lifting sequence boiler steel structure

8/3/2019 Lifting Sequence Boiler Steel Structure

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PT. SEMEN TONASA INDONESIA

PROJECT

:

:

CONTRACTOR :

LOCATION : PART NO. :

DRAWING NO. :

SCALE :

:DATECLIENT

2 x 35 MW TONASA COAL FIRED POWER PLANT

PT. REKAYASA INDUSTRI

BIRINGKASSI, PANGKEP, SOUTH SULAWESI, INDONESIA

JULY 22, 2011

RIGGING PLAN

RIGGING ENGINEER SITE MANAGER

H GUNAWAN

PREPARED BY PT. GAKA KARYA ENGINEERING

DIMENSIONS IN MILLIMETERS

CONSTRUCTION MANAGER

APPROVED. BY

PT SEMEN TONASA

SITE MANAGERCONSTRUCTION MANAGER

S T

RIGGING DEPARTMENT

THINK SAFEDO SAFELY

SAFETY FIRST

G2001-HG-2.35-SS-1.1

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INSTALLATION STEEL STRUCTURE

01


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PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

START

DATA MATERIAL1. DIMENSION

2. WEIGHT

RIGGING DEPARTMENTANALYZE AND PLANED ACTIVITY FOR

LIFTING AND ERECTION WORK

REFERENCE1. RIGGING BOOK

2. EQUIP. MANUAL3. B30.24-2003 Safety Standard

4. B30.21-2005 manually lever operated hoist5. Australian Standard, AS 3569--1989, Wire ropes6. Australian Standard, AS 2759--1985, Wire ropes

7. NAVFAC P-307, June 20038. Construction Industry Crane Safety Summit, 2009

NEED DUO CRANEYes

No

MONO CRANETAILING DESIGN

JOB SAFETY ANALISYS

Safe

Risk

FINISH

Final Inspection byGKE & REKIN

Prepare Final Report for ApprovaL

Handover

No

Yes

RIGGING PLAN

ACTION

CONTROL

G2001-HG-2.35-SS-1.1

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01


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RIGGING PROCEDURE

01. OBJECTIVERigging Study Steel Structure Component

02. SCOPE OF APPLICATIONRigging study is describe the guidelines and operating step of lifting Steel Structure Componentat Boiler 2 x 35 MW TONASA COAL FIRED POWER PLANT Project.

03. REFERENCE1. RIGGING BOOK

2. EQUIP. MANUAL

3. B30.24-2003 Safety Standard

4. Australian Standard, AS 3569--1989, Wire ropes

5. Australian Standard, AS 2759--1985, Wire ropes

04. EQUIPMENTNo Equipment Qty Capacities Remark

01 CRANE CRAWLER 1 unit 150 ton NEW

02 CRANE CRAWLER 1 unit 80 ton NEW

03 MOBILE CRANE 1 unit 45 ton NEW

04 LOW BAD 1 unit

05. RIGGING TOOLSNo Equipment Qty Capacities Remark

01 Wire Sling 1.5 inch x 5.500m 4 pcs 17.7 ton

02 Omega Type Shackle 4 pcs 10 ton

03 Chain BLock 4 pcs 10 ton

06. SAFETY REQUIREMENTSNo Equipment Qty

01 Safety Barricade Red White 75 mtr

02 Safety Cone 7 pcs


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 1

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01


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START

Steel Structure Component INSTALLATION

Move Steel Structure Component by Trailer to Site

Moving Preparation by Rigger Crew

LAYDOWNACT

IVITY

Inspection Quality

by QC & SafetyNo

Yes

Connected all Sling

for LiftingPREPARINGACTIVITYINSITE

Lifting Steel Structure Component

Lifting Equipmentto Target Elevation

From ELev. 0.000To ELev. 47.800

Connected Steel Structure Component

to Column by Bolt

FINISH

Cleaning Steel Structure Component


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

ERECTIONACTIVITY

Control Position of Steel Structure Component

to be Lifted by Rigging Supervisor

G2001-HG-2.35-SS-1.1

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01


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PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

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INSTALLATION FOR STEEL STRUCTURE

01

EQUIPMENT:CRANE CRWLER 1 UNIT

MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT

TOOLS:OHMEGA SHACLE 4 UNIT

WIRE SLING 1 INCH x 8.8 METER 4 PCS

SECTION 1:1. Install firs column by rough terrain crane 45 ton.2. Install 2nd tier by crawler crane 80 ton.

3. Completed steel structure 1st & 2nd tier by

crawler crane 80 ton.


6/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 1:1. Install firs column by rough terrain crane 45 ton.2. Install 2nd tier by crawler crane 80 ton.

3. Completed steel structure 1st & 2nd tier by



7/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 2:1. Continue Install 2nd tier by crawler crane 80 ton.

2. Completed steel structure 2nd tier by crawler

crane 80 ton.

3. Preparing material for 3rd tier.


8/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT




2. Completed steel structure 2nd tier by crawler

crane 80 ton.

3. Preparing material for 3rd tier.


9/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 3:1. Continue Install 2nd and 3rd tier by crawler

crane 80 ton.

2. Completed steel structure 2nd and 3rd tier by


3. Preparing material for 4th tier.


10/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 3:1. Continue Install 2nd and 3rd tier by crawler

crane 80 ton.

2. Completed steel structure 2nd and 3rd tier by


3. Preparing material for 4th tier.


11/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT




2. Completed steel structure 3rd tier by crawler

crane 80 ton.

3. Continue Install 4th tier by crawler crane 150 ton.


12/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT




2. Completed steel structure 3rd tier by crawler

crane 80 ton.



13/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 5:1. Continue Install 4th tier by crawler crane 150 ton.

2. Completed steel structure 4th tier by crawler

crane 150 ton.


4. Install main girder by crawler crane 150 ton.


14/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 5:1. Continue Install 4th tier by crawler crane 150 ton.

2. Completed steel structure 4th tier by crawler

crane 150 ton.


4. Install main girder by crawler crane 150 ton.


15/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 6:1. Completed steel structure 4th tier by crawler

crane 150 ton.

2. Install CycLone by crawler crane 150 ton. Tiling by

Rough terrain crane 45 ton.


16/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 500

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 6:1. Completed steel structure 4th tier by crawler

crane 150 ton.

2. Install CycLone by crawler crane 150 ton. Tiling by



17/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 550

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 7:1. Completed install CycLone by crawler crane 150 ton.

Tiling by Rough terrain crane 45 ton.

2. Completed installation by crawler crane 150 ton and


3. Preparing for steam drum lifting.


18/18


PROJECT

:

:

CONTRACTOR :


DRAWING NO. :

SCALE :

:DATECLIENT




JULY 22, 2011

RIGGING PLAN


H GUNAWAN




APPROVED. BY

PT SEMEN TONASA


S T

G2001-HG-2.35-SS-1.1

1 : 550

/ 21


01


MOBILE CRANE 1 UNIT

LOW BAD 1 UNIT



SECTION 7:1. Completed install CycLone by crawler crane 150 ton.

Tiling by Rough terrain crane 45 ton.

2. Completed installation by crawler crane 150 ton and


3. Preparing for steam drum lifting.

lifting sequence boiler steel structure

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