line physical design in layout strategy

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    PHYSICAL ASPECTS OF LINE

    DESIGN

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    Flow Line Systems

    by Physical Design Otions

    Flow Lines(Assembly)

    Moving

    ConveyorNon-

    Mechanical

    Items

    Fixed

    Items

    Removable

    ith !tation

    "verla#

    No !tation

    "verla#

    Com#are on

    di$$erent line

    behavior #arameters

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    !i"eo Demos

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    On the Line ##

    % &'' day over & shi$ts

    % *+* assembly ste#s, mostly

    manal bt with mechani.edatomated elements

    % / days $low time

    % As many as &''' #er shi$t at anindividal station

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    O$$ the Line ##

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    ALTE%NATI!E LINE DESIGNS

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    Current layout - workers inCurrent layout - workers insmall closed areas (bird-small closed areas (bird-caged). Cannot increasecaged). Cannot increaseoutput without a thirdoutput without a thirdworker and third set ofworker and third set ofequipment.equipment.

    Improved layout - cross-trainedImproved layout - cross-trainedworkers can assist each other.workers can assist each other.ay be able to add a third workeray be able to add a third workeras additional output is needed.as additional output is needed.

    Hei&e' ( %en"e' Fig)'e *#+, -a.Hei&e' ( %en"e' Fig)'e *#+, -a.

    Alte'nati/e Designs ##

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    Current layout - straightCurrent layout - straightlines make it hard to balancelines make it hard to balancetasks because work may nottasks because work may notbe divided evenly.be divided evenly.

    Improved layout - in !Improved layout - in !shape" workers have bettershape" workers have betteraccess. #our cross-trainedaccess. #our cross-trainedworkers were reduced toworkers were reduced to

    three.three.

    Hei&e' ( %en"e'Hei&e' ( %en"e'

    Fig)'e *#+, -b.Fig)'e *#+, -b.

    !-shaped line may reduce material$ employeemovement and space requirements whileenhancing communication" reducing thenumber of workers" and facilitating inspection

    ## Alte'nati/e Designs ##

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    ## Alte'nati/e Designs ##

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    Layo)t E0e'iments 1 !ol/o

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    ## Alte'nati/e Designs ##

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    ## Alte'nati/e Designs ##

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    ##

    Alte'nati/eDesigns ##

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    ## Alte'nati/e Designs