low coal seam longwall mining technology_hot mining_serena

Beijing HOT Mining Tech Co Ltd

北京浩沃特矿业技术有限公司

Beijing Chengdu Sydney Calcutta Guatemala Santiago

北京成都悉尼加尔各答危地马拉圣地亚哥 Web: www.hot-mining.com

http://www.hot-mining.com/



Low Coal Seam Mining Technology 薄煤层综合机械化开采

浩特简介 About HOT

HOT Mining provide integrated engineering solutions to coal and minerals.

Our services include underground mining, open cut mining, mineral processing and

materials handling. We provide engineering, equipment, project delivery and operations

services for coal, iron ore, copper, gold, zinc, silver and other base metals.. 北京浩沃特矿业技术有限公司（后面简称『浩特』），致力于提供世界领先的

煤矿及非煤矿山的采、选服务，服务范围包括从开采到选矿的整套工程技术服务。

HOT is leading in 3D engineering and intelligent operation in coal preparation. We’re

The first company who developed 3D engineering methods successfully in China.

There are only 3 companies can provide the Bigdata based intelligent operation system

For CHPP worldwide. HOT is one of them.

浩特是业内三维工程和智能运营系统的领导者，在中国最早开发出用于矿物加工的

三维工程设计方法；世界范围内，仅有3家公司可以提供基于大数据架构的选矿智能化系统，

浩特是其中之一。

浩特简介 About HOT

HOT Mining has rich experience in low coal seam mechanization mining engineering, complete

equipment supply and technical support for more than 50 low coal seam projects, more than 60

projects of coal washing plant design, construction, project delivery in mining, materials handling,

浩特的工程师团队拥有超过50个薄煤层综合机械化开采项目的供货, 交付, 长期技术支持经验（博业）

超过60个大型选煤厂的设计、建设及项目交付经验。

Our engineering capability has been recognized by mining giants. Our clients are

Rio Tinto, Anglo American, Worley Pasons, Shenhua, Xstrata Coal，etc.

浩特的技术及服务已经获得国内外知名矿业公司的认可，客户包括：

力拓、中国神华、英美矿业、沃利派森、嘉能可.超达 (煤业)等世界500强的顶级矿业公司。

HOT has already established branch or office in Australia, India, Turkey, and Chile

浩特在澳大利亚、印度、土耳其、智利等主要矿业国家与当地知名服务商建立了办事处或分公司。

浩特的“第一”High ligths 1. The first engineering company in Asia which got the qualification of main project

engineering and equipment supply of Rio Tinto.

At the end of 2014, Rio Tinto prepared the Hunter Valley MTP CHPP project, capacity: 12MTPA

HOT Mining has passed the qualification examination of engineering supplier, now this project is

in preparation.

亚洲第一家，目前唯一一家获得力拓主体项目设计及项目类供应商资格的工程公司

2014年底，力拓筹备位于悉尼附近的猎人谷矿区的MTP选煤厂项目，规模：1200万吨/年

HOT通过设计类供应商资格审查，目前该项目处于筹备期间。

2. The first engineering company in China which do engineering consultant and technical supervision for local

Australian CHPP project.

The COOK coal mine and CHPP upgrading project which located in Black Water, Queensland, Australia is

belonged to Xstrata-GRAM, capacity: upgraded from 0.6MTPA to 3.5MTPA (first stage).

HOT Mining’s core member is the jury and director of the underground mining and CHPP part, providing

full-course technical consultant and part of equipment supervision services.

中国第一家，为澳洲本土的主体矿山项目，做工程咨询及技术监督的工程公司

Xstrata – GRAM 合资公司（嘉能可.超达，广晟），位于澳大利亚昆士兰州 Black Water的COOK煤矿及选煤厂

升级改造项目，规模：从60万吨/年提升至350万吨/年（第一期）。

HOT的核心成员是该项目，井采、选煤厂的主任评委，并提供全程工程技术咨询、部分设备监造等服务。

3. The first engineering company in China which provides engineering and crucial equipment for Anglo America.

HOT provided engineering, complete equipment supply of crushing and grinding system for

Anglo America’s gold mine project in Congo.

英美矿业投资在刚果（金）的金矿项目，HOT提供破磨系统的全部设计、核心设备供货、技术支持等。

金融支持能力 Financial Capabilities

HOT is capable of financial leasing and export credit. Financial partners are

states-owned companies such as Zhongguancun Science-tech Leasing Company Ltd,

BOC International(China) Ltd and etc.

HOT could provide financial leasing for mining and mineral processing equipment,

and export credit for important projects.

目前HOT已经与中关村科技租赁、中银国际

等融资机构建立起合作。

能提供采、选设备的融资租赁；

以及重点项目的出口信贷等服务。

业务板块 Four Major Business - 1

Open

Cut

Mining

露采


Underground Mining 井工开采


Process 矿物加工选煤厂

Coal Washing Plant Screening & Crushing Sands Washing Slime Drying System

选煤厂破碎筛分系统砂石生产线煤泥干燥系统


Materials Handling 物料输送系统

Tube Pipe Conveyor Express Load-Out Station

3D ENGINEERING 三维工程设计

DESIGN

3D Concept Design

3D 概念设计

3D Structural Design

3D结构设计

3D Detialed Design

3D 详图设计

3D DESIGN ON 三维非标件设计

FABRICATED PARTS

HMV Clean Coal Screen

Fabricated Design

HMV 精煤筛机备件设计加工

Pressure Filter

Fabricated Design

压滤机备件设计加工

3D Coal Preparation Plant 三维设计的选煤厂

ENGINEERING

3D ON STRUCTURAL 三维设计的钢结构

DESIGN

Fabricated Steel

Structure Design

HOT Mining Projects & Engineers Experiences on Low

Coal Seam Longwall Mining Unit & CHPP

(including coal shearer OEM factory performance)

浩特公司薄煤层综采成套及选煤厂项目业绩

（含采煤机OEM代工厂业绩）

Client Name 使用单位 Model 型号 Quantity 数量

重庆松藻煤电有限公司石壕煤矿 MG465-DW薄煤层采煤机 1台

重庆天弘矿业有限公司盐井一矿 MG200/468-BWD交流变频电牵引采煤机 1台

重庆天府矿业有限责任公司三汇三矿 MG200/468-BWD交流变频电牵引采煤机 1台

重庆松藻煤电有限公司梨园坝煤矿 MG468-BWD采煤机 1台

重庆永荣矿业有限公司曾家山煤矿 MG160/388-BWD交流变频电牵引采煤机 1台

重庆永荣矿业有限公司中梁山武隆煤矿 MG160/388-BWD交流变频电牵引采煤机 1台

重庆市永川区金山煤矿 MG468-BWD采煤机 1台

重庆永荣矿业有限公司韦家沟煤矿 MG200/468-BWD交流变频电牵引采煤机 1台

重庆永荣矿业有限公司永川煤矿 MG160/388-BWD交流变频电牵引采煤机 1台

湖北宝源广德资源有限公司 MG468-BWD采煤机 1台

泸州远大煤业有限责任公司 MG200/468-BWD交流变频电牵引采煤机 1台

七台河银杏煤矿 MG468-BWD采煤机 1台

四川省威远县三强煤矿 MG200/468-BWD交流变频电牵引采煤机 1台

四川省顺通矿业集团有限公司 MG200/468-BWD交流变频电牵引采煤机 1台

贵州贞丰正大煤矿 MG130/328-BWD交流变频电牵引采煤机 1台

四川省威远县三强煤矿 MG130/328-BWD交流变频电牵引采煤机 1台

重庆永荣矿业有限公司中梁山武隆煤矿 MG468-BWD采煤机 1台

四川省达州市大竹县贺家湾煤矿 MG200/468-BWD交流变频电牵引采煤机 1台

四川省威远县俊龙煤矿 MG130/328-BWD交流变频电牵引采煤机 1台

四川省威远县永高煤矿 MG130/328-BWD交流变频电牵引采煤机 1台

四川省宜宾市翠屏区凉姜乡新鑫煤矿 MG200/468-BWD交流变频电牵引采煤机 1台

重庆永荣矿业有限公司中梁山武隆天宝煤矿 MG160/388-BWD交流变频电牵引采煤机 1台

贵州毕节湖北宜化永佳煤矿 MG200/468-BWD交流变频电牵引采煤机 1台

七台河潘琦煤矿 MG130/328-BWD交流变频电牵引采煤机 1台

贵州贞丰高家岩煤矿 MG468-BWD采煤机 1台

重庆中梁山煤电气有限公司邵新煤矿 MG200/468-BWD交流变频电牵引采煤机 1台

荥经县更兴煤业有限公司 MG468-BWD采煤机 1台

重庆永荣矿业有限公司永川煤矿 MG130/328-BWD交流变频电牵引采煤机 1台

七台河市机电有限责任公司煤矿 MG160/388-BWD交流变频电牵引采煤机 1台

四川省宜宾市翠屏区凉姜乡新鑫煤矿 MG200/468-BWD交流变频电牵引采煤机 1台

薄煤层采煤机部分业绩

Coal S

heare

r Used in

Lo

w C

oal S

eam

序号

Item

项目名称

Clients & Projects

选煤厂类型

Type of CHPP

建设规模

Capacity

服务内容

Services

1 永晖焦化集团---策克选煤厂

Winsway---Ceke CHPP

炼焦煤选煤厂

Coking CHPP 4.0Mt/a

可研/初步设计/施工图

FD/CD/ED

International Projects Experience（Part）国际项目业绩 (部分)

1 力拓猎人谷MTP选煤厂项目

Rio Tinto MTP Thermal Power CHPP

动力煤选煤厂

Thermal CHPP 10.5Mt/a

可研设计

Feasibility Study

2 英美黄金刚果（金）金矿选矿项目

Anglo Gold Ashanti ---DRC Mongbwalu Processing Plant 金矿选矿 250TPH

设计 / 供货 / 技术服务

Engineering, Supply,

Technical Services.

3 瑞士昆塔米纳资源---朝鲜选煤厂

QUINTERMINA AG---DPRK CHPP

动力煤选煤厂

Thermal CHPP 1.2Mt/a

可研/初设/施工图设计

FD/CD/ED

Company Project Experience Since 2012 浩特矿业-选煤项目业绩

4 澳大利亚卡利登井采成套及选煤厂

Caledon Cook CHPP --- Australia

(Xstrata & GRAM Joint Venture)

炼焦煤煤矿

+ 选煤厂升级

Coking CHPP

3.5 Mt/a 技术咨询、采购支持

Engineering &

Sourcing Supports

Why HOT Know How? 为什么选择HOT提供薄煤层成套？ -How to develop Low-Seam Underground Coal Mining?

Coal mines in southwest China are difficult mining which mostly belong to the low, steeply pitching and

faults reserved coal seam; experts of HOT are the people who have many years’ experience in low coal

seam mechanized mining and production management engineers from Chongqing Coal Group, Sichuan

Coal Group and Yunnan Coal Chem Company, etc.

中国西南地区的煤矿多属于薄煤层、急倾斜、断层多的难开采煤矿； HOT的专家来自重煤集团、川煤集团、云南煤化等具有多年薄煤层机械化开采实施、生产管理的工程师。

Coal mining machine experts: Xiang-Dong Liu, he is awarded special government

allowances by State Department, one of the first batches of specialized technical talented

person of the original ministry of coal industry. He is the 2013 national coal machinery industry

outstanding chief engineer and he awarded second prize of Technology Progress of the original

ministry of coal industry. Mr. Liu is the founder of coal shearer OEM factory of HOT Mining, The

independent director of HOT, the Chongqing Coal Group consulting expert group leader. He has

more than 30 years’s experience in research and development of low seam coal mining machine

and fully-mechanized longwall complete implementation.

采煤机专家：刘向东，国务院特殊津贴获得者，原煤炭部首批专业技术拔尖人才，原煤炭部科技进步

二等奖，2013年度全国煤炭机械工业优秀总工程师。刘先生是HOT采煤机OEM工厂的创办人，现任

HOT独立董事，重煤集团特聘专家组领头人。拥有超过30年的薄煤层采煤机研发、制造、综采成套

实施的丰富经验。

Fully-mechanized complete implementation and chief mining engineer: Fei Mao. He

has many years’ experience in underground coal mining management, equipment sourcing, equipment

maintenances and technical development in the field of low coal seam mining. He is cooperating with

BHP Billiton, Vale and Guangdong Rising Group, with rich experience in several large mine’s

geological exploration, resource evaluation (Australian Standard JORC) and mining acquisitions. Mr.

Mao is the youngest Chinese member of Australian Coal Association.

综采成套及采矿专家：毛飞，博士。拥有多年的一线生产管理、设备招投标、设备采购、技术开发等采

煤技术领域的经验。并与必和必拓、淡水河谷、中国广晟等合作，拥有多个大型矿山的地质勘探、资源

评价(澳洲JORC标准)、矿山并购的经验。毛先生是澳洲煤炭领域最年轻的的中国专家组成员。

Low coal seam fully-mechanized management expert: Prior to join HOT Mining, Mr. Da-hui

Yang, he is deputy general manager of Yunnan Coal Chem Company and external expert of HOT. He

has nearly 40 years’ experience of coal mine production management. He guided Housuo Coal Mine

and other similar projects to complete successful implementation of low coal seam fully mechanized.

薄煤层综采管理专家：杨大惠，目前在云南煤化东源煤业公司副总经理， HOT外聘专家，拥有近40年的

煤矿一线生产管理经验。引导后所煤矿等项目成功实施薄煤层综采。

Crucial point of implementation of low coal seam fully mechanized?

实施薄煤层综采技术，成功的关键点？ Most importantly: rich experience in similar projects

首要条件：具有丰富的类似项目实施经验 Necessarily: Integrated capabilities of complete system of shearer, road-header, scraper

conveyor and hydraulic support and counter-part systems.

必要条件：具备完整的“三机一架”及配套系统的成套整合能力

Low coal seam mining ground adjustment

薄煤层综采成套地面调试

MG薄煤层系列滚筒式电牵引采煤机

Drum: Low coal seam comprehensive mechanized

mining range 0.45m ~ 2.5m

滚筒式：薄煤层综合机械化开采范围: 0.45m ~ 2.5m

Plough: steep comprehensive mechanized mining range 0.3m~0.6m, seam angle 30°~90° 刨煤机:急倾斜综合机械化开采范围: 0.3m~0.6m, 煤层倾斜角度30°~90°

Working Face Operation Monitoring

薄煤层工作面运行监测

Ground Units’ Co-Test

薄煤层综采地面测试

Ultra Low Coal Seam Mining 超薄煤层机械化开采 Developed bottom climbing electric traction shearer ，for the first time achieved a minimum limit of

thin seam mining height 0.45m mechanized mining.

目前，对于超薄煤层的机械化开采，最薄0.45米厚即可实施机械化开采技术。

Artisanal mining The comprehensive mechanized mining

The application of the technology, coal face yields 1.8 times, mining efficiency increased by

3.38 times, tons of coal production cost was reduced by 63%.

在重煤集团、川煤集团等超薄煤层实施机械化开采后，每个工作面的平均产能提升1.8倍，开采

效率提升3.38倍。吨煤开采运行成本降低了63%。

Developed with our domestic partners, HOT-mining firstly realized the

integrated and mechanized mining technology for the edge seams（35-

55°）.

HOT与国内技术伙伴共同公关，已经在四川省、重庆市的急倾斜煤矿中

成功实施了机械化综合开采技术,成功应用的急倾斜煤层角度为30°-

55°。

The Steep Inclined Seams and Edge Seams

Integrated Mining Technology 急倾斜开采

Low Coal Seam

Longwall Mining Equipment

薄煤层综采成套核心设备

四川嘉华神坤装备有限责任公司

MG150/421-HOT 爬底板式采煤机

MG150/421-HOT off-pan outer traction

shearer

MG300(250)/722(622)-HOT AC牵引采煤机

MG300(250)/722(622)-HOT

Ac traction shearer

MG2×100/495-HOT AC牵引采煤机

MG2×100/495-HOT Ac traction

shearer

滚筒式薄煤层采煤机

“HOT-博业”品牌

Independently developed for different mining conditions of burial and big dip

face outfit (bracket, shearer, conveyor, dual horizontal end bracket), and

achieved 16 patents.

独立研发的采煤机能应用于不同采煤埋藏条件和大倾角工作面，并且已获得了16项专利。

Frame between block and gangue device

Before in the gangue device

Auto-balancing device

Scalable connection device

Fault force braking

Integrally cast pin line

Trap device Lateral push

unit

Hydraulic support

Shearer

Scraper conveyer

三机一架成套供货

One-Stop Supply of Longwall Mining

Horizontal lower end hydraulic support

Transversal arrangement Pedestrians and coal

separation Noninterfering with the loader Overall

mobile whole sealing

Variable angle

retractable roof beams

Coal channel

Walkways

Working Race Support: Hydraulic Roof Supports & Props

工作面支护设备：液压支架&支柱

Hydraulic Support液压支架 - OEM manufacturer OEM代工

Single hydraulic prop 单体液压支柱 - HOT brand HOT品牌

The third generation of the lower end hydraulic

support site layout


Steeply inclined Series hydraulic support

large dip angle large mining height hydraulic shield support

Underground Transportation System-

Suspended Mining Locomotive

井下设备及人员运输系统 – 单轨吊机车

HOT has brought in STAVUS advanced technology, which could improve the efficiency

of working face removal and staff transportation.

HOT引进了捷克STAVUS公司全球领先的单轨吊技术，极高的提升了工作面迁移和人员运输

的效率。

Home-manufacturing process: the localization assembly work of parts and whole

machine is in process, it’s hopeful to realize the whole machine domestication.

国产化进程：部分零部件及整机的国产化组装工作正在筹备，有望在2016年实现在中国

的整机国产化。

Coal industry is the pillar industry in China. As the increasing application of new technology in coal mine, it’s

getting more important to change transportation method into a more safe and convenient way.

Since 2004, diesel suspended mining locomotive has been adopted in domestic coal mine. They’re used for

transportation of equipment, staff and working face removal in extraction process, and achieved good benefit.

煤炭行业是我国的支柱产业。随着新的科学技术在煤矿工业的不断应用，发展高效快捷的辅助运输方式已经成为我

国煤矿工业建设的一项重要任务。

自2004年以来，柴油动力单轨吊机车在国内得到一定程度的推广使用。在煤炭企业内，柴油单轨吊主要用于回采

过程中生产资料、人员的运输和工作面搬家，并取得了良好的经济效益。

As a transportation equipment, suspended mining locomotive has been applied for many years in western

countries, and greatly improved the transportation efficiency and coal production.

单轨吊车作为矿井辅助运输设备，在西方国家已经有近几十年的使用历史，较好地解决了煤矿辅助运输效率低的难题，对煤炭产量的提高起到了积极的作用。

Application of Suspended Mining Locomotive

单轨吊机车的使用情况

Compared with normal transportation method, suspended mining locomotive doesn’t have the

risk of derailing and fracturing with the features of automatic power and bemannt system.

单轨吊是具备自助动力和有人驾驶的设备，与普通运输相比，单轨吊无掉道、断绳、跑车的危险，

大大减少了辅助运输安全事故发生的概率，实现了好又快的安全生产。

Advantages of Suspended Mining Locomotive

单轨吊机车的优势

By using the suspended mining locomotive, it could decrease the transportation workers and

improve transportation efficiency, which means the reduction of cost of coal per ton, meanwhile, it

could be used as the backup system for roadheader, which could save the preparation time

before installation.

运输效率的提高，运输人员的减少就意味着吨煤成本的降低，同时它还可以作为综掘机掘进的配套

辅助运输系统，节省工作面安装前的准备时间。

Suspended Mining Locomotive

单轨吊机车

It has been widely applied in Europe, South America and many advanced mining area.

单轨吊在欧洲、南美等矿业发达国家应用非常广泛。

Wide Application Range: It could be used in low coal seam, medium-thickness coal seam and

inclined coal seam.

应用范围广：单轨吊在薄煤层、中厚煤层、倾斜煤层的运输系统中具有巨大的优势。

Safety and High Efficiency: It could complete works such as removal of working face,

transportation of workers and working face equipment safely and high efficiency.

安全高效：单轨吊可以安全、高效的完成工作面设备搬运、人员运输等工作。

OEM Factories’ Manufacture Capability

设备代工厂加工能力


CNC cutting machine


Beveling robot


Through type shot blasting machine


Large CNC positioner


Assembly platform


Welding preheating furnace Welding aging furnace


Axial parts heat

treatment furnace


Double-sided boring machine


新产区生产线一角

CNC machine

tools

四川神坤装备股份有限公司四川嘉华神坤装备有限责任公司

三、制造及加工工艺能力保证措施 The welding robot work group


Welding robot station

12000吨外加载

压力机


Hydraulic support

test rig


数控机床

My company

independent

development, the

tester for 2500

tons of crushing

can take 0.65 ~ 7.0

meters of all kinds

of hydraulic

support crushing

test.

液压支架支撑测试

Support pressure

test

Contract Maintenances & Back Up Services

成套设备维护 + 技术支持

www.hot-mining.com

Leading Engineering From China





The busy after-sales team

1. HOT provides On-Site Maintenances for the customers of complete supply.

HOT 为成套供货的客户提供驻现场的系统维护服务。

2. Provide remote technical support and other customized technical service

for the customers.

并提供生产保障的远程技术支持及其他为客户量身定制的技术服务。

3. HOT expects to provide comprehensive technical services: spare parts

consignment+ site technician+ engineer emergency stationed+ remote real-

time support.

HOT非常期望提供全面的技术服务：

零备件寄售+现场技术员+工程师应急派驻+远程实时支持

驻现场设备成套维护 On-Site Maintenances

THANK YOU 谢谢

low coal seam longwall mining technology_hot mining_serena

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