from the first day of class to the presentation date, describing whatwas considered and explored and what needs to be done in the next

    several weeks to win the competition. Since you are competing with the

    other groups, you need not reveal any secret or wonderfully clever ideas

    that you might have, but the presentation must be of substance. The final

    design presentation must be complete and contain details of eachsubsystem and component of your design as well as a complete cost

    analysis. The overall emphasis of both of these presentations is to have

    your audience understand what you did, why you did it and how your

    device works. You are to avoid equations, photographs of electronic

    circuits and listings of computer programs. Explain your design throughdrawings, photos, demonstrations, video clips, block diagrams and

    flowcharts. The presentations must be prepared according to specified

    guidelines and format; the opening slide should contain the names and

    photos of all group members.

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    COURSE MILESTONES (CONT)

    PROJECT DESIGN REPORT: The final report and presentation this

    semester should have a description and demonstration of yourdesign prototype. In addition to the format and guidelines specied

    by your instructor, the following will be included in the final written

    reports. The main evaluation criteria will be:

    Modelling, analysis and hardware/software development Use of all applicable engineering standards

    Systems approach, design considerations and backup solutions

    Oral and written presentations, and actual system demonstrations

    Creativity and uniqueness from design concept to implementation

    Project progress, consistency and completion

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    PROJECT MANAGERS/TEAM LEADERSEach student group will select a different team leader each month

    with each member of the group serving at least once as the project

    manager. The project manager will be the main contact for thegroup, will present the weekly progress reports, function as liaison

    between the team and the faculty advisor, and be responsible for

    the internal communications within the group. The project manager

    rotation must be identified to the course instructor in the project

    proposal.

    Responsibilities of the project manager include: insuring that

    deadlines are met, insuring that the team is prepared for the

    weekly advisor meetings, responsible for assembling and giving

    weekly team report, responsible for competing and submitting all

    purchase requisitions, responsible for logistics and confirmations

    associated with weekly team meetings, weekly advisor meetings,

    and all reports and presentations. This includes room and

    presentation equipment reservations. 20

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    PROFESSIONALISM

    You are expected to treat this course as an engineering job with the

    course coordinator as your boss/manager. In addition, you will berequired to satisfy one the following:

    1.Show evidence that you have joined the professional engineering

    society that is appropriate for your degree, or

    2.Write a report on the professional engineering societyappropriate for your degree that details how to become a member,

    the specific benefits that organization offers, etc.

    In addition, you will be required to satisfy one the following:

    1.Show evidence that you have registered to take the FE exam, or

    2.Write a report on the FE that details how to become a signup to

    take the exam in Oklahoma, the specific areas that are tested on the

    exam, the format of the FE exams, etc. 21

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    ATTENDANCE POLICY: Attendance is required. Treat the

    weekly class meeting as a job with the course instructor as

    you boss. If you are going to be unavoidably late or miss a

    class, like any employer your instructor will expect a

    telephone call or email explaining the details.

    You are expected to be available to work on your projectevery Thursday from 1:00 -3:50 PM. You do not

    necessarily have to meet with your team for that entire

    time, but you want to be available to your team if

    necessary. You may work on independent sub-tasks such

    as researching concepts in the library, running models in

    the computer lab or prototyping in the Student Shop.

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    TIME COMMITMENT: While this is a two-credit course, it

    meets three hours each week. The expected time

    commitment is approximately 3 hours outside class for

    each hour in class. So you should expect to devote at least

    12 hours per week to this course. The group meeting time

    on Thursday afternoon qualifies as a portion of this time.

    The course does not have an imposed structure like most.How you invest your hours will depend on your project.

    Be cautious about letting time slip away early in thesemester because the design show seems far away. You

    are urged to police your time to make sure you are

    dedicating yourself at an appropriate level for this course.

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    CELL PHONES: Unless you have received prior permission

    from your instructor, all computers and communications

    devices must be turned o and put away during lecture

    sessions. This includes cell phones, pagers, laptop

    computers, palm plots, etc.

    COURSE WEB PAGE: I will be placing various forms,lecture notes and other materials on our course web page

    at

    www.physics.uco.edu/wwilson/courses/sr engr design.html

    You should check it often for announcements and other

    course related information.

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    http://www.physics.uco.edu/wwilson/courses/sr%20engr%20design.htmlhttp://www.physics.uco.edu/wwilson/courses/sr%20engr%20design.html
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    Approx Schedule ENGR 4412

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