lister petter ac-ad parts manual

AC, ADMaster Parts Manual

Manual des pices Manual de Piezas PrototipoErsatzteilhandbuch Cataloga Parti Principale

Issue 10: May 2000

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Lister-Petter AC1 and AD1 Master Parts Manual

Publication 027-08028 Edition 10 2000 Lister-Petter Limited, all rights reservedPublished in May 2000 by Lister-Petter Technical PublicationsPrinted in the United KingdomLister-Petter Limited, Dursley GL11 4HS, England

Lister-Petter AC1 and AD1 Master Parts Manual Issue 9: January 2000

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Introduction - EnglishThe purpose of this Master Parts Manual is to give a recordof the parts used on Lister-Petter AC/AD engines togetherwith alterations and modifications that have been effected.Main bearings and big end bearings are available undersizeand pistons and rings are available oversize. Piston ringsare only supplied as a complete set and pistons are suppliedcomplete with rings, gudgeon pin and circlips.Due to continued development and improvement it is quitepossible that a part purchased may not completely resemblethat illustrated. Not all items are illustrated and if an item islisted without a part number it is only available as part of anassembly. Although a part number may be shown, the itemmay not be available on its own but as an assembly. Itemsthat are shown indented under an entry are included in, andform part of an assembly.To help the user identify parts, most lists have an illustrationwith the individual parts given the same item numberreference as appears in the list. Care should be taken toensure the correct illustration is being referred to.Replacement parts should be ordered by quoting the PartNumber, not the illustration item number, and the engineserial number.Each engine has a unique serial number which is stampedon a plate attached to the air cowling. It is necessary forthis serial number to be identified before using this manualto ensure the part being requested is correct for the particularengine. Where the Build Number is preceded by a 9 thisindicates that the engine is either of a non-standardconfiguration, or contains non-standard parts or accessories.Engine Serial Number

Serial Number Code48 ........... Year of manufacture code000123 ... Consecutive number of engineAC1 ........ ModelA ............. Anti-clockwise rotation01 ........... Build

CAUTIONParts that have not been approved for use on AC/ADengines cannot be relied upon for correct material,dimensions or finish.

Introduction - FranaisCe Manuel des pices constitue un dossier prsentant lespices utilises sur les moteurs AC/AD Lister-Petter ainsique les changements et modifications qui ont t effectus.Les paliers et les coussinets de bielle sont disponiblesminors et les pistons et les segments sont disponiblesmajors. Les segments de piston ne sont fournis que sousforme de jeu complet et les pistons sont fournis dots desegments, daxe et de circlips.En raison dune politique de dveloppement et damliorationpermanents, il est tout fait possible quune pice achetepuisse ne pas entirement ressembler celle illustre. Cene sont pas tous les articles qui sont illustrs et, si un articleest list sans numro, il nest disponible que comme partiedun ensemble. Bien quun numro puisse tre indiqu,larticle peut ne pas tre disponible tout seul, mais sousforme densemble. Les articles qui sont mis en retrait sousune entre sont inclus dans un ensemble et font partie dece dernier.Afin daider lutilisateur identifier les pices, la plupart deslistes comportent une illustration, les pices individuellestant affectes de la mme rfrence que celle figurant surla liste. Il faut veiller se rfrer la bonne illustration.Les pices de rechange devraient tre commandesenindiquant le numro de la pice, et non le numro delillustration, et le numro dordre du moteur.Chaque moteur comporte un numro dordre unique qui estgrav sur une plaque attache au capot. Il est ncessairede vrifier ce numro dordre avant dutiliser ce manuel pourveiller ce que la pice demande soit correcte pour lemoteur particulier. Lorsque le numro de construction estprcd dun 9, cela indique que le moteur est duneconfiguration non standard, ou contient des pices ouaccessoires non standards.Plaque de numro dordre

Code de numro d'ordre48 ........... Code de l'anne de fabrication000123 ... Numro conscutif du moteurAC1 ........ ModleA ............. Sens antihoraire01 ........... Modle du moteur

ATTENTIONOn ne peut pas se fier aux matriaux, dimensions oufini des pices qui ne sont pas homologues pourutilisation sur les moteurs AC/AD.

Lister-Petter AC1 and AD1 Master Parts ManualIssue 9: January 2000

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Einleitung - DeutschIn diesem Teilehauptbuch sollen die bei Lister-Petter MotorenAC/AD zur Anwendung kommenden Teile sowie die daranvorgenommenen nderungen und Modifikationen aufgefhrtwerden.Hauptlager und Pleuelfulager knnen mit Untermageliefert werden, Kolben und Kolbenringe mit berma.Kolbenringe werden nur satzweise geliefert, Kolben komplettmit Ringen, Kolbenbolzen und Sicherungsringen.Angesichts fortgesetzter Weiterentwicklungen undVerbesserungen kann es vorkommen, da ein gekauftesTeilnicht immer ganz dem abgebildeten gleicht.Nicht alle Teile sind abgebildet, und wenn ein Teil ohneTeilnummer aufgefhrt wird, wird es nur als Teil einerBaugruppe geliefert. Auch wenn eine Teilnummer angegebenist, kann das betreffende Teil ggf. nicht allein, sondern nurals Baugruppe gekauft werden. Eingerckte Teile unter einerEintragung gehren zu und bilden einen Teil einerBaugruppe.Um dem Benutzer die Identifizierung von Teilen zuerleichtern, kommen die meisten Listen mit Abbildung, unddie Einzelteile haben die gleiche Kennummer wie in der Liste.Es ist daher darauf zu achten, da immer auf das richtigeBild verwiesen wird.Bei der Bestellung von Ersatzteilen ist nicht die Kennummerder Abbildung, sondern die Teilnummer und dieSeriennummer des Motors anzugeben.Jeder Motor hat seine eigene Seriennummer, die auf einemSchild an der Luftkanalverkleidung eingestanzt ist. DieseSeriennummer ist vor Benutzung dieses Buches zu ermitteln,um sicherzustellen, da das richtige Teil fr den betreffendenMotor bestellt wird. Wenn der Bauartnummer eine 9vorausgeht, ist der Motor entweder eine Sonderkonfiguration,oder er enthlt nicht serienmige Teile und Zubehr.Motorseriennummer

Seriennummerncode48 ........... Baujahr000123 ... SeriennummerAC1 ........ TypA ............. Linksdrehung01 ........... Bauart

VORSICHTWenn Sie Teile bestellen, die nicht fr Motoren AC/ADzugelassen sind, knnen Sie sich nicht auf die richtigenWerkstoffe, Abmessungen und Ausfhrung verlassen.

Introduccion - EspaolEl objeto de este Manual de Piezas Prototipo es dar unadescripcin de las piezas usadas en los motores de Lister-Petter AC/AD, junto a las modificaciones y alteraciones quese hayan efectuado.Los cojinetes principales y los cojinetes de biela estndisponibles en tamaos reducidos y los pistones y los arosde pistn en tamaos ampliados. Los aros de se suministranexclusivamente como juegos completos y los pistones seproporcionan completos con muequillas y fiadores deperno.Debido al continuo desarrollo y perfeccionamiento es muyposible que se adquiera alguna pieza que no asemejaratotalmente a la ilustrada.No todos los artculos tienen ilustracin y si alguno figuraraen lista y no tuviera nmero de pieza, es por que slo estdisponible como parte de una unidad completa. Aunquefigurara el nmero de pieza, pudiera ser tambin que noestuviera disponible solo, sino como parte de una unidadcompleta. Los artculos que figuran sangrados debajo deuna entrada estn incluidos y forman parte de una unidadcompleta.Con objeto de ayudar al usuario a identificar las piezas, lamayora de las listas tienen una ilustracin en la que laspiezas individuales tienen el mismo nmero de referenciade artculo que el que aparece en la lista.Para ordenar piezas de repuesto deber citarse el Nmerode Pieza, no el nmero del artculo en la ilustracin, y elNmero de Serie del Motor.Cada motor tiene un nmero de serie nico, que llevagrabado en una placa fijada a la cubierta del aire. Resultanecesario comprobar el nmero de serie antes de haceruso de este manual para asegurarse de que la piezarequerida es la adecuada para el motor del que se trate enparticular. En los casos en los que el Nmero deConstruccin vaya precedido de un 9, esto indica bien queel motor no es se configuracin prototipo o bien que contienepiezas o accesorios que no lo son.Placa de Nmero Serial

Cdigo de Nmero de Serial48 ........... Ano000123 ... Nmero consecutivo de motorAC1 ........ ModeloA ............. Rotacin antihorario01 ........... Construccin de Motor

PRECAUCIONNo se puede tener confianza en que las piezas queno hayan sido aprobadas para usarse en AC/AD seandel material correcto o tengan las dimensiones oacabado apropiados.


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Introduzione - ItalianoLo scopo di questo Manuale dei Pezzi Principali quello didare una documentazione dei pezzi usati sui motori Lister-Petter AC/AD, assieme alle variazioni e modifiche che sonostate effettuate.I cuscinetti principali e i cuscinetti di biella sono disponibiliminorati, mentre i pistoni e gli anelli sono disponibilimaggiorati. Gli anelli dei pistoni sono forniti solo comegruppo completo e i pistoni sono completi di anelli, spinottoe anelli elastici di arresto.A causa della linea di continuo sviluppo e perfezionamento, possibile che un pezzo acquistato non sia esattamentecome quello illustrato.Non tutti gli articoli sono illustrati e se un articolo elencatosenza un numero categorico, disponibile solo come partedi un complessivo. Anche quando un numero categorico indicato, larticolo non necessariamente disponibile dasolo, ma come complessivo. Gli articoli che sono indicatirientrati sotto un titolo sono inclusi in un complessivo e nefanno parte.Per aiutare lutente ad identificare i pezzi, la maggior partedegli elenchi ha unillustrazione con i pezzi individuali ai qualiviene dato lo stesso numero di riferimento del pezzo cheappare sullelenco. Si dovr fare attenzione di consultarelillustrazione corretta.I pezzi di sostituzione dovranno essere ordinati citando ilnumero categorico, non il numero darticolo dellillustrazione,e il numero di serie del motore.Ciascun motore ha un numero di serie individuale che stampato su una piastra attaccata alla cappottatura dellaria.E necessario identificare questo numero di serie prima diusare questo manuale per accertarsi che il pezzo richiestosia corretto per il particolare motore. Quando il numero dicostruzione preceduto da un 9, ci indica che il motore opresenta una configurazione non standard, o contiene pezzio accessori non standard.Numero di serie del motore

Seriennummerncode48 ........... Codice anno di fabbricazione000123 ... Numero consecutivo di motoreAC1 ........ ModelloA ............. Rotazione in senso antiorario01 ........... Costruzione del motore

ATTENZIONEI pezzi il cui uso non stato approvato per i motoriAC/AD non sono affidabili quanto a materiale,dimensioni o finitura.


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Index - EnglishAAccessory Kits ................................................ 11, 17Accessory Kits (American) Lister-Petter Inc. ............Adaptor - Flywheel End ........................................ 62Adaptor - Gear End ........................................60, 61Air Cleaners ..................................................... 44-50Air Flow Restrictor Plate ....................................... 63CCamshaft .............................................................. 26Connecting Rod .................................................... 24Cowling ................................................................. 35Crankcase ............................................................ 20Crankshaft ............................................................ 24Cylinder Barrel ...................................................... 22Cylinder Head ....................................................... 22DDipstick .................................................. 20, 110-114EEngine Builds..................................................18, 19Exhaust Lagging ................................................... 92Exhaust Manifold .................................................119Exhaust Silencers .................................. 43, 116-121Exhaust Systems ........................................ 120, 121Extended Oil Filler and Dipstick ...........................114FFlywheel Adaptor Ring .......................................... 63Flywheel and Housing .......................................... 36Flywheel Charge Windings .............................38, 40Flywheel Guard .................................................... 42Fuel Control Solenoid ...................................98, 100Fuel Control Solenoid Valve ................................ 102Fuel Filter ........................................................ 78-86Fuel Lift Pump ...................................................... 88Fuel Pipes ............................................................ 33Fuel Pump ............................................................ 34Fuel Tank ......................................................... 74-80GGear End Cover .................................................... 20Gear End Extended Dipstick................................110Gearbox - Reduction ......................................56, 58Governor ........................................................26, 28Guard - Crankshaft ............................................... 89Guard - Exhaust Silencer ..................................... 91Guard - Rope Start ............................................... 90HHalf Speed Drive .................................................. 53Heater Plug .......................................................... 73Hydraulic Pump Adaptors ...............................94, 95

JJoint Sets ............................................................ 122KKeyswitch ............................................................. 72LLagging - Exhaust ................................................. 92MMain Bearings.................................................20, 24Manifold ...............................................................119Mechanical Oil Stop ............................................ 104NNoise Reduction Hood .......................................... 92OOil Bath Air Cleaner .............................................. 49Oil Drain Tap - Lubricating ...................................110Oil Filter ................................................................ 32Oil Filter Adaptor ..................................................115Oil Pipes - Lubricating........................................... 33Oil Pressure Switch .............................................. 96Oil Pump............................................................... 32Oil Stop - Mechanical ......................................... 104PPiston ................................................................... 24RReduction Gearbox .........................................56, 58Remote Stop .............................................. 108, 109Rope Start ............................................................ 70SService Tools ...................................................... 123Shaft Extension - Flywheel End ............................ 52Shaft Extension - Gear End .................................. 51Shaft Extension - Half Speed Drive ................53, 54Silencer - AD1 Build 52 ......................................... 43Silencers ................................................ 43, 116-121Speed Control ......................................... 26-30, 106Starter Motor ........................................................ 71Starting Handles .............................................. 64-68Stop/Run Lever ..................................................... 31Sump ............................................................ 20, 110TTools ................................................................... 123Two Speed Control ............................................. 106VValve - Inlet and Exhaust ...................................... 22Variable Speed Control ....................................... 106


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Index - Franais

AAdaptateur - ct bote de vitesses ................ 60, 61Adaptateur - ct volant ........................................ 62Adaptateurs de pompe hydraulique ................ 94, 95Arbre cames ...................................................... 26Arrt distance .......................................... 108, 109Auvent .................................................................. 35BBague dentretoise du volant ................................ 63Bielle ..................................................................... 24Bougie de prchauffage........................................ 73CCalorifuge dchappement .................................... 92Capot de rduction des bruits ............................... 92Carter ............................................................ 20, 110Carter moteur ....................................................... 20Collecteur dchappement ...................................119Collecteurs ..........................................................119Commutateur cl ............................................... 72Contrle de vitesse .................................. 26-30, 106Contrles de vitesse variables ............................ 106Couvercle dextrmit engrenages ....................... 20Culasse ................................................................ 22DDmarrage corde .............................................. 70Dmarreur ............................................................ 71Dispositif mcanique darrt du moteur .............. 104EElectrovalve de contrle de carburant ................. 102Enroulements volant ........................................ 38-41FFiltre air bain dhuile ........................................ 49Filtre carburant ............................................. 78-86Filtre huile .......................................................... 32Filtres air ....................................................... 44-50Ft de cylindre ................................................ 22, 23JJauge de niveau dhuile .................... 20, 21, 112-114Jauge d'huile rhausse ct distribution ............110Jeux de joints ..................................................... 122KKits daccessoire ............................................. 11-17Kits daccessoires (Etats-Unis) Lister-Petter Inc. ......

LLevier de marche/arrt ......................................... 31MManivelle ......................................................... 64-68Manocontact de pression dhuile .......................... 96Modles des moteurs ..................................... 18, 19OOutils pour lentretien .......................................... 123PPaliers ............................................................. 20-24Piston ................................................................... 24Plaque de restriction de dbit dair ........................ 63Pompe huile ...................................................... 32Pompe dalimentation en carburant ...................... 34Pompe lvatoire de carburant ............................. 88Protecteur - dmarrage corde ............................ 90Protecteur - silencieux .......................................... 91Protecteur - vilebrequin ......................................... 89Protecteur de volant ............................................. 42RRallonge darbre - ct bote de vitesses .............. 51Rallonge darbre - ct volant ............................... 52Rallonge darbre - entranement demi-vitesse 53, 54Rducteur ........................................................ 56-58Rgulateur ....................................................... 26-28Remplissage d'huile par le cache-culbuteur et jauge d'huile rhausse ......114Rservoir de carburant .................................... 74-80Robinet de vidange dhuile lubrifiante ..................110SSilencieux ...............................................43, 117-121Silencieux - AD1 modle 52 ................................. 43Solnode de contrle du carburant ............... 98-101Solnode deux vitesses ............................. 106, 107Soupapes - dadmission et dchappement ... 22, 23Systmes dchappement ........................... 120-121TTuyaux dalimentation en carburant ...................... 33Tuyaux dhuile lubrifiante ...................................... 33VVilebrequin...................................................... 24, 25Volant et carter ............................................... 36, 37


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Sachverzeichnis - Deutsch

AAbgaskrmmer ....................................................119Adapter - Getriebeende .................................. 60, 61Adapter - Schwungradende .................................. 62Andrehkurbel ................................................... 64-69Anlassen mit Zugseil ............................................ 70Auspuffisoliermaterial ........................................... 92Auspuffschalldmpfer .............................43, 116-121Auspuffsysteme .......................................... 120, 121Auspufftpfe ...........................................43, 116-121DDichtungsstze ................................................... 122Dieselkontrolliertes Magnetventil ................ 102, 103FFernbedienungsausschalter ....................... 108, 109GGeruschdmpfunghaube .............................. 92, 93Geschwindigkeitssteuerung ............. 26-30, 106, 107Getriebe - Reduktion ....................................... 56-58Getriebedeckel ............................................... 20, 21Glhkerze ............................................................. 73HHauptlager ...................................................... 20, 24Hebel Abstellen/Betrieb ........................................ 31Hydraulikpumpenadapter ................................ 94, 95IIsoliermaterial - Auspuff ........................................ 92KKolben .................................................................. 24Kraftstoffansaugpumpe ........................................ 88Kraftstoffbehlter ............................................. 74-80Kraftstoffilter .................................................... 78-86Kraftstoffleitungen................................................. 33Kraftstoffpumpe .................................................... 34Krmmer .............................................................119Kurbelgehuse ..................................................... 20Kurbelwelle ........................................................... 24LLuftfilter ........................................................... 44-50Luftstrombeschrnkungsplatte ............................. 63MMagnetventil - Kraftstoffsteuerung ................. 98-100Mechanische lsperre ........................................ 104Motorbauarten ................................................ 18, 19

NNockenwelle ......................................................... 26Olablahahn - Schmierung ..................................110lbadluftfilter ........................................................ 49ldruckschalter .................................................... 96l-Einfllrohr und verlngerter lmestab ..........114lfilter ................................................................... 32lpeilstab ............................................... 20, 110-114lpumpe ............................................................... 32lrohr - Schmierung ............................................. 33lsperre - Mechanisch ....................................... 104lwanne ........................................................ 20, 110PPleuelstange ......................................................... 24RReduktionsgetriebe.......................................... 56-58Regler .............................................................. 26-28SSchalldmpfer - AD1 Bauart 52 ............................ 43Schlsselschalter ................................................. 72Schutz - Anlassen mit Zugseil .............................. 90Schutz - Auspuffschalldmpfer ............................. 91Schutz - Kurbelwelle ............................................. 89Schwungrad und Gehuse ................................... 36Schwungradladewicklungen ............................ 38-40Schwungradschutz ............................................... 42Schwungradzwischenring ..................................... 63Startermotor ......................................................... 71VVariable Drehzahlsteuerung ................................ 106Ventile - Einla- und Ausla- ................................ 22Verkleidung........................................................... 35Verlngerter lmestab steuerseitig ...................110WWartungswerkzeug ............................................. 123Wellenverlngerung - Getriebeende ..................... 51Wellenverlngerung - Halbdrehzahlantrieb ..... 53, 54Wellenverlngerung - Schwungradende ............... 52ZZubehrstze................................................... 11-17Zubehrstze (USA) Lister-Petter Inc. ......................Zweigangmagnet ................................................ 106Zylinderkopf .......................................................... 22Zylindermantel ...................................................... 22


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Indice - Espaol

AAdaptador - Lado de Engranajes .................... 60, 61Adaptador - Lado de Volante ................................ 62Adaptadores de Bomba Hidrulica ................. 94, 95Aro Adaptador de Volante ..................................... 63Arranque de Cuerda ............................................. 71BBobinas de Carga ............................................ 38-40Boca de Llenado de Aceite y Varilla Prolongados ...........................................114Bomba de Aceite .................................................. 32Bomba de Combustible ........................................ 34Bomba de Elevacin de Combustible ................... 88CCabeza de Cilindro ............................................... 22Caja de Engranajes de Reduccin .................. 56-58Capota .................................................................. 35Capucha de Reduccin de Ruido ......................... 92Crter ................................................................... 20Cigeal ............................................................... 24Cojinetes Principales ...................................... 20, 24Colector de Escape ..................................... 116-121Colectores ................................................... 116-121Construcciones de Motor ................................ 18, 19Control de Velocidad................................ 26-30, 106Controles de Velocidad Variable ......................... 106Cubierta de Extremo de Engranajes ............... 20, 21Cubrimiento de Escape ........................................ 92EEje de Levas ................................................... 26, 27Enchufe de Calentador ......................................... 72Extensin de Eje - Lado de Engranajes ................ 51Extensin de Eje - Lado de Volante ...................... 52Extensin de Eje - Transmisin de Media Velocidad 53, 54FFiltro de Aceite ...................................................... 32Filtro de Aire de Bao de Aceite ........................... 49Filtro de Combustible ....................................... 76-87Filtros de Aire .................................................. 44-49GGuarda - Arranque de Cuerda .............................. 90Guarda - Cigeal ................................................ 89Guarda - Silenciador de Escape ........................... 91Guarda de Volante ................................................ 42

HHerramientas de Servicio ................................... 123IInterruptor de Presin de Aceite ........................... 96JJuegos de Uniones ............................................. 122KKits de Accesorios ........................................... 11-17Kits de Accesorios (EE.UU.) Lister-Petter Inc. ..........

LLlave de Arranque ................................................ 72MManivela de Arranque...................................... 64-68Motor de Arranque ................................................ 71PPalanca de Parada/Arranque ............................... 31Parada Mecnica de Aceite ................................ 104Pistn ............................................................. 24, 25Placa Restrictora de Flujo de Aire ........................ 63RRegulador ........................................................ 26-29SSilenciador - AD1 Construccin 52 ....................... 43Silenciador de Escape ............................43, 116-121Sistemas de Escape ................................... 120, 121Solenoide de Control de Combustible............ 98-100Solenoide de Doble Velocidad ............................ 106Stop Remoto .............................................. 108, 109Sumidero ....................................................... 20, 110TTambor de Cilindro ............................................... 22Tanque de Combustible ................................... 74-80Tapn de Drenaje de Aceite ................................110Tuberas de Aceite - Lubricacin .......................... 33Tuberas de Combustible ...................................... 33VVlvula Solenoide de Control de Combustible ........ 102Vlvulas - Admisin y Escape............................... 22Varilla de Aceite Prolongada en Tapa de Distribucin .........................................110Varilla de Acoplamiento ........................................ 24Varilla de Aforo ....................................... 20, 110-114Volante y Carcasa ................................................ 36


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Indice - Italiano

AAdattatori della pompa idraulica ...................... 94, 95Albero a camme ................................................... 26Albero a gomiti ...................................................... 24Anello raccordo del volano ................................... 63Arresto meccanico olio ....................................... 104Asta di livello ........................................... 20, 110-114Attrezzi di manutenzione..................................... 123Avviamento a fune ................................................ 70Avvolgimenti carica volano .............................. 38-40BBasamento ........................................................... 20Biella ..................................................................... 24CCandela ad incandescenza .................................. 73Canna cilindro ....................................................... 22Cappottatura ......................................................... 35Cappuccio per riduzione rumore ........................... 92Collettore scarico ......................................... 116-121Collettori ...................................................... 116-121Comandi velocit variabile .................................. 106Comando velocit .................................... 26-30, 106Coperchio estremit ingranaggi ............................ 20Coppa ............................................................ 20, 110Cuscinetti principali ......................................... 20, 24EElettrovalvola di controllo del carburante ............ 102Estensione albero - estremit ingranaggi.............. 51Estensione albero - estremit volano .................... 52Estensione albero - trasmissione mezza velocit 53, 54FFiltri dellaria .................................................... 44-50Filtro aria nel bagno di olio .................................... 49Filtro carburante .............................................. 78-86Filtro dellolio ......................................................... 32IInterruttore a chiavetta .......................................... 72KKit accessori .................................................... 11-17Kit accessori (Stati Uniti) Lister-Petter Inc. ...............LLeva darresto/di funzionamento ........................... 31

MManopola davviamento ................................... 64-68Motore davviamento ............................................ 71PPiastra limitatrice di efflusso daria ........................ 63Pistone ................................................................. 24Pompa carburante ................................................ 34Pompa daspirazione carburante .......................... 88Pompa dellolio ..................................................... 32Pressostato dellolio .............................................. 96Prolunga ingresso rifornimento olio e asta livello olio .........................................114Prolunga asta livello olio lato distribuzione ...........110Protezione - Albero a gomiti .................................. 89Protezione - Avviamento a fune ............................ 90Protezione - Silenziatore ....................................... 91Protezione volano ................................................. 42RRaccordo - estremit ingranaggi ..................... 60, 61Raccordo - estremit volano ................................. 62Regolatore ....................................................... 26-28Rivestimento scarico ............................................ 92SScatola riduttore .............................................. 56-58Serbatoio carburante ....................................... 74-80Serie giunti ......................................................... 122Silenziatore - AD1 Costruzione 52 ........................ 43Silenziatore scarico ................................43, 116-121Sistemi di scarico ....................................... 120, 121Solenoide a due velocit ..................................... 106Solenoide di controllo del carburante ............. 98-100Stili di motore .................................................. 18, 19TTappo scolo olio - lubrificante ..............................110Telearresto.................................................. 108, 109Testa cilindro ........................................................ 22Tubi dalimentazione ............................................. 33Tubi olio - lubrificante ............................................ 33VValvole - Entrata ed uscita .................................... 22Volano e alloggiamento ........................................ 36


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Issue 9: January 2000Lister-Petter AC1 and AD1 Master Parts Manual

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AC1 Accessory KitsSome accessory kits are not compatible with others or suitable for all engine builds.In some instances more than one accessory kit code is included in the listings on a page.In these cases care must be taken to check the details given in Description of Accessory Kit to help identifythe kit items needed, as more items than are actually required in a specific accessory kit may be listed.

Gear End AdaptorsCode Description of Accessory Kit Kit Part Number PageCA Adaptor SAE J609a Flange A - full speed position ........................................................ 364876 .............. 60CB Adaptor SAE J609a Flange B - full speed position ........................................................ 364877 .............. 61

Flywheel End AdaptorsCode Description of Accessory Kit Kit Part Number PageCD Adaptor SAE J609a Flange B ........................................................................................ 365021 .............. 62CF Pilot bored adaptor ........................................................................................................ 365022 .............. 62CG SAE 6/6 spacer ring - 30mm wide ................................................................................. 365023 .............. 63CC Adaptor - SAE J609a Flange A ...................................................................................... 365020 .............. 62CH Adaptor ring - 57mm...................................................................................................... 365024 .............. 63

Air Flow Restrictor PlateCode Description of Accessory Kit Kit Part Number PageDC For low load, low speed applications - not Builds 05, 66, 67, 68 .................................... 365025 .............. 63

Air CleanersCode Description of Accessory Kit Kit Part Number PageAA Medium duty dry type - Build 05 only ............................................................................. 364858 .............. 44AB Medium duty dry type .................................................................................................... 365012 .............. 45AG Medium duty dry type with provision for Start Pilot ......................................................... 365221 .............. 46AH Acoustic medium duty dry type ...................................................................................... 366700 .............. 48AD Oil bath air cleaner ........................................................................................................ 365013 .............. 49

ControlsCode Description of Accessory Kit Kit Part Number PageKA 1.5m cable and lever control - variable speed builds only .............................................. 364886 ............ 106KB Two speed (idler) control - variable speed builds only ................................................... 369020 ............ 106KC 1.2m cable operated remote stop .................................................................................. 365042 ............ 108KE Gear end rod operated remote stop .............................................................................. 369210 ............ 109KF Gear end rod operated remote stop .............................................................................. 363759 ............ 109

Gear End DrivesCode Description of Accessory Kit Kit Part Number PageBX Full Power half speed drive - 25.4mm diameter with bearing housing ........................... 364883 .............. 54BM Half speed drive - 25.4mm diameter includes adaptor SAE J609a Flange A ................. 364872 .............. 53BA Full speed drive parallel shaft SAE J609a No.4 25.4mm diameter keyed

includes Code GB ......................................................................................................... 364861 .............. 51BB Full speed drive parallel shaft SAE J609a No.3 19.0mm diameter keyed

with tapped end ............................................................................................................. 364862 .............. 51BG Full speed drive part machined shaft 25.7mm diameter, includes Code GB .................. 364866 .............. 51BI Full speed drive generator shaft, SAE J609a No.6 22.1mm diameter taper .................. 364868 .............. 51BJ Full speed drive pump shaft, SAE J609a No.7 g15.8mm diameter shaft ....................... 364869 .............. 51BK Full speed drive pump shaft, SAE J609a No.9 28.3/25.4mm diameter

with threaded end .......................................................................................................... 364870 .............. 51BN 6:1 gear end reduction gearbox ..................................................................................... 365015 .............. 58BO 4:1 gear end reduction gearbox ..................................................................................... 365016 .............. 58BP 2:1 gear end reduction gearbox ..................................................................................... 365017 .............. 56BE 25.4mm diameter extension shaft ................................................................................. 364865 .............. 51

Flywheel End DrivesCode Description of Accessory Kit Kit Part Number PageBQ 25.4mm diameter shaft .................................................................................................. 364873 .............. 52BS Extension shaft - SAE J609a No.5 ................................................................................ 364874 .............. 52BT Generator shaft SAE J609a No.6, Builds 02,04,08, 13, 14, 68 ...................................... 365018 .............. 52BV Extension shaft - SAE J609a No.9 ................................................................................ 365019 .............. 52BW Part machined shaft ...................................................................................................... 364875 .............. 52BY Shaft extension - 19.05mm diameter ............................................................................. 364520 .............. 52

Issue 9: January 2000 Lister-Petter AC1 and AD1 Master Parts Manual

12

Exhaust EquipmentCode Description of Accessory Kit Kit Part Number PageNA Pepperpot silencer ........................................................................................................ 364889 ............. 116NB Acoustic Silencer engine mounted with fixed tailpipe ..................................................... 365048 ............. 117NC Acoustic Silencer engine mounted with adjustable tailpipe ............................................ 365049 ............. 118NE Threaded exhaust manifold Rp 1,5 (1" BSP) .............................................................. 365050 ............. 119NJ Silencer spacer kit ......................................................................................................... 378100 ............. 117NL High efficiency exhaust system - engine mounted - Build 5 only .................................... 365052 ............ 120NM High efficiency acoustic exhaust system - engine mounted ........................................... 366710 ............ 121

use with extended dipstick Code LC

Fuel EquipmentCode Description of Accessory Kit Kit Part Number PageFB 5 litre engine mounted steel fuel tank - not Builds 66, 67, 68 ......................................... 365034 .............. 74FK 5 litre engine mounted polyethylene fuel tank ................................................................ 366300 .............. 80FC 9 litre engine mounted fuel tank - Build 05 only ............................................................. 372521 .............. 76FH Engine mounted self bleed fuel filter .............................................................................. 365036 .............. 84FJ Engine mounted fuel filter with fitted leak off, non-self bleed ......................................... 367760 .............. 86FD Fuel filter kit (with or without self bleed) - not factory fitted ............................................ 363857 .............. 82FF Fuel lift pump - use with fuel filter Code FH ................................................................... 365069 .............. 88

GuardsCode Description of Accessory Kit Kit Part Number PageGA Crankshaft gear face guard kit - Builds 01-11 ................................................................ 361651 .............. 89GB Gear end extension shaft guard kit - Builds 01-11 ......................................................... 361652 .............. 89GC Flywheel end rope start pulley guard kit - use with Code EF - Builds 01-11 ................... 365037 .............. 90GE Exhaust silencer heat shield - use with Code NL ........................................................... 365038 .............. 91GF Exhaust silencer heat shield - use with Code NM .......................................................... 366480 .............. 91GG Acoustic hood - Builds 66, 67, 68 .................................................................................. 367000 .............. 92GS Exhaust lagging kit - for code NB .................................................................................. 375380 .............. 92GT Exhaust lagging kit - for code NC .................................................................................. 375400 .............. 92GX Exhaust lagging kit - for code NL ................................................................................... 375420 .............. 92GY Exhaust lagging kit - for code NM .................................................................................. 375440 .............. 92GI Noise reduction hood..................................................................................................... 376780 .............. 92

HydraulicsCode Description of Accessory Kit Kit Part Number PageHA Flywheel end - provision for Dowty 0P 3000 2 or 4 bolt flange

and parallel shaft drive .................................................................................................. 365039 .............. 94HE Gear end (Builds 01-11)

Provision for Dowty 0P 3000 4 bolt flange and taper shaft drivefor full speed position - kit only ...................................................................................... 363361 .............. 95

Lubrication EquipmentCode Description of Accessory Kit Kit Part Number PageLA Alternative sump - suitable for Ren make up ................................................................. 369141 ............. 110LB Low profile sump ........................................................................................................... 369511.............. 110LC Extended dipstick for use with Code NM ....................................................................... 368480 ............. 112LD Flexible Dipstick ............................................................................................................ 377110.............. 113LU Lubricating oil drain tap ...............................................................................................570-72400 ........... 110LG Gear end extended dipstick ........................................................................................... 378090 ............. 110

Protection Devices and SolenoidsCode Description of Accessory Kit Kit Part Number PageJA Low lubricating oil pressure sensor - less wiring ............................................................ 365040 .............. 96JB Fuel control solenoid - 12V energised to run,

in lieu of standard stop/run control ................................................................................. 365041 .............. 98JC Mechanical shutdown - triggered by low oil Pressure .................................................... 373330 ............ 104JE 12V fuel control solenoid valve ...................................................................................... 371930 ............ 102JF Fuel control solenoid ..................................................................................................... 374260 ............ 100


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Starting EquipmentCode Description of Accessory Kit Kit Part Number PageEI 12V 350w heater plug - Wipac ...................................................................................... 365032 .............. 73EJ 12V 350w heater plug - Beru ......................................................................................... 365033 .............. 73EK Starter motor with protective boot terminal .................................................................... 376810 .............. 71WA Wiring loom - from engine to terminal block Nicsa ........................................................ 373771 .............. 72WC Keyswitch - supplied loose ............................................................................................ 375080 .............. 72

Clockwise BuildsCode Description of Accessory Kit Kit Part Number PageEA 2:1 gear end handle start - non limited kickback ............................................................ 365026 .............. 64EQ 2:1 gear end handle start - Limited kickback ................................................................. 375113............... 66EG 12V starter motor for use with ring gear builds only ....................................................... 375900 .............. 71EF Rope start - flywheel end (unguarded), not Builds 4, 8, 11, 66, 67, 68 ........................... 365029 .............. 70EE 3,5:1 flywheel end handle start ...................................................................................... 365028 .............. 65ES 3,5:1 flywheel end - Limited kickback starting handle .................................................... 375373 .............. 68

Anti-clockwise BuildsCode Description of Accessory Kit Kit Part Number PageEB 2:1 gear end handle start ............................................................................................... 365027 .............. 64ER 2:1 gear end starting handle - limited kickback .............................................................. 375123 .............. 66EH 12V starter motor for use with ring gear builds only ....................................................... 375910 .............. 71

SundriesSD Transfer Kit .................................................................................................................... 369111 .................. -


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15

AD1 Accessory KitsSome accessory kits are not compatible with others or suitable for all engine builds.In some instances more than one accessory kit code is included in the listings on a page.In these cases care must be taken to check the details given in Description of Accessory Kit to help identifythe kit items needed, as more items than are actually required in a specific accessory kit may be listed.

Gear End AdaptorsCode Description of Accessory Kit Kit Part Number PageCA Adaptor SAE J609a Flange A - full speed position ........................................................ 364876 .............. 60CB Adaptor SAE J609a Flange B - full speed position ........................................................ 364877 .............. 61

Flywheel End AdaptorsCode Description of Accessory Kit Kit Part Number PageCD Adaptor SAE J609a Flange B ........................................................................................ 365021 .............. 62CF Pilot bored adaptor ........................................................................................................ 365022 .............. 62CG SAE 6/6 spacer ring - 30mm wide ................................................................................. 365023 .............. 63CC Adaptor - SAE J609a Flange A ...................................................................................... 365020 .............. 62CE Adaptor - multi-purpose ................................................................................................. 365067 .............. 62CH Adaptor ring - 57mm...................................................................................................... 365024 .............. 63

Air CleanersCode Description of Accessory Kit Kit Part Number PageAB Medium duty dry type .................................................................................................... 365063 .............. 45AG Medium duty dry type with provision for Start Pilot ......................................................... 365222 .............. 46AH Acoustic medium duty dry type ...................................................................................... 366700 .............. 48AD Oil bath air cleaner ........................................................................................................ 365064 .............. 49AJ Manifold for remote air cleaner ...................................................................................... 371960 .............. 50

ControlsCode Description of Accessory Kit Kit Part Number PageKA 1,5m cable and lever control - variable speed builds only .............................................. 364886 ............ 106KB Two speed (idler) control - variable speed builds only ................................................... 369020 ............ 106KC 1,2m cable operated remote stop .................................................................................. 365042 ............ 108KE Gear end rod operated remote stop .............................................................................. 369210 ............ 109KF Gear end rod operated remote stop .............................................................................. 363759 ............ 109

Gear End DrivesCode Description of Accessory Kit Kit Part Number PageBX Full Power half speed drive - 25,4mm diameter with bearing housing ........................... 364883 .............. 54BM Half speed drive - 25,4mm diameter includes adaptor SAE J609a Flange A ................. 364872 .............. 53

Torsional drive - full powerRadial drive for belts etc - 3,7kW (5,0bhp) maximum

BA Full speed drive parallel shaft SAE J609a No.4 25,4mm diameter keyedincludes Code GB ......................................................................................................... 364861 .............. 51

BB Full speed drive parallel shaft SAE J609a No.3 19,0mm diameter keyedwith tapped end ............................................................................................................. 364862 .............. 51

BG Full speed drive part machined shaft 25,7mm diameter, includes Code GB .................. 364866 .............. 51BI Full speed drive generator shaft, SAE J609a No.6 22,1mm diameter taper .................. 364868 .............. 51BK Full speed drive pump shaft, SAE J609a No.9 28,3/25,4mm diameter threaded end .... 364870 .............. 51BN 6:1 gear end reduction gearbox ..................................................................................... 365015 .............. 58BO 4:1 gear end reduction gearbox ..................................................................................... 365016 .............. 58BP 2:1 gear end reduction gearbox ..................................................................................... 365017 .............. 56BE 25,4mm diameter extension shaft ................................................................................. 364865 .............. 51

Flywheel End DrivesCode Description of Accessory Kit Kit Part Number PageBQ 25,4mm diameter shaft .................................................................................................. 364873 .............. 52BS Extension shaft - SAE J609a No.5 ................................................................................ 364874 .............. 52BT Generator shaft SAE J609a No.6, Builds 02, 04, 08, 13, 14, 68 .................................... 365018 .............. 52BW Part machined shaft ...................................................................................................... 364875 .............. 52BU 25,4mm diameter shaft (short) ...................................................................................... 365066 .............. 52BZ shaft SAE J609a No.6, Builds 01, 05, 06, 07, 66, 67 ..................................................... 367740 .............. 52


16

Exhaust EquipmentCode Description of Accessory Kit Kit Part Number PageNB Acoustic Silencer engine mounted with fixed tailpipe ..................................................... 365048 ............. 117NC Acoustic Silencer engine mounted with adjustable tailpipe ............................................ 365049 ............. 118NE Threaded exhaust manifold Rp 1,5 (1" BSP) .............................................................. 365050 ............. 119NL High efficiency exhaust system - engine mounted ......................................................... 365052 ............ 120NJ Silencer spacer kit ......................................................................................................... 378100 ............. 117NM High efficiency acoustic exhaust system - engine mounted, .......................................... 366710 ............ 121

use with extended dipstick Code LC

Fuel EquipmentCode Description of Accessory Kit Kit Part Number PageFH Engine mounted self bleed fuel filter .............................................................................. 365070 .............. 84FJ Engine mounted fuel filter with fitted leak off, non-self bleed ......................................... 367750 .............. 86FD Fuel filter kit (with or without self bleed) - not factory fitted ............................................ 372070 .............. 82FF Fuel lift pump - use with fuel filter Code FH ................................................................... 365069 .............. 88FB 5 litre engine mounted (up to 3000 r/min) polyethylene fuel tank ................................... 365068 .............. 80FE 5 litre engine mounted (3000 r/min and over) polyethylene fuel tank ............................. 365073 .............. 78GuardsCode Description of Accessory Kit Kit Part Number PageClockwise Rotation BuildsGA Crankshaft gear face guard kit, not builds 66, 67, 68..................................................... 361651 .............. 89GB Gear end extension shaft guard kit - Builds 66, 67, 68 .................................................. 361652 .............. 89GC Flywheel end rope start pulley guard kit, not builds 66, 67, 68 - use with Code EF ........ 365037 .............. 90GE Exhaust silencer heat shield - use with Code NL ........................................................... 365038 .............. 91GF Exhaust silencer heat shield - use with Code NM .......................................................... 366480 .............. 91GI Noise reduction hood..................................................................................................... 376790 .............. 92GG Acoustic hood - Builds 66, 67, 68 .................................................................................. 367010 .............. 92GS Manifold and silencer lagging ........................................................................................ 375380 .............. 92GT Manifold and silencer lagging ........................................................................................ 375400 .............. 92GX Manifold and silencer lagging ........................................................................................ 375420 .............. 92GY Manifold and silencer lagging ........................................................................................ 375440 .............. 92

HydraulicsCode Description of Accessory Kit Kit Part Number PageHA Flywheel end - provision for Dowty 0P 3000 2 or 4 bolt flange

and parallel shaft drive, Builds 02, 04, 08, 13, 14, 68 .................................................... 365039 .............. 94HE Gear end (Builds 01-14)

Provision for Dowty 0P 3000 4 bolt flange and taper shaft drivefor full speed position - kit only ...................................................................................... 363361 .............. 95

HB Flywheel and hydraulic pump adaptor ........................................................................... 365071 .............. 94

Lubrication EquipmentCode Description of Accessory Kit Kit Part Number PageLA Alternative sump - suitable for Ren make up ................................................................. 369141 ............. 110LC Extended dipstick for use with Code NM ....................................................................... 368480 ............. 112LU Lubricating oil drain tap ...............................................................................................570-72400 ........... 110LE Oil filter .......................................................................................................................... 370880 ............. 115LF Extende oil filler and dipstick ......................................................................................... 371860 ............. 114LG Gear end extended dipstick ........................................................................................... 378090 ............. 110

Protection Devices and SolenoidsCode Description of Accessory Kit Kit Part Number PageJA Low lubricating oil pressure sensor - less wiring ............................................................ 365040 .............. 96JB Fuel control solenoid - 12V energised to run ................................................................. 365041 .............. 98JE 12V fuel control solenoid valve ...................................................................................... 371930 ............ 102JF Fuel control solenoid ..................................................................................................... 374260 ............ 100


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Starting EquipmentCode Description of Accessory Kit Kit Part Number PageEA 2:1 gear end handle start, Not Builds 2, 13, 14 .............................................................. 365026 .............. 64EK 12V starter motor with protective boot terminal ............................................................. 376810 .............. 71EG 12V starter motor for use with ring gear builds only ....................................................... 375900 .............. 71EF Rope start - flywheel end (unguarded), Builds 02, 13, 14 .............................................. 365029 .............. 70EE 3,5:1 flywheel end handle start, Builds 02, 04, 08, 13, 14 .............................................. 365028 .............. 65EQ Limited kickback starting handle .................................................................................... 375113............... 66ES Limited Kickback starting handle, Builds 02, 04, 08, 13, 14 ........................................... 375373 .............. 68EI 12V 350w heater plug - Wipac ...................................................................................... 365032 .............. 73EJ 12V 350w heater plug - Beru ......................................................................................... 365033 .............. 73WA Wiring loom - from engine to terminal block .................................................................. 373771 .............. 72WC Keyswitch - supplied loose ............................................................................................ 375080 .............. 72

SundriesSD Transfer Kit .................................................................................................................... 369111 .................. -


18

AC1 Engine BuildsSome Builds may not be available in all engines.

Where the build number is preceded by a 9 this indicatesthat the engine is either of a non-standard configuration,or contains non-standard parts or accessories.

When new parts are required for such a build it is suggestedthat reference be made to Lister-Petter to determine theexact engine specification and which parts are non-standard.

Build Detail01 Variable Speed up to 3600 r/min02 Variable Speed up to 3600 r/min with ring gear03 Fixed Speed 2100 r/min with ring gear04 Variable Speed up to 3600 r/min - electric start and ring gear05 Fixed Speed 1500 r/min with ring gear06 Fixed Speed 3000 r/min07 Fixed Speed 3000 r/min with ring gear08 Fixed Speed 3000 r/min - electric start and ring gear09 Fixed Speed 3600 r/min10 Fixed Speed 3600 r/min with ring gear11 Fixed Speed 3600 r/min - electric start and ring gear20 Variable Speed 3600 r/min Anticlockwise rotation21 Variable Speed 3600 r/min Anticlockwise rotation with ring gear22 Variable Speed 3600 r/min Anticlockwise rotation - electric start and ring gear23 Fixed Speed 3000 r/min Anticlockwise rotation24 Fixed Speed 3000 r/min Anticlockwise rotation with ring gear25 Fixed Speed 3000 r/min Anticlockwise rotation - electric start and ring gear26 Fixed Speed 3600 r/min Anticlockwise rotation27 Fixed Speed 3600 r/min Anticlockwise rotation - electric start and ring gear55 Genset Build - Fixed Speed 2100 r/min66 Low Noise - Fixed Speed 3000 r/min67 Low Noise - Fixed Speed 3000 r/min with ring gear68 Low Noise - Fixed Speed 3000 r/min - electric start and ring gear100 Fixed Speed 1500 r/min with ring gear101 Fixed Speed 1500 r/min with ring gear102 Fixed Speed 1500 r/min with ring gear103 Fixed Speed 1500 r/min with ring gear104 Fixed Speed 1500 r/min with ring gear105 Fixed Speed 1500 r/min with ring gear


19

AD1 Engine BuildsSome Builds may not be available in all engines.

Where the build number is preceded by a 9 this indicatesthat the engine is either of a non-standard configuration,or contains non-standard parts or accessories.

When new parts are required for such a build it is suggestedthat reference be made to Lister-Petter to determine theexact engine specification and which parts are non-standard.

Build Detail01 Variable Speed up to 3600 r/min02 Variable Speed up to 3600 r/min with ring gear04 Variable Speed up to 3600 r/min with electric start and ring gear05 Variable Speed up to 1500 r/min06 Fixed Speed 3000 r/min07 Fixed Speed 3000 r/min with ring gear08 Fixed Speed 3000 r/min with electric start and ring gear09 Fixed Speed 3600 r/min10 Fixed Speed 3600 r/min with ring gear11 Fixed Speed 3600 r/min - electric start with ring gear13 Variable Speed up to 3600 r/min14 Fixed Speed 3000 r/min52 Genset Build - Variable Speed up to 2500 r/min66 Low Noise - Fixed Speed 3000 r/min67 Low Noise - Fixed Speed 3000 r/min with ring gear68 Low Noise - Fixed Speed 3000 r/min with electric start and ring gear77 Fixed Speed 3000 r/min with electric start82 Fixed Speed 3000 r/min100 Fixed Speed 3000 r/min with ring gear101 Fixed Speed 3000 r/min with ring gear102 Variable Speed up to 3000 r/min


20

Crankcase, Gear End Cover and SumpIllustration AC1 AC ADNo. Description Part Number 1 1 Remarks

1 Crankcase Assembly ......................................................... 363399 1 1 Clockwise Builds - Crankcase Assembly ......................................................... 363847 1 - Anti-clockwise Builds - Crankcase Assembly ......................................................... 377970 1 - AC1 Build 102 - Crankcase Assembly ......................................................... 370690 - 1 AD1 Build 1002 Stud - AC1 ...................................................................... 362577 2 - Replaces 362517 - Stud - AD1 ...................................................................... 360707 - 23 Stud - AC1 ...................................................................... 362579 3 - Replaces 362516 - Stud - AD1 ...................................................................... 360708 - 34 Stud ................................................................................ 363065 3 35 Collar .............................................................................. 344828 1 1 Not AD1 Build 776 Bush ............................................................................... 359124 1 17 Plug ................................................................................ 264553 1 18 Camshaft Bearing - Flywheel End .................................. 360716 1 19 Camshaft Bearing - Intermediate .................................... 266383 1 110 Camshaft Bearing - Gear End ........................................ 266382 1 1 - Main Bearings - Gear End .............................................. 266358 1 1 See Crankshaft Section11 Bush ............................................................................... 266032 1 112 Plug ................................................................................ 332968 3 3 - Plug ........................................................................... 027-07912 1 113 Washer .............................................................................. 785612 5 514 Nut ..................................................................................... 746028 5 515 Dipstick and Filler Cap....................................................... 344954 1 1 Not AC Build 105, AD Build 77 - Dipstick Assembly ........................................................027-07852 1 1 AC Build 105 and AD Build 77 - Dipstick Tube Assembly .................................................... 376670 1 1 AC Build 105 and AD Build 7716 Joint ................................................................................... 365229 1 117 Cover ................................................................................. 350556 1 118 Setscrew ........................................................................... 752645 4 419 Breather Assembly ............................................................ 358797 1 120 Oil Seal .............................................................................. 359929 1 1 Not AD1 Build 7721 Gear Cover Plug ................................................................ 272362 1 1 Not AD1 Build 7722 Washer .............................................................................. 785612 2 2 Not AD1 Build 7723 Setscrew ........................................................................... 752647 2 2 Not AD1 Build 7724 Dowel ................................................................................ 266395 2 225 Capscrew .......................................................................... 754004 7 7 8 on AC Builds 102, 105 &

AD 101, 10226 Capscrew .......................................................................... 754008 1 1 Not AD1 Build 7727 Gear Cover ........................................................................ 299997 1 1 AC Builds 1-11, 55

AD Builds 1-14, 52, 82 - Gear Cover ........................................................................ 366000 1 1 AC Builds 66-68, 105

AD Builds 66-68, 102 - Gear Cover ........................................................................ 366100 1 1 AC Builds 77, 102 &

AD Builds 77, 101 - Oil Filler Seal Bung ............................................................ 366080 1 1 AC & AD Builds 66-68, 77 - Gear Cover and End Assembly ......................................... 365009 1 - AC Builds 20-27 - Gear Cover ..................................................................... 299997 1 - - End Cover ...................................................................... 361468 1 -28 Gear Cover Joint ............................................................... 367870 1 1 Replaces 19714829 Setscrew ........................................................................... 752645 2 2 AC Builds 1-11, 55

AD Builds 1-14, 52, 8230 Washer .............................................................................. 786079 2 2 AC Builds 1-11, 55

AD Builds 1-14, 52, 82 - Plug ................................................................................... 272362 1 - AC Build 105 - 'O' Ring .............................................................................. 359929 1 - AC Build 105 - Bolt .................................................................................... 752647 2 - AC Build 105 - Washer .............................................................................. 785612 2 - AC Build 10531 Guard ................................................................................ 359934 1 1 AC Builds 1-11, 55

AD Builds 1-14, 52, 8232 Sump Assembly ................................................................ 375780 1 1 Replaces 365003. See also

"Extended Running Sump" - Oil Strainer ..................................................................... 368390 1 1 Replaces 266370 - Spring Washer ................................................................ 786027 1 1 - Setscrew ........................................................................ 742778 1 133 Expansion Plug ......................................................... 201-39810 1 1 Replaces 36513634 Drain Plug .................................................................. 201-47471 2 2 Replaces 317267/201-4747035 Washer ...................................................................... 013-21778 2 2 Replaces 843105Continued on next page.........


21

Illustration AC1

Illustration AC1 AC ADNo. Description Part Number 1 1 Remarks

36 Capscrew .......................................................................... 350266 8 837 Joint ................................................................................... 198250 1 138 Starter Blanking Plate ........................................................ 358135 1 1 AC Builds 1, 5, 6, 9

AD Builds 1, 5, 6, 13, 14, 52 - Starter Blanking Plate ........................................................ 366880 1 1 AC & AD Builds 66-68

AD Builds 101, 102 - Starter Blanking Plate ........................................................ 362785 1 - AC Builds 20, 23, 24, 2639 Setscrew ........................................................................... 752645 2 2 Fits Starter Blanking Plate40 Washer .............................................................................. 785622 2 2 Fits Starter Blanking Plate - Oil Filter Adaptor Tube....................................................... 370700 - 1 AD Builds 101, 102 - Cover ................................................................................. 350556 - 1 AD Builds 101, 102 - Joint ................................................................................... 365229 - 1 AD Builds 101, 102 - Setscrew ........................................................................... 752645 - 4 AD Builds 101, 102


22

Cylinder Head and BarrelIllustration AC7 AC ADNo. Description Part Number 1 1 Remarks

1 Cylinder Barrel ................................................................... 273482 1 - - Cylinder Barrel ................................................................... 272523 - 12 Shim - 0.08mm .................................................................. 314641 Use as required - Shim - 0.13mm .................................................................. 268154 Use as required - Shim - 0.25mm .................................................................. 314642 Use as required - Shim - 0.25mm (AD only) .................................................. 360718 Use as required - Shim - 0.38mm .................................................................. 314643 Use as required - Shim - 0.38mm (AD only) .................................................. 362013 Use as required - Shim - 0.51mm .................................................................. 314644 Use as required3 Joint ................................................................................... 360737 1 14 Housing ............................................................................. 274245 1 - - Housing ............................................................................. 274177 - 15 Capscrew .......................................................................... 754008 2 26 Seal ................................................................................... 318514 4 47 Push Rod Tube ................................................................. 362518 2 - - Push Rod Tube ................................................................. 360705 - 28 Push Rod .......................................................................... 325396 2 - - Push Rod .......................................................................... 360704 - 2 - Cylinder Head Assembly ................................................... 363844 1 1 - Cylinder Head Assembly ................................................... 376540 1 - AC Builds 05, 101, 102, 1059 Cylinder Head ............................................................................. 1 1 - Valve Seat Insert ......................................................... 360710 2 210 Valve Guide and Plate .................................................... 364533 2 211 Valve ............................................................................... 360709 2 212 Inlet Valve Oil Seal .......................................................... 358693 1 1- Exhaust Valve Oil Seal ................................................... 358693 1 - Only fitted on AC Build 10613 Valve Spring ................................................................... 330204 2 2 Replaces 365298 - Valve Spring ................................................................... 330204 2 - AC Builds 101, 102, 10514 Cup ................................................................................. 330241 2 215 Collet .............................................................................. 359401 4 416 Spring Pin ....................................................................... 774122 2 217 Sealing Ring ................................................................... 266003 1 1 - Sealing Ring ................................................................... 367050 1 - AC Builds 101, 102, 10518 Shaft ............................................................................... 267354 1 119 Decompressor Lever ...................................................... 363330 1 120 Star Tolerance Ring ........................................................ 268102 1 121 Spring Pin ....................................................................... 774122 1 122 Stud ................................................................................ 762609 2 223 Pin .................................................................................. 774160 1 124 Manifold Stud ................................................................. 762633 4 4 - 'O' Ring Seal Exhaust ........................................................ 363244 1 1 Build 05 only25 O Ring ............................................................................. 355176 1 1 Replaces 29649326 Support Block .................................................................... 355177 1 127 Inlet Valve Rocker .............................................................. 359672 1 128 Exhaust Valve Rocker ....................................................... 359673 1 129 Adjusting Screw................................................................. 266039 2 2 - Adjusting Screw................................................................. 336724 1 - AC Builds 101, 102, 10530 Locking Nut ....................................................................... 746006 2 231 Gasket ............................................................................... 268153 1 - - Gasket ............................................................................... 360712 - 132 Joint ................................................................................... 350031 1 133 Cover ................................................................................. 274795 1 134 Setscrew ........................................................................... 752625 2 235 Lifting Eye .......................................................................... 266428 1 136 Nut ..................................................................................... 746028 5 537 Washer .............................................................................. 785612 5 538 Injector Assembly .............................................................. 372462 1 1 Replaces 36222039 Nozzle ............................................................................ 372542 1 1 See Note40 Shield Washer ................................................................... 361296 1 141 Nut ..................................................................................... 746606 2 242 Clamp ................................................................................ 362215 1 1

Note:For Injector 362220 use Nozzle 360740.For Injector 372462 use Nozzle 372542.


23

Illustration AC7


24

Crankshaft, Connecting Rod and PistonIllustration AC5 AC ADNo. Description Part Number 1 1 Remarks

1 Crankshaft ......................................................................... 374311 1 - Replaces 272780- Crankshaft ......................................................................... 376340 1 - AC Builds 100, 102- Crankshaft ......................................................................... 374312 - 1- Cheek Plate ....................................................................... 360726 - 2 AD only- Capscrew .......................................................................... 744030 - 4 AD only2 Thrust Washer ................................................................... 314711 2 23 Pin ..................................................................................... 774118 4 44 Flywheel End Main Bearing ............................................... 355607 1 1- 0.01" undersize ............................................................... 360669 - -- 0.02" undersize ............................................................... 360670 - -5 Gear End Main Bearing ..................................................... 266358 1 1- 0.01" undersize ............................................................... 268692 - -- 0.02" undersize ............................................................... 268693 - -6 Key .................................................................................... 792011 1 17 Crankshaft Gear ................................................................ 272778 1 1 Clockwise Builds except

Builds 66-68 & 77- Crankshaft Gear ................................................................ 274129 1 1 AC Anti-clockwise Buildsand

Builds 66-68, 77, 102 andAD Builds 101, 102

8 Washer .............................................................................. 844132 1 1 Clockwise Builds exceptBuilds 66-68 & 77

9 Plate .................................................................................. 358701 1 1 Clockwise Builds exceptBuilds 66-68 & 77

- Plate .................................................................................. 368230 1 1 AC Anti-clockwise BuildsandBuilds 66-68, 77, 102 andAD Builds 101, 102.Replaces 266392

10 Oil Seal .............................................................................. 359423 1 1 AC/AD Builds 01-11.AD Builds 13, 14, 52, 82

11 Setscrew ........................................................................... 334595 1 1 AC Build 102 andAD Builds 101, 102.

- Piston Assembly - AC - Standard ...................................... 364813 1 - Replaces 362780 - Piston Assembly - AC - 0.02" oversize .............................. 364814 1 - Replaces 363521 - Piston Assembly - AC - 0.04" oversize .............................. 364815 1 - Replaces 363522 - Piston Assembly - AD - Standard ...................................... 364700 - 1 - Piston Assembly - AD - 0.02" oversize .............................. 364705 - 1 - Piston Assembly - AD - 0.04" oversize .............................. 364706 - 1 - Piston Assembly ................................................................ 366070 - 1 AD1 Builds 66-6812 Piston ......................................................................................... 1 113 Piston Ring Set - AC - Standard ..................................... 363846 1 - - Piston Ring Set - AC - 0.02" oversize ............................. 363841 1 - - Piston Ring Set - AC - 0.04" oversize ............................. 363842 1 - - Piston Ring Set - AD - Standard ..................................... 364709 - 1 - Piston Ring Set - AD - 0.02" oversize ............................. 364710 - 1 - Piston Ring Set - AD - 0.04" oversize ............................. 364711 - 114 Gudgeon Pin .............................................................................. 1 115 Circlip ............................................................................. 784008 2 2 - Connecting Rod Assembly - AC ........................................ 292278 1 - - Connecting Rod Assembly - AD ........................................ 393103 - 116 Connecting Rod .......................................................................... 1 117 Small End Bearing - AC .................................................. 268380 1 - - Small End Bearing - AD .................................................. 362306 - 118 Big End Bearing - AC - Standard .................................... 392973 1 - - Big End Bearing - AC - 0.01" undersize .......................... 392974 1 - - Big End Bearing - AC - 0.02" undersize .......................... 392975 1 - - Big End Bearing - AD - Standard .................................... 364671 - 1 - Big End Bearing - AD - 0.01" undersize .......................... 364673 - 1 - Big End Bearing - AD - 0.02" undersize .......................... 364672 - 119 Bolt ................................................................................. 363804 2 2 Replaces 269253


25

Illustration AC5


26

Camshaft and GovernorIllustration AC10 AC ADNo. Description Part Number 1 1 Remarks

1 Camshaft ........................................................................... 273967 1 1 Clockwise Builds - Camshaft ........................................................................... 275217 1 - Anti-clockwise Builds2 Thrust Plate ....................................................................... 347477 1 1 Replaces 2663813 Key .................................................................................... 792011 1 14 Gear Wheel ....................................................................... 330238 1 15 Plate .................................................................................. 368230 1 1 Replaces 2663926 Screw ................................................................................ 363064 1 17 Capscrew .......................................................................... 363063 2 28 Tappet ............................................................................... 368540 2 2 Replaces 2650929 Governor Assembly ........................................................... 362058 1 110 Circlip ............................................................................. 784203 1 111 Key ................................................................................. 792002 1 112 Capscrew .......................................................................... 754004 3 313 Gear .................................................................................. 266010 1 114 Nut ..................................................................................... 747105 1 1


27

Illustration AC10


28

Governor Lever, Plunger and Speeder SpringIllustration AC12 AC ADNo. Description Part Number 1 1 Remarks

1 Locknut .............................................................................. 269495 1 12 Lockwasher ....................................................................... 786710 1 13 Speeder Spring ............................................................................. 1 1 See below - Plunger Assembly ..........

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