lighting parts breakdown table of contents light fixtures magnafire 3000® series hid version kr
TRANSCRIPT
Light fixtures
Magnafire 3000® Series HID Version KR-31, KR-32 Magnafire 3000® Series Halogen Version light fixtures KR-33, 36, 37, 39
Magnafire 5000® Series KR-53, 55, 56, 57 (No Switch) Alpha 2000® Series light fixtures
Kwik-Raze® 05 Series (500 Watt Stonco light fixture)
Kwik-Raze® 10 or 15 Series(1000 Watt / 1500 Watt Stonco® light fixtures) Crosstree Assemblies
Crosstree w/ Magnafire Light Heads (KR-3X-2)
Crosstree w/ FX Light Heads (KR-FX-2 Series)
Crosstree assembly for AC or DC (KR-FX-2 Series) lights
Crosstree w/ 500 Watt Stonco Light Heads (KR-05-02)
Crosstree Assembly (KR-9-0 & KR-9-0-FX)
Mounting brackets (Cast Mtg Brackets KR-100-500, 600, 1100, 1200 Series)
KR-100-300, 800 Series top-raise poles
KR-400-500 Series bottom-raise poles
KR-600 Series permanent mount
Mounting brackets (Silver Billet Mtg Brackets KR-SB-100-500, 600, 800, 1100, 1200 Series)
KR-SB-100 Series Flush Mount Top Raise
KR-SB-200 Series Side Mount Top Raise w/ 2" Offset
KR-SB-200 Series Side Mount Top Raise w/ 4" Offset
KR-SB-200 Series Side Mount Top Raise w/ 7" Offset
KR-SB-300 Series Top Mount Top Raise
KR-SB-400 Series Thru Body Bottom Raise
KR-SB-500 Series Side Mount Bottom Raise w/ 2" Offset
KR-SB-500 Series Side Mount Bottom Raise w/ 4" Offset
KR-SB-500 Series Side Mount Bottom Raise w/ 7" Offset
KR-SB-600 Series Non-Telescoping Base
KR-SB-800 Series Telescoping Tripod
KR-SB-1100 Series Remote w/ 4" Offset
KR-SB-1100 Series Remote w/ 7" Offset
KR-SB-1200 Series Remote
Kwik-Raze Additional Mounts
KR-1300 Series low-profile permanent mount
KR-1400 Series platform mount
KR-1600, 1700 (Alpha), 1800, 1900 (Magnafire) Series recessed mount
KR-2100, 2200, 2300 Series recessed mount
Options
KR-I-SB raised pole Indicator switch* (KR-I-SB, KR-I8, KR-I8-OT, KR-I9, KR-IB-SB, KR-IC-SB)
Perimeter Flood Lighting
Collins Dynamics® Lighting
Collins Dynamics® FX Bases
Collins Dynamics® Pulsar 500 & 750
Collins Dynamics® CD-Magnum, CD-CL-12, CD-12B, CD-KN (Knight Star), CD-RH
Collins Dynamics® Questar® spotlight models CD-QS-1, CD-QS-2
Collins Dynamics® Questar® spotlight models CD-QS-3, CD-QS-4
Instructions
Replamping instructions- Alpha 2000
Relamping instructions- KR-33, 36, 37, 39 Magnafire 3000® Fixture
Relamping instructions- 12 volt/24 volt fixtures
Relamping instructions- CD-HID Lamp Wiring instructions Warranty
*available upon request
HS-LIGHT_PBK_7-08 (p/n: KR-PARTS)
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KR-SB-400-ASS-DWG-12-06-a
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KR-SB-500-W2-ASS-DWG-12-06-a
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KR-SB-1100-W7-ASS-DWG-12-06-a
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KR-SB-1200-ASS-DWG-12-06-a
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KR-700-PBK-8-04-a
CD-TP-1-KR-900-PBK-8-04-a
KR-1300-PBK-8-04-a
KR-1400-PBK-8-04-a
KR-1500-E-1-PBK-8-04-a
KR-1500-SP-PBK-8-04-a
KR-1500-KME-PBK-8-04-a
KR-1500-ALF-PBK-8-04-a
KR-1600-1900-PBK-8-04-a
KR-2100-2300-PBK-8-04-a
KR-DM-PBK-8-04-a
KR-I-PBK-8-04-a
KR-4000-PBK-12-06-a
CD-H1100W (1) 12 Volt 100 Watt H-1 Base Replacement Bulb
RM100099 (1) U-Channel Gasket 8"
RM120175 (1) Magnum Lens 8.5"
RM122099 (1) Cap Black
RM145220 (1) Magnum Reflector
RM215277 (1) Strain Relief
RM258040 (1) O-Ring 2 1/4" ID
RM258041 (1) End Spring Cap
RM265119 (1) 16/2 TPR Coil Cord W/#20 Plug
Accessories
CD-DMB-CL Dash Mount Bracket
CD-H2100W (1) 12 Volt 100 Watt H-2 Base Replacement Bulb
CD-H255W12 (1) 12 Volt 55 Watt H-2 Base Replacement Bulb
RM100088 (1) U-Channel Gasket 7"
RM120100 (1) 7" Glass Lens
RM122099 (1) Cap Black
RM145140 (1) 7" Reflector Metalized
RM215277 (1) Strain Relief
RM258041 (1) End Spring Cap
RM265119 (1) 16/2 TPR Coil Cord W/#20 Plug
RM600500 (1) Lower Bulb Mount Assembly
RM600800 (1) Upper Bulb Mount Assembly
CD-PBK-1-07
Accessories
CD-DMB-CL Dash Mount Bracket
CD-H2100W (1) 12 Volt 100 Watt H-2 Base Replacement Bulb
CD-H255W12 (1) 12 Volt 55 Watt H-2 Base Replacement Bulb
CD-RR-1 (1) Rubber Ring
KRM89088 (1) Rubber Switch Boot
RM100088 (1) U-Channel Gasket 7"
RM102090 (1) PC Board Protector Black Bracket
RM120097 (1) C Clip
RM120102 (1) Switchplate
RM140156 (1) H-Case Gasket
RM143149-B (1) Case Black
RM143150-B (1) Lid Black
RM215261 (1) Bulk Head Amp Connector
RM215262 (1) Connector Male Amp
RM215265 (1) Cap & Chain
RM245084 (1) Fuse 20 Amp Slo Blo
RM245088 (1) 3 Position Toggle Switch
RM250057 (2) Footman Loop Strap Hanger
RM250115 (1) Inline Fuse Holders
RM253053 (4) Latch Black
RM253054 (4) Strike Black
RM258036 (1) Hole Plug
RM258041 (1) End Spring Cap
RM258042 (4) Standoff
RM290009 (1) Nicad Battery, 14.4 Volts
RM290028 (1) 110 Vac Charger
RM600500 (1) Lower Bulb Mount Assembly
RM600800 (1) Upper Bulb Mount Assembly
CD-PBK-1-07
Accessories
CD-NC12012 110 VAC Charger For CD-12B
CD-NC22012 220 VAC Charger For CD-12B
Part Number CD-KN Knight Star Series
Components
Part Numbers CD-RH-HID35W & CD-RH-HAL100W
Troubleshooting / Service
There are no user serviceable parts in the Part Numbers CD-RH-HID35W or
CD-RH-HAL100W. It is designed for many years of trouble free operation.
If the part number CD-RH-HID35W or CD-RH-HAL100W ever fails to light, please call
Havis-Shields Equipment Corporation Customer Service toll free at 1-800-524-9900.
CD-QS-1-2-PBK-8-04-a
CD-QS-3-4-PBK-8-04-a
WARNING: Lighted Lamp Is HOT!
To reduce the risk of FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS:
IMPORTANT- READ THIS FIRST! The lighthead reaches its maximum efficiency when operated at an angle of +45 degrees. The 70 watt metal halide lamps have an average life expectancy of 10,000 hours, operate at high temperatures, and at pressures up to 50 psi. Due to the nature of its attributes, the halide lamp can rupture because of internal or external factors such as ballast failure of particles or misapplication. Rupturing of the bulb can result in the discharge of extremely hot quartz particles (as high as 1000°C). In the event of such a rupture there is a risk of personal injury, damage to property and fire. Therefore, unless the bulb is being replaced, it should remain within the housing and behind the protective lens. Do not run the lighthead without its protective lens in place!
LAMP REPLACEMENT 1. Turn off/ unplug and allow to cool (wait at least 5 minutes) before replacing bulb. 2. Do not remove the lamp from its protective wrapper until you are ready to install it. 3. Always wear clean cotton gloves when handling the bulb. 4. Oil and grease from fingerprints causes hot spots leading to the formation of white spots on the tube surface
and premature lamp failure. 5. If the lamp is handled or is contaminated in any way, it can be cleaned by washing with alcohol and drying it
with a lint-free cloth. 6. The lamp must be fitted with the outside “nipple” facing to the front, and the inside “nipple” facing up toward the
handle. Proper care and maintenance will reduce the possibility of premature failure. − Operate only in an approved manner. − Turn the lamp off at least once a week for a minimum of 15 minutes. − Do not expose to moisture. − Replace the lamp if it is scratched, cracked, or damaged in any way.
SAFETY − This lamp can cause serious skin burns and eye inflammation from shortwave ultraviolet radiation. − Do not tamper with the safety features installed in this lighthead! − Do not look directly at the lamp when operating! − Do not remove the protective lens or replace with a non-approved part!
KR-31^51-LAMP_PBK_7-08
Kwik-Raze® Lighting– Alpha 2000® Series IMPORTANT SAFETY INSTRUCTIONS WARNING: Lighted Lamp Is HOT!
To reduce the risk of FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS: 1. Turn off/ unplug and allow to cool before replacing bulb. 2. Bulb gets HOT quickly! 3. Do not touch hot lens or enclosure. 4. Do not remain in light if skin feels warm. 5. Do not look directly at lighted bulb. 6. Keep away from materials that may burn. 7. Use only with a 750 watt or smaller bulb. 8. Do not touch the bulb at any time. Use a soft cloth. Oil from skin may damage bulb.
HOW TO INSTALL LAMP BEFORE INSTALLING LAMP: • Check that fixture is NOT USED as splice compartment. • Inspect the condition of the lamp holder porcelain. DO NOT USE if cracked or broken. • Check to see that lamp voltage matches supply voltage. • For best performance, follow lamp manufacturer’s instructions. • NOTE: Lamp must be within 4° horizontal for best operating performance.
INSTALLING LAMP: (RELAMP ALPHA FROM REAR ONLY) To ease the lamping of this quartz fixture, both lamp sockets are spring retractable. 1. Remove eight (8) screws from rear cover of light fixture. 2. Slide rear cover extrusion out of main housing. 3. Fit lamp into right-hand socket. 4. While holding lamp in the right-hand socket, pull back the left-hand spring socket. 5. Fit the other end of the lamp into the retracted left-hand socket, then gently release the spring. (DO NOT allow socket to bang against lamp). 6. Gently move the lamp against socket contacts to assure proper seating. 7. Slide rear cover extrusion back into main housing and replace screws.
8. Align notch on rear cover with tab on main housing.
Kwik-Raze® Lighting– Stonco Series Fixture 05-10-15, Magnafire 3000® 33-36-37 & Magnafire 5000® 53-55-56-57 Fixtures
IMPORTANT SAFETY INSTRUCTIONS WARNING: Lighted Lamp Is HOT!
To reduce the risk of FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS: 1. Turn off/ unplug and allow to cool before replacing bulb. 2. Bulb gets HOT quickly! 3. Do not touch hot lens or enclosure. 4. Do not remain in light if skin feels warm. 5. Do not look directly at lighted bulb. 6. Keep away from materials that may burn. 7. Use only with appropriate wattage bulb for the fixture. 8. Do not touch the bulb at any time. Use a soft cloth. Oil from skin may damage bulb.
HOW TO INSTALL LAMP
BEFORE INSTALLING LAMP: • Check that fixture is NOT USED as splice compartment. • Inspect the condition of the lamp holder porcelain. DO NOT USE if cracked or broken. • Check to see that lamp voltage matches supply voltage. • For best performance, follow lamp manufacturer’s instructions. • NOTE: Lamp must be within 4° horizontal for best operating performance. INSTALLING LAMP: (RELAMP FROM FRONT ONLY) To ease the lamping of this quartz fixture, one of the lamp sockets (the left socket when fixture is facing you) is spring retractable. 1. Fit lamp into right-hand socket. 2. While holding lamp in the right-hand socket, pull back the left-hand spring socket. 3. Fit the other end of the lamp into the retracted left-hand socket, then gently release the spring. (DO NOT allow socket to bang against lamp). 4. Gently move the lamp against socket contacts to assure proper seating.
KR-HAL-LAMP_PBK_7-08
CD-LAMP-PBK-8-04-a
12 VOLT & 24 VOLT QUARTZ HALOGEN RELAMPING INSTRUCTIONS
IMPORTANT: Body oil can cause a quartz halogen bulb to overheat and burn out. Handle new bulbs with
a clean cloth or wipe clean after touching. The bulb is held firmly in place by a pin on one side and a tab on the other side of the bulb base. To remove SPOT bulb (front), hold bulb mount in hand with spring clips facing you. Gently lift right spring clip and pop bulb base from tab. Then, gently lift left spring clip and pop bulb base clear of pin. To install a new bulb, simply reverse the process. To replace FLOOD bulb (rear), grasp base of rear bulb mount in one hand and front half (SPOT mount) in other hand. Firmly pull two halves of bulb mount assembly apart and replace FLOOD bulb (55 watt maximum) in the same manner described for SPOT bulb replacement. Then, align pins and snap bulb mount assembly back together.
Collins Dynamics Lighting – HID-1 H.I.D.Lighting
IMPORTANT SAFETY INSTRUCTIONS FOR METAL HALIDE LAMP REPLACEMENT
WARNING: Lighted Lamp Is HOT!
To reduce the risk of FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS:
IMPORTANT- READ THIS FIRST! The lighthead reaches its maximum efficiency when operated at an angle of +45 degrees. The 70 watt metal halide lamps have an average life expectancy of 10,000 hours, operate at high temperatures, and at pressures up to 50 psi. Due to the nature of its attributes, the halide lamp can rupture because of internal or external factors such as ballast failure of particles or misapplication. Rupturing of the bulb can result in the discharge of extremely hot quartz particles (as high as 1000°C). In the event of such a rupture there is a risk of personal injury, damage to property and fire. Therefore, unless the bulb is being replaced, it should remain within the housing and behind the protective lens. Do not run the lighthead without its protective lens in place!
LAMP REPLACEMENT 1. Turn off/ unplug and allow to cool (wait at least 5 minutes) before replacing bulb. 2. Do not remove the lamp from its protective wrapper until you are ready to install it. 3. Always wear clean cotton gloves when handling the bulb. 4. Oil and grease from fingerprints causes hot spots leading to the formation of white spots on the tube surface
and premature lamp failure. 5. If the lamp is handled or is contaminated in any way, it can be cleaned by washing with alcohol and drying it
with a lint-free cloth. 6. The lamp must be fitted with the outside “nipple” facing to the front, and the inside “nipple” facing up toward the
handle. Proper care and maintenance will reduce the possibility of premature failure. − Operate only in an approved manner. − Turn the lamp off at least once a week for a minimum of 15 minutes. − Do not expose to moisture. − Replace the lamp if it is scratched, cracked, or damaged in any way.
SAFETY − This lamp can cause serious skin burns and eye inflammation from shortwave ultraviolet radiation. − Do not tamper with the safety features installed in this lighthead! − Do not look directly at the lamp when operating! − Do not remove the protective lens or replace with a non-approved part!
CD-HID-LAMP_PBK_9-08
1. Make sure power is off before performing any maintenance on the fixture. HID
fixtures produce extremely high voltage (greater than 24,000V) during operation. 2. Remove the lensframe screw and nut, and set them aside for reuse later. (Fig. 2) 3. Gently flex the lensframe outward, and pull it straight off. Be careful not to twist or
deform the lensframe when removing it. (Fig. 3, 4, 5, 6, 7, and 8) 4. The lamp is attached to the reflector with one screw. If the lamp requires replacement,
then simply remove the mounting screw, replace the old lamp with a new one, and replace the mounting screw. Make sure that the new lamp is oriented in the same direction as the old lamp. (Fig. 9, 11)
5. When maintenance has been completed, first ensure that all connections are secured properly before proceeding. (Fig. 10)
6. Reinstall the reflector, and align it properly. Clean the reflector if necessary with residue-free glass cleaner and a soft, lint-free cloth. (Fig. 8)
7. Clean the glass lens, and place it on top of the reflector. The glass will directly hold the reflector in place. (Fig. 7)
8. Wrap the lens gasket around the housing and lens. The gasket will hold the lens and fixture together. Ensure it is clean and placed properly before proceeding. (Fig. 6, 5)
9. Replace the lensframe by first pressing one end into the lens gasket. Make sure the tab is oriented properly before pressing it in firmly. Start pressing at the tab, and work the lensframe into the gasket by pressing firmly every couple of inches along the lensframe until the entire lensframe is seated properly. It is important to press in sequence, starting from the first tab and working all the way around the lensframe. The last place to press is the second tab, and the two lensframe tabs should meet closely when the lensframe is installed properly. Replace the lensframe screw and nut, and tighten them securely. (Fig. 4, 3, 2, and 1)
Fig 1 Fig 2
Fig 3 Fig 4
G ro
un d
Havis-Shields Policies Havis-Shields is committed to quality workmanship and Customer Service; therefore, please contact us if you feel a product is not performing, as it should. To return products under Havis-Shields Warranty, contact our Customer Service team at 1.800.524.9900 or call the distributor from whom you purchased the product. Warranty: Havis-Shields will warrant all furnished equipment against parts failure or malfunction due to design, construction, assembly errors, and/or defective workmanship for a period of time specified below by product line. This warranty will exclude optional accessory equipment not manufactured by Havis-Shields as well as any malfunction caused by unapproved alteration to original parts, improper installation, overload, damage from accident, abuse, or neglect, or failure to properly service equipment. In addition, this warranty does not cover labor costs. All defects in accessory equipment will be warranted according to the manufacturer’s warranty policy (switches, bulbs, etc). Claims for missing or incorrect parts must be requested within ten (10) business days of receipt of equipment. Warranty claims must be submitted in writing to Havis-Shields. Havis-Shields will issue appropriate credit or replacement part only after receipt and inspection of defective goods. Customer must request factory Return Authorization Form and receive authorization prior to submitting goods. Special orders are not returnable. This warrant is in lieu of all other warranties expressed or implied.
• Consolidator® Havis-Shields warrants its Consolidator products for a life time period. This warranty includes structural components such as mounting brackets and extruded parts.
• Lighting All telescoping pole mounting brackets and clamps are guaranteed for life against breakage under normal use. All Havis-Shields lighting fixtures are warranted against manufacturing defects for two years with the following exceptions:
o All halogen lamps/bulbs are not warranted o All electronic ballasts 5 years warranty o All HID lamps/bulbs 3 years warranty
• Transport Havis-Shields warrants its Transport products (K-9 & Prisoner Transports, and Window Guards) for a period of two years. Pricing: Prices and specifications are subject to change without notice. Possession of a price list does not constitute the right to purchase directly from Havis-Shields.
Shipping: All prices are F.O.B. factory. Freight is prepaid and charged to the customer and will be shipped “best way” unless otherwise requested. An approximate shipping cost can be quoted when an order is placed. All air and motor freight shipment requests will be made on a freight collect basis only. Customer’s freight company name, phone number and account number is required when applicable. Minimum order: $25.00 net. Terms: net 30 days on pre-approved credit accounts. Packaging: Partial shipments will be made unless otherwise specified by the customer. In addition, products can be bulk packaged or assembled as complete units. Primarily orders are bulk packaged unless custom packaging is requested when placing an order. Custom packaging may incur some additional cost. Return Authorization: Customer must request factory Return Authorization form and receive authorization number prior to submitting goods. Havis-Shields must be notified and give its consent for the return of the item (s). RA# must be clearly marked on outside of package. Products being returned due to customer purchasing or shipping error must be returned within 30 days. Shipping cost is the responsibility of the customer and returns are subject to a 20% restocking fee. No items under $50 net will be authorized for return. Items found upon inspection to be defective in material or workmanship by Havis-Shields will be replaced. Unauthorized returns will be refused. Special orders are not returnable.
Ph: 800.524.9900/215.957.0720 Fax: 215.957.0729 Email: [email protected] Web: www.havis.com
CD-HID-LAMP_PBK_9-08.pdf
Magnafire 3000® Series HID Version KR-31, KR-32 Magnafire 3000® Series Halogen Version light fixtures KR-33, 36, 37, 39
Magnafire 5000® Series KR-53, 55, 56, 57 (No Switch) Alpha 2000® Series light fixtures
Kwik-Raze® 05 Series (500 Watt Stonco light fixture)
Kwik-Raze® 10 or 15 Series(1000 Watt / 1500 Watt Stonco® light fixtures) Crosstree Assemblies
Crosstree w/ Magnafire Light Heads (KR-3X-2)
Crosstree w/ FX Light Heads (KR-FX-2 Series)
Crosstree assembly for AC or DC (KR-FX-2 Series) lights
Crosstree w/ 500 Watt Stonco Light Heads (KR-05-02)
Crosstree Assembly (KR-9-0 & KR-9-0-FX)
Mounting brackets (Cast Mtg Brackets KR-100-500, 600, 1100, 1200 Series)
KR-100-300, 800 Series top-raise poles
KR-400-500 Series bottom-raise poles
KR-600 Series permanent mount
Mounting brackets (Silver Billet Mtg Brackets KR-SB-100-500, 600, 800, 1100, 1200 Series)
KR-SB-100 Series Flush Mount Top Raise
KR-SB-200 Series Side Mount Top Raise w/ 2" Offset
KR-SB-200 Series Side Mount Top Raise w/ 4" Offset
KR-SB-200 Series Side Mount Top Raise w/ 7" Offset
KR-SB-300 Series Top Mount Top Raise
KR-SB-400 Series Thru Body Bottom Raise
KR-SB-500 Series Side Mount Bottom Raise w/ 2" Offset
KR-SB-500 Series Side Mount Bottom Raise w/ 4" Offset
KR-SB-500 Series Side Mount Bottom Raise w/ 7" Offset
KR-SB-600 Series Non-Telescoping Base
KR-SB-800 Series Telescoping Tripod
KR-SB-1100 Series Remote w/ 4" Offset
KR-SB-1100 Series Remote w/ 7" Offset
KR-SB-1200 Series Remote
Kwik-Raze Additional Mounts
KR-1300 Series low-profile permanent mount
KR-1400 Series platform mount
KR-1600, 1700 (Alpha), 1800, 1900 (Magnafire) Series recessed mount
KR-2100, 2200, 2300 Series recessed mount
Options
KR-I-SB raised pole Indicator switch* (KR-I-SB, KR-I8, KR-I8-OT, KR-I9, KR-IB-SB, KR-IC-SB)
Perimeter Flood Lighting
Collins Dynamics® Lighting
Collins Dynamics® FX Bases
Collins Dynamics® Pulsar 500 & 750
Collins Dynamics® CD-Magnum, CD-CL-12, CD-12B, CD-KN (Knight Star), CD-RH
Collins Dynamics® Questar® spotlight models CD-QS-1, CD-QS-2
Collins Dynamics® Questar® spotlight models CD-QS-3, CD-QS-4
Instructions
Replamping instructions- Alpha 2000
Relamping instructions- KR-33, 36, 37, 39 Magnafire 3000® Fixture
Relamping instructions- 12 volt/24 volt fixtures
Relamping instructions- CD-HID Lamp Wiring instructions Warranty
*available upon request
HS-LIGHT_PBK_7-08 (p/n: KR-PARTS)
P/ N 0 6/ 09 / 12 - 2
5 / 9 6
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C / L
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10 9 1/ 2 IN . M A X . E X T E N D E D L E N G T H
6 4 1/ 2 IN . R E T R A C T E D L E N G T H
6 1 3 / 3 2
∅ 1 7 / 8
3 .1 2
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KR-SB-400-ASS-DWG-12-06-a
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KR-SB-500-W2-ASS-DWG-12-06-a
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3 6 IN
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KR-SB-1200-ASS-DWG-12-06-a
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- 12 00
(P O SI TI O N A DJ U ST AB
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AL U M IN U M D
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O - RI N G, T EF LO N - SI LI C O N E EN C AP SU
LA TE D
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B O TT O M R
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KR-700-PBK-8-04-a
CD-TP-1-KR-900-PBK-8-04-a
KR-1300-PBK-8-04-a
KR-1400-PBK-8-04-a
KR-1500-E-1-PBK-8-04-a
KR-1500-SP-PBK-8-04-a
KR-1500-KME-PBK-8-04-a
KR-1500-ALF-PBK-8-04-a
KR-1600-1900-PBK-8-04-a
KR-2100-2300-PBK-8-04-a
KR-DM-PBK-8-04-a
KR-I-PBK-8-04-a
KR-4000-PBK-12-06-a
CD-H1100W (1) 12 Volt 100 Watt H-1 Base Replacement Bulb
RM100099 (1) U-Channel Gasket 8"
RM120175 (1) Magnum Lens 8.5"
RM122099 (1) Cap Black
RM145220 (1) Magnum Reflector
RM215277 (1) Strain Relief
RM258040 (1) O-Ring 2 1/4" ID
RM258041 (1) End Spring Cap
RM265119 (1) 16/2 TPR Coil Cord W/#20 Plug
Accessories
CD-DMB-CL Dash Mount Bracket
CD-H2100W (1) 12 Volt 100 Watt H-2 Base Replacement Bulb
CD-H255W12 (1) 12 Volt 55 Watt H-2 Base Replacement Bulb
RM100088 (1) U-Channel Gasket 7"
RM120100 (1) 7" Glass Lens
RM122099 (1) Cap Black
RM145140 (1) 7" Reflector Metalized
RM215277 (1) Strain Relief
RM258041 (1) End Spring Cap
RM265119 (1) 16/2 TPR Coil Cord W/#20 Plug
RM600500 (1) Lower Bulb Mount Assembly
RM600800 (1) Upper Bulb Mount Assembly
CD-PBK-1-07
Accessories
CD-DMB-CL Dash Mount Bracket
CD-H2100W (1) 12 Volt 100 Watt H-2 Base Replacement Bulb
CD-H255W12 (1) 12 Volt 55 Watt H-2 Base Replacement Bulb
CD-RR-1 (1) Rubber Ring
KRM89088 (1) Rubber Switch Boot
RM100088 (1) U-Channel Gasket 7"
RM102090 (1) PC Board Protector Black Bracket
RM120097 (1) C Clip
RM120102 (1) Switchplate
RM140156 (1) H-Case Gasket
RM143149-B (1) Case Black
RM143150-B (1) Lid Black
RM215261 (1) Bulk Head Amp Connector
RM215262 (1) Connector Male Amp
RM215265 (1) Cap & Chain
RM245084 (1) Fuse 20 Amp Slo Blo
RM245088 (1) 3 Position Toggle Switch
RM250057 (2) Footman Loop Strap Hanger
RM250115 (1) Inline Fuse Holders
RM253053 (4) Latch Black
RM253054 (4) Strike Black
RM258036 (1) Hole Plug
RM258041 (1) End Spring Cap
RM258042 (4) Standoff
RM290009 (1) Nicad Battery, 14.4 Volts
RM290028 (1) 110 Vac Charger
RM600500 (1) Lower Bulb Mount Assembly
RM600800 (1) Upper Bulb Mount Assembly
CD-PBK-1-07
Accessories
CD-NC12012 110 VAC Charger For CD-12B
CD-NC22012 220 VAC Charger For CD-12B
Part Number CD-KN Knight Star Series
Components
Part Numbers CD-RH-HID35W & CD-RH-HAL100W
Troubleshooting / Service
There are no user serviceable parts in the Part Numbers CD-RH-HID35W or
CD-RH-HAL100W. It is designed for many years of trouble free operation.
If the part number CD-RH-HID35W or CD-RH-HAL100W ever fails to light, please call
Havis-Shields Equipment Corporation Customer Service toll free at 1-800-524-9900.
CD-QS-1-2-PBK-8-04-a
CD-QS-3-4-PBK-8-04-a
WARNING: Lighted Lamp Is HOT!
To reduce the risk of FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS:
IMPORTANT- READ THIS FIRST! The lighthead reaches its maximum efficiency when operated at an angle of +45 degrees. The 70 watt metal halide lamps have an average life expectancy of 10,000 hours, operate at high temperatures, and at pressures up to 50 psi. Due to the nature of its attributes, the halide lamp can rupture because of internal or external factors such as ballast failure of particles or misapplication. Rupturing of the bulb can result in the discharge of extremely hot quartz particles (as high as 1000°C). In the event of such a rupture there is a risk of personal injury, damage to property and fire. Therefore, unless the bulb is being replaced, it should remain within the housing and behind the protective lens. Do not run the lighthead without its protective lens in place!
LAMP REPLACEMENT 1. Turn off/ unplug and allow to cool (wait at least 5 minutes) before replacing bulb. 2. Do not remove the lamp from its protective wrapper until you are ready to install it. 3. Always wear clean cotton gloves when handling the bulb. 4. Oil and grease from fingerprints causes hot spots leading to the formation of white spots on the tube surface
and premature lamp failure. 5. If the lamp is handled or is contaminated in any way, it can be cleaned by washing with alcohol and drying it
with a lint-free cloth. 6. The lamp must be fitted with the outside “nipple” facing to the front, and the inside “nipple” facing up toward the
handle. Proper care and maintenance will reduce the possibility of premature failure. − Operate only in an approved manner. − Turn the lamp off at least once a week for a minimum of 15 minutes. − Do not expose to moisture. − Replace the lamp if it is scratched, cracked, or damaged in any way.
SAFETY − This lamp can cause serious skin burns and eye inflammation from shortwave ultraviolet radiation. − Do not tamper with the safety features installed in this lighthead! − Do not look directly at the lamp when operating! − Do not remove the protective lens or replace with a non-approved part!
KR-31^51-LAMP_PBK_7-08
Kwik-Raze® Lighting– Alpha 2000® Series IMPORTANT SAFETY INSTRUCTIONS WARNING: Lighted Lamp Is HOT!
To reduce the risk of FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS: 1. Turn off/ unplug and allow to cool before replacing bulb. 2. Bulb gets HOT quickly! 3. Do not touch hot lens or enclosure. 4. Do not remain in light if skin feels warm. 5. Do not look directly at lighted bulb. 6. Keep away from materials that may burn. 7. Use only with a 750 watt or smaller bulb. 8. Do not touch the bulb at any time. Use a soft cloth. Oil from skin may damage bulb.
HOW TO INSTALL LAMP BEFORE INSTALLING LAMP: • Check that fixture is NOT USED as splice compartment. • Inspect the condition of the lamp holder porcelain. DO NOT USE if cracked or broken. • Check to see that lamp voltage matches supply voltage. • For best performance, follow lamp manufacturer’s instructions. • NOTE: Lamp must be within 4° horizontal for best operating performance.
INSTALLING LAMP: (RELAMP ALPHA FROM REAR ONLY) To ease the lamping of this quartz fixture, both lamp sockets are spring retractable. 1. Remove eight (8) screws from rear cover of light fixture. 2. Slide rear cover extrusion out of main housing. 3. Fit lamp into right-hand socket. 4. While holding lamp in the right-hand socket, pull back the left-hand spring socket. 5. Fit the other end of the lamp into the retracted left-hand socket, then gently release the spring. (DO NOT allow socket to bang against lamp). 6. Gently move the lamp against socket contacts to assure proper seating. 7. Slide rear cover extrusion back into main housing and replace screws.
8. Align notch on rear cover with tab on main housing.
Kwik-Raze® Lighting– Stonco Series Fixture 05-10-15, Magnafire 3000® 33-36-37 & Magnafire 5000® 53-55-56-57 Fixtures
IMPORTANT SAFETY INSTRUCTIONS WARNING: Lighted Lamp Is HOT!
To reduce the risk of FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS: 1. Turn off/ unplug and allow to cool before replacing bulb. 2. Bulb gets HOT quickly! 3. Do not touch hot lens or enclosure. 4. Do not remain in light if skin feels warm. 5. Do not look directly at lighted bulb. 6. Keep away from materials that may burn. 7. Use only with appropriate wattage bulb for the fixture. 8. Do not touch the bulb at any time. Use a soft cloth. Oil from skin may damage bulb.
HOW TO INSTALL LAMP
BEFORE INSTALLING LAMP: • Check that fixture is NOT USED as splice compartment. • Inspect the condition of the lamp holder porcelain. DO NOT USE if cracked or broken. • Check to see that lamp voltage matches supply voltage. • For best performance, follow lamp manufacturer’s instructions. • NOTE: Lamp must be within 4° horizontal for best operating performance. INSTALLING LAMP: (RELAMP FROM FRONT ONLY) To ease the lamping of this quartz fixture, one of the lamp sockets (the left socket when fixture is facing you) is spring retractable. 1. Fit lamp into right-hand socket. 2. While holding lamp in the right-hand socket, pull back the left-hand spring socket. 3. Fit the other end of the lamp into the retracted left-hand socket, then gently release the spring. (DO NOT allow socket to bang against lamp). 4. Gently move the lamp against socket contacts to assure proper seating.
KR-HAL-LAMP_PBK_7-08
CD-LAMP-PBK-8-04-a
12 VOLT & 24 VOLT QUARTZ HALOGEN RELAMPING INSTRUCTIONS
IMPORTANT: Body oil can cause a quartz halogen bulb to overheat and burn out. Handle new bulbs with
a clean cloth or wipe clean after touching. The bulb is held firmly in place by a pin on one side and a tab on the other side of the bulb base. To remove SPOT bulb (front), hold bulb mount in hand with spring clips facing you. Gently lift right spring clip and pop bulb base from tab. Then, gently lift left spring clip and pop bulb base clear of pin. To install a new bulb, simply reverse the process. To replace FLOOD bulb (rear), grasp base of rear bulb mount in one hand and front half (SPOT mount) in other hand. Firmly pull two halves of bulb mount assembly apart and replace FLOOD bulb (55 watt maximum) in the same manner described for SPOT bulb replacement. Then, align pins and snap bulb mount assembly back together.
Collins Dynamics Lighting – HID-1 H.I.D.Lighting
IMPORTANT SAFETY INSTRUCTIONS FOR METAL HALIDE LAMP REPLACEMENT
WARNING: Lighted Lamp Is HOT!
To reduce the risk of FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS:
IMPORTANT- READ THIS FIRST! The lighthead reaches its maximum efficiency when operated at an angle of +45 degrees. The 70 watt metal halide lamps have an average life expectancy of 10,000 hours, operate at high temperatures, and at pressures up to 50 psi. Due to the nature of its attributes, the halide lamp can rupture because of internal or external factors such as ballast failure of particles or misapplication. Rupturing of the bulb can result in the discharge of extremely hot quartz particles (as high as 1000°C). In the event of such a rupture there is a risk of personal injury, damage to property and fire. Therefore, unless the bulb is being replaced, it should remain within the housing and behind the protective lens. Do not run the lighthead without its protective lens in place!
LAMP REPLACEMENT 1. Turn off/ unplug and allow to cool (wait at least 5 minutes) before replacing bulb. 2. Do not remove the lamp from its protective wrapper until you are ready to install it. 3. Always wear clean cotton gloves when handling the bulb. 4. Oil and grease from fingerprints causes hot spots leading to the formation of white spots on the tube surface
and premature lamp failure. 5. If the lamp is handled or is contaminated in any way, it can be cleaned by washing with alcohol and drying it
with a lint-free cloth. 6. The lamp must be fitted with the outside “nipple” facing to the front, and the inside “nipple” facing up toward the
handle. Proper care and maintenance will reduce the possibility of premature failure. − Operate only in an approved manner. − Turn the lamp off at least once a week for a minimum of 15 minutes. − Do not expose to moisture. − Replace the lamp if it is scratched, cracked, or damaged in any way.
SAFETY − This lamp can cause serious skin burns and eye inflammation from shortwave ultraviolet radiation. − Do not tamper with the safety features installed in this lighthead! − Do not look directly at the lamp when operating! − Do not remove the protective lens or replace with a non-approved part!
CD-HID-LAMP_PBK_9-08
1. Make sure power is off before performing any maintenance on the fixture. HID
fixtures produce extremely high voltage (greater than 24,000V) during operation. 2. Remove the lensframe screw and nut, and set them aside for reuse later. (Fig. 2) 3. Gently flex the lensframe outward, and pull it straight off. Be careful not to twist or
deform the lensframe when removing it. (Fig. 3, 4, 5, 6, 7, and 8) 4. The lamp is attached to the reflector with one screw. If the lamp requires replacement,
then simply remove the mounting screw, replace the old lamp with a new one, and replace the mounting screw. Make sure that the new lamp is oriented in the same direction as the old lamp. (Fig. 9, 11)
5. When maintenance has been completed, first ensure that all connections are secured properly before proceeding. (Fig. 10)
6. Reinstall the reflector, and align it properly. Clean the reflector if necessary with residue-free glass cleaner and a soft, lint-free cloth. (Fig. 8)
7. Clean the glass lens, and place it on top of the reflector. The glass will directly hold the reflector in place. (Fig. 7)
8. Wrap the lens gasket around the housing and lens. The gasket will hold the lens and fixture together. Ensure it is clean and placed properly before proceeding. (Fig. 6, 5)
9. Replace the lensframe by first pressing one end into the lens gasket. Make sure the tab is oriented properly before pressing it in firmly. Start pressing at the tab, and work the lensframe into the gasket by pressing firmly every couple of inches along the lensframe until the entire lensframe is seated properly. It is important to press in sequence, starting from the first tab and working all the way around the lensframe. The last place to press is the second tab, and the two lensframe tabs should meet closely when the lensframe is installed properly. Replace the lensframe screw and nut, and tighten them securely. (Fig. 4, 3, 2, and 1)
Fig 1 Fig 2
Fig 3 Fig 4
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Havis-Shields Policies Havis-Shields is committed to quality workmanship and Customer Service; therefore, please contact us if you feel a product is not performing, as it should. To return products under Havis-Shields Warranty, contact our Customer Service team at 1.800.524.9900 or call the distributor from whom you purchased the product. Warranty: Havis-Shields will warrant all furnished equipment against parts failure or malfunction due to design, construction, assembly errors, and/or defective workmanship for a period of time specified below by product line. This warranty will exclude optional accessory equipment not manufactured by Havis-Shields as well as any malfunction caused by unapproved alteration to original parts, improper installation, overload, damage from accident, abuse, or neglect, or failure to properly service equipment. In addition, this warranty does not cover labor costs. All defects in accessory equipment will be warranted according to the manufacturer’s warranty policy (switches, bulbs, etc). Claims for missing or incorrect parts must be requested within ten (10) business days of receipt of equipment. Warranty claims must be submitted in writing to Havis-Shields. Havis-Shields will issue appropriate credit or replacement part only after receipt and inspection of defective goods. Customer must request factory Return Authorization Form and receive authorization prior to submitting goods. Special orders are not returnable. This warrant is in lieu of all other warranties expressed or implied.
• Consolidator® Havis-Shields warrants its Consolidator products for a life time period. This warranty includes structural components such as mounting brackets and extruded parts.
• Lighting All telescoping pole mounting brackets and clamps are guaranteed for life against breakage under normal use. All Havis-Shields lighting fixtures are warranted against manufacturing defects for two years with the following exceptions:
o All halogen lamps/bulbs are not warranted o All electronic ballasts 5 years warranty o All HID lamps/bulbs 3 years warranty
• Transport Havis-Shields warrants its Transport products (K-9 & Prisoner Transports, and Window Guards) for a period of two years. Pricing: Prices and specifications are subject to change without notice. Possession of a price list does not constitute the right to purchase directly from Havis-Shields.
Shipping: All prices are F.O.B. factory. Freight is prepaid and charged to the customer and will be shipped “best way” unless otherwise requested. An approximate shipping cost can be quoted when an order is placed. All air and motor freight shipment requests will be made on a freight collect basis only. Customer’s freight company name, phone number and account number is required when applicable. Minimum order: $25.00 net. Terms: net 30 days on pre-approved credit accounts. Packaging: Partial shipments will be made unless otherwise specified by the customer. In addition, products can be bulk packaged or assembled as complete units. Primarily orders are bulk packaged unless custom packaging is requested when placing an order. Custom packaging may incur some additional cost. Return Authorization: Customer must request factory Return Authorization form and receive authorization number prior to submitting goods. Havis-Shields must be notified and give its consent for the return of the item (s). RA# must be clearly marked on outside of package. Products being returned due to customer purchasing or shipping error must be returned within 30 days. Shipping cost is the responsibility of the customer and returns are subject to a 20% restocking fee. No items under $50 net will be authorized for return. Items found upon inspection to be defective in material or workmanship by Havis-Shields will be replaced. Unauthorized returns will be refused. Special orders are not returnable.
Ph: 800.524.9900/215.957.0720 Fax: 215.957.0729 Email: [email protected] Web: www.havis.com
CD-HID-LAMP_PBK_9-08.pdf