loctite catalogue 6023 aam

7/28/2019 Loctite Catalogue 6023 Aam

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Solutions for VehicleRepair & Maintenance


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Introduction

With this solution guide you can easily select the best Loctite and Teroson product from the Henkel portfolioto solve maintenance or repair problems for all types of vehicles: The same products that automotive

manufacturers use to build the cars you repair. The same products that are used on race cars around theworld.

Find solutions from different starting points:

Loctite andTerosonproductcategorieswithintheHenkelportfolio

Theapplicationguidesection

Aproductlistincludingorderinginformation

For Mechanical Repair:

HenkelsLoctitebrandoffersacomprehensiverangeofproductstoensurethereliabilityofmechanicalassemblies.

Servicetechniciansrelyontheconsistentqualityandreadyavailabilityoftheseproductswhichhavebeenspecially

designedtosuittheneedsofautomotiverepairprofessionals.

For Body and Automotive Glass Repair:

HenkelsTerosonbrandoffersafulllineofwindowrepairsolutionswhichmeetthemajorityofexisting

OEM/OESrequirementsregardingshearmodulus,conductivityandradiofrequencyperformance,

andachieveextremelyfastdrive-awaytimes.

For Body Repair and Protection:Henkelhassolutionsrangingfrombondingandsealingtounderbodyandantichip

protection,plasticrepairandsounddeadening.

TheHenkelofferincludestherequiredapplicationtoolsandequipment

speciallydesignedforapplyingtheseproductsfrombottles,cans,cartridges,

andbarrels.

Solutions for all repairs

The Henkel portfolio covers all automotive maintenance and repair needs


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Go online and discover more!

Detailed product information

Application case histories

Online product trainings

Videos, photos and games

Professional advice

Your contact

FormoreinformationonourproductsortheHenkelcompanyjustvisitourwebsite

andfind:

www.loctite.com www.teroson.com


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Henkels Dakar proven products

Henkel, as Official Partner to the Dakar Rally and Dakar Series, provides the competitors not only with its superiorproducts but also with dedicated support and hands-on technical assistance.

HenkelsPartnerstatusreflectsthecompanysgoalofhighlightingitscompetenciesasaleadingsupplierofindustrial

adhesivesandsealants,pushingthelimitsfurtherinpursuitofreliability,performanceandinnovation.Theeventprovidesan

idealtestingarenafornewproductdevelopmentsandconfirmsthesuperiorqualityofHenkelproductsevenunderthemostextremeracingconditions.

A true service to the competitors

Henkelspecialistsaretravellingwiththerally.KnownastheTerosonandLoctiteCharliestoanumberofinternational

rallyparticipantsandtheirmechanics,theyprovideadviceandhands-onsupport.Overtheyears,closecontactshave

developedintoastrongrelationofmutualtrustandunderstanding,builtonthecompetentserviceandthehigh-quality

productsofferedforfastandefficientrepairswhichhavehelpedmanydriverstomakeittothefinishline.

ManyproductshaveearnedtheirDakar-provenstampofapprovalinthepreviousyearsevents.Usedbyalmostallthe

driverscompetingonbikes,carsandtrucks,Loctiteanaerobicproductsexemplifythosesmallyetveryimportantitems

thatcanmakethedifferencebetweenvictoryanddefeat.


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Threadlocking

Direct Glazing Direct Glazing

Plastic Repair

BMW and Nissan Cars

MAN trucks Landrover Car

KTM, Honda, Yamaha,BMW motorbikes

Problem:Loosebolts

Problem:Brokenwindscreens

Problem:Brokenwindscreens

Problem:Cracked,brokenplasticshellsandfairings

Solution:

Loctite 243Threadlocker

Solution:

DirectGlazingwithTerostat8630 2C2componentadhesive

Solution:

DirectGlazingwithTerostat9000 PLprimerlessandisocyanate-freeadhesive

Solution:

PlasticrepairwithTerokal 9225(SF),Terokal Plastic PrimerandTeroson FL Cleaner

Benefit:

Threadedfastenersarelocked

againstvibrationloosening

Threadsareprotectedagainst

corrosion

Benefit:

Quickrestartintotherace

Safedriveawaytimeof

onlyfivehours!

Benefit:

Almostnotimelag

Safedriveawaytimeof

only2hours!

Benefit:

Partsarereliablyfixedto

withstandextremechallenges

inthedesertuptothefinish

line!

During the hardest rally in the world, Henkel products and technicians werehighly appreciated and helped many drivers to reach the finish line!

These are only few examples:

Superior quality even under the most extreme conditions


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Mechanical and Body Repair solutions for all vehicles


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Table of Contents

Mechanical Repair Overview

Threadlocking

PipeSealing

Retaining

Gasketing

Cleaning

Lubrication

Body Repair Overview

DirectGlazing

SeamSealing

InstantBonding

BondingofBodyandParts

PlasticRepair

BodyFillers

Underbody Repair Overview

UnderbodyCoating/RustProtection

AntiChipCoating/RustProtection

Wax/CavityProtection/RustProtection

SoundDampening/Acoustics

AirConditioning

HandCleaning

Equipment

Training Program

Key Account customer references

Index


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Mechanical Repair

Engine,GearboxandShaftProductApplications

Threadlocking | Page 10

Loctite 248 Stick or Loctite 243TimingChainCoverBolts

Loctite 248 Stick or Loctite 243OilPanBolts

Loctite 248 Stick or Loctite 243TransmissionFluidPanBolts

Threadlocking | Page 10 Threadlocking | Page 10

Gasketing | Page 14

Loctite 5923Thermostathoseconnection

Loctite 5699 Premium Silicone GreyWaterPumpandThermostatHousingGasket

Loctite 5926 Silicone BlueIntakeManifold

Pipe sealing | Page 12

Loctite 577 Pipe SealantWaterTemperatureSensorUnitGasket

Gasketing | Page 14

Loctite 5699Premium Silicone GreyWaterPumpGasket

Loctite 5910Premium Silicone BlackTimingChainCoverGasket

Loctite 5910Premium Silicone BlackOilPanGasket

Gasketing | Page 14

Loctite 5920Premium Silicone CopperReinforcementofExhaust

ManifoldGasket

Gasketing | Page 14

Loctite 5920Premium Silicone CopperReinforcementofHeadGasket

Loctite 5922Gasket DressingIntakeManifoldGasket


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Gasketing | Page 14

Loctite 5910Premium Silicone BlackTransmissionFluidPanGasket

Here are some examples of the wide range of Loctite product applications for automobile repairs.Most of these applications would also apply to heavy-duty vehicle or motorcycle repairs.Log on to www.myteroson.com and explore this application chart via our Virtual Engine.

Lubrication | Page 20

Loctite 8060 Anti Seize AluSparkPlugs

Clean all nuts, bolts andflanges before assembly withLoctite 7063.

Gasketing | Page 14

Loctite 5910Premium Silicone Black

ValveCoverGasket


Loctite 268 Stick or Loctite

271/2701ExhaustManifoldBolts Gasketing | Page 14

Loctite 5910Premium Silicone BlackRearDifferentialGasket

Lubrication | Page 20

Loctite 8060Anti-Seize StickLugBolts


Loctite 248 Stick or Loctite 243RearDifferentialHousingBolts

Retaining | Page 13

Loctite 648AxleandPinionBearing

Cleaning | Page 18


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Mechanical Repair

Threadlocking

Practical Hints:

CleanpartswithLoctite 7063beforeapplyingtheadhesive

Ifthethreadlockerwillbeappliedbelow5C,pre-treatwith

Loctite7240(Activator)

Ifthepartswereincontactwithaqueouswashingsolutions

orcuttingfluidswhichleaveaprotectivelayeronthesurface,

washwithhotwaterbeforeuse

Invented by Loctite to lock and seal threaded fasteners

Specified by Automotive OEMs

Work by filling the spaces between threads

Provide a secure, one-piece assembly that will not loosenunder stress

Loctite 243

Loctite 243Medium Strength Threadlocker

Locksandsealsbolts,nutsandstudsto

preventlooseningfromvibrationAllowsdisassemblywithnormaltools

Effectiveonalltypesofmetalthreaded

fasteners

Applications:

Flywheelbolts,crownwheelbolts,crankshaft

nutsandthreadedfastenersoncovers,oil

drainplugs.

Pack sizes IDH No.

Bottle10ml 135279

Bottle50ml 135278

Bottle250ml 135357

Description Blue liquid

Strength Medium

Size of thread Up to M 36

Temperature resistance +150 C


11/3011

Loctite 248 Loctite 271/2701 Loctite 268

Pack sizes IDH No.

BlistercardStick9g 540498

Stick19g 540491

Pack sizes IDH No.

Blistercard3ml 223807

Bottle10ml 195827

Bottle50ml 234853

Pack sizes IDH No.


Stick19g 540907

Loctite 248 StickMedium Strength Threadlocker

Non-liquid,semisolidstickversion,

mediumstrengththreadlockerForalltypesofmetalthreadedfasteners

Allowsdisassemblywithnormaltools

CertifiedtoANSI/NSFStandard61

Applications:

Wheredisassemblyisrequiredmachine

toolsandpresses,pumpsandcompressors,

mountingbolts,gearboxes.

2005DakarRally

Loctite 268 StickHigh Strength Threadlocker

Non-liquid,semisolidstick,highstrength

threadlockerPreventsvibrationlooseningofnutsand

studs

Effectiveonalltypesofmetalthreaded

fasteners

Applications:

Whereregularremovalformaintenance

isnotrequired:suspensionbolts,motor

transmissionandpumpmounts,bearing

capboltsandstuds.

Loctite 271/2701High Strength Threadlocker

Formaximumthreadlockingstrengthof

bolts,nutsandstudsForpermanentlylockingassemblieswhich

mustnotcomeloose

Sealfasteners

Canbedisassembledbyheatingto300C

Applications:

Lockingstudsingearboxes,cylinder

blocksetc.

Blue semi solid Red liquid Red semi solid

Medium High High

Up to M 50 Up to M 20 Up to M 50

+150 C +150 C +150 C


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Mechanical Repair

Loctite Thread Sealants

Provide an instant, low pressure seal formetal pipes and fittings

Will not creep, shrink or block systemsby shredding

Loctite

Retaining CompoundsBond non-threaded, cylindrical metalassemblies

PipeSealing/

Retaining

Loctite 577 Loctite 561

Practical Hints:

Allpartsmustbeclean&drybeforesealing

useLoctite7063

Ifthesealant/retainerwillbeappliedbelow

5C,pre-treatwithLoctite7240(Activator)

Ifthepartshavebeenincontactwithwashes

orcuttingfluidscontainingnitrites,washparts

withhotwater

Loctite 577 Pipe Sealant

Generalpurposeliquidthreadsealantfor

sealingmetalthreads

SuitableformetalthreadsonlyInstantlowpressureseal

Resistanttofuel,oil,coolantsandhydraulic

fluids

Preventsvibrationloosening

Applications:

Idealforhydraulicandpneumaticcircuits.

Replaceshemp,pastes,PTFEtapes.

Loctite Stick 561 Pipe Sealant

Non-liquid,semisolidstickformetal

threadsonly

Immediatelowpressuresealing

CertifiedtoANSI/NSFStandard61

Applications:

Recommendedforallcoarsemetalthreads

(hydraulicandpneumaticcircuits).

Description Paste Semi solid

Strength Medium Low

Size of thread Up to 3" Up to 3"

Temperature resistance +150 C +150 C

Pack sizes IDH No.

Stick19g 540920

Pack sizes IDH No.

Accordion50ml 229342

Bottle250ml 234573


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Loctite 668Loctite 648 Loctite 660

Loctite 668 Retaining Compound

Non-liquid,semisolidstickforretaining

parts

CarriesloadsandeliminatesfrettingBondscylindricalassemblies

(slip-,press-andshrinkfit)

Suitablewhereproductapplication

accessisdifficult

Applications:

Overhead,underoraroundmachineryon

componentsthatcannotbemoved

Loctite 648 Retaining Compound

Forhigh-strengthassemblies

Fillsclearanceinrepairedparts

Sealsassembliesandpreventsfrettingcorrosion

Difficulttodisassemblewithnormaltools

Applications:

Retainingofsplinedshafts,bearings,

steeringsystemcomponents,gearings

andallcylindricalparts,e.g.sleeves,

bushesandinserts,etc.

Loctite 660 Quick Metal

Foreasyrestorationofwornshafts,

bushesandbearings

PreventscorrosionofmatedsurfacesSpeciallysuitedforfillinglargegaps

Idealforrestoringwornfitsofparallel

keys,splinesandtapers

Applications:

Fillinggapsbetweenwornmetalparts,e.g.

shafts,housings,keys,bearings,bushesand

ondrivetraincomponents,e.g.camshaft

drives,clutches,flywheelsandcrankshafts.

Green liquid Green Semi solid Silver paste

High Medium High

Up to 0.15 mm Up to 0.15 mm Up to 0.5 mm (with activator)

+175 C + 150 C +150 C

Pack sizes IDH No.

Bottle50ml 135525

Pack sizes IDH No.


Stick19g 705053

Pack sizes IDH No.



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Loctite 548

Loctite 548 StickFlange Sealant

Non-liquid,semisolidflange

sealantstick

Formetalflangesonly

Applications:

Aircompressors,gearboxes,

enginecasings.

Mechanical Repair

Gasketing Loctite 510 Loctite 518

Practical Hints:

Iftherearetracesofoldgasket

leftonthepartstobesealed,

cleanwithLoctite7200gasket

remover

Allpartsmustbecleananddry

beforesealinguseLoctite7063

Anaerobicproductscurebetween

metalsurfacesintheabsence

ofair

Loctite 510 Flange Sealant

Hightemperatureresistant

flangegasket

Formetalflanges

Adaptstoflangesurfacesand

scratchesupto0.25mm

Increasetorquecapacityof

assembledflanges

Applications:

Forsealingrigidflangefaceson

transmissionsandenginecasings.

Sealsinstantlyagainstlow

pressures.

Loctite 518 Flange Sealant

Mediumstrengthanaerobic

flangegasket

Formetalflanges

Adaptstoflangesurfacesand

scratchesupto0.25mm

Gel-typeconsistency

Idealforoverheadapplication

andforverticalfaces

(nodripping)

Sealsinstantlyagainstlow

pressures

Applications:

Forsealingrigidflangefaces,

e.g.waterpumpflanges,engine,

differentialandtimingcovers.

Flange Type Rigid Rigid Rigid

Gap Up to 0.25 mm Up to 0.25 mm Up to 0.2 mm

Temperature resistance Up to 200 C Up to 150 C Up to 150 C

Oil resistance Excellent Excellent Good

Water / glycol resistance Excellent Excellent Good

Meet a broad range of complexgasketing and sealing needs

Fill all voids with excellent fluidand temperature resistances

Parts can be disassembledeasily even after extended

service

Pack sizes IDH No.


Bottle250ml 135477

Cartridge300ml 135325

Pack sizes IDH No.

Syringe25ml 142286

Syringe50ml 229875


Pack sizes IDH No.


Stick18g 704920


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Loctite 5910 Loctite 5699 Loctite 5920Loctite 5926

Loctite 5699Premium Silicone Grey

Gasket Maker / SealantFor flanges with permanent

water / glycol contact

Can be used for metal, plastic

and painted parts

Low odour, non corrosive

Typical uses:

Water pump, thermostat, valve

cover, inlet manifold, transmission

pan, differential cover, etc.

Loctite 5920Premium Silicone Copper

Gasket Maker / SealantFor flanges exposed to high

temperatures and high

performance engines


and painted parts


Typical uses:

Turbo and exhaust systems, oil

sump, valve cover, inlet manifold,

timing chain cover, differential

cover.

Loctite 5910Premium Silicone Black

Gasket Maker / SealantFor flanges with permanent oil

contact


and painted parts


Typical uses:

Oil sump, valve cover, inlet

manifold, timing chain cover,

transmission cover, differential

cover, etc.

Loctite 5926

Silicone Blue

Gasket Maker / Sealant

Multi purpose flexible silicone

sealant

For flanges of any size or shape


and painted parts

Typical uses:

Oil sump, valve cover, inlet

manifold, timing chain cover,

transmission cover, transmission

pan, differential cover, water

pump, thermostat etc.

Flexible Flexible Flexible Flexible

Up to 1 mm Up to 1 mm Up to 1 mm Up to 1 mm

-55 C to 250 C (intermittent) -55 C to 250 C (intermittent) -55 C to 250 C (intermittent) -55 C to 350 C (intermittent)

Good Excellent Very good Very good

Good Good Excellent Good

Pack sizes IDH No.


Tube100ml 1126639


Pack sizes IDH No.

Blister card 40 ml 1133305

Tube 80 ml 1126633

Quick Gasket 200 ml 728771

Cartridge 300 ml 142491

Pack sizes IDH No.


Tube80ml 1126648


Pack sizes IDH No.


Tube80ml 1126645

Cartridge311g 235479


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Mechanical Repair

Loctite O-RING KITGasketing

Practical Hints:

Iftherearetracesofoldgasketleftonthepartstobesealed,

cleanwithLoctite7200GasketRemover

AllpartsmustbecleananddrybeforesealinguseLoctite 7063

Anaerobicproductscurebetweenmetalsurfacesintheabsence

ofair

Loctite O-Ring Kit

KitformakingreplacementO-rings

onthespot

Easytohandle

Readyforuseinjustafewseconds

Thebondisasstrongastherubberitself

Kit contains:

5differentsizesofnitrilerubbercord,

splicingjig,safetyknife,20gofLoctite 406

Adhesive.

Pack sizes IDH No.

O-RingKit1bottle 480166

Flange Type n.a.

Cure Method n.a.

Temperature Resistance n.a.

Oil Resistance n.a.

Water / Glycol Resistance n.a.


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Loctite 534

Loctite 534 Stick Gasket Positioner

GasketPositioneradhesive/sealant

Hold-in-placecutgaskets

Applications:

Valvecovers,fuelpumps,carburetor,manifold

gaskets.

Loctite 5922 Loctite 5923

Loctite 5922 Gasket Dresser N3

Improvesthesealingperformanceofold

andnewpre-cutgaskets(paper,cork,

feltetc.)

Slowcuringpaste

Setstoapermanentlyflexible,

non-hardeningfilm

Suitableforpartswhichrequiredisassembly

Applications:

Onengineandgearbox.Forsealing/dressing

flangeswitholdandnewpre-cutcompression

gaskets.Idealforpartassemblyafterrepairs.

Loctite 5923

Forflangesealingordressingpre-cut

compressiongaskets

Idealforpartassemblyafterrepairs

Low-viscosityproduct

Comesinbrush-topcan

Applications:

Onengineandgearbox.Forsealing/

dressingflangeswitholdandnewpre-cut

compressiongaskets.

Pack sizes IDH No.


Stick19g 705075

Pack sizes IDH No.

Tube(blistercard)60ml 142274

Pack sizes IDH No.

Can117ml 233849

Can450ml 149302

Rigid or Flexible Rigid or flexible Rigid or flexible

Anaerobic Drying Drying

150 C Up to 200 C Up to 200 C

Good Good Good

Good Good Good


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Loctite 7063Brake & Clutch Cleaner

Mechanical Repair

Cleaning

Loctite 7063 Cleaner andDegreaser

General-purposeproduct

forcleaninganddegreasing

ofsurfacesbeforeLoctite

adhesiveproductapplications

Evaporatesquickly

Leavesnoresidue

Applications:

Removesoil,greaseanddirt.

Idealforusepriortoadhesive

bondingandsealingapplications.

Teroson / Loctite Brake andClutch Cleaner

Cleansanddegreasesbrake,

clutchandtransmission

components

Quickandefficient

Removesadhesiveandsealant

residues

Leavesnoresidue

Applications:

Onbrakes,clutchand

transmissionflangesandfor

removinggrease,adhesiveand

sealantresiduesfromengine,

carburetorandsolidified

lubricantsfromhingesand

linkages.

Description Cleaner Cleaner

Base Solvent Solvent

Appearance Colourless, clear liquid Colourless, clear liquid

Clean components prior to using Loctite adhesives / sealants

Clean and degrease work areas and parts

Remove cured sealant residue

Pack sizes IDH No.

Spray500ml 232315

Can10l 840759

Can50l 840771

Pack sizes IDH No.

Aerosol400ml 88344

Can10l 149293


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Loctite 7200

Loctite 7200 GasketRemover

Removesbakedongasketand

sealantresidues,driedoil,tar,

carbondepositsandpaint

Easyremovalpreventsdamage

tocomponents

Softenscuredsealantsand

traditionalgasketresiduein

1015minutes

Reducesneedforscraping

Applications:

Recommendedformetalsealing

facesonengine,transmission,

carburetor,waterandfuelpumps,

rearaxle,etc.

Loctite 7100Loctite 7840 Loctite 7039

Loctite 7100 Leak Detector

Allowseasydetectionof

suspectedleaks,mainlyin

gasorpneumaticinstallations

exceptpureoxygen

Liquidbasedproduct,which

startsproducingbubblesat

areaswherealeakispresent

Applications:

Pipeconnection,Leakdetection,

Sealcheckafterrepair.

Loctite 7840 Cleaner andDegreaser

General-purposecleanerand

degreaser

Canbedilutedwithwaterata

ratioof1:4to1:128(depending

onapplication)

Canbeappliedusinghigh-

pressurecleaners

Biodegradable

Applications:

Useforcleaningpartsbefore

repairwork,forenginecleaning,

forshopfloorsandwalls.

Loctite 7039 ContactCleaner Spray

Forcleaningelectricalcontacts

Doesnotaffectinsulating

varnishes

Displacesmoistureorother

contaminants

Silicone-free

Applications:

Forcleaningcontacts,relays,

fusesandterminals.

Cleaner Gasket remover Leak detector Contact cleaner

Water Solvent Aqueous Solvent

Blue liquid Amber liquid Colourless liquid Colourless liquid

Pack sizes IDH No.

Aerosol400ml 377058

Pack sizes IDH No.

Aerosol400ml 250000

Pack sizes IDH No.

Spray750ml 235330

Can5l 235338

Can20l 235341

Pack sizes IDH No.

Aerosol400ml 303145


20/3020

Mechanical Repair

Lubrication Loctite 8018MO Universal Loctite 8040

Loctite 8018 Rust Remover

MultipurposeSolvoRust

Clearmineraloil

Immediatepenetration

Freedpartsremainlubricated

andprotectedfromcorrosion

Applications:

Freesrustedandseizedbolts,

screwfittingsandgeneralmetal

components.

Teroson MO Universal

Lubricant and Contact Spray

Multi-useproduct

Stopsmovingpartsfrom

squeaking

Protectsfromcorrosion

Protectsignitionsystemsfrom

moistureandhelpsenginesto

startreadily

Cleansandpreservesmetals

Applications:

Freesseizedorcorrodedparts,

e.g.bolts,nuts,hinges.

Loctite 8040 Freeze &Release

Releasesseizedandcorroded

partsbyshockfreezing(-43C)Thermalcontractionofthe

partsallowspenetrationofthe

lubricatingingredient

Releasedpartsremain

lubricatedandprotectedfrom

corrosion

Applications:

Seizedandcorrodedassemblies

ofthreadedandcylindricalparts

acrossallindustries.

Description Oil Mineral oil Mineral oil

Appearance Colourless Colourless Amber

Viscosity Liquid Liquid Liquid

Temperature Range n.a. n.a. n.a.

Protect metal parts fromcorrosion, galling, seizing

Penetrate and free corrodedassemblies

Prevent wear and cold weldingduring assembly and operation

Pack sizes IDH No.

Aerosol400ml 458647

Pack sizes IDH No.

Spray400ml 232429

Can4.5l 841026

Pack sizes IDH No.

Aerosol400ml 760225


21/3021

Loctite 8021 Loctite 8101 Loctite 8060 Loctite 8065

Loctite 8021 Silicone Lubricant

Transparentlubricantforplastic

toplasticandplastictometallubrication

Protects,maintainsand

lubricatesplasticandmetal

parts

Doesnotattractdustordirt

Applications:

Lubricatesguides,vehicledoor

locksandplasticcomponents.

Loctite 8101 Chain Lubricant

Adhesivechainlubricantwith

anti-flingproperties

Protectsagainstwateringress

Excellentwearandhigh

pressureresistance

Applications:

Useonopenmechanismssuchas

chainsandgears.

Loctite 8065 Stick Copper Anti-Seize

ExclusiveC5-A copperbased

Anti-SeizeformulaProtectsmetalpartsfromrust,

corrosion,galling

Resistanttotemperaturesup

to980C

Applications:

Exhaustbolts,brakecaliper,bolts

steamvalvethreads.

Loctite 8060 Stick Aluminium Anti-Seize

Preventsgallingandprotects

matedthreadedareasfromrustandcorrosion

Optimumcontrolduring

application

Applications:

Wheeltohubconnection,

industrialovenhingepins,fork

lifttruckliftingmechanism.

Silicone oil Synthetic grease Anti Seize Anti Seize

Colourless Amber Grey Copper

Liquid High tack paste Semi solid Semi solid

-30 C to +150 C -25 C to +170 C -30 C to +900 C -30 C to +980 C

Pack sizes IDH No.

Can400ml 232368

Pack sizes IDH No.

Can400ml 303134

Pack sizes IDH No.

Stick20g 525118

Pack sizes IDH No.

Stick20g 525392


22/3022

Terostat 8596StandardSealant

Terostat 8597 HMLCFastSealant

Terostat 8599 HMLCVeryFastSealant

Terostat 8630 2C HMLCInstantSealant

Terostat 9000 PL HMLCNeedsnoprimerand/oractivator

Terodicht ElasticRubberSealant

Terostat 8517 HGlassPrimer

Terostat 9100 /9200SealantWhite/Black

Terostat 9120Multi-purposeSealantWhite

Terostat 93204in1Sealant

Terolan 53 SpecialBrushableBodySealant

Terokal 2444ContactAdhesive

Terostat 9220PowerBonder

Teromix 6700Multi-purpose2CAdhesive

Bonder

Terokal 5045StandardPanelBonder

With Henkel, customers have access to a full range of Teroson and Loctite body repair and protection

products to meet the needs of todays body repair shop. They include adhesives and sealants, solutions fordirect glazing, noise control, corrosion protection, plastic repair and body filling. Many of these products arespecified for auto market repair by leading automobile manufacturers.

Body Repair

Instant Bonding | Page 32 Plastic Repair | Page 36

Loctite 401InstantAdhesive

Loctite 454InstantAdhesiveGel

Terokal 9225AdhesiveStandard

Terokal 9225 SFAdhesiveSuperFast

Terokal 150PlasticPrimer

Teroson Plastic FillerBodyFiller

Body Fillers | Page 38

Teroson Allround FillerAllroundBodyFiller

Teroson Alu / Galva FillerAlu/GalvaBodyFiller

Teroson Fine FillerFineBodyFiller

Teroson Plastic FillerBodyFiller

Bonding of Body & Parts | Page 33Seam Sealing | Page 28Direct Glazing | Page 24


23/3023

Technology Rubbermounted

Bonded

Substrate Encapsulatedwindscreen

Glass/ceramic

Glass

Trimmedresidualbead

Paint

Aluminium

Baremetal

GFC/SMC

E-coatedmetal

Primer

Activator

Properties Warmapplication

Coldapplication

Highmodulus

Lowconductive

1component

2component

NCAP

FMVSS

Installationtimeinminutes* 25 25 15 30 10

Driveawaytimes* 6 h 2 h 15 min 2 h 2 h

TerolanLightandBlack

Terolan53Spezial

Terostat9100/9200

Terostat9120

Terostat9320

Terostat9140

Terostat33

Loctite595

Loctite5940

Curing system Solventbased

Chemicallycurable

Product base Syntheticrubber1cpolyurethane

1cmspolymer

1csilicone

Substrates Paint

E-coatedmetal

GFC/SMC/plastics

Aluminium

Baremetal

Glass/ceramic

Wood

Properties Coldapplication

1component

Skinovertime*

SealingSealingandbonding

Isocyanatefree

Paintable

Sprayable

Brushable

Noncorrosive

Direct Glazing | Page 24

Seam Sealing | Page 28

*DIN50014standardclimate23C/50%relativehumidity

Terostat8596

Terostat8597

HMLC

Terostat8599

HMLC

Terostat8630

2CHMLC

Terostat9000

Primerless

Terostat8517

HPrimer

Terostat8525

Activator

TerodichtElas

tic

TerosonFL

TerosonApplicators


24/3024

Body Repair

Terostat 8597 HMLC Fast Sealant

Goodsagresistance

Nostringing

Applications:

Forallvehicles.Useanytypeofprofessional

dispensingtoolsforapplication;bestwith

PowerLineIIorElectraflowgun.

Product Base 1C PUR 1C HMLC PUR

Application method / cure through time(standard climate)

Cold / 25 min. Cold / 25 min.

Drive-away time FMVSS 212/208 (airbag)Drive-away time NCAP (airbag)

6 hrsn.a.

2 hrsn.a.

High Modulus / Low Conductive No Yes

Terostat 8596 Terostat 8597 HMLCDirectGlazing

Terostat 8596 Standard Sealant

Goodsagresistance

Nostringing

Applications:




Practical Hints:

RefertoinstructionsforhandlingDirect

Glazingsealantbeforeapplication

UseTerosonFLorcleanertissue(sets)for

surfacepreparation

Useprimer8517HforallDGXproducts

(exceptwithTerostat9000)

Forpre-coatingwindscreen,useTerostat8525

ForTerostat8599HMLCand86302CHMLC

useTerosonpre-heatingbox

Bond screens / windows of all typesof vehicles

Complies with car manufacturersrecommendations

Allow different drive-away times,with TV approval

Pack sizes IDH No.



Set 450438

Foil400ml 680347

Foil570ml 680348

Pack sizes IDH No.


Set 450532


25/3025

1C HMLC PUR 2C HMLC PUR 1C HMLC SMP, Primerless

Warm (after 15 min. heating) / 15 min Warm (after 30 min. heating) / 30 min. Cold / 15 min.

15 min.n.a.

1 hr (cars) / 2 to 5 hrs (trucks / busses)2 hrs (cars) / 2 to 5 hrs (trucks / busses)

2 hrsn.a.

Yes Yes Yes

Terostat 8599 HMLC Terostat 8630 2C HMLC Terostat 9000 PL HMLC

Terostat 8599 HMLC Very Fast Sealant

Goodsagresistance

Nostringing

Highpositiontack

Applications:




Terostat 8630 2C HMLC Instant Sealant

Goodsagresistance

Nostringing

Perfectforallweatherconditions

Applications:

Forallvehicles(bestproductforbussesand

trucks)fastdriveawayfor5-StarNCAPcars.

ApplicationonlywithPowerLineIIor

Electraflowgun.

Terostat 9000 PL HMLC PrimerlessSealant

Goodsagresistance

Nostringing

Isocyanatefree

Applications:




Pack sizes IDH No.


Set 450434

Pack sizes IDH No.


Set 867677

Pack sizes IDH No.



26/3026

Body Repair

DirectGlazing

Practical Hints:

TerosonFLcanbeusedassurface

preparationforotherTerosonproducts

Forpre-coatingwindscreen,

useTerostat8525

Newprimer&activatorpacksforlonger

shelflife

Complementary products for direct glazing,bond-line and surface preparation

Product Base Polyurethane Polyurethane

Application For glass, metal and paint For pre-coated screens

Terostat 8517 H Glass Primer

Adhesionpromoter

ExcellentUVprotection

Corrosionprotectionforsmallflange

damages

Applications:

Forallcarwindows,topromoteadhesionof

directglazingadhesives/sealants.Application

withTerosonapplicators(wooldaubers).

Terostat 8525 Activator

ExcellentactivationofPUR/PVC

pre-coatings

ActivationofoldPURbeads

(olderthan6hrs)

Applications:

ForallvehicleswithPUR-coatedglasses.

ApplicationwithTerosonapplicators(wool

daubers).

Terostat 8517 H Terostat 8525

Pack sizes IDH No.

Bottle25ml 1114779

Bottle100ml 425854

Pack sizes IDH No.

Bottle10ml 265665


27/3027

Artificial resins / synthetic rubber Petroleum spirit Modified acrylic ester

For rubber mounted screens Surface preparation Bonding of rear view mirrors

Terodicht Elastic Rubber Sealant

Goodsagresistance

Idealforleakingwindscreensevenunder

wetconditions

Waterresistant

Applications:

Foremergencysealingonallvehicleswith

rubbermountedscreens.Useanytypeof

professionaldispensingtoolsforapplication;

bestwithStakupistol.

Teroson FL Surface preparation

Verygoodsurfacepreparation

Veryshortevaporationtime

Applications:

Forsurfacepreparationofwindscreensand

parts(glass,plastics,metal).Applicationwithlintfreeclothorbrush(TerosonFLisalsoa

diluentformanyTerosonproducts).

Loctite 319 Rear-View-Mirror Bonder

Compensatesfordifferentialthermal

expansionofparts

Cureswhenconfinedbetweenclosefitting

partswiththeaidofActivatorLoctite7649

Applications:

Bondmaterialssuchasmetals,glass,ceramic

orplastics

Terodicht Elastic Teroson FL Loctite 319

Pack sizes IDH No.


Pack sizes IDH No.

Can1000ml 92679

Can10l 63095

Pack sizes IDH No.

KitonBlistercard

0.5ml+1mesh 194088


28/3028

Body Repair

Terolan Light and Black Terolan 53 SpecialSeamSealing

Terolan Light and Black

Goodadhesiononoily/greasysurfaces

(partsthatcannotbecompletelycleaned)

Excellentadhesiontobare,phosphated,

primedandpaintedsteelpanels

Easytospreadandsmoothoutusing

TerosonFL(seepage27)

Applications:

Forvisibleandordinaryseams.Idealfor

problemareasonvehicleswhichcannot

bethoroughlycleaned.Useanytypeof

professionaldispensingtoolsforapplication;

bestwithPowerLineIIorElectraflowgun.

Terolan 53 Special

Goodadhesiononoily/greasysurfaces

(partsthatcannotbecompletelycleaned)

Superioradhesiontobare,primedand

paintedmetalparts

Matchesthefactorylookoforiginalcar

finishes(brushtexture)

Applications:

Forfrontandrearapron,passenger

compartmentsubstructure,sidepanel,

wheelhousing,fillerneck.Application

withTerosonbrush.

Practical Hints:

Terostat9120/9320canbespotwelded

ForOEMfinish,useTerosonbutterflynozzle

CuringtimecanbeacceleratedbyIR

Product Base Synthetic rubber Synthetic rubber

Skin-over Time 3 to 5 min. 3 to 5 min.

Paintable After full drying After full drying

For all body repair sealant applications

For bonding applications

For different over-painting requirements

Pack sizes IDH No.

CartridgeLight310ml 799316

CartridgeBlack310ml 726808

Pack sizes IDH No.

Tin1.2kg 799671


29/3029

Terostat 9100 / 9200 Terostat 9120 Terostat 9320

Terostat 9100 / 9200

Solventfree

Goodsagresistance

Matchesthefactorylookoforiginalcar

finishes(brushtexture)

Applications:

Forallareaswheresealing,bondingandfast

overpaintingisrequired.Particularlysuitable

forbondingperformanceaccessories,e.g.

spoilers,trimstrips,etc.BestwithPowerLineII

orElectraflowgun.

Terostat 9120

Solventfree,isocyanatefree

Verygoodadhesionwithoutprimer

VerygoodUVresistanceandweathering

performance

Verygoodsagresistance

Applications:

Forseamandjointsealingandbondingof

plasticpartse.g.spoilerforvehiclebody

repairs.BestwithPowerLineIIorElectraflow

gun.

Terostat 9320

Solventfree,isocyanatefree

Verygoodadhesionwithoutprimer

VerygoodUVresistanceandweathering

performance

Goodsagresistance,sprayable

Applications:

OEMtexturerefinishforallvehicles.Application

withTerosonMultiPressgun.

1C Polyurethane MS Polymer MS Polymer

ca. 35 min. ca. 20 min. ca. 10 min.

After skin formation time Wet in wetup to 3 days after application

Wet in wetup to 3 days after application

Pack sizes IDH No.

CartridgeWhite310ml 744475

CartridgeGrey310ml 744474


Pack sizes IDH No.

CartridgeWhite310ml 252257



Pack sizes IDH No.

CartridgeOcre300ml 272232




30/30

Body Repair

Terostat 9140SeamSealing

Terostat 9140

Goodadhesiontometal,glassand

completelydriedcarpaints

Driestoformahighlyflexible,solidsealant

Transparentsiliconeallowsmixingwith

solventbasedpaint

Noncorrosive

Applications:

Forsealingleakswithoutdismantling

assemblies.Useanytypeofprofessional



Product Base 1C Silicone, alkoxy

Temperature resistance -40 C to 150 C

Colour Transparent / black

Odour Odourless

Skin-over time 5 to 7 min.

Practical Hints:

Siliconesarenotoverpaintable

Verygoodforsealinglargepaintedoutsideareas(e.g.trucks)

ExtremelyhighUVresistance

Pack sizes IDH No.

For seam sealing

For flexible bonding

For flexible sealing

loctite catalogue 6023 aam

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