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Power Electronics Lab 1 Lecture 9 ECEN 4517/5517 Experiment 4 Lecture 8: Step-up dc- dc converter Lecture 9: Design of analog feedback loop Part I—Controller IC: Demonstrate operating PWM controller IC (UC 3525) Part II—Power Stage: Demonstrate operating power converter (cascaded boost converters) Part III—Closed-Loop Analog Control System: Demonstrate analog feedback system that regulates the dc output voltage Measure and document loop gain and compensator design

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Power Electronics Lab 1

Lecture 9ECEN 4517/5517

Experiment 4

Lecture 8: Step-up dc-dc converter

Lecture 9: Design of analog feedback loop

Part I—Controller IC:Demonstrate operating

PWM controller IC (UC 3525)

Part II—Power Stage:Demonstrate operating

power converter (cascaded boost converters)

Part III—Closed-Loop Analog Control System:Demonstrate analog feedback system that regulates the dc output voltage

Measure and document loop gain and compensator design

Power Electronics Lab 2

Due dates

This week in lecture (Mar. 13):Prelab assignment for Exp. 4 (one from every student)

This week in lab (Mar. 13-15):Start Exp. 4

Next week in lab(Mar. 20):Exp. 3 part 2 report due at beginning of lab

After Spring break, in lecture (Apr. 3):Quiz on Exp. 3 Part 1

Power Electronics Lab 3

Exp. 4 Part IIIRegulation of output voltage via feedback

• Model and measure control-to-output transfer function Gvd(s)

• Design and build feedback loop

• Demonstrate closed-loop regulation of vHVDC

ECEN 4517 11

Negative feedback:a switching regulator system

+–

+

v

vg

Switching converterPowerinput

Load–+

Compensator

vref

Referenceinput

HvPulse-widthmodulator

vc

Transistorgate driver

Gc(s)

H(s)

ve

Errorsignal

Sensorgain

iload

ECEN 4517 12

Transfer functions ofsome basic CCM converters

Table 8.2. Salient features of the small-signal CCM transfer functions of some basic dc-dc converters

Converter Gg0 Gd0 0 Q z

buck D VD

1LC

R CL

boost 1D'

VD'

D'LC

D'R CL

D' 2RL

buck-boost – DD '

VD D'2

D'LC

D'R CL

D' 2 RD L

where the transfer functions are written in the standard forms

Gvd(s) = Gd0

1 – sz

1 + sQ 0

+ s0

2

Gvg(s) = Gg01

1 + sQ 0

+ s0

2

Flyback: push L and C to same side of transformer, then use buck-boost equations. DC gains Gg0 and Gd0 have additional factors of n (turns ratio).

ECEN 4517 13

Bode plot: control-to-output transfer functionbuck-boost or flyback converter example

f

–90˚

–180˚

–270˚

Gvd

Gd0 = 187 V 45.5 dBV

Gvd Gvd

0 dBV

–20 dBV

–40 dBV

20 dBV

40 dBV

60 dBV

80 dBV

Q = 4 12 dB

fz2.6 kHz

RHP Gvd

10-1/2Q f0

101/2Q f0

0˚ 300 Hz

533 Hz

–20 dB/decade

–40 dB/decade

–270˚

fz /10260 Hz

10fz26 kHz

1 MHz10 Hz 100 Hz 1 kHz 10 kHz 100 kHz

f0400 Hz

ECEN 4517 14

The loop gain T(s)

+–

+

v

vg

Switching converterPowerinput

Load

–+

Compensator

vref

Referenceinput

HvPulse-widthmodulator

vc

Transistorgate driver

Gc(s)

H(s)

ve

Errorsignal

Sensorgain

iload

Loop gain T(s) = product of gains around the feedback loop

More loop gain ||T|| leads to better regulation of output voltage

T(s) = Gvd(s) H(s) Gc(s) / VM

Gvd(s) = power stage control-to-output transfer function

PWM gain = 1/VM. VM = pk-pk amplitude of PWM sawtooth

ECEN 4517 15

Phase Margin

A test on T(s), to determine stability of the feedback loop

The crossover frequency fc is defined as the frequency where

|| T(j2 fc) || = 1, or 0 dB

The phase margin m is determined from the phase of T(s) at fc , as follows:

m = 180˚ + (T(j2 fc))

If there is exactly one crossover frequency, and if T(s) contains no RHP poles, then

the quantities T(s)/(1+T(s)) and 1/(1+T(s)) contain no RHP poles whenever the phase margin m is positive.

ECEN 4517 16

Example: a loop gain leading toa stable closed-loop system

(T(j2 fc)) = – 112˚

m = 180˚ – 112˚ = + 68˚

fc

Crossoverfrequency

0 dB

–20 dB

–40 dB

20 dB

40 dB

60 dB

f

fp1fz

T

–90˚

–180˚

–270˚

m

T

T T

1 Hz 10 Hz 100 Hz 1 kHz 10 kHz 100 kHz

ECEN 4517 17

Transient response vs. damping factor

0

0.5

1

1.5

2

0 5 10 15

ct, radians

Q = 10

Q = 50

Q = 4

Q = 2

Q = 1

Q = 0.75

Q = 0.5

Q = 0.3

Q = 0.2

Q = 0.1

Q = 0.05

Q = 0.01

v(t)

ECEN 4517 18

Q vs. m

0 10 20 30 40 50 60 70 80 90

m

Q

Q = 1 0 dB

Q = 0.5 –6 dBm = 52˚

m = 76˚

–20 dB

–15 dB

–10 dB

–5 dB

0 dB

5 dB

10 dB

15 dB

20 dB

Fundamentals of Power Electronics Chapter 9: Controller design42

9.5.2. Lag (PI) compensation

Gc(s) = Gc∞ 1 +ωLs

Improves low-frequency loop gainand regulation

f

|| Gc ||

∠ Gc

Gc∞

fL/10

+ 45˚/decade

fL

– 90˚

10fL

– 20 dB /decade

Fundamentals of Power Electronics Chapter 9: Controller design43

Example: lag compensation

original(uncompensated)loop gain is

Tu(s) =Tu0

1 + sω0

compensator:Gc(s) = Gc∞ 1 +

ωLs

Design strategy:choose

Gc∞ to obtain desiredcrossover frequencyωL sufficiently low tomaintain adequatephase margin

0 dB

–20 dB

–40 dB

20 dB

40 dB

f

90˚

–90˚

–180˚

Gc∞Tu0fL

f0

Tu0

∠ Tu

|| Tu ||f0

|| T ||

fc

∠ T

10fL

10f0 ϕm

1 Hz 10 Hz 100 Hz 1 kHz 10 kHz 100 kHz

Fundamentals of Power Electronics Chapter 8: Converter Transfer Functions94

8.4. Measurement of ac transfer functionsand impedances

Network Analyzer

Injection source Measured inputs

vy

magnitudevz

frequencyvz

outputvz

+ –

input

vx

input+ – + –

vy

vx

vy

vx

Data

17.3 dB

– 134.7˚

Data busto computer

Fundamentals of Power Electronics Chapter 8: Converter Transfer Functions95

Swept sinusoidal measurements

• Injection source produces sinusoid of controllable amplitude andfrequency

• Signal inputs and perform function of narrowband trackingvoltmeter:

Component of input at injection source frequency is measuredNarrowband function is essential: switching harmonics and othernoise components are removed

• Network analyzer measures

vz

vx vy

∠vy

vx

vy

vx

and

Fundamentals of Power Electronics Chapter 8: Converter Transfer Functions96

Measurement of an ac transfer function

Network Analyzer

Injection source Measured inputs

vy

magnitudevz

frequencyvz

outputvz

+ –

input

vx

input+ – + –

vy

vx

vy

vx

Data

–4.7 dB

– 162.8˚

Data busto computer

Deviceunder test

G(s)

inpu

t output

VCC

DCbias

adjust

DCblocking

capacitor

• Potentiometerestablishes correctquiescent operatingpoint

• Injection sinusoidcoupled to deviceinput via dc blockingcapacitor

• Actual device inputand output voltagesare measured asand

• Dynamics of blockingcapacitor are irrelevant

vx

vy

vy(s)

vx(s)= G(s)

Fundamentals of Power Electronics Chapter 9: Controller design64

9.6.1. Voltage injection

• Ac injection source vz is connected between blocks 1 and 2• Dc bias is determined by biasing circuits of the system itself• Injection source does modify loading of block 2 on block 1

+–

H(s)

+–

Z2(s)

Block 1 Block 2

0

Tv(s)

Z1(s) Zs(s)

– +

+

vx(s)

vref (s)G1(s)ve(s)

ve(s) G2(s)vx(s) = v(s)

vy(s)

+

vzi(s)

Power Electronics Lab 5

Averaged switch modelingBasic approach

Separate switching elements from remainder of converter

Define the terminal voltages and currents of the switch network

Given a switching converter

(Boost converter example)

ECEN 4517 14

Averaged model of switch network

v1d

=v2d= vg

i2d

=i1d= iL

So

v1 =dd

v2

i2 =dd

i1

+–

+

v2(t) Ts

i1(t) Ts

Averaged switch network

+

v1(t) Ts

i2(t) Ts

d (t)d(t)

v2(t) Ts

d (t)d(t)

i1(t) Ts

Modeling the switch network viaaveraged dependent sources

ECEN 4517 22

Spice model CCM-DCM1Combined CCM/DCM switch model

• This is one of the models inside switch.lib

• It automatically switches between CCM and DCM as necessary

Power Electronics Lab 4

Spice SimulationOpen-loop simulation of control-to-output transfer function

• Replace boost converter switches with averaged switch model

• CCM-DCM1 and other switch models are linked to course web site, inside switch.lib file

• Apply dc voltage (to set steady-state duty cycle) plus ac variation, to terminal 5 of CCM-DCM1 model. Plot output voltage magnitude and phase using ac analysis within Spice.

ECEN 4517 16

Basic CCM SEPIC ExampleFrequency Response

Ideal SEPIC frequency response.lib switch.libVg 1 0 dc 120VL1 1 2x 800uHRL1 2x 2 1UC1 2 3 100uFL2 3 0 100uHC2 4 0 100uFRL 4 0 40Vc 5 0 dc 0.4 ac 1Rc 5 0 1MXswitch 2 0 4 3 5 CCM1.ac DEC 201 10 100kHz.PROBE.end

+–

1

2

3

45

CCM1

Vg

L1 RL1

C1

L2 C2 RL

1 22x 3 4

5

0

+– Rc

ECEN 4517 17

PROBE OutputSEPIC Example: Control-to-output transfer function

Magnitude

Phase

Power Electronics Lab 6

Soft Start

UC3525

• Reduce inrush current when closed-loop system starts up

• Connect capacitor to pin 8

• Capacitor voltage limits maximum duty cycle

• Capacitor is slowly charged by 50 μA current source

• After capacitor charges, feedback loop takes over control of duty cycle

You might not be able to get your closed-loop converter to turn on without soft start…