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Couplings from Dresden / Germany By specialists – for specialists Flexible pin type couplings BOKU-N KWN 22014 řemeny, převody a lineární technika

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Page 1: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

Couplings from Dresden / GermanyBy specialists – for specialists

Flexible pin type couplings BOKU-N

KWN 22014

Flexible pin type couplings BOKU-N

KWN 22014

řemeny, převody a lineární technika

Page 2: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

the following special designs are offered:

• designwithaxialbacklashlimitation• designwithsafetyelement• designforanexplosiveenvironment

• designwithelasticpincouplingsaccordingtoKWN22009• designbacklash-freeduetoprestress• designelectricallyinsulating• designswitchableatstandstill• pinremovablehydraulically• lowtemperatureversion• furtherversionuponrequest

general informationen 2

bufferpart

boltpart

bufferandbolt

design design A / B standarddesign

design P designwithbrakedrum

design S1 designwithbrakedisk

design S2 designwithradiallyremovablebrakedisk

design H designwithspacer

II2GllBT5 -20°C≤Ta≤+50°C

II2D90°C -20°C≤Ta≤+50°C

technical characteristics

Flexiblepintypecouplingsarepositive-locking,torsionallyelastic,flexible shaft couplings with rubbery-elastic transmission ele-ments.Theyarefailsafeandpluggable.

Buffermaterialandbuffergeometryensureanoptimalbalancingbetweenresilienceandrestoringactionaswellasagooddam-pingbehavior.

Flexiblepintypecouplingsareavailableinvariousseriesandde-signs.

Theassignmentofdrivinganddrivesideisarbitrary.Duetotheassembly,thepincouplinghasasmallcircumferentialbacklash.Aftertheinstallationofthecoupling,itisrequiredtoalignthedriveaspreciselyaspossiblebecausetheextentofthedisplacementshave a decisive influence on the service life aswell as on therestoringforcesandtorques.

Thepermissiblevaluesspecifiedonpage12definethe limit forthesumofalignmenterrorsandoperationaldisplacements.

The operating temperature range is between -40 °C (-25 °C ifconstructedofgraycastiron)and,dependingonthebuffermate-rial,upto+100°C(+120°Carepossibleforashorttime).

Flexible pin type couplings exhibit progressive spring characte-ristics.

Bufferandboltsareinterchangeablewiththoseofearliermodels.Theselectionofmaterial for thepinandbuffercomponentsde-pendsontherotationalspeed.Whilegraycastironcanbeusedforlowrotationalspeedsitisrequiredtofallbackonsteelsolutionsincaseofhighspeeds.Availableasfurtherconstructivedesignsareweldeddesigns.Theconstructivedesign(weldedpartorduc-tile iron)ofsteel isdoneby themanufacturerdependingon thesize.

Page 3: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

technical features3

coupling selection

Thecoupling shall bedesignedaccording toDIN740, sheet2.Indoingso, it is required todimension thecouplingso that theoccurring stresseswon‘t exceed the permissible value in anyoperatingcondition.nominaltorque: TKN≥TN•stmaximumtorque: TKmax≥Tmax•st•sa

Here,thetemperaturefactorsttakesthereductionoftheresilienceofthecouplingbufferincaseofhigherenvironmentaltemperaturesintoaccount.

Incaseofstressofthecouplingduetoavibratorytorqueaswellasincaseoftorqueimpulsesandhighmomentsofinertiabetweendriveandoutputside,youshouldfallbacktoahighercalculationprocedure.

Thespecifiedcharacteristicvaluesrefertothematerialsteel forthecouplingcomponentsandthegroovedbuffermadeofNR-SBRwitha75ShoreAhardness.Changesarepossibleifothermaterialsareused.Ourtechnicalstaffwillhelptheuserwiththetechnicallycorrectdesignofthecouplingandthedimensioning.

startingfrequency/hstart-upfactorsa

<60

1,0

<120

1,2

<240

1,3

Thestart-upfactorsatakesanadditionalstressduetothefre-quencyoftorqueimpulses(startingandbraking)intoaccount.

1) finishboreaccordingtoISO-fitH7,featherkeygrooveaccordingtoDIN6885 sheet1,fitJS92) withoutfeatherkeygroove,pilotbore-freesize,„medium“accordingto DINISO27683) deviatinghublengthsarepossibleafterconsultingthemanufacturer;please indicatethedesiredlengthinbrackets4) see„Version/designofthehubbore“5) applicableford1,d2max,incaseofsmallerbores,wereservetherightto performanadjustment/adaptation.6) massesandmassmomentsofinertiaareapplicableford1,d2maxaswell asconsideringpinsandbuffersaswellasthematerialsteel(St),Masses andmassmomentsofinertiaforthematerialcastiron(G)approx.92%7) useincaseofhigherrotationalspeedsuponrequest8) rotationalspeedsforSt,incaseofmaterial(G)seedesignS1/S2

Technicalchangesinthesenseofprogressarereserved.Theconstructivedesignmaydeviatefromtheillustrations,however,thespecifieddimensionsshallbeadheredto.

ambienttemperaturein°C

standardelementNR-SBR

NBR(Perbunan)

PUR

<30°C

1,0

1,0

1,0

<40°C

1,1

1,0

1,2

<60°C

1,3

1,0

1,4

<80°C

1,6

1,2

1,8

<100°C

-

1,8

-

st

Page 4: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

type A, B

Ordering example: BOKU-N-A St 25 - 16v4) (x50)3) - 36 H7 (x40)3) - KWN 22014 dy

DesignationofanelasticpincouplingoftheDesignAofthenominalsize25,materialsteel,pilotbored1=16mm(withhublengthl1=50mm),finishbored2=36mm,tolerancezoneH7,withoutfeatherkeygrooveintheshortenedbufferpart(withhublengthl2=40mm),dynamicallybalanced

4

design A: horizontal

main dimensions Table 1

size

46,31016254063100160250400630

100016002500400063001000016000250004000063000100000

101012141616202525354045556580120120140160180200230240

pilotbore2) min

St

d1,d21)

G

d55) d6

h9

l1 l2 l3 l4 l5 e1 tole-rancee1

buffernominalsize

buffer-quantity

boltdis-

mounting

measurem.

f

d45)

12121616202025303040506080100100140140160180200220250280

32384245485565758595105120125150170190215225280320360360400

----------

90100110135150170190200245280315315350

45535963677791105119133145165175215240270300320392448504504560

45535963677791105119133145165175215240270300320392448504504560

8192106120124134150186212240275320380440510630660770910

1087133116061989

303040405050608080110110140170210210250250300300350350410470

303040405050608080110110140170210210250250300300350350410470

61618283103103123164164224225285347427431518518618618718718838958

2121302939394962609082112141181163192192242242292292352412

171723192929395147776696112152127127127177177227227287347

1,51,523333

3,5445577111818181818181818

±1±1±1±1±1±1±1±2±2±2±2±2±2±2±4±4±4±4±4±4±4±4±4

6681010101014161622223030426565656565656565

56557101291012101210121068101417222835

33334352525252778585113113146146208292292292292292292292292

Footnotesseepage3.

max

bufferpart bufferandbolt

boltpart

Page 5: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

type A, B5

design B: verticalForthedimensionsd7aswellast,wekindlyaskforconsultationwiththemanufacturer.

46,31016254063100160250400630

100016002500400063001000016000250004000063000100000

5000500050004500450040003500335032003100300027002300200018001400130011001000900750650500

----------

200018001500130011001000850750650500430350280

4063100160250400630

100016002500400063001000016000250004000063000100000160000250000400000630000

1000000

80126200320500800

12602000320050008000126002000032000500008000012600020000032000050000080000012600002000000

1016254063100158250400625

100015752500400062501000015750250004000062500100000157500250000

5,36,77,815,223,240,664,850,195,0157231380823

146011201460221040408810182003500068300137000

8,59,19,526,340,270,3112,069,2157260395650

14102500131019903020551012000248004780093200188000

0,460,591,11,41,51,62,44,96,4101421365984200193297408665

104516002610

0,000360,000610,00140,00250,00280,00310,00550,01830,03340,05960,1140,2260,5731,132,419,7310,119,333,372,279,9395

1011

0,460,611,11,31,61,92,85,97,41117244469118212244337473689957

13311979

0,000370,000630,00140,00230,00290,00430,00750,02480,04230,07410,1670,2980,6971,353,559,6412,422,775,296,1199404911

33333333333333333333333

ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1

size

St G

torque[Nm] moment

ofinertiaJ6)[kgm2]

speednmax7)

[rpm]±TKWTKN TKmax

torsionangleϕ [°]atTKN

dynamictorsionalspringstiffnessCdyn[kNm/rad]

rel.dampingΨ[-]

bufferpartmass

m6)[kg]

boltpart

momentofinertiaJ6)[kgm2]

mass

m6)[kg]0,5•TKN atTKN

characteristic valuesTable 2Footnotesseepage3.

bufferpart bufferandbolt

boltpart

Page 6: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

type P 6

design P: with brake drumDimensionsandtolerancesfore1andfcorrespondtothoseofthedesignA(assignedtotheanalognominalsize),brakedrumswithdifferentdimensionsuponrequest.

brakedrum

bufferandboltbufferpart

Ordering example: BOKU-N-PSt 40 - 250 - 50 H7 P14) (x 95)3) - 30 H7 P24) (x 50)3) - KWN 22014 DesignationofaflexiblepintypecouplingtypeP,nominalsize40,materialsteel,diameterdBT=250mmfinishedbored1=50mm,tolerancezoneH7,onekeyway(hublengthl1=95mm)finishedbored2=30mm,tolerancezoneH7,withtwokeyways(120°staggered)(hublengthl2=50mm)

Footnotesseepage3.

16161625254040406363100100100160160250250250400630630

10001600

1414141616161616202025252525253535354045455565

16161620202020202525303030303040404050606080100

454545484855555565657575758585959595105120120125150

------------------

90100100110135

404040505050505060608080808080110110110110140140170210

191919292929292939395151514747777777669696112152

----------

25252525252525303030303030

607595759575951189511895118150118150118150190190190236265265

103118138128148128148171158181178201233202234232264304305335381442482

1616162020202020252530303030304040405060605555

4345454750475555656575808095959595110115115140145170

394242424442505055556570708080808595105105120130150

main dimensions Table 3

size l2

63636367677777779191105105105119119133133133145165165175215

120120120124124134134134150150186186186212212240240240275320320380440

d6

h9

d55) l1 l3

61666666706680809090106113113132132132136155166166196205240

160200250200250200250315250315250315400315400315400500500500630710710

dBTd45)pilotbore2) min

St

d21)

G

maxl5pilot

bore2) min

St

d11)

G

max

Page 7: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

special design buffer and bolt7

buffer prestressed and electrically insulating, bolts hydraulically demountable

backlash-limiting (alsoavailableasanon-sparkingdesign)

Alldesignsarealsoavailablewithaxialbacklash limitation.Therequestedaxialplayx1andx2hastobeagreeduponwiththema-nufacturer.

x1andx2=possiblebacklash-limiting

size

St G

torque[Nm] moment

ofinertiaJ6)[kgm2]

speednmax7)

[rpm]±TKWTKN TKmax

torsionangleϕ [°]atTKN

dynamictorsionalspringstiffnessCdyn[kNm/rad]

rel.dampingΨ[-]

bufferpartmass

m6)[kg]

brakedisk

momentofinertiaJ6)[kgm2]

mass

m6)[kg]0,5•TKN atTKN

Footnotesseepage3.

3,76,7116,7116,7112011201426442848274899106104176237226

0,01530,04420,114

0,04420,115

0,04480,1150,3670,1180,3680,1370,4211,220,4471,280,4411,284,184,634,6312,120,720,6

16161625254040406363100100100160160250250250400630630

10001600

45004500380045003800400038003000350030003350300025003000250030002500180018001800170014001400

350028002300280023002800230018002300180023001800150018001500180015001100110011001000800800

160160160250250400400400630630

100010001000160016002500250025004000630063001000016000

320320320500500800800800

1260126020002000200032003200500050005000800012600126002000032000

4040406363100100100158158250250250400400625625625

10001575157525004000

33333333333333333333333

15,215,215,223,223,240,640,640,664,864,850,150,150,19595157157157231380380823

1460

26,326,326,340,240,270,370,370,311211269,269,269,2157157260260260395650650

14102500

ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1

1,41,41,41,51,51,61,61,62,42,44,94,94,96,46,41010101421213659

0,00250,00250,00250,00280,00280,00310,00310,00310,00550,00550,01830,01830,01830,03340,03340,05960,05960,05960,1670,2260,2260,5731,13

characteristic valuesTable 4

Page 8: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

Ordering example: BOKU-N-S1 160 – 630 x 30 – 60 H7P1(x80) – 50v – KWN 22014

DesignationofanflexiblepintypecouplingtypeS1ofnominalsize160,materialsteel,diameterofbrakediskdBS=630mm,thicknessofthebrakediskbBS=30mm,finishedbored1=60mm,tolerancezoneH7,withonekeyway(hublengthl1=80mm)pilotbored2=50mm(hublengthl2=80mm)

type S1 8

main dimensions Table 5

size d6

h9

l2 l5d55)d415) dBS bBS l4 l41l1 l3 l31d45)pilotbore2) min

St

d21)

G

max

14141416161616162020252525252535353540454545556580

1616162020202020252530303030304040405060606080100100

454545484855555565657575758585959595105120120120125150170

------------------

90100100100110135150

63636367677777779191105105105119119133133133145165165165175215240

120120120124124134134134150150186186186212212240240240275320320320380440510

404040505050505060608080808080110110110110140140140170210210

19191929292929293939515151474777777766969696112152127

pilotbore2) min

St

d11)

G

max

14141416161616162020252525252535353540454545556580

1616162020202020252530303030304040405060606080100100

424242454552525263637373738383959595105120120120125150170

------------------

90100100100110135150

e2 f1

7777777777

12,512,512,5141414141420202020222226

85858585858585858585101101101110110110110110136136136136162162202

63636367677777779191105105105119119133133133145165165165175215240

61616165657575758989103103103117117131131131143163163163173213238

315400500400500400500630500630500630800630800500630800630630710800800

10001250

15151515151515153030303030303030303030303030303042

404040505050505060608080808080110110110110140140140170210210

878787107107107107107127127

172,5172,5172,5174174234234234240300300300362442446

979797117117117117117152152

192,5192,5192,5194194254254254260320320320382457473

353535454545454555557070707070100100100100130130130160195195

15151525252525251515353535353565656560909090120160143

16161625254040406363100100100160160250250250400630630630

100016002500

Footnotesseepage3.

brakediskbufferandboltbufferpart

boltpart

design S1: standard typeDimensionsandtolerancesfore2andf1correspondtothoseoftheDesignA(assignedtotheanalognominalsize),brakediskswithdifferentdimensionsuponrequest.

Page 9: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

Ordering example: BOKU-N-S2 250 – 630 x 30 – 95 H7P1(x110) – 95 H7P1(x110) dy – KWN 22014

DesignationofanflexiblepintypecouplingtypeS2ofsize250,materialsteel,diameterofbrakediskdBS=630mm,thicknessofthebrakediskbBS=30mm,finishedbored1=95mm,tolerancezoneH7,withonekeyway(hublengthl1=110mm),finishedbored2=95mm,tolerancefieldH7,withonekeyway(hublengthl1=110mm),dynamicallybalanced

type S29

characteristic valuesTable 6size

St G

torque[Nm] moment

ofinertiaJ6)[kgm2]

16161625254040406363100100100160160250250250400630630630

100016002500

4500450045004500450040004000400035003500335033503350320032003100250018003000270027002700230020001800

------------------

2000180018001800150013001100

160160160250250400400400630630

100010001000160016002500250025004000630063006300100001600025000

320320320500500800800800

12601260200020002000320032005000500050008000126001260012600200003200050000

4040406363100100100158158250250250400400625625625

1000157515751575250040006250

3333333333333333333333333

speednmax7)

[rpm]±TKWTKN

TKmax

torsionangleϕ [°]atTKN

dynamictorsionalspringstiffnessCdyn[kNm/rad]

rel.dampingΨ[-]

bufferpartmass

m6)[kg]

boltpart/brakedisk

momentofinertiaJ6)[kgm2]

mass

m6)[kg]0,5•TKN atTKN

15,215,215,223,223,240,640,640,664,864,850,150,150,195,095,0157157157231380380380823

14601120

26,326,326,340,240,270,370,370,311211269,269,269,2157157260260260395650650650

141025001310

ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1

1,41,41,41,51,51,61,61,62,42,44,94,94,96,46,410101014212121365984

9,715241524162438487558851308012567951438795115140155316488

0,1210,3040,7220,2970,7210,2980,7211,821,453,711,483,689,483,719,512,354,5710

3,813,936,219,7610,234,5112

0,00250,00250,00250,00280,00280,00310,00310,00310,00550,00550,01830,01830,01830,03340,03340,05960,05960,05960,1670,2260,2260,2260,5731,132,41

brakediskbufferandboltbufferpart

boltpart

design S2: design with radial dismountable brake diskDimensionsandtolerancesfore2andf1correspondtothoseoftheDesignA(assignedtotheanalognominalsize),brakediskswithdifferentdimensionsuponrequest.

Footnotesseepage3.

Page 10: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

type H 10

design H: with spacerDimensionsandtolerancesfore1andfcorrespondtothoseofthedesignA(assignedtotheanalognominalsize),differentdimensionsuponrequest.

Ordering example: BOKU-N-H St 100 - 250 - 25v4) (x80)3) - 50 H7P1 (x80)3) - KWN 22014

DesignationofaflexiblepintypecouplingtypeH,size100,materialsteel,withspacers3=250mm,pilotbored1=25mm(hublengthl1=80mm)andfinishedbored2=50mm,tolerancezoneH7,withkeyway(hublengthl2=80mm).

main dimensions Table 7

size

46,36,310101616252540406363100100160160250250400400630630

1000100016001600250025004000630010000

1010101212141416161616202025252525353540404545555565658080120120140

pilotbore2)

minSt

maxG

d55) d6

h9

d7 d8 l1 l2 l3 s3 tole-rancee1

d45)

12121216161616202020202525303030304040505060608080100100100100140140160

32383842424545484855556565757585859595105105120120125125150150170170190215225

283333363640404242484855556565757585859090100100110110135135150150170190200

45535359596363676777779191105105119119133133145145165165175175215215240240270300320

45535359596363676777779191105105119119133133145145165165175175215215240240270300320

819292106106120120124124134134150150186186212212240240275275320320380380440440510510630660770

45545460606464707076768989108108127127133133159159168168194194219219245245273324407

819292101101104104111111123123136136159159193193199199225225237237274274315315343343374425507

3030304040404050505050606080808080110110110110140140170170210210210210250250300

3030304040404050505050606080808080110110110110140140170170210210210210250250300

160160200180220220260280300280300300320360410360410470500470500530560590620670700670700780780880

100100140100140140180180200180200180200200250200250250280250280250280250280250280250280280280280

202020303029293939393949496464606090908989119119141141181181179179219219269

1717172323191929292929393951514747777766669696112112152152127127127127177

222

2,52,53,53,53,53,53,53,53,53,5444444666688881212181818

±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±0,5±1±1±1±1±1±1±1±1±3±3±4±4±4

e1l4 l5d1,d21)

spacer

bufferandboltbufferpart

hub

Spacerswithotherdimensionsareavailableonrequest. DimensionsfseeundercorrespondingnominalsizeintypeA

Footnotesseepage3.

Page 11: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

application example11

size

St G

torque[Nm] moment

ofinertiaJ6)[kgm2]

46,36,310101616252540406363100100160160250250400400630630

1000100016001600250025004000630010000

50005000500050005000450045004500450040004000350035003350335032003200310031003000300027002700230023002000200018001800140013001100

-------------------

20002000180018001500150013001300110011001000850750

40636310010016016025025040040063063010001000160016002500250040004000630063001000010000160001600025000250004000063000100000

80126126200200320320500500800800

1260126020002000320032005000500080008000126001260020000200003200032000500005000080000126000200000

101616252540406363100100158158250250400400625625

1000100015751575250025004000400062506250100001575025000

33333333333333333333333333333333

speednmax7)

[rpm]±TKWTKN

TKmax

torsionangleϕ [°]atTKN

dynamictorsionalspringstiffnessCdyn[kNm/rad]

rel.dampingΨ[-]

bufferpartmass

m6)[kg]

hub+spacer

momentofinertiaJ6)[kgm2]

mass

m6)[kg]0,5•TKN atTKN

5,36,76,77,87,815,215,223,223,240,640,664,864,850,150,195,095,0157157231231380380823823

1460146011201120146022104040

8,59,19,19,59,526,326,340,240,270,370,3112,0112,069,269,2157157260260395395650650

141014102500250013101310199030205510

ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1ca.1

0,460,590,591,11,11,41,41,51,51,61,62,42,44,94,96,46,410,010,014,014,021,021,036,036,059,059,084,084,0200193297

1,51,92,12,52,83,23,53,94,14,85,06,06,211,012,016,017,021,022,031,032,041,042,065,066,097,099,0157159268311447

0,00120,00190,00210,00320,00340,00460,00490,00630,00640,00940,00960,0150,0160,0420,0440,0870,0910,1290,1320,2580,2620,4230,4290,910,9191,741,754,174,1910,714

34,7

0,000360,000610,000610,00140,00140,00250,00250,00280,00280,00310,00310,00550,00550,01830,01830,03340,03340,05960,05960,1140,1140,2260,2260,5730,5731,131,132,412,419,7310,119,3

characteristic valuesTable 8

mineraldepositsconveyorFootnotesseepage3.

Page 12: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

installation and operating conditions 12

∆Ka axialdisplacement∆Kw angulardisplacement∆Kr radialdisplacemente4 = ∆Kre5 ≥ maximumdimensione1ore2e6 ≤minimumdimensione1ore2

∆Kw

* =e5-e6

∆Kr =e7-e8

2

design A, B and H design P and S

Thetolerancesforthedimensionse1respectivelye2specifiedinthedimensiontablesoftheindividualdesignsconstitutethesumofsumofalignmenterrorsandoperationaldisplacements.

Thevalues for the radial displacement (dimensionΔKr)and theangulardisplacement (dimensionΔKwandΔKw*)dependon therotationalspeed.

Forrotationalspeeds>600rpm,thepermissiblevaluesoftheradialdisplacementaswellasoftheangulardisplacementwillchange.Thepermissiblevaluesaredecreasingwithanincreasingrotationalspeedduetoanincreasingvariationinstressinthebuffer.

Thevalueseachassignedtotherotationalspeedand/ornominalsizeareindicatedinthefollowingtable:

n[rpm]600

100030005000

n[rpm]600

100030005000

n[rpm]600

100030005000

couplingsize

perm.radialdisplacementΔKr[mm]atspeedn

perm.angulardisplacementΔKw*[mm]atspeedn

perm.angulardisplacementΔKw[°]atspeedn

6,3

0,30,20,10,1

1,00,60,40,3

0,60,40,30,2

10

0,40,30,20,2

1,10,70,50,4

0,60,40,30,2

25

0,60,40,30,2

1,40,90,60,5

0,60,40,30,2

40

0,60,40,3

1,50,90,7

0,60,40,3

63

0,60,40,3

1,71,10,8

0,60,40,3

100

0,90,50,4

2,21,41,0

0,60,40,3

160

1,10,70,5

2,71,71,2

0,70,50,3

250

1,10,70,5

3,11,91,3

0,70,50,3

400

1,30,80,5

3,32,11,4

0,70,4

630

1,30,8

3,82,4

0,70,4

4

0,30,20,10,1

0,80,50,40,3

0,60,40,30,2

16

0,60,40,30,2

1,30,80,60,5

0,60,40,30,2

n[rpm]600

1000n[rpm]

6001000

n[rpm]600

1000

couplingsize

perm.radialdisplacementΔKr[mm]atspeedn

perm.angulardisplacementΔKw*[mm]atspeedn

perm.angulardisplacementΔKw[°]atspeedn

1600

1,7-

4,0-

0,6-

2500

2,1-

5,0-

0,4-

6300

2,3-

4,6-

0,4-

10000

2,3-

5,4-

0,4-

16000

2,3-

6,5-

0,4-

25000

2,3-

7,9-

0,4-

40000

2,3-

8,0-

0,4-

63000

2,3-

8,0-

0,4-

100000

2,3-

8,0-

0,4-

1000

1,71,1

4,02,7

0,60,4

4000

2,3-

4,3-

0,4-

permissible shaft misalignment and alignment dimension Table 9

Page 13: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

remarks13

tolerancezoneH7withhubkeywaytoDIN6885typeA,dimensiontoleranceJS9

type of hub boreTable 10

hubbore

symbol

pilotbore

v

withouthubkeyway

-

foronekeyway

P1

fortwokeyways180°staggered

P3

fortwokeyways120°staggered

P2

material

buffer part and bolt part:steeltype(St)•uptonominalsize250 steelC45DINEN10083-2•fromnominalsize400 EN-GJS-400-15UDINEN1563 weldedtype(St) S355J2+NDINEN10025-2cast-irontype(G) EN-GJL-250-DINEN1561 brake drum:dependingonsize EN-GJL-250-DINEN1561, EN-GJS-400-15UDINEN1563 GE300DINEN10293weldedconstruction(St) S355J2+NDINEN10025-2 spacer: S355J2+NDINEN10025-2 EN-GJS-400-15UDINEN1563

brake disk: S355J2+NDINEN10025-2buffer: NR-SBR75±5ShoreA,grooved,standard (groovedbuffersareavailableinmorerubbermixtures withotherShorehardness) PUR(Elastopal)85±5ShoreA,barrel-shaped

balancing condition

Ingeneral,thecouplingswithfinishborecorrespondtoabalancequalityofQ16atn=1500rpmaccordingtoVDI2060,balancedinonelevelwithoutfeatherkeygroove.

Accordingtotherequirementsoftheuser,thebalancingisdoneintwolevelswithqualityclassQ6.3atn=1500rpmwithfinishbore.

Indoingso,pleaseindicatewhetherthebalancingshallbedonewithoutfeatherkeygrooveorwithfeatherkeygroovehowever,withoutfeatherkey.

rotational speed depending on utilizationFlexiblepintypecouplingsdesignAcanruninspecialcaseswitharotationalspeedlargerthantheindicatedrotationalspeednmax.Insuchcasespleaseconsultthemanufacturer.

material

EN-GJL-250-DINEN1561

EN-GJS-400-15UDINEN1563EN-GJS-700-2UDINEN1563

GE300DINEN10293hardchromiumplate

GE300DINEN10293untreated

remark

highfrictioncoefficient,lowpermissiblespeed,lowwear

lowfrictionalcoefficient,verygoodwearingproperties

minimumof300Brinellhardnessdecreaseinfrictionalcoefficientathightemperaturesverylowwear,averagefrictionalcoefficientaveragefrictionalcoefficient,lowsurfacesolidityleedstopickupandthustoahighlevelofwear

recommendedutilizationcase

holdingandservicebrakes

servicebrake

servicebrake

holdingbrake

recommended materials for brake drums and brake disksTable 11

Page 14: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

flexible pin type couplingwithspacerandbrakedisk

flexible pin type couplingwithspacerandallsteelcoupling

special designs 14

flexible pin type couplingshiftableatstandstill,buffersprestressedandelectricallyinsulating,boltshydraulicallydemountable

Page 15: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

model series BOKU-N inquiry flexible couplings

installation conditions indoor oceanic min.ambienttemperature °C

outdoor max.ambienttemperature °C roofed corrosiveatmosphere

exzone

electricallyisolated

axialtolerancerestrict mm

type type

BOKU-NA-standard BOKU-NP-withbrakedrum BOKU-NS1-withbrakedisk BOKU-NS2-withbrakediskradialremovable BOKU-NH-withspacer specialdesign

characteristic values

ratedspeed [rpm] typeofmachine

ratedpower [kW] servicefactor

technical connection values drive shaft driven shaft

fit

shaftdiameter [mm] [mm] lenghtofshaft [mm] [mm] distancebetweenshaftends [mm] shaft-hub-connectionparallelkeyDIN6885/sheet1pressfitpressfit(hydraulicallydismantlable)

others

companymadeby

phone

E-mail

date

inquiryno.

fax

project no.ofpieces

KWD Kupplungswerk Dresden GmbH•POB270144•D-01171Dresden•Phone:+49351/4999-0•www.kupplungswerk-dresden.de

date/sign

remarks

remarks

Fax: +49 351 4999 233 • E-mail: [email protected]

Page 16: leile Flexible pin type couplings BOKU-N · Couplings from Dresden / Germany By specialists – for specialists leile pin type couplings B KWN 22014 Flexible pin type couplings BOKU-N

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Issue: 05/2013

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