lonworks applied to textile dyeing

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LONWORKS Lunch & Learn

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Page 1: Lonworks Applied To Textile   Dyeing

LONWORKSLunch & Learn

Page 2: Lonworks Applied To Textile   Dyeing

LONWORKS networks are designed to transform everyday devices...

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...into intelligent, interoperable, networked devices that communicate on a peer-to-peer basis using open standards...

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... accessible from anywhere in the world

Dimmer/Switch

Human Machine Interface Security

Camera

Motion Sensor

ThermostatHVAC Valve

Electronic Ballast

LonWorks Control Network

Over the Internet…

From your browser…

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LonWorks at Work or Play everyday

Chances are you’ve already experienced the power of LonWorks at home, work or play without realizing it.

• Seen a Broadway play? LonWorks lighting systems light many Broadway stages

• Been to Las Vegas lately? LonWorks devices control the fountain show each night at the Bellagio Hotel

• Got Milk? LONWORKs devices run the largest milk distribution facility in Greece

• Ridden the New York City Subway? The New York City transit Authority has adopted LonWorks as the standard to control device throughout its subway cars

• Received a parking ticket in Amsterdam? LonWorks technology keeps Amsterdam's parking meters working

Page 6: Lonworks Applied To Textile   Dyeing

LonWorks Applied

Where does LonWorks get used and by whom:

• Automotive manufacture - parts pull, testing paint spaying• Electro-pneumatic braking on trains• Food Processing• IC manufacture - gas distribution and tools• Material handling• Paint booths• PCB Manufacture• Printing• Pulp and Paper mills• Textiles - dyeing• Water and Waste water treatment• Building Automation Control systems • Home Automation

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Who is Echelon?

• Echelon is a networking company that provides a common infrastructure called LONWORKS for networking everyday devices

• Echelon is the leader in networking everyday devices 30,000,000 devices shipped 4,000 OEMs worldwide producing >16,000 different products 90+ authorized network integrators

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A LON Story

• Local Operating Network

• Echelon founded in 1988 by AC ‘Mike’ Markkula CEO of Apple Computer

• First Neuron chip created in 1991

• Echelon is global 200+ employees Nasdaq listed ELON 100+ products

• LonTalk is an open protocol ANSI/EIA

Page 9: Lonworks Applied To Textile   Dyeing

Building Automation Industrial Automation

Home/Utility Automation Transportation Automation

Echelon is focused on four primary markets

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Echelon makes tools for building end-to-end solutions...

Power Line & Twisted Pair Transceivers, Controllers, NICs

Development Tools

Network Management Software

Routers, Internet Servers

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...and for connecting everyday devices to (and over) the Internet

• The i.LONTM Internet Server family enables millions of existing LONWORKS products to be accessed via the Internet

i.LON 1000

i.LON 100i.LON 10

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LONWORKS Network Design

LONWORKS Technology

Review

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Kinds of Control Algorithms

• Master/Slave a single controller making

all the control decisions Single point of failure Difficult to expand Costly to install – more

wiring needed to connect sensors and actuators

Proprietary programming Proprietary solutions

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Kinds of Control Algorithms

• Peer-to-Peer Distributed control

intelligence No single point of failure Easy to expand and add more

devices Less costly wiring installation

No home I/O wiring runs

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Open and Independent

• Robust, reliable, proven device networking protocol on a chip

• Manufacturers of smart devices can get to market quickly

• End users no longer locked into single supplier

• Integrators can choose best of breed devices

• LonTalk is media independent • LonWorks tools operate on multiple

platforms • Multi-industry standards group ensure

interoperability

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Look for the LONMARK Label300+ members from 17+ countries ensuring plug-and-play operation

• Non-profit industry association Includes manufactures, integrators,

application developers, and end-users

• Establishes technical guidelines Industry specific task groups

• Promotes the LONMARK standard and certifies product conformance

• Provides a resource of device information • Governed by board of directors made up of

industry members Includes sponsor members and elected

representatives All members have a vote

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Networking Technology

• Allows integration of device information across network of any size including the internet

• Requires the assignment of a logical identity for each device called the Domain/subnet/node address Assigned by the network

management tool

• Allows message packets to be isolated or forwarded by intelligent LonWorks routers

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LONWORKS Network Elements

Channel

Network Tool• Channel Media to which devices are

connected

• Device Actuator, sensor, controller,

or combination LonMark Certified

• Network Tool Installation tool Human machine interface

(HMI)

Device

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LonTalk Protocol

• Globally recognized standard ANSI/EIA 709.1

• Designed for control applications – not data applications

• Includes all 7 layers of the ISO standard model for network communication

• Implemented on the neuron chip or equal processor

• Is media independent• Is an open and published

standard available to anyone

•Physical Connection

•Media Access

•Addressing & Routing

•Message Service

•Network Management

•Network Variables

•Neuron C Program

Physical MediaPhysical Media

7 Application

6 Presentation

5 Session

4 Transport

3 Network

2 Data Link

1 Physical

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Network Variables

• The dynamic data sent or received by network devices

• Signal-type independent – temperature, pressure, volume, flow, etc.

• SNVT’s are standard network variable types as defined by the LonMark organization Known and documented structure,

size, range, etc.

• UNVT’s are manufacturer defined Tools may require resource files to

document data format

O pen Loop S ensorO bject Type #1

nvoV alueS N V T_tem p

nvoR awH W D ataS N V T_count

nvoP resetS N V T_preset

nvoP resetFbS N V T_preset

nc17 - Location Labe lnc31 - G a innc26 - O ffse tnc20 - M ax R angenc23 - M in R ange...

M andatoryN etworkV ariab les

O ptiona lN etworkV ariab les

O ptiona lC onfigura tionP roperties

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Configuration Properties

• Define device behavior such as setpoint, high limits, throttle, etc.

• SCPT’s are standard configuration property types as defined by the LonMark association Known and documented

structure, format, range, etc.

• UCPT’s are manufacturer defined Tools may require resource files

to present values in a meaningful way.

O pen Loop S ensorO bject Type #1

nvoV alueS N V T_tem p

nvoR awH W D ataS N V T_count

nvoP resetS N V T_preset

nvoP resetFbS N V T_preset

nc17 - Location Labe lnc31 - G a innc26 - O ffse tnc20 - M ax R angenc23 - M in R ange...

M andatoryN etworkV ariab les

O ptiona lN etworkV ariab les

O ptiona lC onfigura tionP roperties

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LNS is LonWorks Network Services

• Network management platform• Foundation for open &

interoperable networks• Provides a core set of

management tools and connectivity options

• Client/Server architectures• Supports configuration tools

from multiple vendors• Provides access to any point

of network information from any point on the planet

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LonWorks is about Distributed Control Intelligence

• Many small devices – sensors, actuators, controllers Each containing a microprocessor that

implements the LonTalk protocol

• Each device subdivides control functionality into objects called functional blocks Could be I/O, controller, or system wide

functions

• Each device sends/receives small message packets that contain control data

• Can create large, powerful, and flexible networks across LAN’s and WAN’s

Analog

EnableM ode

Feedback

0-10V O u t

Analog

2-20m A InDigita l

B ina ry In

D1D2D3D4

Digita l_O ut

M ode_O ut

E ncoder

A1A2

Digita l

A_O ut

D ig ita l_O ut

F unc tion B lock

Contro l D ig ita lAnalog

C oun te rFeedbackD ig ita l

EnableM ode

B ina ry O u tpu t

Day

DebugEnableDebugNext

T ime Event_O ut

E ven t S chedu le r

Auto_M an

Enable

M an_Value

M ode

PVSP

Auto_M an_O ut

CVSP_O ut

P ID C on tro lle r

SetT imeDayDST

Time

R ea ltim e C lock

Data_In Data_O ut

Trans la to r

Page 24: Lonworks Applied To Textile   Dyeing

LonWorks Network Program

• The network image is a collection of configured devices and their associated connections (aka network variable bindings)

• A network management tool is required to configure device behavior and to define the network variable connections When the tool is finished it can go

away!

• LonWorks uses an event driven control process

Analog

EnableMode

Feedback

0-10V O u t

Analog

0-20m A In

Digita l

B ina ry In

D1D2D3D4

Digita l_O ut

Mode_O ut

E ncoder

A1A2

Digita l

A_O ut

D ig ita l_O ut

F unc tion B lock

Contro l D ig ita lAnalog

C oun te r

FeedbackD igita l

EnableMode

B ina ry O u tpu t

Day

DebugEnableDebugNext

T ime Event_O ut

E ven t S chedu le r

Auto_Man

Enable

Man_Value

Mode

PVSP

Auto_Man_O ut

CVSP_O ut

P ID C on tro lle r

SetT imeDayDST

Time

R ea ltim e C lock

Data_In Data_O ut

Trans la to r

Analog

2-20m A In

A1A2

Digita l

A_O ut

D ig ita l_O ut

F unc tion B lock

Analog

EnableMode

Feedback

4-20m A O ut

Analog

0-10V In

Page 25: Lonworks Applied To Textile   Dyeing

Demonstration: A Simple LONWORKS Network

• Create a simple LONWORKS network

• Review basic LONWORKS terminology

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LonWorks Architectures

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Simple Device Network

• Devices communicate with each other directly

• No network tool required after commissioning the devices

• Tool is required to perform network maintenance such as adds/moves/changes or device replacement

PortableNetwork Management Tool

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Local Client Applications

• LNS database resides on same PC as the network tool

• LNS communicates to devices via network interface hardware and/or software Twisted Pair, Powerline, IP

LNS Application andLNS Server PC

LNS Application andLNS Server PC

Internet

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Remote Client Applications

• Remote client is an application that runs other than on an LNS Server PC LNS Database is accessed over

the network media or over IP

• It can be attached to any LONWORKS channel, including a LONWORKS/IP channel

• Requires the LNS Server application running at the PC where the LNS database resides The LNS Server application

supports up to 100 clients and 255 LNS databases opened simultaneously

LNS Server PC

LNS Server PC

Internet

LNS Remote ClientApplication

LNS Remote ClientApplication

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Web Based Monitoring and Control Clients

• Any PC that can support a standard web browser interface Internet Explorer, Netscape, Etc.

• Network data served up as HTML web pages from LonWorks webserver device ILON100, iLon1000, Plexus,

etc…

• Can perform monitoring and control of network variables but cannot perform network management functions

Internet

Netscape orInternet Explorerrunning at remote client

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Internet/Intranet IP Backbone

• Internet to LonWorks routers (i.LONs) can be used to create one network by connecting remote locations over LONWORKS/IP channels

• LNS Server is not required for day-to-day operation

• up to 40 i.LON routers per LONWORKS/IP channel

• Time server may be required to synchronize message delivery across wide area networks

Internet

Devices in Londoni.LONsIntranet 1 (IP)

Intranet 2 (IP)

i.LONs

Time Server (SNTP)

Devices in Los Angeles

Devices in Lisbon

Devices in Hong Kong

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LonWorks Topologies

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Bus Topology

• A physical routing of the communication channel that includes a distinct beginning and end

• Must be doubly terminated at beginning and end

• Device to device wiring or short stubs

• Easiest to troubleshoot• Difficult to expand when you

need to add more devices

T T

TT

T

T

T

T

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Free Topologies

• A flexible wiring structure of the communication channel that includes a ring, star, loop, or combination

• Can have long stubs to devices and tools, tap in anywhere on the channel

• Difficult to troubleshoot• Easy to expand• Easy to exceed media limits• Requires one terminator installed

anywhere on the channel segment

T

T

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Backbone Topology

• Connects routers to a common backbone channel

• Typically installed in a bus topology and includes mostly routers, network tools, and systemwide control devices

• Can be high speed twisted pair – XF1250

• Can be high speed IP channel

• Reserves bandwidth for network tools

Ba

ck

bo

ne

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Demonstration: LonWorks Architectures & Resources

• Demonstration – LonMark website & Echelon Website

• Demonstrate LonWorks Case Studies

• Show product database, interoperability guidelines, SNVT/SCPT master list

Page 37: Lonworks Applied To Textile   Dyeing

• LONWORKS Integrator Training Courses Introduction to LONWORKS Systems – 1 day Specifying Open Systems – 2 days LONWORKS Network Design – 3 days Using the LonMaker Integration Tool – 2 days Internet Connectivity – 2 days Using the iLON100 – 2 days LONWORKS Network Troubleshooting 2 - days

LON Training

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How and where to learn more….

• www.echelon.com• www.lonmark.org• osa.echelon.com• [email protected][email protected]

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Contact Information

Echelon Corporation550 Meridian Ave.San Jose, CA 1-888-ECHELON408-328-3800 FaxEmail: [email protected]

Join our New List-Service, for monthly newsletters and new course Announcements.

WebSite: www.echelon.com/training

Join the lively conversations on LONWORKS training in the “Education & Training” forum at: webserv.echelon.com

Page 40: Lonworks Applied To Textile   Dyeing

Time for your Questions