loctite protect and repair solutions
DESCRIPTION
Loctite Protect and Repair SolutionsTRANSCRIPT
The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the result obtained by others over whose
methods we have no control. It is the user’s responsibility to determine suitability for the user’s purpose of any production methods mentioned herein and to adopt such
precautions as may be advisable for the protection of property and persons against any hazards that may be involved in the handling and use thereof. The discussion herein
of various processes or compositions is not to be interpreted as representation that they are free from patents owned by others or as a licence under any Loctite Corpora-
tion patents which may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use, using this
data as a guide.
Loctite, Hysol, Blue Maxx, Quick Metal,Prism, Tak Pak, Yuk Off and Chisel are Registered Trade Marks of Loctite Corp. USA.
©Copyright 11/2002, Henkel Australia Pty. Ltd. ART0457
Henkel Australia Pty. Ltd.Engineering Adhesives Division1 Clyde St.,Silverwater, NSW, 2128
www.loctite.comor call 1300-88-555-6
Pr.-No. Product Name Pack-Size Order-No. Page
754 Extend Rust Treatment 946ml 75430 6
754 Extend Rust Treatment 3.78L 75448 6
754 Extend Rust Treatment 18.9L 75465 6
Solvo-Rust 368g 81252 7
Cold Galvanising Compound Aerosol 82039 7
Maxi-Coat Aerosol 51211 7
Fixmaster Steel Liquid 454g 97483 8
Fixmaster Steel Putty 454g 97443 8
Fixmaster Fast Set Steel Putty 454g 39917 8
Fixmaster Magic Metal Steel Stick 113g 98853 9
Fixmaster Aluminium Liquid 454g 97453 9
Fixmaster Aluminium Putty 454g 97463 9
Fixmaster Superior Metal 408g 97473 9
Wearing Compound 2.3kg 99813 10
Wearing Compound 11.3kg 99812 10
High Temp. Wearing Compound 11.3kg 99112 10
High Impact Wearing Compound 11.3kg 39918 10
High Temp. Pneu Wear 11.3kg 98382 11
High Temp. Brushable Ceramic 907g 96433 11
Brushable Ceramic - Grey 907g 98733 11
Look for product name on these pages!
Product Ordering Information
Pr.-No. Product Name Pack-Size Order-No. Page
Brushable Ceramic - White 907g 96443 11
Brushable Ceramic - Grey 2.7kg 98732 11
Chemical Resistant Coating 5.4kg 96092 11
High Performance Quartz 19kg 96495 12
Marine Chocking Compound 9kg 97572 12
Magna Crete 18.9L 95555 12
Big Foot Heavy Duty Pedestrian - Grey 3.78L 96261 13
Big Foot Heavy Duty Pedestrian - Black 3.78L 96211 13
Big Foot Vehicular Grade - Grey 3.78L 96251 13
Big Foot Zero VOC - Grey 3.78L 39915 13
Big Foot Water Based Primer 3.78L 94142 13
Wet Surface Repair Putty 453g 96583 14
Underwater Repair Epoxy 113g 82093 14
O-Ring Kit N/A 16224 14
Metal Magic Steel Stick 113g 98853 15
Instant Belt Repair 454g 97033 15
Pipe Repair 5cm x 1.82m 96321 15
Pipe Repair 10cm x 3.65m 96322 15
Rapid Rubber Repair - Dual Cartridge 400ml 96675 15
Rapid Rubber Repair Kit 400ml 96677 15
Protect and Repair Solutions
Selecting the right products for the protection, repairing, restoring and reclaiming of components and surfaces
3
Making the Right Choice
2
INTR
OD
UCT
ION
-CO
NTE
NT Problem Solving Guide
Surface Treatment and Rust Prevention
Metal-filled Compounds
Wearing Compounds
Flooring and Grouting
Emergency Repair Products
Product Ordering Information
With this comprehensive guide for maintenance engineers in
all industries, you can easily select the correct Loctite prod-
uct needed to repair, rebuild or restore many types of com-
ponent or surface.
It has been developed to make your product selection
quicker, easier and right the first time. You may navigate
this guide from several different perspectives and
starting points:
The problem solving section
Product categories
A straightforward product list, which includes
ordering information.
However, if more information is needed, all you have to do
is “hit” the Loctite website in your country.
This will give you - at any time of day or night - further
information on all products featured in this guide. Plus
access to the latest, just-printed literature and news for
maintenance solutions.
This is the backup you can expect from Loctite. If you need
more help to make the right choice, in Australia, our Techni-
cal Hotline Number 1300-88-555-6 provides Australia wide
access for the cost of a local telephone call.
For additional information
visit our Web Sites, at:
www.loctite.com.auwww.loctite.co.nz
or call 1300-88-555-6
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Rear Cover
What’s the Problem?
4 5
? Prevent corrosion after assembly or during storage
? Guard against electro-chemical effects
? Protect welds at high temperatures
Surface Treatment and Rust Prevention
Flooring and Grouting
? Damaged rubber such as conveyor belt surfaces
? Fill over-sized holes, smooth rough welds, repair non-structural defects
? Make a new O ring - in situ.
? Emergency plugging and sealing of burst or leaking pipes
EmergencyRepair
Page 14
Emergency Repair
Products
Corroding Components
? Slippery, hazardous floor surfaces
? Need to re-fill/level floors, grout new machinery or set anchor bolts
Hazardous or Non-Level Floor Surfaces
Page 6 Page 8 Page 10 Page 12
? Re-build, restore, repair metal parts and assemblies
? Make castings, moulds and fixtures
Worn and Damaged Parts
Metal Filled Compounds
PRO
BLEM
SO
LVIN
G G
UID
E
Wear
Wearing Compounds
? Repair or prevent erosion, sliding abrasion, wear and corrosion in equipment such as pump housings, chutes and cyclones etc.
? Protect against cavitation
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Surface Treatment and Rust Prevention Stabilize existing rust Guard against corrosion Dissolve rust
SURF
ACE
TREA
TMEN
T
Loctite Cold Galvanising Compound
A grey, liquid aerosol com-pound containing 92% zinc in the dried film. Electro-chemically bonds zinc to iron and steel to protect against rust and corrosion creepage.
Loctite Maxi-Coat
A petroleum-based com-pound which prevents cor-rosion. Provides heavy-duty, thick film protection in outdoor conditions. Will not melt in direct sunlight and withstands salt spray as well as other severe corrosion environments.
Loctite Extend 754Rust treatment
Converts existing rust into a stable base. Cured product acts as a primer ready for painting.
Protect surfaces from corro-sion.
Use on steel pipes, valves, fittings, storage tanks, fenc-es, guard rails, conveyors, construction and agricultural equipment.
Description Rust treatment Super penetrating oil Protectant Zinc Spray Protective Coating
Colour Matt black Clear Grey Brown
Temperature Range +95°C n/a -50 to +200°C Outdoor conditions
Pack Sizes: 946ml, 3.78L, 18.9L 370g aerosol Aerosol Aerosol
Solution Extend 754
Surface Treatment and Rust Prevention
Cathodic protection Removable
Rust treatment
Maxi-CoatCold Galvanising Compound
Corrosion protection
Application Examples
Solvo-Rust
Rust dissolving
Loctite Solvo-Rust Penetrating Oil
A clear, liquid aerosol pene-trating oil that flows between rusted and corroded parts to break the bond of oxidised metal.
98
Metal-filled Compounds
MET
AL-F
ILLE
D CO
MPO
UNDS
Loctite Fixmaster Metal Magic Steel™ Stick
Kneadable steel filled two part putty. Working time 3 minutes - sets in 10 min-utes. Adheres to damp surfaces and cures under water. Can be drill ed, filed and painted. It is ideal for emergency sealing of leak ing tanks and pipes.
Smoothes welds, repairs small cracks in castings and fills oversized bolt holes.
Loctite Fixmaster Fast set steel putty
A fast curing version of steel putty. Recommended for repairing pipes and other emergency repairs.
Loctite Fixmaster Steel putty
High steel content putty.
Recommended for repairing and rebuilding worn steel components, such as bear-ing and fan housings. Can be machined, drilled, tapped or filed.
Repair or rebuild damaged parts?
FixmasterFast Set Steel Putty
Fixmaster®
Steel LiquidFixmasterSteel Putty
Fixmaster Metal Magic Steel™ Stick
FixmasterAluminium Putty
FixmasterSuperior Metal
Loctite Fixmaster Superior Metal Putty
Two part ferro-silicon filled epoxy resin system. Extreme-ly resistant to corrosion, chemical attack and abra-sion. Ideal for restoring worn surfaces.
High performance chemical resistancePuttyPourable
Fixmaster Aluminium Liquid
Loctite FixmasterAluminium Putty
General purpose, aluminium putty, reinforced with alu-minium powder. For repair of all alumin ium alloy com-ponents.
Loctite Fixmaster Steel liquid
High steel content.
Pourable filler used for mak-ing fixtures and moulding. Use for rebuilding worn parts. Can be machined, drilled, tapped or filed just like steel.
Loctite Fixmaster Aluminium Liquid
Fluid, self-leveling alu-minium filler. Reinforced with aluminium powder. Can be poured into moulds and cavities. Recommended for casting aluminium replace-ment parts and for making moulds.
High compressive strength
Choice of mild steel, aluminium or non-metallic fillers
Can be machined, drilled or tapped after cure
Excellent resistance to aggressive chemicals
Pourable
Mild steel Aluminium
Putty Kneadable stick
Colour Grey Grey Grey Dark grey Light grey Light grey Dark Grey
Maximum Temperature 105 °C 105 °C 90 °C 120 °C 90 °C 90 °C 120 °C
Mix Ratio by Vol 4 to 1 2.5 to 1 1 to 1 N.A. 5 to 1 4 to 1 4 to 1
Working Time 25 min. 30 min. 3 min. 3 min. 20 min. 20 min. 20 min.
Cure Time 6 hrs 6 hrs 10 min. 10 min. 6 hrs 6 hrs 6 hrs
Pack Sizes: 454g Kit 454g Kit 454g Kit 113g stick 454g Kit 454g Kit 408g Kit
What material are you filling?
Solution
Application Examples
1110
Wearing Compounds
Restores worn surfaces Wear resistant coating Use on new parts to extend life Available in both trowelable and brushable forms
WEA
RIN
G C
OM
POU
ND
S
Loctite NordbakHigh Temperature Wearing Com pound
Trowelable compound that protects against sliding abra-sion. Use to rebuild and protect chutes, pump hous-ings, elbows, cyclones and material handling equipment in hot environments.
Loctite Nordbak Pneu-Wear
A two component epoxy, filled with small ceramic beads for protecting process-ing equipment from fine particle abrasion. Trowelable epoxy is recommended for rebuilding, repairing and protecting pump housings, chutes, elbows, cyclones and other equipment against pneumatic abrasion.
Loctite Nordbak High Impact Wearing Compound
Rubber modified epoxy that provides a combination of wear resitance and impact resistance no usually found in epoxies. Use for lin-ing and protecting flumes, troughs, elbows, hoppers, chutes, and other surfaces exposed to both wear and impact.
Solution
Corrosion resistant.Use up to 95°C
Thick layer
Brushable Ceramic
Loctite NordbakHigh Temperature Brushable Ceramic
Smooth, wear, resistant, low friction coating to combat turbulence and cavitation on components such as pump housings and impellors.
High impact Fine particle wear up to 120°C
Pneumatic abrasion
FineCoarse
* Require post heat cure at 150°C for maximum temperature resistance
Repair or rebuild worn surfaces
Pneu-Wear
Fine or coarse particle abrasion?
Application Examples
Wearing Compound
Colour Grey Grey Grey Dark Grey Red Grey/White Grey
Maximum Temperature 120°C 230 °C 120 °C 120 °C 288°C 95°C 65°C
Mix Ratio by Volume 2 to 1 4 to 1 2 to 1 4 to 1 2.6 to 1 2.75:1/2.8:1 2.3 to 1
Working Time 30 min. 30 min. 30 min. 30 min. 180 min. 30min./15min. 20 min.
Cure Time 7 hrs. 2 hrs* Post Cure 6 hrs 6 hrs 8 + 3 hrs* Post Cure 6hrs/5hrs 16 hrs
Pack Sizes: 2.3kg, 11.3kg Kit 11.3kg Kit 11.3kg Kit 1.3kg, 11.3kg Kit 907g Kit 907g, 2.7kg Kit 5.4kg Kit
High ImpactWearing Compound
Loctite Nordbak® Wearing Compound
Ceramic filled two part epoxy to protect, rebuild and repair high wear areas. Out-standing resistance to abra-sion and corrosion. Use to rebuild and protect chutes, pump housings, elbows, cyclones and material handling equipment.
Loctite NordbakBrushable Ceramic
Ultra-smooth, ceramic re-inforced epoxy that provides a high gloss, low friction coating to protect against turbulence, abrasion and cavitation. Also works as a top-coat over Nordbak Backing Compounds for applications requiring sur-face rebuilding and lasting protection.
Loctite NordbakChemical Resistant Coating
Protects equipment against extreme corrosion caused by chemical exposure. Forms a glossy, low friction surface that protects against turbu-lence and cavitation.
Ultra smoothThin film
High temperatureup to 288°C
High Temp. Brushable Ceramic
Chemical ResistantCoating
Low friction
Chemical resistant.Use up to 65°C
Chemical resistant
Large particle wearup to 120 °C
High Temp. Wearing Compound
High temperatureup to 230 °C
Note:
When repairing badly worn surfaces, prior to coating with the selection below, first re-profile with Loctite Wear Resistant Putty.
1312
Flooring and Grouting
FLO
ORI
NG
& G
ROU
TIN
G
Loctite High performance quartz
Highly filled Quartx epoxy system with excellent resist-ance to concentrated acids, alkalis and solvents. Hence recommended as a screed for areas subject to chemical spills, for the protection of new concrete and the resto-ration of old con crete.
Loctite Big Foot™ Heavy Duty Pedestrian Grade
Single component epoxy anti-slip floor and deck coat-ing. Designed for areas of heavy pedestrian or light rolling traffic.
LoctiteMagna-Crete
Unique two component, rapid setting concrete repair and grouting system. Out-performs conventional con-crete repairs. Cures faster than concrete. Bonds old and new concrete, wood, glass and steel. Can be applied at virtually any tem-perature without shrinkage. Freeze and thaw resistant.
Concrete Repair and Non-Slip Floor Coating
Chemical and corrosion resistance
Long open times - will not shrink after cure
Bond to concrete, wood, metals, brick and other common building materials
Colour Grey Green Grey Black or Grey Grey Grey N/A
Maximum Temperature 65 °C 120 °C 1090°C 60 °C 60 °C 60 °C N/A
Working Time Primer 45 min. 10 min. 10 min. 2 hrs 2 hrs 1 hr N/A
Coating 60 min.
Cure Time 24 hrs 24 hrs 1 hr 12 hrs* 12 hrs* 24 hrs* 1 to 2 hrs
Pack Sizes: 19 kg Kit 9 kg Kit 18.9 Ltr. Kit 3.78 Ltr. 3.78 Ltr. Kit 3.78 Ltr. Kit 3.78 Ltr.
High Performance Quartz
Marine Chocking Compound
BigFoot™Heavy Duty Pedestrian Grade
BigFoot™Vehicular Grade
Concrete rebuildingChemical containment
BigFoot™Zero VOC
BigFoot™Water Based Primer
Heavy rolling traffic
Loctite Big Foot™Zero VOC
Solvent free for use in odour sensitive areas.
Durable Anti-slip coat-ing that withstands heavy vehicular traffic on concrete, wood and metal surface.
LoctiteMarine chocking
Self-levelling non-shrink-ing grout with outstand-ing chemical and vibration resistance, acts as a liquid shim up to 30mm. High ad hesion to concrete and me tal floors. Recommended for equipment installation where exact align ment is critical.
Loctite Big Foot™ Vehicu-lar Grade
Anti-slip epoxy coating designed to withstand heavy vehicular traffic. Easy to apply and offers optimum adhesion to concrete, metal and wood surfaces.
Loctite Big Foot™ Water Based Primer
Two-part water based primer designed to increase the adhesion of Loctite BigFoot anti-slip coatings when used on concrete, wood, tile and other porous surfaces.
* For light pedestrian traffic. For heavy rolling traffic, cure time = 48 hours. Protect from moisture for 24 hours after application. See TDS for more information.
Magna-Crete
Handy Hints:When using BigFoot products: Use Water Based
Primer/Sealer to improve adhesion
Use phenolic or bristle roller
Low odour
Application Examples
Solution
Pedestrian traffic
Skid-proofing surfaces Primer needed?
1514
Emergency Repair Products Enables rapid repair of damaged or burst pipes, conveyor or drive belts
and similar rubber-based components Will seal leaks in tanks and other containment vessels in addition to
repairing metal parts Includes a kit for repairing or replacing damaged o-ring seals.
EMER
GEN
CY R
EPAI
R
LoctiteMetal Magic Steel™ Stick
Steel-filled two part epoxy putty. Working time 3 min-utes - sets in 10 minutes. Adheres to damp surfaces and cures underwater. Chemical and corrosion resis tant. Can be drilled, filed and painted. It is ideal for emergency sealing of leaking tanks and pipes (i.e. lead, plastic, copper, etc.). Smoothes welds, repairs small cracks in castings and fills oversized bolt holes.
Metal Magic Steel Stick
Repair damaged belts, conveyors,
rubber parts?
Loctite FixmasterRapid Rubber Repair Kit
Fast, long-term repairs to conveyor belts.
Remains flexible.
Easy application.
This kit is a fast-curing, two-part flexible adhesive/sealant system in an easy-to-use pack . Operating temperature up to 80 °C. Applica tions include repair of worn and torn conveyor belts and other rubber equipment.
Emergency Repair
O-ring Kit
Replace or repair o-ring seals
Loctite O-Ring Kit
Saves disassembly. Elimi nates the need for an inven tory of different sized O-rings.
Joints resist water/oil and are as strong as the rubber itself.
Kit contains: 5 standard di ameter sizes of nitrile cord, splicing jig, safety knife and Loctite 406 instant adhesive.
Rapid Rubber Repair
Fill holes, smooth welds, repair non-structural defects?
Handy Hints: Use special cartridge gun with Rapid Rubber Repair
Loctite FixmasterInstant Belt Repair
A single component flex-ible material that applies in minutes for a convenient, temporary repair of cuts and gouges in most types of con-veyor belts.
Excellent adhesion to both rubber and metal surfaces in dry service temperatures of -30°C to +65°C.
Instant BeltRepair
Conveyor belt repair
Loctite FixmasterPipe Repair Kit
Repairs pipe leaks in 30 minutes.
No tools required.
Maximum temperature 120 °C.
Easy-to-use repair kit.
Use for temporary/medium term repair of leaking pipes and reinforcement of weak areas. Kit contains pro tective gloves, Loctite Metal Magic Steel™ Stick, and ur ethane-impregnated GRP tape.
Pipe Repair
Stop pipe leaks?
Application Examples
Solution
Loctite FixmasterWet Surface Repair
A two component epoxy that adheres to damp and under-water surfaces.
Adheres to iron, steel, alu-minium, brass, bronze, con-crete, wood and some plas-tics, even when wet under typical service temperatures of -30° to +65°C.
Loctite FixmasterUnderwater Repair Epoxy
A two component, room tem-perature curing epoxy adhe-sive used for high strength, permanent bonding of met-als, ceramics, concrete, wood and most plastics. This prod-uct can withstand tempera-tures up to +150°C.
Wet SurfaceRepair Putty
UnderwaterRepair Epoxy
Underwater RepairConveyor belt and rubber repairs