lessismore: flushhardwaresolutionsbyfsb fsb_flush_fittings.pdf · 4 flushhardwaresolutions...

Less is more:flush hardware solutions by FSB

3www.fsb.de/flush

Less is more

Less is more: an architecture espousingreduction and the formal integrationof technical/functional items manifestsitself in, for instance, non-rebated doors.FSB has been setting standards forsome time now with a range of flushfurniture that has been embraced inequal measure by architects and design-conscious house builders. With theappearance of its 2008|09 Manual, thecompany is presenting a refined, con-ceptually even more advanced genera-tion of flush products that extend thearchitectural approach of formal reduc-tionism to doors and windows as awhole. But, enough said, the followingpages speak volumes about FSB’s flushhardware solutions. The overview along-side indicates exactly which solutionsare at your disposal.

Flush furniturefor door thicknesses of 45 mmupwards

Flush rosesfor 38 – 44 mm door thicknesses

Window handleswith shallow roses

Closed and openrecessed pulls

Flush armoured roses

Fixing methods, drillingtemplates and routing jigs

Technical notes

Instructionsfor fitting flush furniture

Instructionsfor fitting flush roses

Instructionsfor fitting flush armoured roses

Sales OrganisationInternational

4

6

8

10

16

18

20

22

26

29

32

4 Flush hardware solutions

It is not out of modestythat we set our fittingsso deep as to be virtu-ally imperceptible.Rather, FSB is echoingtrends in architecturetowards reducing struc-tures and functionaldetail to what is ab-solutely necessary.

5www.fsb.de/flush

Flush furniturefor door thicknesses of 45 mm upwards

7201 .... B

7601 .... A

AluminiumAluGreyStainless steelBronze

.... 1310 Door handle furniture

.... 1410 Entrance door furniture

.... 1554 Indicating furniture

7

7

min.45

Ø 55.6

Ø 55.6

Area to be routed out 55

38

7

55

38

7

Technical prerequisites:

The door must be at least 45 mm thick.With rebated doors, the position of thelock mortise needs to be borne in mind.The recess for the rose needs to be55.6 mm in diameter, centred on thelock follower, and routed out to a depthof 7 mm. The remaining material be-tween the bottom of the recess and thelock case is required to be stable andfirm enough to ensure secure fasteningwithout any pressure being exerted up-on the lock. For the purpose of accom-modating the lugs, boreholes 9 mm indiameter and at 38 mm centres needto be drilled to a depth of at least 7 mm– please use the FSB 0460 universaltemplate for this.

The male section of the lever handlefurniture is pre-assembled for insertioninto the prepared recesses.

It is secured by means of the AGL® Pluscarrier unit on the female handle side.The proven AGL® Plus assembly tech-nique involving a fixing lever and bayo-net locking is adopted for final assembly.

Order details required:

– AGL® Plus or FS furniture– door thickness– door handle model– material/finish– quantity– in the case of entrance door furniture,

the knob model desired (the thumb-turn bolt supplied with bathroom/indi-cating furniture depends on the doorhandle model selected)

Please request other keyways or cylindercentres individually

Furniture specification:

Inseparable door handle/rose furniturerotatable within Teflon-coated metalbearings acting to compensate toler-ances (AGL® Plus, 7201) or in bear-ings for fire-safety and smoke doors(FS, 7601),

Prepared for fitting flush to the door,can be disassembled, only in combina-tion with roses 1731/1735

EPC c:c 72 + 92 mm(also supplied as half sets for mainentrance doors)

System-dedicated routing jig:FSB 0462, cf. Page 19

BHeavy-duty AGL® Plus hardwareAFire-safety furniture

For further technical notes cf. Page 20

7www.fsb.de/flush

Flush rosesfor 38 – 44 mm door thicknesses

1736 C

1737AluminiumAluGreyStainless steelBronze

55 55

min. 7

min.12

Ø 55.6

Ø 55.6

min.38

3

3

Area to be routed out on threaded side/trailing face

Area to be routed out on clip-on side/leading face

38

3 3

8

Ø 11.5

Ø 6

11

19

38

3

Ø 11.5

Ø 6

threaded side =trailing face

clip-on side =leading face

Technical prerequisites:

The door must be 38 – 44 mm thick.Please bear the position of the lock mor-tise in mind. The recess for the roseneeds to be 55.6 mm in diameter, cen-tred on the lock follower, and routed outto a depth of 3 mm. The remaining ma-terial between the bottom of the recessand the lock case is required to be sta-ble and firm enough to ensure securefastening without any pressure beingexerted upon the lock. Drill fixing holeson both sides (Ø 9 mm) with the aid ofthe FSB 0460 universal template. Thenexpand the holes for the handle and keyroses drilled on the clip-on side (= lead-ing face) to a diameter and depth of12 mm. Assembly involves first insert-ing the threaded bushes welded ontothe roses on the threaded-side into the9 mm boreholes and screwing themtight from the other side.

This is performed by means of specialsleeves pressed into the 12 mm bore-holes on the opposite side, which sub-sequently also accommodate the clipson the roses on the clip-on side. A largestabilising washer is used to distributeforces equally and help position thespecial sleeves while they are being se-cured. The door handle is fitted in theproven FSB manner.


– door handle model– material/finish– quantity– in the case of rebated doors plus

asymmetrical door handles,the handing of the door to DIN

Keyways and bathroom/indicatingvariants

Please request other keyways orcylinder centres individually.

CStandard hardware

For further technical notes cf. Page 20

Specification:

loose handle/key rose pairs for flushfitting, only in combination with special-ly prepared FSB door handle pairs,door handle pair and rose pairs can bedisassembled

EPC c:c 72 mm

System-dedicated routing jig:FSB 0462, cf. Page 19


All FSB window han-dles with click-stopmechanisms can besupplied with shallowroses. Please requestindividually.

9www.fsb.de/flush

34.. 0737.. 07

AluminiumAluGreyStainless steel

Window handle with shallow rose andbuilt-in click-stop mechanism, for fittingto timber and plastic profiles, in somecases also to metal profiles (case-by-case dimensional examination of profilerequired)

lug diameter 10 mm43 mm fixing centres7 mm ∆ spindle, 30 mm projection

Assembly is in the usual manner exceptthat, in addition to the two fixing holes(43 mm centres), a borehole 26 mm indiameter needs to be drilled midway be-tween them to accommodate the click-stop mechanism built into the handle.

5

10

43

Ø 10

Ø 26

Ø 10

Window handleswith shallow roses


Flush fit: recessed pulland sliding door meltinto one – the door’sexclusive design isbrought out to the full.

11www.fsb.de/flush

50

18.5

1.5

30

50

18.5

1.5

30

4254AluminiumStainless steel

4254 0001AluminiumStainless steel

Open and closedrecessed pulls

FSB offers a formally and functionallyinnovative hardware solution for slidingdoors in the form of closed and openrecessed pulls. Made in stainless steeland aluminium, the new handles takeup the architectural trend towards flushintegration of technical/functional fea-tures.

Blanking flap: smooth as you like

Our new closed flush pulls ensure a uni-form appearance for the door leaf. Theoperating aperture is always blankedout by a flap that springs neatly into theclosed position when the hardware isnot being used. Two modes of assemblyare possible: the shallow outside edgemay be surface-mounted to the door orbe fully recessed.

The handles are designed in such away that untidily or inaccurately routededges can be concealed by meansof their outside edge when surface-mounted. But the fittings really comeinto their own if completely flush re-cessed. Hardware and door are suf-fused into a single entity – the door’sdesign credentials are significantly en-hanced.

The closed version boasts more thanjust aesthetic qualities, though. Theuser soon learns to appreciate the play-ful pleasure of flicking the flap alter-nately to the left and right. The leaf orframe is machined to accept the hard-ware, which is then clipped or glued inplace as required. Flush pulls are gen-erally fitted to timber doors.

Right pull for every door

FSB manufactures small flush pulls forlightweight doors, as well as larger vari-ants for heavy-duty doors, in square/rectangular and round/oblong designsrespectively. Round flush pull 4254 re-quires a cut-out just 17 mm in depth,for example. It is just the job for small,lightweight sliding doors as well as forfitted furnishings or furniture in general.Customised forms of external stylingand integrated keyways (warded [BB],CH, europrofile [PZ], oval cylinder [OZ)or round cylinder [RZ] depending onthe lock used) are also individuallyavailable.


155

45

25

19

2

108

39

155

45 19

108

25 2

39



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155

45 19

105

25 2

39

155

45 19

105

25 2

39




75

54

2

19

75

54

2

19

70

50 19

2

70

50 19

2





15www.fsb.de/flush

Routingdimensions

4251 / 4251 0001

surface-mounted: 150 × 40 × 17.5 mmflush: cf. drawing

4254 / 4254 0001

surface-mounted: Ø 45 × 17.5 mmflush: cf. drawing

4250 / 4250 0001

surface-mounted: 150 × R 20 ×17.5 mmflush: cf. drawing

4253 / 4253 0001

surface-mounted: 65 × 65 × 17.5 mmcorner radius R 15flush: cf. drawing

We recommend check-ing that recessed pulls– most notably theflush variants – sit andcan be fitted properlyby carrying out trialrouting exercises.

4252 / 4252 0001

surface-mounted: Ø 70 × 17.5 mmflush: cf. drawing

Ø 70 Ø 76

19.5

2

R1R1

R1R1

150 156

46

40 19.5

2

R20

R1R1

R1R1

19.5

2

65 71

71

65 19

1.5

Ø 45 Ø 51

150 156

46

40

R20

19.5

R23

2


Our 7396 Series flusharmoured roses echothe formal conceptunderpinning our flushfurniture for internaldoors, systematicallyadvancing it to thesphere of main en-trance doors.

17www.fsb.de/flush

Flush armoured roses

moreover – both versions accordinglyhave an S2 classification under DIN EN1906. A further distance of 27.5 mmfrom the lock centre to the inside of thedoor is required to be able to flush-fitthe inside rose too. This gives rise to aminimum door thickness of 56.5 mm,which is merely theoretical in nature,however: the crucial dimensions forflush-fitting purposes are the 33.5 mmand 29 mm already referred to. Theflush-recessing of hardware necessitatesrouting out an area 61.5 mm in diameterand 12.5 mm deep on the outside of thedoor and an area 56 mm in diameterand 7 mm deep on the inside. The lugboreholes (Ø 9 mm) need to be 38 mmapart and at least 7 mm deep on bothsides. The areas machined subsequent-ly require sealing – particularly on theoutside of the door – so as to guaranteereliable, long-term protection againstmoisture and wetness (e.g. driving rain).

Since flush fitting has no bearing onthe Security Class, armoured roses canof course also be allowed to project bya few millimetres or, indeed, they canbe “classically” surface-mounted, a so-lution every bit as visually impressivegiven the elemental geometry imbuing7396. Similarly, the client can dispensewith inward flush fixing so as to har-monise the rose with classic hardwareon all other internal doors. Please re-quest solutions of this kind individually.These options and a wide variety ofavailable materials open up the greatestpossible degree of flexibility as regardsdesign and price to fabricators and ar-chitects seeking to fulfil bespoke cus-tomer aspirations.

7396 ..10AluminiumAluGreyStainless steelBronzeMessing

Both versions have been tested andcertificated to DIN 18257 ES 1,rose on inside: FSB 1735

DIN EN 1906 Security Class 2Reg No. 3V06

Ø 55,8

Ø 60,8

Ø 9

7

12,5

min.61/56mm

Area to be routed out on inside

Area to be routed out on outside

60.5

38

12.5

7396 1010

7396 2010

It is the distance from the lock centreto the outside of the door as opposedto the door’s thickness that ultimatelydetermines whether 7396 Series ar-moured roses can be flush-fitted: saiddistance needs to be at least 33.5 mmin the case of FSB 7396 1010 and amodest 29 mm in the case of FSB7396 2010.

The lower dimension for 7396 2010 isdue to the securing disc being omitted,making 7396 2010 a first-class choicein cases involving awkward dimensionalconfigurations as regards door thick-ness and lock position: where a door isoverly thin or the position of the lockless than ideal, 7396 2010 facilitatescompensation of cylinder projections upto 4.5 mm greater and door thicknessesup to 4.5 mm less than with the 73961010 model. Omitting the securingdisc does not affect the Security Class,

60.5

4.2

627.5

33.5


– door thickness– version 7396 1010 or 2010– material/finish– quantity

60.5

1.527.5

29

7396 1010 7396 2010


Universal template

0460Complementing its broad range of spe-cial-purpose templates, FSB has de-veloped a universal template containingalmost all borehole layouts in use. Thisuniversal template is an essential toolfor any professional installer. Further-more, it is ideal for preparing the fixingholes for flush furniture and roses, since– like the FSB 0462 routing jig – it isprecision-aligned over lock follower andkeyway.

Contents:

1 Metal template2 Borehole layout templates3 Guide pins4 Knurled screw5 Bit

1

3

2

4 5

19www.fsb.de/flush

Routing jigfor flush furniture

0462Routing jig 0462 is used as follows:push the centring device into the bore-holes on the timber routing jig andplace the assembly against the door.Slot the guide pins on the centring de-vice into the follower and the cylinderor other key hole and align the routingjig parallel to the door leaf. Then se-cure the routing jig to the door with C-clamps at the position thus arrived at.Now remove the centring device androut out

– to a depth of 7 mm in the case offlush furniture for door thicknesses of45 mm upwards (FSB 7201/7601)

– and to a depth of 3 mm in the caseof flush roses for door thicknessesbetween 38 – 44 mm (FSB 1736/1737).

Use a top router with a cutter 20 mmin diameter and a ring 30 mm in diam-eter for this. Then repeat the processon the other side.

Versions:

– 0462 0000 9600(EPC 72 + 92 mm, WC 78 mm)

– 0462 0000 0001(EPC 88 mm, BB 90 mm, WC/R/7/90mm - Austrian standard)


Technical Notes

All details given in this brochure drawon the latest engineering practice andthe experience we have gained in fittingflush furniture to a variety of types ofdoor.

With such a wide variety of types anddesigns of door on the market, however,FSB cannot make specific pronounce-ments regarding how suitable any givendoor is for the fitting of flush furniture.

Suitability of doors for the fitting offlush furniture and roses

Doors should be used which, in the lockarea at least (minimum width 120 mmfrom forend), feature timbering morerugged than, for instance, tubular parti-cle board. Solid wood products such asmultiplex, laminated timber board, ply-wood or solid wood are preferable.

The remaining material between therecess and the lock surface must bestable and firm enough to ensure thehardware can be fastened without ex-erting pressure on the lock. A remain-ing wall thickness of 5 mm is to beensured for solid-wood and multiplexdesigns and of 7 mm for plywood andlaminated wood. This applies both tonon-rebated and rebated doors, andboth to flush roses (door thicknessesfrom 38 – 44 mm) and flush furniture(door thicknesses of 45 mm upwards).

Instructions

21www.fsb.de/flush


Fixing templates 1/4Fixing methodfor flush furniture

Fig. 1Dimensioned drawing (full-scale) for the borehole layouton doors for the fitting of rosehardware. The c:c distancelock follower/cylinder plug (orcentre of rotation of key) is 72mm.

The drilling positions may bedetermined using either· a paper template,· a metal fixing template· or a universal fixing

template (order code0 0460 0000 0000)

Fig. 2Paper template: slot theenclosed paper template overthe fitted lock cylinder (orinserted key) and the insertedspindle. Mark out the drillingpositions and drill with a 9mm-diameter bit as far as thelock case. Repeat the processon the other side.

Fig. 3Metal fixing template: slot theguide pins on the templateinto the follower and lockcylinder cut-out (or keyhole).Drill four 9 mm diameter holesthrough the drilling bushes asfar as the lock case on bothsides.

1

Please note: thefactory perforations inthe lock follower andlatching area shownhere are not random-ly selected. Depen-ding on the design ofthe doors and hard-ware, it may be nec-essary to adapt these.

Ø 9

72

Ø 9

Ø 9 Ø 9

80

38

Important note: the drawingsin this assembly guide arenot to scale.

The hardware should beassembled by a specialist.

6 8430 0247 0001

Fig. 4Universal fixing template:follow instructions for use.Select borehole layout (bore-hole layout insert) and securewith knurled screw. Slot guidepins into place. Drill four 9mm diameter holes throughthe drilling bushes as far asthe lock case on both sides.

2

3

4

Borehole layoutinsert for FSB roseswith reinforcementlugs and concealedfixing, wardedlock/europrofilecylinder (BB/PZ)6 8429 0157 9801

72

00

45

50

00

05

70

0 72

68

42

90

25

09

80

1

Ø 9 mm

4 per side

4 per side

Ø 9 mm

4 per side

Ø 9 mm

4 per side

00

46

00

00

00

00

0

23www.fsb.de/flush

Preparing the door(routing)

Fixing methodfor flush furniture

2/4

Fig. 5Requirements for the doorThe door must be at least 45mm thick. Important note: onrebated doors, please takeaccount of the positioning ofthe lock mortise! The roserecesses must be 55.6 mm indiameter and be centred onthe lock follower or the middleof the keyhole respectively.They are to be routed out to adepth of 7 mm. The boreholesto accommodate the roses’reinforcement lugs should bedrilled with a 9mm-Ø bit at 38mm centres and to a depth ofat least 7 mm.

65

The remaining material be-tween the recess and the locksurface must be stable andfirm enough to ensure thehardware can be fastenedwithout exerting pressure onthe lock.

General point:Doors should be used which,in the lock area at least (min-imum width 120 mm fromforend), feature timberingmore rugged than, for ins-tance, tubular particle board.Solid wood products such asmultiplex, laminated timberboard, plywood or solid woodare preferable.

Fig. 6A routing jig (order code0 0462 0000 9600) is avail-able for producing the re-cesses.

· Insert the centring device into the boreholes in the timber routing jig and placethe assembly against the door, slotting the guide pinson the centring device into the lock follower and euro-profile cylinder keyhole(or warded lock keyhole) respectively.

· Secure the timber routing jigto the door using C-clamps.

· Now remove the centring device and rout out the recess to a diameter of 55.6mm and a depth of 7 mm (cutter 20 mm Ø, ring 30 mm Ø)

· Repeat procedure on otherside.

00

46

20

00

09

60

0

Ø 55.6 mm(example:cutter Ø 20 mm,ring Ø 30 mm)2 per side

38

55.6

55.6

7

min. 45

00

46

20

00

09

60

0

6 8430 0247 0001


AssemblyFixing methodfor flush furniture

3/4

Fig. 8Assembling door handlesPush the female handle(complete with bearing carrierand cover roses) over thespindle and into position.Arrange the bearing carrier sothe word ‘TOP’ is uppermostand fit it into the baserose.

Fig. 7Assembling door handlesPush the male handle, whichis free to rotate within a non-detachable baserose, throughthe lock follower. Slot thebaserose into the boreholes inthe door. Screw the baserosestight using the M5 screws andthe previously inserted sleevenuts.

7 8

Key rosesDo not fit the europrofilecylinder at this stage!

Screw the key rose basestight using the M5 screwsand the previously insertedsleeve nuts.

Key rosesPush the key rose home androtate through 45°.

Gr. 2

Fig. 10Assembling door handlesTurn the grub screw againstmounting pressure until theclamping spring is audiblypierced (the screw then turnsmore easily for a while). Thensecurely tighten the screw.

9 10

Fig. 9Assembling door handlesPress the baserose firmlyhome and rotate (approx. 45°in a clockwise direction) usingthe special tool provided.The bearing carrier is rigidlysecured once the fitting toolhas been removed.

Key rosesThe europrofile cylinder cannow be inserted. Please heedthe makers’ instructions. Oncefitted, the cylinder also servesas a means of preventing thecover rose from rotating.

6 8430 0247 0001

SW 3

25www.fsb.de/flush

AssemblyDisassembly

Fixing methodfor flush furniture

4/4

Fig. 11Assembling door handlesPlace cover roses in positionand slot home.

The neoprene ring (betweenthe cover rose and the bearingcarrier) is designed to createa slight amount of usefultension during assembly.

11 12 13

Fig. 13Assembling door handlesRemove rubber ring and storein a safe place (in case hard-ware needs to be disassem-bled).

Fig. 12Assembling door handlesRotate the cover rose through45° using the rubber ring(protects against scratches aswell as serving as a means ofmoving the rose).

Fig. 16Disassembling door handles· Remove the cover roses· Disconnect the two handles

Engage the fitting tool in thesnap-in holes on the bearingcarrier, thus unlocking it. Turnthe tool approx. 45° in ananticlockwise direction. Thebearing carrier can now beremoved together with thefemale handle.

14 16

Figs. 14+15Disassembling door handlesClip on the rubber ring androtate the cover rose throughapprox. 45°. Once disen-gaged, the rose ceases tobe flush and can be easilyremoved.

15

FSB Quality Assurance:

Important! This guide con-tains details that are also ofsignificance for the user.Please pass it on to the useronce assembly has beencompleted.

6 8430 0247 0001


Fixing templates 1/3

Fig. 1Dimensioned drawing (full-scale) for the borehole layouton doors for the fitting of rosehardware. The c:c distancelock follower/cylinder plug (orcentre of rotation of key) is 72mm.

The drilling positions may bedetermined using either· a paper template,· a metal fixing template· or a universal fixing

template (order code0 0460 0000 0000)

Fig. 2Paper template: slot theenclosed paper template overthe fitted lock cylinder (orinserted key) and the insertedspindle. Mark out the drillingpositions and drill with a 9mm-diameter bit as far as thelock case. Repeat the processon the other side.

Fig. 3Metal fixing template: slot theguide pins on the templateinto the follower and lockcylinder cut-out (or keyhole).Drill four 9 mm diameter holesthrough the drilling bushes asfar as the lock case on bothsides.

2

3

4

1

Borehole layoutinsert for FSB roseswith reinforcementlugs and concealedfixing, wardedlock/europrofilecylinder (BB/PZ)6 8429 0157 9801

72

00

45

50

00

05

70

0 72

68

42

90

25

09

80

1

Ø 9 mm

4 per side

4 per side

Please note: thefactory perforations inthe lock follower andlatching area shownhere are not random-ly selected. Depen-ding on the design ofthe doors and hard-ware, it may be nec-essary to adapt these.

Ø 9

72

Ø 9

Ø 9 Ø 9

80

38

00

46

00

00

00

00

0

Fig. 4Universal fixing template:follow instructions for use.Select borehole layout (bore-hole layout insert) and securewith knurled screw. Slot guidepins into place. Drill four 9mm diameter holes throughthe drilling bushes as far asthe lock case on both sides.

Fixing MethodFlush roses for 38 – 44 mmdoor thicknesses

Ø 9 mm

4 per side

Ø 9 mm

4 per side



6 8430 0319 0001

27www.fsb.de/flush

Preparing the door(routing)

Fixing MethodFlush roses for 38 – 44 mmdoor thicknesses

2/3

65

The remaining material be-tween the recess and the locksurface must be stable andfirm enough to ensure thehardware can be fastenedwithout exerting pressure onthe lock.

General point:Doors should be used which,in the lock area at least (min-imum width 120 mm fromforend), feature timberingmore rugged than, for ins-tance, tubular particle board.Solid wood products such asmultiplex, laminated timberboard, plywood or solid woodare preferable.

· Insert the centring device into the boreholes in the timber routing jig and placethe assembly against the door, slotting the guide pinson the centring device into the lock follower and euro-profile cylinder keyhole(or warded lock keyhole) respectively.

· Secure the timber routing jigto the door using C-clamps.

· Now remove the centring device and rout out the recess to a diameter of 55.6mm and a depth of 3 mm (cutter 20 mm Ø, ring 30 mm Ø).

· Repeat procedure on other side.

00

46

20

00

09

60

0

Ø 55.6 mm(example:cutter Ø 20 mm,ring Ø 30 mm)2 per side

38

55.6

00

46

20

00

09

60

0

Fig. 5Requirements for the doorThe door must be between38 mm and 44 mm thick.Important note: please takeaccount of the positioning ofthe lock mortise! The roserecesses must be 55.6 mm indiameter and be centred onthe lock follower or the middleof the keyhole respectively.They are to be routed out to adepth of 3 mm. The boreholesfor the threaded rose lugs onthe trailing face should bedrilled with a 9 mm-diameterbit at 38 mm centres as far asthe lock case; those for theclip-on rose lugs on the leadingface should be drilled with a12 mm-diameter bit at 38 mmcentres as far as the lock case

Ø 9

min.38

3Ø12 min.12

min.73

55.6trailing face

leading face

Fig. 6A routing jig is available forthe areas to be routed outand for the 12 mm-diameterboreholes. (Order code:0 0462 0000 9600)

6 8430 0319 0001


3/3AssemblyFixing MethodFlush roses for 38 – 44 mmdoor thicknesses

Fig. 8Assembling rosesPress the clip-on roses intothe retention sleeves thussecured, ensuring that thearea routed out is not dam-aged in the process.

Fig. 7Assembling rosesSlip the plastic sleeves overthe threaded bolts. Insertthe threaded roses into the9 mm-diameter boreholes inthe areas routed out on thetrailing face of the door. Insertthe baseplates and retentionsleeves into the 9 mm-diam-eter boreholes in the

Fig. 10Europrofile cylinderThe europrofile cylinder cannow be inserted. Please heedthe makers’ instructions.

7

areas routed out on the lea-ding face of the door andsecure the two sides with theM4 screws.

Screwing the two sides to-gether must not lead to pres-sure being exerted on thelock.

8

Fig. 9Assembling door handlesPass the male handle on thetrailing face (with shortenedbushing) through the lockfollower. Push the femalehandle on the leading faceover the spindle. Turn the grubscrew against mounting

pressure until the clampingspring is audibly pierced (thescrew then turns more easilyfor a while). Then securelytighten the screw.

9 10


Important! This guide con-tains details that are also ofsignificance for the user.Please pass it on to the useronce assembly has beencompleted.

Gr. 2

Ø 12 mm!

SW 3

6 8430 0319 0001

29www.fsb.de/flush

Fixing methodfor flush armoured rose7396

1/2Dimensioned drawingVersions

27.5

27.5

4.2

33.5

Ø 611

Ø 56

7

38

min. 57

inside

outside

12.5

2 a

6

Ø6

0.5

29

Dimensioned drawing/borehole layout (half-scale) Dimensioned drawing/borehole layout (half-scale)Version 7396 1010 with securing disc

Dimensioned drawing/borehole layout (half-scale)Version 7396 2010 with hole for cylinder plug

2 b

1.5

Ø9

Ø6

0.5

Fig. 2 a + bDimensioned drawings (half-scale) for the use of flusharmoured roses· Version 7396 1010 with

securing disc,· Version 7396 2010 with

hole for cylinder plug.

It needs to be ensured thatmachined and transitionalareas on the outside of thedoor are sealed against in-cursions of moisture (drivingrain) etc.

Fig. 1Dimensioned drawing (half-scale) for the borehole layouton doors fitted with flusharmoured roses.

The area routed out for therose must be 61 mm in diam-eter and 12.5 mm deep onthe outside of the door and 56mm in diameter and 7 mmdeep on the inside of the door.For the purpose of accom-modating the lugs, boreholes9 mm in diameter and at 38mm centres need to be drilledto a depth of at least 7 mm.

Selection of door thicknessand cylinder:· the shortest cylinder length

is 27.5 mm; lengths in 5 mmincrements are possible from30 mm upwards.

Minimum “Door surface tolock centre” dimension:outside· 33.5 mm for 7396 1010· 29 mm for 7396 2010inside· 27.5 mm for 7396 1010· 27.5 mm for 7396 2010



6 8430 0310 0001


2/2Fixing methodfor flush armoured rose7396

Assembly andDisassembly

3

Fig. 3Assembling key rosesDo not fit the europrofile cy-linder at this stage!

Push the armoured rose homeand secure the key baseroseswith the M5 screws.

4

Fig. 4Key roses, insidePress the key rose home androtate through 45°.

Where it is not possible to fita rose completely flush owingto cylinder length or doorthickness, it can be allowedto project by 1 – 2 mm. Thedepth of the area routed outneeds to be altered accord-ingly. This does not impair thehardware’s security function.

inside

The (only partly inserted)europrofile cylinder may beused to aid the guidance/rotation process.

It needs to beensured thatmachined andtransitional areason the outsideof the door aresealed.

outside


Important! This guide con-tains details that are also ofsignificance for the customer/user. Please pass it on to thecustomer/user once assemblyhas been completed.

5

Fig. 5Assembling key rosesThe europrofile cylinder cannow be inserted. Please heedthe makers’ instructions.

6

Fig. 6Disassembling key rosesHaving removed the cylinder,use it to rotate the key rosethrough approx. 30°. Insertone jaw of a ring/open-jawedspanner (toolsize 13) into thecylinder hole, push a pencil orsimilar object through the ringend and gently prise the roseoff.

insideinside

6 8430 0310 0001

Once fitted, the cylinder alsoserves as a means ofpreventing the cover rose fromrotating.


31www.fsb.de/flush


AustraliaHalliday & Baillie Pty. Ltd.The Stables, 1 Ridge StreetSurry Hills, NSW 2010AU-SydneyPhone +61 2 96993330Fax +61 2 [email protected]

AustriaGuth GesmbHPulvermühlstraße 3A-4040 Linz / DonauPhone +43 732 254119Fax +43 732 [email protected]

BahrainElames B.S.C. (c)P.O. Box 26095BH-ManamaPhone +973 17 701166Fax +973 17 [email protected]

BelgiumDidier BaertBrugsestraat 151B-8020 OostkampPhone +32 50 822082Fax +32 50 [email protected]

Czech RepublicEFB, spol. s r.o.Kordacova 1844CZ-Kladno 272 04Phone +420 312 687684Fax +420 312 [email protected]

ChinaFSB China Rep [email protected]

EsthoniaAS ValnesPärnu mnt 139E/4EE-11317 TallinnPhone +372 6565 485Fax +372 6565 [email protected]

FinlandInno-Tuote OYTähdenlennontie 9FI-02240 EspooPhone +358 9 8870380Fax +358 9 [email protected]

FranceF+W France SARL6, Rue de la Maison RougeBâtiment DF-77185 LognesPhone +33 1 60951616Fax +33 1 [email protected]

GreeceSaliveros S.A.92 - 94 Antigonis Str.GR-10442 AthenPhone +30 210 5150001Fax +30 210 [email protected]

Hong KongBarwin Metal Co. Ltd.Unit 2, 10th FloorEastern Harbour Centre28 Hoi Chak Street,North PointHK-Hong KongPhone +852 25626899Fax +852 [email protected]

IcelandVelar OG Verkfaeri EHFSkutuvogur 1 CPostbox 865IS-104 ReykjavikPhone +354 550 8500Fax +354 550 [email protected]

IranFarapan Industry Co.No. 22Nili St.Sazman Ab Ave. Abali RoadIR-TeheranPhone +98 21 77000288Fax +98 21 [email protected]

IrelandPerrem Design HardwareImp&Exp Agencies (IRL) Ltd.Unit 48, Park West EnterpriseBusiness & Industrial ParkNangor RoadIE-Dublin 12Phone +353 1 6232390Fax +353 1 [email protected]

ItalyRenato DimpflmeierVia C.G. Bertero 37I-00156 RomaPhone +39 06 86890841Fax +39 06 [email protected]

Italy | South TyrolGuth GesmbHPulvermühlstraße 3A-4040 Linz / DonauPhone +43 732 254119Fax +43 732 [email protected]

JapanYamagiwa Corporation1-5-10, SotokandaChiyoda-kuJP-Tokyo, 101-0021Phone +81 35692-5233Fax +81 [email protected]

LatviaSB & Partneri SIARencenu iela 21LV-1073 RigaPhone +371 7113070Fax +371 [email protected]

LithuaniaUAB “Alfasta”Draugystes 17LT-3031 KaunasPhone +370 37 764446Fax +370 37 [email protected]


33www.fsb.de/flush

LuxembourgArnold ReinstädtlerInh. Alexander ReinstädtlerKirchendell 39D-66787 Wadgassen-DiffertenPhone +49 6834 9601-0Fax +49 6834 [email protected]

MalaysiaGreifen Marketing(M) SDN BHDS1-00-18, Pangsapuri SutramasPesiaran Puchong Jaya SelatanPuchong JayaMY-47100 Selangor DEPhone +603 8076 4890Fax +603 8076 [email protected]

NetherlandsF+W Nederland B.V.Landauer 29NL-3897 KH ZeewoldePhone +31 36 5225688Fax +31 36 [email protected]

New ZealandHalliday & Baillie Ltd.P.O. Box 99 579NZ-Newmarket, AucklandPhone +64 9 3581172Fax +64 9 [email protected]

North AmericaFSB North America1 Bishop LaneUS-Madison CT 06443Phone +1 203 4044700Fax +1 203 [email protected]

PolandSlawomir Bednarczykul. Radiowa 1/18PL-01-485 WarszawaPhone +48 22 8618757Fax +48 22 [email protected]

QatarTadmur Contracting andtrading EstP.O. Box 6984QA-DohaPhone +974 46 65501Fax +974 46 [email protected]

RussiaRoman AntaschkewitschDolgoprudnij,Dirizhabelnaja ul, 13a/ja 111RU-141700 MoskauPhone +7 916 2333477Fax +7 498 [email protected]

SingaporeYong Hup Hardware (Pte) Ltd115 King George’s Avenue,#01-01SG-Singapore 208561Phone +65 62960111Fax +65 [email protected]

South AfricaGlobal BuildingElements (Pty) LtdPO Box 3953ZA-Honeydew, 2040Phone +27 11 9572114Fax +27 11 [email protected]

South-East Europe(AL, BA, BG, HR, HU, MD,MK, RO, SI, SK)Enikö BucsRegional Sales ManagerOberfeldstraße 24A-5082 GrödigPhone +43 6246 72226-151Fax +43 6246 [email protected]

South KoreaNam Hwa Trading Co. Ltd.551-2, Sinsa-DongGangnam-GuKR-SeoulPhone +82 2 5116085Fax +82 2 [email protected]

SpainNew Lock Systems S.A.Calle Freixa, 37 BajosE-08021 BarcelonaPhone +34 93 4144041Fax +34 93 [email protected]

SwedenBoxbeslag Designer Fittings ABP.O. Box 500S-551 17 JönköpingPhone +46 36 361601Fax +46 36 [email protected]

SwitzerlandMartin KüpferRifeldweg 12CH-4322 MumpfPhone +41 79 2428941Fax +41 62 [email protected]

ThailandJ.N.V. International Supplies Co.230 Thosapol Land 2 Bldg.12th Fl.Ratchadapisek RoadHuaykwangTH-Bangkok 10310Phone +662 692 84702Fax +662 692 [email protected]

TurkeyEn Ithalat Ihracat MumessillikSemsettin Gunaltay cadNo. 12 – 13TR-Kazasker-IstanbulPhone +90 216 4784796Fax +90 216 [email protected]

United Arab EmiratesGerabic L.L.C20th Floor, Flat no. 2012Grosvenor Commercial CenterSheikh Zayed RoadP.O. Box 122940AE-DubaiPhone +971 4 3297322Fax +971 4 [email protected]

Metallic Equipment Co.Head OfficeP.O. Box 548AE-Abu DhabiPhone +971 2 6344765Fax +971 2 [email protected]

United KingdomAllgood plc297 Euston RoadGB-London NW1 3AQPhone +44 20 73879951Fax +44 20 [email protected]

Franz SchneiderBrakel GmbH + Co KG

Nieheimer Straße 3833034 BrakelGermany

Phone +49 5272 608-0Fax +49 5272 608-300www.fsb.de · [email protected] 0

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