leistritz multiphase pumping system

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www.leistritzcorp.com More than a Pump…More than a Compressor…More Production Multiphase Production Systems

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Presentación de Bombas Multifasicas Marca Leistritz

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Page 1: Leistritz Multiphase Pumping System

www.leistritzcorp.com

More than a Pump…More than a Compressor…More Production

Multiphase Production Systems

Page 2: Leistritz Multiphase Pumping System

www.leistritzcorp.com

What is multiphase pumping?

Conventional Separation

Multiphase

Multiphase Production Systems

Page 3: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Twin Screw Pumps

Total Flow Rate up to 500,000 bpdDifferential Pressure up to 1500 psi

• Integral rotors• Large rotor root diameter• Proven Double Mechanical Seal Options• Mechanical seals located in suction chamber• Short bearing span• World leader in large HP Twin Screw Pump installations

Multiphase Production Systems

Page 4: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Pump Design

Page 5: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Pumping Liquid Compressing Gas

Multiphase Production Systems

Page 6: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Slug Flow

Multiphase Production Systems

Page 7: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Liners and Casings

Multiphase Production Systems

Page 8: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Liners and Casings

Multiphase Production Systems

Page 9: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Rotors

Features:

Machined from single piece of steel

•Large root diameter

•Short bearing span

•High critical speed (first critical speed > 10,000 rpm)

Page 10: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Typical Mechanical Seals (located in pump suction chamber)

Multiphase Production Systems

Single Seal Pusher TypeSingle or Multiple Spring

Single Seal with Throat Bushing

Same as Single Seal with Throat Bushing & API Plan 32 Flush

Double Seal Double Seal with Pressurized Seal Oil System, API 54 or 53Single or Multiple Spring

Page 11: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Proven Pump Design

Maintenance Friendly

• Hydraulic bearing removal

• Cartridge seal

• Separate liner

Multiphase Production Systems

Page 12: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Performance Test Every Pump

Multiphase Production Systems

Page 13: Leistritz Multiphase Pumping System

www.leistritzcorp.com

YPFB Chacao – Campo Bulo Bulo Operating Conditions

Multiphase Production Systems

Leistritz Multiphase Pump Model: L4MG 280/100 AHOKRO-G

Oil Flow: 1,000 bpdWater Flow: 100 bpdGas Flow: 15,000,000 scfpdTotal Flow: 117,076 bpde (at inlet conditions)

Inlet Pressure: 350 psiDiff. Pressure: 400 psiDischarge Pressure: 750 psi

GVF: 99.1 %Power: 879 bhp

Page 14: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Century Exploration, Ship Shoal 150, Gulf Of Mexico

Multiphase Production Systems

Page 15: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Century Exploration, Ship Shoal 150, Gulf Of Mexico

Multiphase Production Systems

Performance Century YPF

Pump Model: L4MK 280/125 L4MG 280/100

Flow: 132,412 bpde 117,076 bpdeDiff. Press.: 190 psig 400 psigGVF: 97% 99.1 %Power: 250 bhp 879 bhpSpeed: 1750 rpm 1750 rpm

Commissioned: 2006

Page 16: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Aera, DeHy 27, Bakersfield, California

Multiphase Production Systems

Page 17: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Aera Energy, DeHy 27, Bakersfield, California

Multiphase Production Systems

Performance Aera YPF

Pump Model: L4MK 280/145 L4MG 280/100

Flow: 129,193 bpde 117,076 bpdeDiff. Press.: 190 psig 400 psigGVF: 35% 99.1 %Power: 555 bhp 879 bhpSpeed: 1600 rpm 1750 rpm

Commissioned: 2004

Page 18: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Chevron USA, Main Pass 59A, Gulf of Mexico

Performance

Flow: 152,000 bpdeDiff. Press.: 640 psiGVF: 97%Power: 1707 bhpInstalled: 2007

Multiphase Production Systems

Page 19: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Chevron USA, Main Pass 59A, Gulf of Mexico

Multiphase Production Systems

Performance Chevron YPF

Pump Model: L4HK 365/145 L4MG 280/100

Flow: 152,000 bpde 117,076 bpdeDiff. Press.: 640psig 400 psigGVF: 97% 99.1 %Power: 1150 bhp 879 bhpSpeed: 1707 rpm 1750 rpm

Commissioned: 2007

Page 20: Leistritz Multiphase Pumping System

www.leistritzcorp.com

PEMEX KMZ, 16 x L4HG 410 Multiphase Production Systems

Multiphase Production Systems

Performance (max.)

Flow: 465,000 bpdeDiff. Press.: 174 psiGVF: 97%Power: 2500 bhpCommission: 2012

Page 21: Leistritz Multiphase Pumping System

www.leistritzcorp.com

PEMEX Ku-Maloob-Zaap , Gulf of Mexico

Multiphase Production Systems

Page 22: Leistritz Multiphase Pumping System

www.leistritzcorp.com

ExxonMobil, Chad , 15 x L4HG 330 Pumps (8 Units in Emulsion Service)

Performance

Flow: 60,000 – 167,000 bpdeDiff. Press.: 106 – 815 psiGVF: 2 – 76%Power: 215 – 960 bhpInstalled: 2003

Multiphase Production Systems

Page 23: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Crescent Point – Battery Shaunavon, Bakken Play

Multiphase Production Systems

Purpose: Lower Wellhead Pressure & Increase Production

No. of Wells: 35-40

MPS Size: L4MK 144/72 Single seals and throat bushings (API Plan 32)

Performance

Flow: 37,240 bpdeInlet Press.: 10 psigDisch. Press.: 125 psigGVF: 80%Speed: 3180-3600 rpmCommissioned: 2011Production Increase: 300 bpd

Page 24: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Crescent Point – Battery Weyburn, Bakken Play

Multiphase Production Systems

Purpose: Lower Wellhead Pressure & Inc. Production, 80% Bakken (light) & 20% Frobisher (Heavy)

No. of Wells: 33-36

MPS Size: L4MK 82/40 Single seals and throat bushings (API Plan 32)

Performance

Flow: 45,000 bpdeInlet Press.: 160 psigDisch. Press.: 310 psigGVF: 80%Speed: 2880-3600 rpmCommissioned: 2012Production Increase: 400 bpd

Page 25: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Shell Canada, Peace River Cyclical Steam Production

Multiphase Production Systems

MPS Size: 4 x L4MK 240/112 Single seals

Performance

Flow: 79,000 bpdeDiff. Press.: 300 psigGVF: 95%Speed: 1750 rpmCommissioned: 2005

Page 26: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Crescent Point – Battery Weyburn, Bakken Play

Multiphase Production Systems

Purpose: Casing Gas, MPS connected to liquid line on Pump Jack

No. of Wells: 2

MPS Size: L4MK 82/40 Single seals and throat bushings

Performance

Flow: 7,000 bpdeInlet Press.: 80 psigDisch. Press.: 160 psigGVF: 100%Speed: 3600 rpmCommissioned: 2013

Page 27: Leistritz Multiphase Pumping System

www.leistritzcorp.com

PEMEX Rebombeo – Gas Turbine Driven L4HG 365 Pumps

Page 28: Leistritz Multiphase Pumping System

www.leistritzcorp.com

PEMEX Rebombeo – Gas Turbine Driven L4HG 365 Pumps

Commissioned March 2013

Page 29: Leistritz Multiphase Pumping System

www.leistritzcorp.com

Petrobras, Marlim 175, SBMS-500 Subsea Pumping System

Multiphase Production Systems

Page 30: Leistritz Multiphase Pumping System

www.leistritzcorp.com

www.leistritzcorp.com

Multiphase Production Systems

Questions?