led indicators with failure check - hella · solution 3: through led indicator control unit...

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12 V 24 V Operating voltage 9 – 16 V Rated current 1.5 A Operating temp. - 40 to + 85 °C Type of protection IP54 (contacts underneath) Operating voltage 18 – 32 V Rated current 1.5 A Operating temp. -40 to +85°C Type of protection IP54 (contacts underneath) Simulation unit for cold check 12 V Part no. 5DS 009 602-011 Simulation unit for cold check 24 V Part no. 5DS 009 602-001 Solution 2: simulation unit for cold check Hella KGaA Hueck & Co. Rixbecker Straße 75, 59552 Lippstadt/Germany, www.hella.de LED indicators with failure check Safe conversion to LED indicators using patented Hella electronics We offer electronic ballasts for the Hella LED flasher lights which makes it possible to convert the indicator failure display for variousvehicles. This is necessary if the vehicle manufacturer does not guarantee indicator bulb failure checking via the vehicle electric system. The method has been patented by Hella. At the moment there are three different ballasts and several different LED indicator types available. © Hella KGaA Hueck & Co. Lippstadt 9Z2 999 130-112 Printed in Germany LED indicators with failure check Solution 3: LED indicator control unit 12 V 24 V - Operating temperature range: -40 to +50°C Extended temperature range* -40 to +80°C Storage temperature -40 to +90°C Operating voltage range 18 to 32 V Reverse polarity protection voltage -28 V Rated voltage input flasher unit left/right 24 V - With blade sliders Part no. 5DS 009 552-011 For EasyConn plug Part no. 5DS 009 552-001 * Simulation of the filament bulb is deactivated for thermal reasons if the temperature exceeds 50°C. In the future, light control units will be able to scan the failure pulse. This makes interim solutions 1 - 3 no longer necessary and communication can be directly with the indicator lights. Solution 4: Light control unit with integrated failure pulse 12 V 24 V Operating voltage 10 – 15 V Functional voltage 11 – 14 V Operating temperature -40 to +85°C Type of protection IP53 (contacts underneath) Operating voltage 18 – 32 V Functional voltage 20 – 28 V Operating temperature -40 to +85°C Type of protection IP53 (contacts underneath) LED flasher unit 3+1 3 flasher lights at the vehicle / towcar 1 flasher light at the optional trailer Part no. 4DW 009 492-111 LED flasher unit 3+1 3 flasher lights at the vehicle / towcar 1 flasher light at the optional trailer Part no. 4DW 009 492-011 LED flasher unit 2+1+1 2 flasher lights at the vehicle / towcar 1 flasher light at max. 2 optional trailers Part no. 4DN 009 492-101 LED flasher unit 2+1 2 flasher lights at the vehicle / towcar 1 flasher light at the optional trailer Part no. 4DW 009 492-001 Solution 1: LED flasher unit

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Page 1: LED indicators with failure check - Hella · Solution 3: through LED indicator control unit Solution 1: replacement of existing fl asher unit by LED fl asher unit from Hella with

12 V 24 V

Operating voltage 9 – 16 V Rated current 1.5 A Operating temp. - 40 to + 85 °C Type of protection IP54 (contacts underneath)

Operating voltage 18 – 32 V Rated current 1.5 A Operating temp. -40 to +85°C Type of protection IP54 (contacts underneath)

Simulation unit for cold check 12 V Part no. 5DS 009 602-011

Simulation unit for cold check 24 V Part no. 5DS 009 602-001

Solution 2: simulation unit for cold check

Hella KGaA Hueck & Co. Rixbecker Straße 75, 59552 Lippstadt/Germany, www.hella.de

LED indicators with failure check

Safe conversion to LED indicators ■

using patented Hella electronics

We offer electronic ballasts for the Hella LED flasher lights which makes it possible to convert the indicator failure display for variousvehicles. This is necessary if the vehicle manufacturer does not guarantee indicator bulb failure checking via the vehicle electric system.

The method has been patented by Hella. At the moment there are three different ballasts and several different LED indicator types available.

© H

ella

KG

aA H

ueck

& C

o. L

ipps

tadt

9

Z2 9

99 1

30-1

12

Prin

ted

in G

erm

any

LED indicators

with failure check

Solution 3: LED indicator control unit

12 V 24 V

- Operating temperature range: -40 to +50°C Extended temperature range* -40 to +80°C Storage temperature -40 to +90°C Operating voltage range 18 to 32 V Reverse polarity protection voltage -28 V Rated voltage input flasher unit left/right 24 V

- With blade sliders ■

Part no. 5DS 009 552-011For EasyConn plug ■

Part no. 5DS 009 552-001

* Simulation of the filament bulb is deactivated for thermal reasons if the temperature exceeds 50°C.

In the future, light control units will be able to scan the failure pulse. This makes interim solutions 1 - 3 no longer necessary and communication can be directly with the indicator lights.

Solution 4: Light control unit with integrated failure pulse

12 V 24 V

Operating voltage 10 – 15 V Functional voltage 11 – 14 V Operating temperature -40 to +85°C Type of protection IP53 (contacts underneath)

Operating voltage 18 – 32 V Functional voltage 20 – 28 V Operating temperature -40 to +85°C Type of protection IP53 (contacts underneath)

LED flasher unit 3+1 3 flasher lights at the vehicle / towcar 1 flasher light at the optional trailer Part no. 4DW 009 492-111

LED flasher unit 3+1 3 flasher lights at the vehicle / towcar 1 flasher light at the optional trailer Part no. 4DW 009 492-011

LED flasher unit 2+1+1 2 flasher lights at the vehicle / towcar 1 flasher light at max. 2 optional trailers Part no. 4DN 009 492-101

LED flasher unit 2+1 2 flasher lights at the vehicle / towcar 1 flasher light at the optional trailer Part no. 4DW 009 492-001

Solution 1: LED flasher unit

Page 2: LED indicators with failure check - Hella · Solution 3: through LED indicator control unit Solution 1: replacement of existing fl asher unit by LED fl asher unit from Hella with

Would you like to convert?We have the solution! Which is the right solution depends on the vehicle electronic.

Product examples

Trailer conversion Solution 3: through LED indicator control unit

2BA 959 070-631

2BA 959 050-401

2BA 959 822-601

2BA 344.200-...

2SD 344 100-...

2BA 343 390-...

2BA 008 982-...

2SD 343 910-...

Vehicle conversion

Is there a fl asher relay built in the vehicle?

Switch on vehicle ignition, and remove a bulb from the indicator without pressing the indicator switch.

yesStart Is there a fl asher relay built in the vehicle?

no

Vehicle not ECE-conform

Failure of the fl asher unit is indicated yes

no

Solution 3: through LED indicator control unit

Solution 1: replacement of existing fl asher unit by LED fl asher unit from Hella with ISO pin basis

One fl asher unit per vehicle necessary. Every possible combination of bulbs and Hella LED indicators is allowed: from complete equipment with bulbs through mixed versions to complete equipment with LED lights. Bulbs or Hella LED indicators are also permitted on trailers.

One simulation unit per LED light necessary.

Failure of the fl asher is indicated

Press indicator switch

yes

no

Solution 2: through simulation unit for cold check

Two LED combination rearlights per vehicle can be monitored using one simulation unit. (Just on simulation device per vehicle can be used.)

failu

re p

ulse