linear elastic fracture mechanics - espci paris · 2017-06-21 · 7 center for mechanics of solids,...
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Center for Mechanics of Solids, Structures and Materials
Department of Aerospace Engineering and Engineering Mechanics
“Measure what is measurable, and make measurable what is not so.” - Galileo GALILEI
Linear Elastic Fracture Mechanics
Krishnaswamy Ravi-Chandar
Lecture presented at the
University of Pierre and Marie Curie
April 30, 2014
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 2
The plan
• Introduction to fracture mechanics
– April 30, 2014
• Quasi-static instability problems (JB Leblond)
– May 6, 2014
• Introduction to dynamic fracture mechanics
– May 15, 2014
• Dynamic instabilities during fast fracture
– May 21, 2014
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 3
How strong is a solid? – 1. An atomic point of view
0max
2 ( )sin
a aF F
0 0max
0
2 ( )sin ,
a a a
a
0 0max
0 0
0max
2 2cos
2
a adE
d
a
max
0
~2
E E
a
Interatomic
distance, a
En
er
gy
, E
Re
pu
lsio
n
Att
ra
cti
on
Interatomic
distance, a
Fo
rc
e,
F T
en
sio
n
Co
mp
re
ssio
n
Material Modulus
GPa
Strength
GPa Strength/Modulus
Steels 200 0.10 – 2 0.0005 – 0.01
Glass 70 0.17 0.0025
Carbon fibers 400 4 0.01
Glass fibers 70 11 0.16
Macroscopic strength is significantly smaller than the theoretical strength
0a
0a
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 4
How strong is a solid? – 2. The role of defects
22 ( ,0) 1 2a
ab
1
22
22 ( ,0) 2 where /a
a b a
max
~ 1 10 m~ 0.005
~ 1 6 mf
E
a E
max
1
2f a constant
2a
2b x1
x2
Griffith’s experiments
1. Used experiments on glass tubes and glass bulbs loaded under internal pressure to
show that 𝜎 𝑎 was constant
2. Manufactured fresh glass fibers with diameters in the range of 1 mm to 3 microns to show that small fibers had strength of about 11 GPa
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 5
The continuum view of fracture
• Process of fracture can be cleavage, intergranular/ transgranular fracture (polycrystalline materials), cavitation (ductile metals), disentanglement (polymers), microcracking (glasses,…), fiber breakage,…
• Details of processes within Lp are not important; only the total energy needed for the fracture process is assumed to play a role in the development of the fracture
• Lp is small – “small-scale process zone” – what does this mean?
Lp
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 6
The energy balance – a continuum view
potential energy of the bodyR RW U
Total energy of the system: sE U
Energy Release Rate( )
define
fracture resistances
dG a
da
dUR
da
At equilibrium, 0E a
Fracture criterioncG a R
work done by the external forces on the body
strain energy stored in the body
R
R
W
U
where surface energy (or fracture energy)sU
2a x1
x2
Stable if 0cE a
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 7
Remarks 1:
• ac is the equilibrium crack length (reversible)
• Fracture resistance R(a) includes the effect of all dissipative fracture processes and is typically calibrated from experiments.
• For Linearly Elastic Fracture Mechanics (LEFM), the region outside Lp must exhibit linear elastic behavior, but this is not a general requirement.
• Other than Lp being “small”, there is no length scale here! The theory works at length scales from the atomic to the tectonic.
• Need methods to calculate G(a) for specific crack problems
Fracture criterioncG a R
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 8
Remarks 2:
• R varies over several orders of magnitude
– True surface energy is ~ O(1) J/m2
– Glasses and ceramics~ 10 J/m2
– Polymers ~1 kJ/m2
– Metals ~ 100 kJ/m2
• Differences arise due to different mechanisms of deformation and failure
• Must be determined through calibration experiments, such as the pioneering work of Obreimoff (1930)
Fracture criterioncG a R
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 9
Calculation of G(a)
a
, TP
,P
MC
compliance of the loading system
0 fixed displacement
fixed load
M
M
M
C
C
C
( ) / compliance of the specimenC a P
total displacement (fixed)T
( )T M MC P C a C P
21( ) ( )
2T
dG a P C a
da
2 21 1Strain Energy: ( )
2 2R MU C P C a P
21( )
2
equilibrium crack length
P C a R
Stable if 0cE a
2
( ) ( ) ( ) MC a C a C a C
Stability depends on !MC
Can cause stick-slip and other unstable
crack growth effects
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 10
Example 1: G(a) for a double cantilever beam
MC
, TP
,P
a
2d
,P
a
d
3 2
3 3
8 24( ) ; ( )
a aC a C a
Ed Ed
13 2 43
8c
EdG a R a
R
2 2
312c
ERG a R a P
d
2
( ) ( ) ( ) MC a C a C a C unstable stable
3 2
3 3
4 12( ) ; ( )
a aC a C a
Ed Ed
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 11
Example 2: G(a) for an infinite strip specimen
21
EG a
h
stable
a 2h
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 12
Fracture mechanics – the global point of view
• The global point of view works quite well for a number of problems.
• It circumvents detailed calculation of stress/strain states in the vicinity of the crack.
• Has been applied successfully in a number of structural applications
• Difficulty in calculating the compliance, C(a)
• Difficulty in calibrating the fracture energy, R
• Difficulty in selecting/identifying fracture path
• Modern numerical simulations incorporate the energy approach through the phase-field methodology.
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 13
Fracture mechanics – why a local point of view?
• Provides a systematic way of calculating G(a)
• Provides a method for analyzing different loading symmetries
• Local approach based on stress and strain fields permits decoupling of path selection from failure characterization
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 14
Loading symmetries
Mode I or Opening mode
Mode II or In-plane shear
Mode III or Anti-plane shear
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 15
Linear elasticity
1( ) ( )
2
T ε x u u
( ) 2kk σ x 1 ε
σ f 0
1
2
( ) *( ) on
( ) ( ) *( ) on
R
R
u x u x
s x σ x n s x
( ) ( ) y x x u x
- boundary conditions
1 2 3 3( , ); u u x x u x
1 2 , ,
33 3
1( , )
2
const; 0
x x u u
1 2
33 1 2
3 1 2
( , ) 2
( , )
( , ) 0
x x
x x
x x
Plane strain
11 ,22 22 ,11 12 ,12
4
If ; ;
then 0
3 3 1 20; ( , ) u u u x x
Anti-plane shear
2
3 0u
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 16
The J-integral
1
1
R
uJ U n n ds
x
1x
2x
R
n1
1. The integral is zero if contour is closed inside the body without enclosing singularities
2. If the contour goes from below to above the crack surface as indicated, the integral is independent of the path
3. This integral can be interpreted in terms of the energy release rate:
4. Path independence implies that and therefore,
1~ rσ : ε
( ) /J G a d da
1/ 2 1/ 2~ ; ~r r σ σ ε ε
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 17
Anti-plane shear
Mode III or Anti-plane shear
3 3( )2
IIIKh
r
320
lim 2 ,0IIIr
K r r
mode III stress intensity factor
1. Anti-plane shear can exist only in specimens without bounding planes – in axisymmetric geometries or infinitely thick plates
2. Free surfaces in finite thickness plates introduce coupling to mode II
3. Connection to J and G obtained by using the path independent integral:
4. Failure criterion for mode III is still being debated (more on this later!)
21( )
2IIIJ G a K
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 18
In-plane loading symmetries
Mode I or Opening mode
Mode II or In-plane shear
1 1,2
2
II
IIII
Kr F T
r
KF
r
220
lim 2 ,0Ir
K r r
mode I stress intensity factor mode II stress intensity factor
120
lim 2 ,0IIr
K r r
represents nonsingular stress
and plays a role in crack path stability
T
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 19
Calculation of the stress intensity factors
• Elastic boundary value problem to be solved
– Numerous examples exist in handbooks
– Robust numerical methods based on FEM, BEM, available
– Considered a solved problem: Given a geometry, loading, etc, there is no difficulty in determining KI, KII, and KIII.
• Example: Single-edge-notched specimen
I
P aK a f
tW W
displacementP a
gtWE W
a
w
,P load, crack length, geometryI IK K
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 20
Fracture criterion for in-plane loading
1. Connection to J and G obtained by using the path independent integral:
2. For pure mode I loading, the crack grows along the line of symmetry and the energy based fracture criterion can be restated in terms of the stress intensity factor
3. Residual strength (load carrying capacity) can be determined for structural applications
4. Stability of structures can be evaluated
2
2 21( ) I IIJ G a K K
E
21I IC
ERK K
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 21
Snap-back instability
I
P aK a f
tW W
displacementP a
gtWE W
a
w
,P
1a
2 1a a
Crack is unstable in load control and displacement control
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 22
1. For combined modes I and II, we need other criterion (criteria?) that dictates the crack path selection
a. Maximize energy release rate
b. Maximum “hoop” stress
c. Principle of local symmetry:
2. Maximum hoop stress criterion is simplest to use
3. Experimental scatter is large and unable to discriminate between the different criteria
Fracture criterion for mixed mode I + II crack
, 0I IC IIK K K Crack tilting
Crack kinking Principle of Local Symmetry: Goldstein and Salganik, Int J Fract, 1974
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 23
Crack path evolution under Mode I + II
Principle of Local Symmetry works very well for this problem
Yang and Ravi-Chandar, J Mech Phys Solids, 2001
Photograph Courtesy of Dov Bahat Ben Gurion University Tectonofractography, Springer
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 24
Possible fracture criteria for mixed mode I + III
0
, 0
II
I III
K
f K K
Criterion I: Goldstein and Salganik, Int J Fract, 1974
, 0, 0I IC II IIIK K K K
Criterion II: Lin, Mear and Ravi-Chandar, Int J Fract, 2010
1tan 2
2III
I
K
K
Hull, Int J Fract, 1995 Cooke and Pollard, J Geophy Res, 1996
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 25
Mixed mode I + III crack problem
Sommer, Eng Frac Mech, 1970
Below a threshold of KIII/KI, the crack front twists
Above the threshold, crack front fragments cr= 3.3°
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 26
Mixed mode I + III crack problem
Knauss, Int J Fract, 1971
CENTER FOR MECHANICS OF SOLIDS, STRUCTURES AND MATERIALS 27
Summary and plan
• Energy based method can provide a simple way of analyzing fracture problem (with some residual difficulty regarding the path selection)
• Stress-intensity factor based method provides an effective way of designing fracture critical structures – residual strength diagram