long boat key october 14, 2009
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Long Boat Key October 14, 2009. A Decade of Global Partnership 1998-2008. UTi Logo. Jointly Creating Supply Chain Competitive Advantage. About Dow Corning. UTi Logo. Jointly Creating Supply Chain Competitive Advantage. A joint venture of The Dow Chemical Company and Corning Incorporated - PowerPoint PPT PresentationTRANSCRIPT
UTi LogoJointly Creating Supply Chain Competitive Advantage
Long Boat KeyLong Boat KeyOctober 14, 2009October 14, 2009Long Boat KeyLong Boat Key
October 14, 2009October 14, 2009
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About Dow CorningA joint venture of The
Dow Chemical Company andCorning Incorporated
Organized to explore the potential of the silicon atom in 1943
Vision:
We are innovative leadersunleashing the power of silicon to benefit everyone, everywhere. Dr. Franklin J. Hyde
UTi LogoJointly Creating Supply Chain Competitive Advantage
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Silicones come in many forms with many features
Fluids
Emulsions
Adhesives
Resins
Elastomers
Sealants
These are sold and used directly or converted by our customers into their finished products.
Silicones are used in millions of products around the world.
QuartzCarbon
SiliconMetal
MethylchloroSilanes
MethylSiloxanes
UTi LogoJointly Creating Supply Chain Competitive Advantage
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Dow Corning innovating around the world
More than 7,000 products and related services
Approximately 25,000 customers
Over $5 billion in sales in 2008, globally dispersed with more than 60% outside the US
Approx. 10,000 employees worldwide
A global leader in silicones and high purity silicon
Strong channels to market – distributors, web, commercial organization
UTi LogoJointly Creating Supply Chain Competitive Advantage
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Dow Corning serves customers’ diverse needs…AutomotiveBeauty &
Personal CareChemical
ManufacturingConstructionElectronics Food & BeverageHealthcare Household & CleaningImagingPaints and Inks Power and UtilitySolarPressure SensitiveRubber FabricationTextile, Leather
& Nonwovens
UTi LogoJointly Creating Supply Chain Competitive Advantage
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Focus is on Products
Standard Silicone Products
Relentless pursuit of efficiency
Focus is on Markets
Specialty Products & Services
Relentless pursuit of innovation
Dow Corning Corporation
Dow Corning – One Company, Many Big Opportunities
Focus is on Polysilicon for
Semiconductor and Solar
Industries
UTi LogoJointly Creating Supply Chain Competitive Advantage
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Manufacturing Sites
UTi LogoJointly Creating Supply Chain Competitive Advantage
Dow Corning locations worldwide
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Financial performance
0
100
200
300
400
500
600
700
800
Ne
t In
co
me
, $
Mil
lio
n
2003 2004 2005 2006 2007 2008
Year
0
1
2
3
4
5
6
Sa
les
, $
Bil
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2003 2004 2005 2006 2007 2008
Year
UTi LogoJointly Creating Supply Chain Competitive Advantage
9April 2009
• Air freight and ocean freight forwarding
• Customs Brokerage
• Contract Logistics
• Truck Brokerage and Distribution
• Supply Chain Management Services
UTi Financial Highlights (FY09)
• Revenues: $4.5 billion
• Net Revenues: $1.5 billion
• Operating
Income: $154 million*
• Net Income – $97 million continuing ops: ($0.97/share)*
Comprehensive Global Network
• 20,415 employees • Owned Freight Forwarding locations in 288 cities in 62 countries• 200 Logistics Centers in 26 countries (26.4 M ft.2)
Six Major Industry Verticals
• Retail, Consumer Products• Fashion and Apparel• Pharmaceutical• Chemicals• Automotive and Assembly• Hi-Tech and Consumer Electronics
Service Lines
* Excludes impairment, restructuring and severance charges of $130.6 million /$109.5 miillion after taxes
CAGR = 19% CAGR = 19%
UTi Worldwide (UTIW Listing on Nasdaq)
UTi LogoJointly Creating Supply Chain Competitive Advantage
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Scope of our Partnership is Global and evolved step-by-step
UTi LogoJointly Creating Supply Chain Competitive Advantage
1996 1997 1998 20092008200720062005200420032002200120001999Services
Plant & Equipment Moves
Ocean Freight Forwarding
1996 1997 1998
Recyclables Moves
Contract Logistics
Customs Brokerage
Air Freight Forwarding
20092008200720062005200420032002200120001999Services
Mexico Cross Border
Mexico Cross Border
Europe GlobalRaw
MaterialEurope Global
Raw Material(Si Metal)
Europe GlobalEurope
Canada Distribution
Europe LLP
Turkey Platform
Europe LLP
Multibase France
Turkey Platform
ChinaChina
3rd PillarChina
China 3rd Pillar
China & India
China & India
Duty Drawback(Lost in 2005)
HoudengRouting Ctr
Paradigm Shifts for Dow Corning
UTi LogoJointly Creating Supply Chain Competitive Advantage
MultipleProcesse
s
Global /Local
Buying
LocalBuying
InternalExpertise
MultipleProviders
Port-to-PortCosts
ScatteredReporting
Carrier Pricing Models
Business Unit
Optimization
Focus onEnterpris
e
Local ServiceOptimization
“Out”Source
Single GlobalProvider
Door-to-DoorCosts
Global / LocalReporting
SingleProcess
Global / Local
Optimization
Per Kg.Charges
ExtendedEnterprise
Global / BUOptimizati
on
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• Single source International Transportation and Brokerage.
• Statistical Process Control to create a Predictability Index
• Gain transparency to transportation costs (open book approach and Shared Ocean Solution)
UTi LogoJointly Creating Supply Chain Competitive Advantage
Single Sourcing Drives Innovation
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• First Chemical company to link to UTi’s global uTrac system that tracks the status of all UTi shipments.
• First company to break 5000+ queries per month from uTrac.
• SAP tied to a single source of transportation data (uTrac) equals increased data integrity.
UTi LogoJointly Creating Supply Chain Competitive Advantage
Visibility Is Important
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EDI interfacing
SAP
accessE-invoicing
IT Integration • EDI interfacing for:– Delivery information– Goods issue– ADD capturing
• SAP Access– UTi staff working on DC SAP
• Electronic invoicing– UTi supplies Dow Corning with a monthly e-
invoice (excel file) containing data-elements as agreed with Dow Corning.
– The file permits Dow Corning to automatically upload the cost information into SAP linked to the cost centres in SAP.
– The e-invoice together with the Freight Rate Database (FRD) facilitates the invoicing check for Dow Corning
– Quality of the data-entry is continuously monitored.
UTi LogoJointly Creating Supply Chain Competitive Advantage
System Connectivity via EDI
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• Gain share warehouse (Houdeng)
• Consistent cost savings / avoidance or service improvement every year since the beginning of the contract.
UTi LogoJointly Creating Supply Chain Competitive Advantage
79.785Delivery line
itemsreceived
79.785Delivery line
itemsreceived
28.203Deliveriesreceived
28.203Deliveriesreceived
129.886 tonsreceived
129.886 tonsreceived
294.066Picking
transactions
294.066Picking
transactions
200.043Delivery line
itemsdispatched
200.043Delivery line
itemsdispatched
85.290Deliveries
dispatched
85.290Deliveries
dispatched
132.512 tonsdispatched
132.512 tonsdispatched
HoudengWarehousing
&Freight
Management
HoudengWarehousing
&Freight
Management
SEVES
O II
Responsible
Care
QS 9000
GMP
ISO 9001/20
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Beyond Freight Forwarding
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Introduced UTi to a 6 sigma approach to quality • Jointly developed an
emergency response plan as a 6 σ project.
• UTi actually provided Green Belt training to Dow Corning employees during this project.
UTi LogoJointly Creating Supply Chain Competitive Advantage
Six Sigma Approach
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Raw materials &Indirect materialUTi handles Silicon metal shipmentsTo the Barry basic plants
Basic plants in Carrollton, KY / Barry, Wales UK / Zhangjiagang, CN. Basic plants produce & ship intermediate building block chemicals to finishing plants and regional warehouses. There are also specialty plants that ship to the end customers or regional warehouses.
Regional warehouses store and then fill orders going to both DCC plants and directly to customers. These warehouses consolidate shipments whenever possible. UTi handles the European Warehouse. From this warehouse, regional customers receive their deliveries via truck. DCC locations and direct customers receive their shipments via Air or Ocean.
Local finishing plants complete the mfg process and package final product in to consumer packs. Final shipments are sent to DCC clients.
UTi LogoJointly Creating Supply Chain Competitive Advantage
Dow Corning Global Supply Chain
RecyclablesTo China &India
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Accomplishments Value to Dow Corning
Single sourcing of International Transportation $4.9 million per annum
Houdeng savings and Implementation new Houdeng organization
About € 5.000.000
Transit Time Report Increase in TT predictability and inventory reduction. Project management approach to problem solving
Silicon Metal Project $20 million in cost savings (2000)
15 Onsite Resources Free resources to help UTi to support Dow Corning
Coupling savings & ENCO containers freezing Proposed fix to a local problem
Heavy Equipment Investment to DCC JINCHEON Plant
$825,000 savings Maximizing operational efficiency ; easy & useful container loading, unloading for export-import
Rusted drums emergency situation DC has saved business with key customers
Infocube / Volume Cost Report Increased analysis & reporting capabilities. Freight cost visibility
C-TPAT implementation Houdeng + Houdeng audit by US customs
DC received Tier 3 status by Ctpat – Tier 3 is the highest, only 300 out of 7000 companies in it
20’ vs. 40’ Container Usage Project $3 million dollars in direct savings in 2005-2007
UTi LogoJointly Creating Supply Chain Competitive Advantage
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• UTi Account Management structure facilitates teamwork
• UTi Global
• Joint UTi-Dow Corning Regional Management Teams
• Joint UTi-Dow Corning “local” review meetings
• Joint UTi-Dow Corning communication matrix in order to guarantee effective communication on all levels
Communication Structure for a Global Partnership
UTi LogoJointly Creating Supply Chain Competitive Advantage
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UTi LogoJointly Creating Supply Chain Competitive Advantage
Dow Corning Approach
UTi Lessons Learned
• Think like the client• Set joint goals• Learn to speak the same “language.”• Cultural fit is important• Never Rest – pursuit of continuous
improvement• Seek Feedback and Problems - Quick
Resolution Process• Dedicated team – starting from the senior
level going to the desk level
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UTi LogoJointly Creating Supply Chain Competitive Advantage
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A Decade of Global Partnership 1998-2008