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    SIE1004

    MEASUREMENT & SENSOR TECHNOLOGY

    WEEK 2

    STATIC CHARACTERISTICS OFMEASUREMENT

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    LEARNING OUTCOMES

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    Characteristics of Measurement:

    Accuracy & Error;

    Precision & Reproducibility;

    Resolution;

    Sensitivity;

    Non-linearity;

    type of measurement errors; Statistics analysis.

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    STATIC CHARACTERISTICS OF MEASUREMENT

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    Resolution, Precision, Accuracy and Errors;

    Hysteresis

    Sensitivity

    Nonlinearity

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    RESOLUTION, PRECISION & ACCURACY

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    Resolution: the smallest increment can bediscerned in a measurement.

    Precision:

    Repeatability: the variation for a set ofmeasurement in a short period;

    Reproducibility: the variation for a set of

    measurement in a long period. Accuracy is the closeness of measurement to

    the true value.

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    STATISTIC ANALYSIS: AVERAGE

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    Average: Mean & Median values

    nnxxx

    meanx

    21

    order)ascending(in2/)1(

    n

    xmedian

    x

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    STATISTIC ANALYSIS: SPREAD

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    Deviation:

    Standard Derivation (s, ):

    Population standard deviation:

    Sample standard deviation:

    Variance (V)

    Population variance:

    Sample variance:

    meanxixid

    N

    dN

    i

    i 1

    2)(

    1

    )(1

    2

    n

    dn

    i

    i

    s

    2V

    2sV

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    STATISTICAL ANALYSIS: TEMPERATURE

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    60 TEMPERATURE READING [ref. 3]

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    HISTOGRAM: TEMPERATURE DATA

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    60 TEMPERATURE READING [ref. 3]

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    STATISTICAL ANALYSIS: TEMPERATURE

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    Mean: = 1103; Median: = 1104; Standard deviation: S=5.79

    Variance: =33.49

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    CONFIDENCE WITH NORMAL DISTRIBUTION

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    It is only possible to estimate, with someconfidence, the expected limits of errors.

    The most common method is to use the normal

    distribution.

    The average 2 would be with 95%confidence while 3 would be with 99.75%.

    = 1 2 ()

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    CALCULATION BY SOFTWARE (MATLAB)

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    temperature=[1089,1092,1094*ones(1,2),1095*ones(1,4),1098*ones(1,8),1100*ones(1,9),

    1104*ones(1,12),1105*ones(1,4),1107*ones(

    1,5),1108*ones(1,5),1110*ones(1,4),1112*ones(1,3),1115*ones(1,2)]

    mean(temperature);

    std(temperature); var(temperature); std(temperature,1); var(temperature, 1)

    (unbiased estimation for sample)

    (population calculation)

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    CALCULATION BY SOFTWARE (EXCEL)

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    =AVERAGE( : );

    =STDEV.P( : ) ; =VAR.P( : )

    =STDEV.S( : ) ; =VAR.S( : )(unbiased estimation for sample)

    (population calculation)

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    ERRORs

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    Error is defined as the difference between themeasured value and the true value of the

    measurand: Error=(measured)-(true)

    Type of errors: Systematic (bias) errors

    Random (noise) errors

    Target analogy of measurement accuracy (ref. 1)Distinction between systematic and random errors [ref. 3]

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    FACTORS OF SYSTEMSTIC ERRORs

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    Systematic error sources: Miscalibration: change the input-output

    response; aging, damage or abuse of the

    sensors; Invasiveness: measurement process change the

    intended measurand;

    Error introduced in the signal path (friction &

    resistance in signal transmission);

    Error introduced by human observers.

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    ATTENTION TO ACCURACY DESCRIPTION

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    Product A: measurement range 0-100 withaccuracy 0.5%;

    Product B:

    Which one is more accurate in measuring body

    temperature?

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    PRECISION

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    Precision characterizes the random error.

    A highly precise measuring system gives good

    repeatability but may not be accurate;

    In general, the accuracy of a measurementcannot be better than the precision;

    Accuracy and precision are overall

    characteristics describe the validity ofmeasurement.

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    HYSTERESIS

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    Hysteresis: varying signaldirection of the

    movement will have

    different result.

    Generalized graph of output/input relationship

    where hysteresis is present [ref. 1].

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    STATIC SENSITIVITY

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    Sensitivity is the ratio of the magnitude ofresponse (output signal) to the magnitude of

    quantity measured (input signal)

    Static sensitivity,i

    o

    i

    o

    qq

    dqdqK

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    NON-LINEARITY

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    Nonlinear amplification can give rise to unwanted output distortion [ref. 1]

    For the input-output relationship, we prefer tohave linear relationship

    However, practical units always have somedegree of nonconformity/nonlinearity.

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    NON-LINEARITY

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    For ideal linear input-output relationship:= +

    Where = is the slope and = -K is the intercept (bias)

    Non-linearity function: = ( + )

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    EXPRESSION OF ERROR OF NONLINEARITY

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    Error of nonlinearity can be expressed in four different ways: (a) best fit line (based on

    selected method used to decide this); (b) best fit line through zero; (c) line joining 0% and

    100% points; and (d) theoretical line. (ref [1])

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    LEAST SQUARED LINEAR FIT

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    Linearized: = + Non-linear error: = Sum of squared errors:

    =

    =(+ )

    Minimize:= 2+ =0;= 2+ =0

    http://mathworld.wolfram.com/LeastSquaresFitting.html

    http://www.mathworks.com/help/curvefit/least-squares-fitting.html

    http://mathworld.wolfram.com/LeastSquaresFitting.htmlhttp://mathworld.wolfram.com/LeastSquaresFitting.htmlhttp://www.mathworks.com/help/curvefit/least-squares-fitting.htmlhttp://www.mathworks.com/help/curvefit/least-squares-fitting.htmlhttp://www.mathworks.com/help/curvefit/least-squares-fitting.htmlhttp://mathworld.wolfram.com/LeastSquaresFitting.html
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    SOFTWARE FUNCTION

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    Excel:Slope:

    =INDEX(LINEST(known_y's,known_x's),1)

    Y-intercept:=INDEX(LINEST(known_y's,known_x's),2)

    Matlab:

    mdl = fitlm(X,y) returns a linear model of theresponses y, fit to the data matrix X.

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    STATIC CALIBRATION

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    Calibration shall refer and follow thestandards.

    Measurement are taken by cycles and usually

    done from low end to top end and thenreduced to the low end of the range.

    It effectively combines the errors due to

    nonlinearity, hysteresis and non-repeatability.

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    CALIBRATION of a WEIGHTING SCALE

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    A low cost, 0-5lb spring weighting scalehas been calibrated by placing accurate

    weights on the platform.

    Several cycles were completed beforedata recording started.

    Fit a straight line to the data and

    determine the accuracy, hysteresis andlinearity errors. Estimate the maximum

    systematic and random errors.

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    SCALE CALIBRATION DATA [ref. 3]

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    CALIBRATION CURVE [ref. 3]

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    HYSTERESIS IN MEASUREMENT

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    -1

    0

    1

    2

    3

    4

    5

    6

    7

    0 1 2 3 4 5 6

    Hysteresis

    Cycle 3 Upwards

    Cycle 3 Downwards

    Cycle 4 Upwards

    Cycle 4 Downwards

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    DEVIATION DATA [ref. 3]

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    PLOT OF DEVIATION DATA [ref. 3]

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    NON-LINEAR CASE STUDY

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    We measured a thermocouple junctionvoltage as 645 at the steam point(100), 3375 at the zinc point (420)and 11476 at the silver point (962).

    Determine the sensitivity function if it is

    assumed to be 3rd order polynomial: =

    + + and study the non-linearity.

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    CASE DISCUSSION

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    Based on the 3 calibration points, we canestablish equations as:

    645 =100+ 100+ 100,3375 =420+ 420+ 420,11476 =962+ 962+ 962,

    http://www.wolframalpha.com/input/?i=645%3D100x%2B100^2y%2B100^3z%2C+3375+%3D420x%2B420^2+y%2B420^3z%2C+114

    76+%3D962x%2B962^2+y%2B962^3z

    Key in 645=100x+100^2y+100^3z, 3375 =420x+420^2 y+420^3z, 11476 =962x+962^2 y+962^3z at http://www.wolframalpha.com/

    = 6.06 + 3.61 10+ 2.59 10Plot by MATLAB>> t=0:10:1000;

    >> plot(t, 6.06*t+3.61*10^(-3)*t.^2+2.59*10^(-6)*t.^3)

    http://www.wolframalpha.com/input/?i=plot+V%3D+6.06T%2B3.61%C3%9710^%28

    -3%29+T^2%2B2.59%C3%9710^%28-6%29+T^3+

    http://www.wolframalpha.com/input/?i=645%3D100x%2B100^2y%2B100^3z,+3375+%3D420x%2B420^2+y%2B420^3z,+11476+%3D962x%2B962^2+y%2B962^3zhttp://www.wolframalpha.com/input/?i=645%3D100x%2B100^2y%2B100^3z,+3375+%3D420x%2B420^2+y%2B420^3z,+11476+%3D962x%2B962^2+y%2B962^3zhttp://www.wolframalpha.com/http://www.wolframalpha.com/input/?i=plot+V%3D+6.06T%2B3.61%C3%9710^(-3)+T^2%2B2.59%C3%9710^(-6)+T^3http://www.wolframalpha.com/input/?i=plot+V%3D+6.06T%2B3.61%C3%9710^(-3)+T^2%2B2.59%C3%9710^(-6)+T^3http://www.wolframalpha.com/input/?i=plot+V%3D+6.06T%2B3.61%C3%9710^(-3)+T^2%2B2.59%C3%9710^(-6)+T^3http://www.wolframalpha.com/input/?i=plot+V%3D+6.06T%2B3.61%C3%9710^(-3)+T^2%2B2.59%C3%9710^(-6)+T^3http://www.wolframalpha.com/http://www.wolframalpha.com/input/?i=645%3D100x%2B100^2y%2B100^3z,+3375+%3D420x%2B420^2+y%2B420^3z,+11476+%3D962x%2B962^2+y%2B962^3z
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    MATH TOOLS FROM WOLFRAM & MATLAB

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    0 100 200 300 400 500 600 700 800 900 10000

    2000

    4000

    6000

    8000

    10000

    12000

    14000

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    LEARNING OUTCOMES

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    Characteristics of Measurement: Resolution, Accuracy & Error (systematic &

    random);

    Precision & Reproducibility (statistical analysis); Sensitivity (linear & non-linear);

    Calibration of measuring system;

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    REFERENCES

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    1. Measurement, Instrumentation and Sensors Handbook, Edited by John G.Webster, CRC Press & IEEE Press, 1999

    2. Principles of measurement systems, by John P. Bentley, Pearson Publication,

    2005.

    3. Introduction to Engineering Experimentation, by Anthony J. Wheeler & Ahmad R.

    Ganji, Pearson, 2010.