Prepared By : Mazadul Hasan sheshirID: 201000040000813th Batch (session 2009-2013)Department : Wet Processing Technology Email: mazadulhasan@yahoo.comBlog : www. Textilelab.blogspot.com (visit)Southeast University Department Of Textile EngineeringI/A 251,252 Tejgaon Dhaka Bangladesh Prepared By :

Total Textile Process at a Glance

Introduction Line and work cell balancing is an effective tool to improve the throughput of assembly lines and work cells while reducing manpower requirements and costs. Assembly Line Balancing or simply Line Balancing (LB) is the problem of assigning operations to workstations along an assembly line, in such a way that the assignment be optimal in some sense. LB has been an optimization problem of significant industrial importance: the efficiency difference between an optimal and a sub-optimal assignment can yield economies (or waste) reaching millions of dollars per year. LB is a classic Operations Research (OR) optimization problem, having been tackled by OR over several decades. Many algorithms have been proposed for the problem. Yet despite the practical importance of the problem, and the OR efforts that have been made to tackle it, little commercially available software is available to help industry in optimizing their lines.

LINE BALANCING (Process Organization)The Line Balancing is to design a smooth production flow by allotting processes to workers so as to allow each worker to complete the allotted workload within an even time It is a system where we meet the production expectations and we can find the same amount of work in process in every operation at any point in the day.

Reasons to have balance the production line (1) Keeping inventory costs low results in higher net income.(2) Keeping normal inventory levels lets the operator work all day long giving him/her the opportunity to earn more money by increasing his/her efficiency. (3)Keeping the line balanced lets the supervisors improve other areas because they can use their time better.(4) Balanced production keeps prices low which turns into repeat sales.(5) Balanced production means better production planning.

Balancing MethodThe most basic methods are the Time Study,Bottle Neck Process Theory and Data Collection and Analysis.

How do we start balancing the production line?Well we can start by determining how many operators for each operation are needed for a determined level of production. After this we need to determine how much WIP we need to anticipate production problems. Recommended WIP is 1-hour inventory level for each operation. A good range would be from 30 min to 120 min inventory level.

There are 3 rules for balancing(1) Have at least hour of WIP foreach operation

(2)Solve problems before they become any larger

(3) Meet production goals by keeping every operator working at their maximum capacity

Time StudyWhat is time study?

Time study is a work measurement technique for recording the time of performing a certain specific job or its element carried out under specific condition and for analyzing the data so as to obtain the time necessary for an operator to carry out at a defined rate of performance

Time study is a method of direct observation. A trained observer watches the job and records data as the job is being performed over a number of cycles.Time study equipmentthe stop watch in general, two types of watch are used for time study.Fly back ContinuousThese watches may be used any of the following time scalesSeconds Decimal minutesDecimal hoursTime Study

SMVSMV time that is allowed to perform the job satisfactory.SMV = Basic time + AllowancesStandard Minute ValueSMV = B.T + Allowances

Basic Time The basic time for the operation is found by applying concept of rating to relate the observed to that of a standard place of working.Calculated as follows:Basic time = observed time * observed rating 100 (BT = Observed time * Observed Rating= A constant) 100

Example..Rating 5075 100 125 Observed time1.20.80.60.5 Basic Time 1.2*500.8*750.6*100 0.5*125 100 100 100 100 = 0.6 0.6 0.6 0.6

SMV calculation

Element descriptionObser ratingObser. timeBasic TimeFreq.Basic Time/GmtGet bundle and sort parts950.320.3041/300.010Match pocket flap to lining1050.110.1161/10.116Sew round flap1000.480.4801/10.480Trim threads and turn out flap580.350.2981/10.298Top stitch flap900.560.5041/10.504Close bundle and place aside1100.230.2531/300.008Total1.416

Total basic time/garment (brought forward) 1.416 Add machine attention allowances 7%7% of (0.480 + 0.504) = 0.07 x 0.984 = 0.0690.069Basic time + MAA (1.416 + 0.069)1.485Add personal needs and relaxation allowances 14%14% of 1.485 = 0.14 x 1.485 = 0.2080.028Standard minute Value (SMV) = Basic time + all allowances = 1.485 + 0.208 = 1.693 (SMV)

Production Planning Load and capacity PlanningSuccessful planning requires knowledge of two variables to determine the time required to manufacture a contract.Load How much work we are putting on a sectionCapacity How much work a section is capable of completing In an ideal situation >> Load = Capacity

Load and capacityLOAD Contract size x Work content

Capacity The amount of work the factory or section is capable of doing.

The scheduling ruleBalance load and capacity

Arrange the programmed of work so that the load can be achieved Use common units standard minutes

Balancing & CapacityLoadUncertainty about the number of garments to be sold Demand?Speculation?Prediction?Uncertainty about work contentStandard minute value MeasuredEstimatedCapacityUncertainty about the number of operators and performanceTotal numbersAttendance hoursAbsenteeismPerformanceLearning curveUncertainty about the equipment Availability Reliability

Pitch TimeReference value for synchronization in the division of labor is called Pitch Time (PT). Pitch Time provides average time allotted to each worker.

Bottleneck Process:The time at which the longest time is required is called bottleneck Process The state of line organization should be evaluated as Organization Efficiency Using the pitch time and Bottleneck Process Time. Pitch Time Organization Efficiency (%) = ________________________ x 100

Bottleneck Process Time

100 = ______ X 100 140 = 71.4 % (For the aforementioned case study)

Pitch Diagram in the form of Column GraphWork Allotment Time

Sheet1

Work Allotment Time160

140

120

100

80

60

40

20

A

B

C

D

E

F

G

H

85

115

80

1 0 5

110

70

95

1 4 0

(Seconds)

Pitch Diagram (bar graph)

1st bottleneck Process

Loss in balance

Loss in balance

2nd bottleneck Process

Name of worker (in the order of processes)

Sheet2

Sheet2

85115801401051107095

A

B

C

D

E

F

G

H

Sheet3

How to reduce the number of bottleneck processes (1) Investigate the relation between the bottleneck process and its previous and subsequent processes to correct the line organization. (2) Investigate whether it is possible to further divide the process.(3) Conduct the motion study for work improvement.(4) Make improvements to equipment, jig and tools.(5) Mechanize the manual work.(6) Change the positions of workers.(7) Investigate the modification to the machining specifications.(8) Make it a rule to lend the worker in charge of the bottleneck process a helping hand

Control limit

Sheet1

(seconds)

160Bottleneck Process

140

120Upper Limit

Work Allotment Time100

80Lower Limit

60

40

20

ABCDEFGH

Name of worker (In order of processes)

80

70

140

105

115

140

110

140

105

115

140

95

140

105

115

140

110

95

140

105

115

140

110

95

140

105

115

140

70

110

95

140

105

115

85

Sheet2

Sheet3

Control limit

Pitch Time Upper Limit = _________________________ X 100 Target organization efficiency = 0.85 = 117.6 Seconds

Lower Limit = 2 x Pitch Time Upper Limit = 2 x 100 117.6 = 82.4 Seconds

Data CollectionOne Composite Mills Ltd.Capacity check sheet U-1 (Line: 2)

Style no: 29694 Target: 180pcs/ hour Buyer: Collins Order quantity: 18694 Description: T-Shirt Type: Basic

27-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. time with 20% allowance1Shoulder join-1Roman17371O/L13822,24,21262Shoulder join-2Tuni19021O/L21216,13,14173Neck rib folding & servicingJohura20568O/L20016,14,16184Neck rib edge jointMukul20918P/M22514,12,12165Neck jointSajida3357O/L21215,13,14176Piping shoulder to shoulder-1Taslima2199F/L12026,23,25307Piping shoulder to shoulder-2Arif19799F/L15718,20,18238Piping top stitch shoulder to shoulder-1Rekha20954F/L18916,15,17199Piping top stitch shoulder to shoulder-2Alal3011F/L12424,25,242910Sleeve joint-1Hasina850O/L6844,46,435311Sleeve joint-2Shapla19930O/L7242,40,435012Arm hole position zigzag top stitch-1Helena18332F/L11628,26,233113Arm hole position zigzag top stitch-2Afsana20922F/L11326,29,273214Side seam-1Laboni20145O/L6548,44,455515Side seam-2Ashiq19659O/L6844,42,455316Side seam-3Parvin3360O/L7241,42,445017Side seam position zigzag top stitch-1Mukta2124F/L11627,25,263118Side seam position zigzag top stitch-2Alpona19564F/L12923,24,222819Arm hole point position tack(2T)-1Khaleda20878P/M10628,30,273420Arm hole point position tack(2T)-2Hameed7495P/M11624,25,233121Sleeve hem-1Sayeed20871F/L11325,28,283222Sleeve hem-2Hasan20414F/L10330,28,293523Body hemJulhash19927F/L20014,16,151824Label makeSanjida20011P/M30010,11,1012

28-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. time with 20% allowance1Shoulder join-1Roman17371O/L14421,22,20252Shoulder join-2Tuni19021O/L20014,16,14183Neck rib folding & servicingJohura20568O/L18017,15,18204Neck rib edge jointMukul20918P/M25711,14,12145Neck jointSajida3357O/L20015,14,16186Piping shoulder to shoulder-1Taslima2199F/L12924,23,21287Piping shoulder to shoulder-2Arif19799F/L13821,24,22268Piping top stitch shoulder to shoulder-1Rekha20954F/L18918,15,16199Piping top stitch shoulder to shoulder-2Alal3011F/L14420,22,212510Sleeve joint-1Hasina850O/L6744,44,465411Sleeve joint-2Shapla19930O/L7341,42,404912Arm hole position zigzag top stitch-1Helena18332F/L12027,24,253013Arm hole position zigzag top stitch-2Afsana20922F/L11626,27,263114Side seam-1Laboni20145O/L6247,48,505815Side seam-2Ashiq19659O/L6944,42,435216Side seam-3Parvin3360O/L6846,44,425317Side seam position zigzag top stitch-1Mukta2124F/L12027,23,263018Side seam position zigzag top stitch-2Alpona19564F/L12922,25,232819Arm hole point position tack(2T)-1Khaleda20878P/M11330,25,253220Arm hole point position tack(2T)-2Hameed7495P/M12924,22,232821Sleeve hem-1Sayeed20871F/L11328,26,273222Sleeve hem-2Hasan20414F/L10030,29,303623Body hemJulhash19927F/L20016,14,161824Label makeSanjida20011P/M25711,12,1214

29-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. time with 20% allowance1Shoulder join-1Roman17371O/L12921,23,24282Shoulder join-2Tuni19021O/L20013,14,17183Neck rib folding & servicingJohura20568O/L20015,13,18184Neck rib edge jointMukul20918P/M22512,13,13165Neck jointSajida3357O/L22514,12,13166Piping shoulder to shoulder-1Taslima2199F/L13325,20,22277Piping shoulder to shoulder-2Arif19799F/L14419,23,21258Piping top stitch shoulder to shoulder-1Rekha20954F/L20017,14,15189Piping top stitch shoulder to shoulder-2Alal3011F/L14423,21,202510Sleeve joint-1Hasina850O/L6745,42,475411Sleeve joint-2Shapla19930O/L7341,43,404912Arm hole position zigzag top stitch-1Helena18332F/L12427,23,222913Arm hole position zigzag top stitch-2Afsana20922F/L11628,24,263114Side seam-1Laboni20145O/L6447,49,455615Side seam-2Ashiq19659O/L6743,46,455416Side seam-3Parvin3360O/L6544,46,475517Side seam position zigzag top stitch-1Mukta2124F/L11628,27,243118Side seam position zigzag top stitch-2Alpona19564F/L12425,22,242919Arm hole point position tack(2T)-1Khaleda20878P/M10629,26,283420Arm hole point position tack(2T)-2Hameed7495P/M12424,23,242921Sleeve hem-1Sayeed20871F/L10027,33,293622Sleeve hem-2Hasan20414F/L10029,31,293623Body hemJulhash19927F/L18917,15,151924Label makeSanjida20011P/M27710,12,1013

One Composite Mills Ltd. Capacity check sheet U-1 (Line: 3)

Style no: 29694 Target: 180pcs/ hour Buyer: CollinsOrder quantity: 18694 Description: T-shirtDate: 27-03-20013 Type: Basic

27-03-20013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. time with 20% allowance1Shoulder join-1Kajoil19865O/L13121,21,23262Shoulder join-2Rehena20617O/L18014,16,17193Neck rib folding & servicingReema20306O/L19213,14,17184Neck rib edge jointSima20827P/M20613,14,15175Neck jointAny20640O/L18015,17,17196Piping shoulder to shoulder-1Salma22037F/L12023,24,25297Piping shoulder to shoulder-2Rina20616F/L13120,21,26268Piping top stitch shoulder to shoulder-1Bulbuli22038F/L16917,17,16209Piping top stitch shoulder to shoulder-2Laboni19044F/L13725,20,192510Sleeve joint-1Amena20145O/L5850,51,496011Sleeve joint-2Asadul20839O/L6843,40,445012Arm hole position zigzag top stitch-1Anwara5037F/L10330,27,283413Arm hole position zigzag top stitch-2Johir20928F/L10724,29,293214Side seam-1Reena19509O/L5553,54,486215Side seam-2Nupur19486O/L5650,53,496116Side seam-3Khadija9384O/L5651,51,526117Side seam position zigzag top stitch-1Mannan20698F/L10228,28,293418Side seam position zigzag top stitch-2Nargis18289F/L12024,24,252919Arm hole point position tack(2T)-1Tara22060P/M10228,29,263420Arm hole point position tack(2T)-2Rabea19874P/M11523,24,293021Sleeve hem-1Rajib21013F/L9330,33,313722Sleeve hem-2Rojina3361F/L9629,30,303623Body hemRipon20998F/L18017,17,151924Label makeLota19871P/M28011,9,1012

28-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kajoil19865O/L15118,20,20232Shoulder join-2Rehena20617O/L20614,15,13173Neck rib folding & servicingReema20306O/L22112,13,13164Neck rib edge jointSima20827P/M19213,15,17185Neck jointAny20640O/L19215,15,14186Piping shoulder to shoulder-1Salma22037F/L12424,23,23287Piping shoulder to shoulder-2Rina20616F/L15118,20,19238Piping top stitch shoulder to shoulder-1Bulbuli22038F/L18016,15,16199Piping top stitch shoulder to shoulder-2Laboni19044F/L12422,22,252810Sleeve joint-1Amena20145O/L6049,50,465811Sleeve joint-2Asadul20839O/L6939,40,444912Arm hole position zigzag top stitch-1Anwara5037F/L9931,28,273513Arm hole position zigzag top stitch-2Johir20928F/L11524,25,253014Side seam-1Reena19509O/L5850,48,495915Side seam-2Nupur19486O/L6545,45,475516Side seam-3Khadija9384O/L5553,55,556517Side seam position zigzag top stitch-1Mannan20698F/L10231,26,283418Side seam position zigzag top stitch-2Nargis18289F/L11524,25,253019Arm hole point position tack(2T)-1Tara22060P/M10227,27,293420Arm hole point position tack(2T)-2Rabea19874P/M13121,24,212621Sleeve hem-1Rajib21013F/L8135,38,314222Sleeve hem-2Rojina3361F/L10727,27,283223Body hemRipon20998F/L18015,15,171924Label makeLota19871P/M32010,8,1011

29-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kajoil19865O/L13719,20,24252Shoulder join-2Rehena20617O/L19217,13,15183Neck rib folding & servicingReema20306O/L22112,14,14164Neck rib edge jointSima20827P/M22113,13,12165Neck jointAny20640O/L20615,14,13176Piping shoulder to shoulder-1Salma22037F/L13122,21,24267Piping shoulder to shoulder-2Rina20616F/L15119,20,19238Piping top stitch shoulder to shoulder-1Bulbuli22038F/L19217,15,14189Piping top stitch shoulder to shoulder-2Laboni19044F/L13723,20,192510Sleeve joint-1Amena20145O/L6047,47,485511Sleeve joint-2Asadul20839O/L6840,42,435012Arm hole position zigzag top stitch-1Anwara5037F/L10728,28,263213Arm hole position zigzag top stitch-2Johir20928F/L11027,25,253114Side seam-1Reena19509O/L5846,51,505915Side seam-2Nupur19486O/L5649,52,536116Side seam-3Khadija9384O/L5550,53,546217Side seam position zigzag top stitch-1Mannan20698F/L9929,30,273518Side seam position zigzag top stitch-2Nargis18289F/L11523,27,253019Arm hole point position tack(2T)-1Tara22060P/M10728,26,263220Arm hole point position tack(2T)-2Rabea19874P/M12422,24,232821Sleeve hem-1Rajib21013F/L9330,31,313722Sleeve hem-2Rojina3361F/L9928,29,293523Body hemRipon20998F/L16016,18,192224Label makeLota19871P/M3209,10,911

One Composite Mills Ltd.Capacity check sheet U-1 (Line: 4)Style no: 29694 Target: 180pcs/ hour Buyer: CollinsOrder quantity: 18694 Description: T-ShirtDate: 27-03-20013 Type: Basic

27-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kohinur9497O/L11029,26,23312Shoulder join-2Soriful18066O/L18015,19,18203Neck rib folding & servicingMoli20524O/L16420,17,18224Neck rib edge jointPopi13051P/M19214,13,17185Neck jointSadia19905O/L18016,15,19206Piping shoulder to shoulder-1Sahara18461F/L12525,21,23287Piping shoulder to shoulder-2Helena21050F/L16416,20,17228Piping top stitch shoulder to shoulder-1Kobir21093F/L16420,16,17229Piping top stitch shoulder to shoulder-2Aklima20118F/L9631,29,303610Sleeve joint-1Asha1545O/L6253,42,465511Sleeve joint-2Motin12080O/L7038,42,434912Arm hole position zigzag top stitch-1Rojina20659F/L11523,25,283013Arm hole position zigzag top stitch-2Helena20952F/L13123,20,232614Side seam-1Rahima20416O/L5853,48,506015Side seam-2Sopna9898O/L6642,46,445316Side seam-3Najmul20173O/L5848,52,506017Side seam position zigzag top stitch-1Panna7207F/L12520,27,232818Side seam position zigzag top stitch-2Rojina19031F/L11523,25,273019Arm hole point position tack(2T)-1Rina20535P/M9931,26,293520Arm hole point position tack(2T)-2Samad21075P/M13723,20,202521Sleeve hem-1Manik5183F/L7637,38,404622Sleeve hem-2Sahid20658F/L8236,33,354223Body hemJoynal19341F/L18014,19,151924Label makeMoyna21057P/M24011,11,1314

28-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kohinur9497O/L12526,20,23282Shoulder join-2Soriful18066O/L19216,14,16183Neck rib folding & servicingMoli20524O/L18019,17,16204Neck rib edge jointPopi13051P/M22211,15,13165Neck jointSadia19905O/L19216,14,17186Piping shoulder to shoulder-1Sahara18461F/L11523,25,26307Piping shoulder to shoulder-2Helena21050F/L16419,17,20228Piping top stitch shoulder to shoulder-1Kobir21093F/L18017,15,19209Piping top stitch shoulder to shoulder-2Aklima20118F/L12028,23,222910Sleeve joint-1Asha1545O/L6646,41,455311Sleeve joint-2Motin12080O/L7438,40,404712Arm hole position zigzag top stitch-1Rojina20659F/L10229,27,283413Arm hole position zigzag top stitch-2Helena20952F/L13121,23,222614Side seam-1Rahima20416O/L5552,50,556215Side seam-2Sopna9898O/L6643,42,475316Side seam-3Najmul20173O/L5850,48,526017Side seam position zigzag top stitch-1Panna7207F/L12523,25,212818Side seam position zigzag top stitch-2Rojina19031F/L11526,21,273019Arm hole point position tack(2T)-1Rina20535P/M16029,31,303620Arm hole point position tack(2T)-2Samad21075P/M14419,17,242421Sleeve hem-1Manik5183F/L9034,28,333822Sleeve hem-2Sahid20658F/L9333,29,313723Body hemJoynal19341F/L18015,17,151924Label makeMoyna21057P/M3209,8,1011

29-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kohinur9497O/L12023,26,22292Shoulder join-2Soriful18066O/L18918,20,20193Neck rib folding & servicingMoli20524O/L16419,17,17224Neck rib edge jointPopi13051P/M19214,15,17185Neck jointSadia19905O/L18017,19,15206Piping shoulder to shoulder-1Sahara18461F/L12022,23,26297Piping shoulder to shoulder-2Helena21050F/L15121,19,17238Piping top stitch shoulder to shoulder-1Kobir21093F/L18015,17,15199Piping top stitch shoulder to shoulder-2Aklima20118F/L12528,22,202810Sleeve joint-1Asha1545O/L5456,51,556511Sleeve joint-2Motin12080O/L7440,38,394712Arm hole position zigzag top stitch-1Rojina20659F/L11020,23,283113Arm hole position zigzag top stitch-2Helena20952F/L13720,21,232514Side seam-1Rahima20416O/L6048,50,475815Side seam-2Sopna9898O/L7041,43,404916Side seam-3Najmul20173O/L5852,48,485917Side seam position zigzag top stitch-1Panna7207F/L11524,25,253018Side seam position zigzag top stitch-2Rojina19031F/L10629,23,303219Arm hole point position tack(2T)-1Rina20535P/M8834,35,314020Arm hole point position tack(2T)-2Samad21075P/M13724,19,202521Sleeve hem-1Manik5183F/L9331,30,333722Sleeve hem-2Sahid20658F/L9330,32,323723Body hemJoynal19341F/L18017,15,192024Label makeMoyna21057P/M24011,13,1114

Data AnalysisCapacity check sheet U-1 (Line: 2)

27-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. time with 20% allowance1Shoulder join-1Roman17371O/L13822,24,21262Shoulder join-2Tuni19021O/L21216,13,14173Neck rib folding & servicingJohura20568O/L20016,14,16184Neck rib edge jointMukul20918P/M22514,12,12165Neck jointSajida3357O/L21215,13,14176Piping shoulder to shoulder-1Taslima2199F/L12026,23,25307Piping shoulder to shoulder-2Arif19799F/L15718,20,18238Piping top stitch shoulder to shoulder-1Rekha20954F/L18916,15,17199Piping top stitch shoulder to shoulder-2Alal3011F/L12424,25,242910Sleeve joint-1Hasina850O/L6844,46,435311Sleeve joint-2Shapla19930O/L7242,40,435012Arm hole position zigzag top stitch-1Helena18332F/L11628,26,233113Arm hole position zigzag top stitch-2Afsana20922F/L11326,29,273214Side seam-1Laboni20145O/L6548,44,455515Side seam-2Ashiq19659O/L6844,42,455316Side seam-3Parvin3360O/L7241,42,445017Side seam position zigzag top stitch-1Mukta2124F/L11627,25,263118Side seam position zigzag top stitch-2Alpona19564F/L12923,24,222819Arm hole point position tack(2T)-1Khaleda20878P/M10628,30,273420Arm hole point position tack(2T)-2Hameed7495P/M11624,25,233121Sleeve hem-1Sayeed20871F/L11325,28,283222Sleeve hem-2Hasan20414F/L10330,28,293523Body hemJulhash19927F/L20014,16,151824Label makeSanjida20011P/M30010,11,1012

28-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. time with 20% allowance1Shoulder join-1Roman17371O/L14421,22,20252Shoulder join-2Tuni19021O/L20014,16,14183Neck rib folding & servicingJohura20568O/L18017,15,18204Neck rib edge jointMukul20918P/M25711,14,12145Neck jointSajida3357O/L20015,14,16186Piping shoulder to shoulder-1Taslima2199F/L12924,23,21287Piping shoulder to shoulder-2Arif19799F/L13821,24,22268Piping top stitch shoulder to shoulder-1Rekha20954F/L18918,15,16199Piping top stitch shoulder to shoulder-2Alal3011F/L14420,22,212510Sleeve joint-1Hasina850O/L6744,44,465411Sleeve joint-2Shapla19930O/L7341,42,404912Arm hole position zigzag top stitch-1Helena18332F/L12027,24,253013Arm hole position zigzag top stitch-2Afsana20922F/L11626,27,263114Side seam-1Laboni20145O/L6247,48,505815Side seam-2Ashiq19659O/L6944,42,435216Side seam-3Parvin3360O/L6846,44,425317Side seam position zigzag top stitch-1Mukta2124F/L12027,23,263018Side seam position zigzag top stitch-2Alpona19564F/L12922,25,232819Arm hole point position tack(2T)-1Khaleda20878P/M11330,25,253220Arm hole point position tack(2T)-2Hameed7495P/M12924,22,232821Sleeve hem-1Sayeed20871F/L11328,26,273222Sleeve hem-2Hasan20414F/L10030,29,303623Body hemJulhash19927F/L20016,14,161824Label makeSanjida20011P/M25711,12,1214

29-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. time with 20% allowance1Shoulder join-1Roman17371O/L12921,23,24282Shoulder join-2Tuni19021O/L20013,14,17183Neck rib folding & servicingJohura20568O/L20015,13,18184Neck rib edge jointMukul20918P/M22512,13,13165Neck jointSajida3357O/L22514,12,13166Piping shoulder to shoulder-1Taslima2199F/L13325,20,22277Piping shoulder to shoulder-2Arif19799F/L14419,23,21258Piping top stitch shoulder to shoulder-1Rekha20954F/L20017,14,15189Piping top stitch shoulder to shoulder-2Alal3011F/L14423,21,202510Sleeve joint-1Hasina850O/L6745,42,475411Sleeve joint-2Shapla19930O/L7341,43,404912Arm hole position zigzag top stitch-1Helena18332F/L12427,23,222913Arm hole position zigzag top stitch-2Afsana20922F/L11628,24,263114Side seam-1Laboni20145O/L6447,49,455615Side seam-2Ashiq19659O/L6743,46,455416Side seam-3Parvin3360O/L6544,46,475517Side seam position zigzag top stitch-1Mukta2124F/L11628,27,243118Side seam position zigzag top stitch-2Alpona19564F/L12425,22,242919Arm hole point position tack(2T)-1Khaleda20878P/M10629,26,283420Arm hole point position tack(2T)-2Hameed7495P/M12424,23,242921Sleeve hem-1Sayeed20871F/L10027,33,293622Sleeve hem-2Hasan20414F/L10029,31,293623Body hemJulhash19927F/L18917,15,151924Label makeSanjida20011P/M27710,12,1013

Capacity check sheet U-1 (Line: 3)

27-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. time with 20% allowance1Shoulder join-1Kajoil19865O/L13121,21,23262Shoulder join-2Rehena20617O/L18014,16,17193Neck rib folding & servicingReema20306O/L19213,14,17184Neck rib edge jointSima20827P/M20613,14,15175Neck jointAny20640O/L18015,17,17196Piping shoulder to shoulder-1Salma22037F/L12023,24,25297Piping shoulder to shoulder-2Rina20616F/L13120,21,26268Piping top stitch shoulder to shoulder-1Bulbuli22038F/L18017,17,16209Piping top stitch shoulder to shoulder-2Laboni19044F/L13725,20,192510Sleeve joint-1Amena20145O/L5850,51,496011Sleeve joint-2Asadul20839O/L6843,40,445012Arm hole position zigzag top stitch-1Anwara5037F/L10330,27,283413Arm hole position zigzag top stitch-2Johir20928F/L10724,29,293214Side seam-1Reena19509O/L5553,54,486215Side seam-2Nupur19486O/L5650,53,496116Side seam-3Khadija9384O/L5651,51,526117Side seam position zigzag top stitch-1Mannan20698F/L10228,28,293418Side seam position zigzag top stitch-2Nargis18289F/L12024,24,252919Arm hole point position tack(2T)-1Tara22060P/M10228,29,263420Arm hole point position tack(2T)-2Rabea19874P/M11523,24,293021Sleeve hem-1Rajib21013F/L9330,33,313722Sleeve hem-2Rojina3361F/L9629,30,303623Body hemRipon20998F/L18017,17,151924Label makeLota19871P/M28011,9,1012

28-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kajoil19865O/L15118,20,20232Shoulder join-2Rehena20617O/L20614,15,13173Neck rib folding & servicingReema20306O/L22112,13,13164Neck rib edge jointSima20827P/M19213,15,17185Neck jointAny20640O/L19215,15,14186Piping shoulder to shoulder-1Salma22037F/L12424,23,23287Piping shoulder to shoulder-2Rina20616F/L15118,20,19238Piping top stitch shoulder to shoulder-1Bulbuli22038F/L18016,15,16199Piping top stitch shoulder to shoulder-2Laboni19044F/L12422,22,252810Sleeve joint-1Amena20145O/L6049,50,465811Sleeve joint-2Asadul20839O/L6939,40,444912Arm hole position zigzag top stitch-1Anwara5037F/L9931,28,273513Arm hole position zigzag top stitch-2Johir20928F/L11524,25,253014Side seam-1Reena19509O/L5850,48,495915Side seam-2Nupur19486O/L6545,45,475516Side seam-3Khadija9384O/L5553,55,556517Side seam position zigzag top stitch-1Mannan20698F/L10231,26,283418Side seam position zigzag top stitch-2Nargis18289F/L11524,25,253019Arm hole point position tack(2T)-1Tara22060P/M10227,27,293420Arm hole point position tack(2T)-2Rabea19874P/M13121,24,212621Sleeve hem-1Rajib21013F/L8135,38,314222Sleeve hem-2Rojina3361F/L10727,27,283223Body hemRipon20998F/L18015,15,171924Label makeLota19871P/M32010,8,1011

29-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kajoil19865O/L13719,20,24252Shoulder join-2Rehena20617O/L19217,13,15183Neck rib folding & servicingReema20306O/L22112,14,14164Neck rib edge jointSima20827P/M22113,13,12165Neck jointAny20640O/L20615,14,13176Piping shoulder to shoulder-1Salma22037F/L13122,21,24267Piping shoulder to shoulder-2Rina20616F/L15119,20,19238Piping top stitch shoulder to shoulder-1Bulbuli22038F/L19217,15,14189Piping top stitch shoulder to shoulder-2Laboni19044F/L13723,20,192510Sleeve joint-1Amena20145O/L6047,47,485511Sleeve joint-2Asadul20839O/L6840,42,435012Arm hole position zigzag top stitch-1Anwara5037F/L10728,28,263213Arm hole position zigzag top stitch-2Johir20928F/L11027,25,253114Side seam-1Reena19509O/L5846,51,505915Side seam-2Nupur19486O/L5649,52,536116Side seam-3Khadija9384O/L5550,53,546217Side seam position zigzag top stitch-1Mannan20698F/L9929,30,273518Side seam position zigzag top stitch-2Nargis18289F/L11523,27,253019Arm hole point position tack(2T)-1Tara22060P/M10728,26,263220Arm hole point position tack(2T)-2Rabea19874P/M12422,24,232821Sleeve hem-1Rajib21013F/L9330,31,313722Sleeve hem-2Rojina3361F/L9928,29,293523Body hemRipon20998F/L16016,18,192224Label makeLota19871P/M3209,10,911

Capacity check sheet U-1 (Line: 4)

27-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kohinur9497O/L11029,26,23312Shoulder join-2Soriful18066O/L18015,19,18203Neck rib folding & servicingMoli20524O/L16420,17,18224Neck rib edge jointPopi13051P/M19214,13,17185Neck jointSadia19905O/L18016,15,19206Piping shoulder to shoulder-1Sahara18461F/L12525,21,23287Piping shoulder to shoulder-2Helena21050F/L16416,20,17228Piping top stitch shoulder to shoulder-1Kobir21093F/L16420,16,17229Piping top stitch shoulder to shoulder-2Aklima20118F/L9631,29,303610Sleeve joint-1Asha1545O/L6253,42,465511Sleeve joint-2Motin12080O/L7038,42,434912Arm hole position zigzag top stitch-1Rojina20659F/L11523,25,283013Arm hole position zigzag top stitch-2Helena20952F/L13123,20,232614Side seam-1Rahima20416O/L5853,48,506015Side seam-2Sopna9898O/L6642,46,445316Side seam-3Najmul20173O/L5848,52,506017Side seam position zigzag top stitch-1Panna7207F/L12520,27,232818Side seam position zigzag top stitch-2Rojina19031F/L11523,25,273019Arm hole point position tack(2T)-1Rina20535P/M9931,26,293520Arm hole point position tack(2T)-2Samad21075P/M13723,20,202521Sleeve hem-1Manik5183F/L7637,38,404622Sleeve hem-2Sahid20658F/L8236,33,354223Body hemJoynal19341F/L18014,19,151924Label makeMoyna21057P/M24011,11,1314

28-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kohinur9497O/L12526,20,23282Shoulder join-2Soriful18066O/L19216,14,16183Neck rib folding & servicingMoli20524O/L18019,17,16204Neck rib edge jointPopi13051P/M22211,15,13165Neck jointSadia19905O/L19216,14,17186Piping shoulder to shoulder-1Sahara18461F/L11523,25,26307Piping shoulder to shoulder-2Helena21050F/L16419,17,20228Piping top stitch shoulder to shoulder-1Kobir21093F/L18017,15,19209Piping top stitch shoulder to shoulder-2Aklima20118F/L12028,23,222910Sleeve joint-1Asha1545O/L6646,41,455311Sleeve joint-2Motin12080O/L7438,40,404712Arm hole position zigzag top stitch-1Rojina20659F/L10229,27,283413Arm hole position zigzag top stitch-2Helena20952F/L03121,23,222614Side seam-1Rahima20416O/L5552,50,556215Side seam-2Sopna9898O/L6643,42,475316Side seam-3Najmul20173O/L5850,48,526017Side seam position zigzag top stitch-1Panna7207F/L12523,25,212818Side seam position zigzag top stitch-2Rojina19031F/L11526,21,273019Arm hole point position tack(2T)-1Rina20535P/M16029,31,303620Arm hole point position tack(2T)-2Samad21075P/M14419,17,242421Sleeve hem-1Manik5183F/L9034,28,333822Sleeve hem-2Sahid20658F/L9333,29,313723Body hemJoynal19341F/L18015,17,151924Label makeMoyna21057P/M3209,8,1011

29-03-2013

SLOperation NameOperator Name & IDM/C typeActual output per hourProcess time (3pcs)Avg. timeAvg. time with 20% allowance1Shoulder join-1Kohinur9497O/L12023,26,22292Shoulder join-2Soriful18066O/L14418,20,21243Neck rib folding & servicingMoli20524O/L16419,17,17224Neck rib edge jointPopi13051P/M19214,15,17185Neck jointSadia19905O/L18017,19,15206Piping shoulder to shoulder-1Sahara18461F/L12022,23,26297Piping shoulder to shoulder-2Helena21050F/L15121,19,17238Piping top stitch shoulder to shoulder-1Kobir21093F/L18015,17,15199Piping top stitch shoulder to shoulder-2Aklima20118F/L12528,22,202810Sleeve joint-1Asha1545O/L5456,51,556511Sleeve joint-2Motin12080O/L7440,38,394712Arm hole position zigzag top stitch-1Rojina20659F/L11020,23,283113Arm hole position zigzag top stitch-2Helena20952F/L13720,21,232514Side seam-1Rahima20416O/L6048,50,475815Side seam-2Sopna9898O/L7041,43,404916Side seam-3Najmul20173O/L5852,48,485917Side seam position zigzag top stitch-1Panna7207F/L11524,25,253018Side seam position zigzag top stitch-2Rojina19031F/L10629,23,303219Arm hole point position tack(2T)-1Rina20535P/M8834,35,314020Arm hole point position tack(2T)-2Samad21075P/M13724,19,202521Sleeve hem-1Manik5183F/L9331,30,333722Sleeve hem-2Sahid20658F/L9330,32,323723Body hemJoynal19341F/L17017,15,192024Label makeMoyna21057P/M24011,13,1114

ResultFor day 1

Chart1

Line-1160Line-1

Line-2153Line-2

Line-3138Line-3

Column3

Column1

Column2

Sheet1

Column3Column1Column2

Line-1160

Line-2153

Line-3138

To resize chart data range, drag lower right corner of range.

For day 2

Chart1

Line-1162Line-1

Line-2150Line-2

Line-3145Line-3

Column1

Series 2

Column2

Sheet1

Column1Series 2Column2

Line-1162

Line-2150

Line-3145

For day 3

Chart1

Line-1156Line-1

Line-2149Line-2

Line-3143Line-3

Column2

Series 2

Column1

Sheet1

Column2Series 2Column1

Line-1156

Line-2149

Line-3143

After analysis we found the below result

Day 1

Chart1

Line-1178Line-1

Line-2178Line-2

Line-3175Line-3

Column1

Series 2

Column2

Sheet1

Column1Series 2Column2

Line-1178

Line-2178

Line-3175

Day 2

Chart1

Line-1180Line-1

Line-2180Line-2

Line-3176Line-3

Column2

Series 2

Column1

Sheet1

Column2Series 2Column1

Line-1180

Line-2180

Line-3176

Day 3

Chart1

Line-1180Line-1

Line-2180Line-2

Line-3176Line-3

Column1

Series 2

Column2

Sheet1

Column1Series 2Column2

Line-1180

Line-2180

Line-3176

Conclusion The contributions and incessant efforts of all the group members to complete the project report are highly appreciative. The challenging environment in 21st century demands that textile education should be meaningful and responsive to develop a mechanism to produce dynamic and technically competitive human resource in order to meet the challenges of the global world. Right and effective strategies needs to be adopted for affecting productivity with quality improvements in textile education thereby making it relevant and useful not only for the sustained growth and development of the textile institutes but also in serving the societies in a progressive way.

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3. Wet processing TechnologyLink : http://www.facebook.com/pages/Wet-Processing-Technology-Dyeing-/468645219825404

4. Fashion-Design-and-TechnologyLink : http://www.facebook.com/pages/Fashion-Design-and-Technology/587655294583875?ref=ts&fref=tsMy Facebook Textile related Pages http://www.textilelab.blogspot.com (Visit )