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ABB general purpose drivesACS580 0.75 to 250 kWCatalog

Low voltage AC drives

2 ABB general purpose drives ACS580 | Catalog

Contents

4 The all-compatible ACS580 general purpose drives

6 Switch on simplicity without trading off efficiency

8 Human all-compatible

9 Process all-compatible

10 Environment all-compatible

11 Business all-compatible

12 The versatile drive for a broad range of applications

13 How to select a drive

14 Technical data

14 Dimensions

15 Ratings, types and voltages

17 Standard interface and extensions for plug-in connectivity

18 Standard software with versatile features

21 Effortless drive commissioning and use with control panel

22 PC tool for drive monitoring and process tuning capabilities

23 Flexible connectivity to automation networks

24 Remote monitoring access worldwide

25 Input/output extension modules for increased connectivity

26 Brake options

26 EMC – electromagnetic compatibility

27 Cooling and fuses

28 Need a motor? This is our offering.

30 Services – Taking care of your drives, caring about your business

32 Contact us

The idea behind all-compatible is simple: the better a drive

fits to your processes, users and business and environmental

goals, the faster you start enjoying the benefits it brings.

During drive selection, you save time as the drives have

many built-in features simplifying the selection process.

A broad range of options provides easy extension to the

drive’s functionality. The simplicity carries on to the drive

setup and commissioning. With a state of the art user

interface and drive design, installation and setup is made

easy and optimal.

The total cost of ownership and your impact on the

environment is lower with the drives ensuring your processes

run efficiently and reliably. The control panel and PC tool

enable you to monitor and analyze the drives. As a result, you

can fine-tune them to get more out of the drives and process

using less energy.

The ACS580 is part of ABB's all-compatible drives portfolio.

The ACS580 and other all-compatible drives share the same

architecture and user interfaces, yet there is an optimal drive

for virtually any application.

Once you have used one all-compatible drive, you can

use them all. Your knowledge accumulates with each new

installation, resulting in more efficient processes and business.

That’s it. In short, all-compatible means better business

sense.

What does all-compatible mean for you?

Catalog | ABB general purpose drives ACS580 3

Energy savings that will bring a smile to your face


The all-compatible ACS580 general purpose drives

The wall-mounted ACS580 is an all-compatible ABB general

purpose drive. It turns complicated to simple to control

processes efficiently.

The drive controls a wide range of applications in different

industries, and yet it requires very little setting up or

commissioning. The control panel's primary settings menu

with assistants provide you a smart and quick way to

commission the drive quickly and get it into action. All the

essential features are built-in as standard, which reduces the

need for additional hardware and simplifies drive selection.

The drive is ready to control pumps, fans, conveyors, mixers

and many other variable and constant torque applications.

What if you require even more sophisticated features? You

can choose the next member of the all-compatible drives

portfolio, such as the ACS880 industrial drives. The drives

share the same user interfaces and options, enabling you

to use the knowledge you have gained with the ACS580

drives. You increasingly keep saving time. And saving time in

business means saving money and improving profit potential.

Simple is beautiful. And now, simple is also profitable.


Advanced energy effi ciency with effortless simplicity


Switch on simplicity without trading off efficiency

Simplicity at your fingertips

The control panel’s straightforward

primary settings menu with

assistants help you set up the

drive quickly and effectively.

Boosting energy efficiency

Energy optimizer and energy

efficiency information help you

monitor and save the energy

used in your process.

Simple to select, install and use

Built-in features such as an EMC

filter, a swinging choke, a Modbus

RTU fieldbus interface and safe

torque off functionality simplify drive

selection, installation and use.


Startup and

maintenance tool

Drive composer PC tool for

startup, configuration, monitoring

and process tuning. PC tool is

connected to the drive’s control

panel via USB interface.

Communication with all

major automation networks

Optional fieldbus adapters enable

connectivity with all major

industrial automation networks.

The ACS580 general purpose drives are part of ABB’s

all-compatible drives portfolio. The drives promise you

effortless energy efficiency throughout their whole life

cycle.

The ACS580 drive practically guides you to set itself up.

With built-in assistant functionality the user answers to

questions in the selected language to set up the drive,

and then the drive is fully operational.

After commissioning, the next time you will remember you

own the drive is when you take a look at your new, lower

energy bill.

Input/output extensions

In addition to the standard interfaces,

the drive has built-in slot for additional

input/output extension modules. Some

of the extension modules allow for an

external +24 V supply to be used.

Remote monitoring

With a built-in web server and

standalone datalogger, NETA-21

enables worldwide and secure

access to drives.


Human all-compatible

Through drive selection, installation, commissioning and

use the drive is designed save your time and energy with

effortless simplicity.

When using the drive, you don’t have to know all of the

parameters or use any programming language. Primary

settings menu with assistants and ready-made application

macros provide you a smart way to set up the drive quickly.

One glance at the control panel's editable home view will

show you the status of the drive and process.

The Drive composer PC tool provides extensive drive

monitoring and process tuning capabilities. The integrated

and certified safe torque off feature means safety for

machine operators.

The technology should adapt to your needs, not the other way round.


Process all-compatible

The ACS580 drives are ready for a broad range of standard

drive applications, and all essential features for speed and

torque control applications are built-in as standard.

The power range reaches up to 250 kW, covering a broad

range of applications. The wide range of fieldbus adapter

options allow communication with all of the major industrial

automation networks.

If the application requires more than a general purpose drive,

the common drives architecture enables the smooth transition

to other all-compatible drives in the ABB portfolio, such as

the ACS880 industrial drive.

What do we mean by plug-in-ready compatibility? Exactly what it says. Buy it, plug it in and run it.


Environment all-compatible

With ABB and the drives, you are not only optimizing the energy

consumption of an electric motor but also your whole process.

The drive itself helps you to use only the exact amount of

energy needed to run your motor. The energy optimizer

feature ensures maximum torque per ampere, reducing

energy drawn from the supply. The drive is compatible with

high-efficiency IE4 motors, further reducing total life cycle

costs. And the built-in energy efficiency calculators help you

to analyze and optimize processes. With the help of our life

cycle services, you will be able to keep your process running

reliably and efficiently throughout the life cycle of the drives.

The greenest energy is the energy that you do not use. That is what the ACS580 allows you to do.

Compatible with IE4 high-

effi ciency motors

Built-in energy effi ciency

calculators

ABB life cycle services

Built-in energy

optimizer

High effi ciency

drive

Energy savingsup to 70%

Energy savingsup to 10%

The latest technology and design

Minimized energyconsumption

Know yourenergy savings

Maintaininvestment and

availability

Optimize process

by removing mechanical

control


New technology inside, the whole ABB outside, designed to support your business.

Business all-compatible

Usually, any drive is a justified investment that gives a short

payback time by lowering energy consumption and helping

improve productivity of the processes.

When you choose an all-compatible drive from ABB, you get

more than just a drive.

You get our wide range of products and services to support

your business, including our decades of experience in various

industries. ABB’s local offices are in over 90 countries and our

global value provider network members will be near to you.


The versatile drive for a broad range of applications

The wall-mounted ACS580 general purpose drive is designed

to control a broad range of variable and constant torque

applications such as pumps, fans, conveyors and mixers as

well as for process control in different industries. The drive

is equipped with built-in features that simplify ordering and

delivery, and reduces commissioning costs since everything is

provided in a single, compact and ready to use package.

All the essential features built-in

The drive provides reduced harmonics with built-in second-

generation swinging choke technology in a smaller and lighter

design. Other built-in features include C2 category EMC

filter, brake chopper up to frame R3, Modbus RTU fieldbus

interface and dual channel SIL3 safe torque off (STO). The

drive and all options have coated circuit boards as standard

improving durability in harsh environmental conditions.

Easy to use control panel and PC tool

The control panel and PC tool provide easy drive setup,

commissioning and maintenance. The control panel’s settings

menu with many built-in assistants speed up commissioning,

while the Drive composer PC tool offers extensive drive

monitoring and process tuning capabilities.

Boosting energy efficiency

The built-in energy efficiency calculators, including used and

saved kWh, CO2 reduction and money saved, help users

fine-tune processes to ensure optimal energy use. The energy

optimizer control mode ensures the maximum torque per

ampere, reducing energy drawn from the supply.

Pages 15 and 16

Pages 15 and 16

Type designation

ACS580-01-02A6-4

ACS580-01-03A3-4

ACS580-01-04A0-4

ACS580-01-05A6-4

ACS580-01-07A2-4

ACS580-01-09A4-4

ACS580-01-12A6-4

ACS580-01-017A-4

ACS580-01-025A-4

ACS580-01-032A-4

ACS580-01-038A-4

ACS580-01-045A-4

ACS580-01-061A-4

ACS580-01-072A-4

ACS580-01-087A-4

ACS580-01-105A-4

ACS580-01-145A-4

ACS580-01-169A-4

ACS580-01-206A-4

ACS580-01-246A-4

ACS580-01-293A-4

ACS580-01-363A-4

ACS580-01-430A-4

PN

kW

IN

A

0.75 2.6

1.1 3.3

1.5 4

2.2 5.6

3 7.2

4 9.4

5.5 12.6

7.5 17

11 25

15 32

18.5 38

22 45

30 61

37 72

45 87

55 105

75 145

90 169

110 206

132 246

160 293

200 363

250 430

Option code Description Type designation

+J400* Assistant control panel ACS-AP-S

+J425** Assistant control panel ACS-AP-I

+J424 Blank control panel cover

(no control panel)

CDUM-01

+K450 Panel bus adapter CDPI-01

3AUA0000108878 Control panel mounting platform (flush) DPMP-01

3AXD50000009374 Control panel mounting platform (surface) DPMP-02

3AXD50000010763 Combined panel bus adapter and panel platform kit CDPI-01 + DPMP-02

* Assistant control panel included as standard in the delivery unless otherwise specifi ed.

** Assistant control panel also compatible with ACS880 drives.

Control panel options

3 4

Type designation:

Product series

Types and construction

Rating

Voltage

Options

ACS580 03A3 L501+ 01 4–––

Select your drive’s ordering code from

the rating table based on your motor’s

nominal power rating.

3

It is very easy to select the right drive.

This is how you build up your own ordering code using

the type designation key.

Pages 21, 23, 25 and 30

Choose your motor’s power and current rating

from the ratings table on pages 15 and 16.

Start with identifying your supply

voltage. This tells you what rating table

to use. See pages 15 and 16.

Choose your options (on pages 21, 23, 25 and 30) and

add the option codes to drive’s ordering code.

Remember to use a “+” mark before each option code.

2

1 4

How to select a drive



Technical data

Mains connection

Voltage and

power range

3-phase, UN4

= 380 to 480 V, +10%/-15%

0.75 to 250 kW

Frequency 50/60 Hz ±5%

Power factor cosϕ = 0.98

Efficiency

(at nominal power)

98%

Motor connection

Voltage 3-phase output voltage 0 to UN2

/UN4

Frequency 0 to ± 500 Hz

Motor control Scalar and vector control

Torque control Torque step rise time:

<10 ms with nominal torque

Non-linearity:

± 5% with nominal torque

Speed control Static accuracy:

20% of motor nominal slip

Dynamic accuracy:

1% seconds with 100% torque step

Product compliance

CE

Low Voltage Directive 2006/95/EC, EN 61800-5-1: 2007

Machinery Directive 2006/42/EC, EN 61800-5-2: 2007

EMC Directive 2004/108/EC, EN 61800-3: 2004 + A1: 2012

Quality assurance system ISO 9001 and Environmental system

ISO 14001

Waste electrical and electronic equipment directive (WEEE) 2002/96/EC

RoHS directive 2011/65/EU

EAC

EMC according to EN 61800-3: 2004 + A1: 2012

Category C2 as standard

Environmental limits

Ambient temperature

Transport

Storage

-40 to +70 °C

-40 to +70 °C

Operation

-15 to +50 °C, no frost allowed

R0 to R3 up to +50 °C no derate

R4 to R9 up to +40 °C no derate

R4 to R9 +40 to 50 °C with derating

1% per 1 °C

Cooling method

Air-cooled Dry clean air

Altitude

0 to 1,000 m

1,000 to 4,000 m

Without derating

With derating of 1%/100 m

Relative humidity 5 to 95%, no condensation allowed

Degree of protection IP21 as standard, IP55 as an optional variant

Contamination levels No conductive dust allowed

Functional safety Safe torque off

(STO according EN 61800-5-2)

IEC 61508 ed2: SIL 3, IEC 61511: SIL 3,

IEC 62061: SIL CL 3, EN ISO 13849-1: PL e

Storage IEC 60721-3-1, Class 1C2 (chemical gases),

Class 1S2 (solid particles)*

Operation IEC 60721-3-3, Class 3C2 (chemical

gases), Class 3S2 (solid particles)*

Transportation IEC 60721-3-2, Class 2C2 (chemical gases),

Class 2S2 (solid particles)*

* C = chemically active substances

S = mechanically active substances

Dimensions

Frames

IP21

H** W D Weight

mm in mm in mm in kg lb

R0 303 11.9 125 4.9 210 8.3 4.5 9.9

R1 303 11.9 125 4.9 223 8.8 4.6 10

R2 394 15.5 125 4.9 227 8.9 7.5 16.6

R3 454 17.9 203 8 228 9 14.9 32.8

R5 726 28.6 203 8 283 11.1 23 50.7

R6 726 28.6 252 9.9 369 14.5 45 99.2

R7 880 34.6 284 11.2 370 14.6 55 121.3

R8 965 38 300 11.8 393 15.5 70 154.4

R9 955 37.6 380 15 418 16.5 98 216.1

** Front height of the drive with glandbox

H

WD


Nominal ratings

IN

Rated current available continuously without overloadability at 40 °C.

PN

Typical motor power in no-overload use.

Maximum output current

Imax

Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.

Light-overload use

ILd

Continuous current allowing 110% ILd

for 1 min/10 min at 40 °C.

PLd

Typical motor power in light-overload use.

Heavy-duty use

IHd



PHd

Typical motor power in heavy-duty use.

The ratings apply for the frames R0 to R3 up to +50 °C and the frames R4 to R9 up to +40 °C.

For derating at higher altitudes, temperatures or switching frequencies, see the user’s manual, document code: 3AUA0000076333

3-phase, UN = 380 to 415 V (380, 400, 415 V)

Nominal ratings Maximum

output

current

Light-overload use Heavy-duty use Type designation Frame size

PN

kW

IN

A

Imax

A

PLd

kW

ILd

A

PHd

kW

IHd

A

0.75 2.6 3.2 0.75 2.5 0.55 1.8 ACS580-01-02A6-4 R0

1.1 3.3 4.7 1.1 3.1 0.75 2.6 ACS580-01-03A3-4 R0

1.5 4 5.9 1.5 3.8 1.1 3.3 ACS580-01-04A0-4 R0

2.2 5.6 7.2 2.2 5.3 1.5 4 ACS580-01-05A6-4 R0

3 7.2 10.1 3 6.8 2.2 5.6 ACS580-01-07A2-4 R1

4 9.4 13 4 8.9 3 7.2 ACS580-01-09A4-4 R1

5.5 12.6 14.1 5.5 12 4 9.4 ACS580-01-12A6-4 R1

7.5 17 22.7 7.5 16.2 5.5 12.6 ACS580-01-017A-4 R2

11 25 30.6 11 23.8 7.5 17 ACS580-01-025A-4 R2

15 32 44.3 15 30.4 11 24.6 ACS580-01-032A-4 R3

18.5 38 56.9 18.5 36.1 15 31.6 ACS580-01-038A-4 R3

22 45 67.9 22 42.8 18.5 37.7 ACS580-01-045A-4 R3

30 61 76 30 58 22 44.6 ACS580-01-061A-4 R5

37 72 104 37 68.4 30 61 ACS580-01-072A-4 R5

45 87 122 45 82.7 37 72 ACS580-01-087A-4 R5

55 105 148 55 100 45 87 ACS580-01-105A-4 R6

75 145 178 75 138 55 105 ACS580-01-145A-4 R6

90 169 247 90 161 75 145 ACS580-01-169A-4 R7

110 206 287 110 196 90 169 ACS580-01-206A-4 R7

132 246 350 132 234 110 206 ACS580-01-246A-4 R8

160 293 418 160 278 132 246 ACS580-01-293A-4 R8

200 363 498 200 345 160 293 ACS580-01-363A-4 R9

250 430 617 200 400 200 363 ACS580-01-430A-4 R9

Ratings, types and voltages


3-phase, UN = 440 to 480 V (440, 460, 480 V)

Maximum

output current

Light-overload use Heavy-duty use Type designation Frame size

Imax

A

ILd

A

PLd

hp

IHd

A

PHd

hp

2.9 2.1 1 1.6 0.75 ACS580-01-02A6-4 R0

3.8 3 1.5 2.1 1 ACS580-01-03A3-4 R0

5.4 3.4 2 3 1.5 ACS580-01-04A0-4 R0

6.1 4.8 3 3.4 2 ACS580-01-05A6-4 R0

7.2 6 3 4 3 ACS580-01-07A2-4 R1

8.6 7.6 5 4.8 3 ACS580-01-09A4-4 R1

11.4 11 7.5 7.6 5 ACS580-01-12A6-4 R1

19.8 14 10 11 7.5 ACS580-01-017A-4 R2

25.2 21 15 14 10 ACS580-01-025A-4 R2

37.8 27 20 21 15 ACS580-01-032A-4 R3

48.6 34 25 27 20 ACS580-01-038A-4 R3

61.2 40 30 34 25 ACS580-01-045A-4 R3

76.0 52 40 40 30 ACS580-01-061A-4 R5

104 65 50 52 40 ACS580-01-072A-4 R5

122 77 60 65 50 ACS580-01-087A-4 R5

148 96 75 77 60 ACS580-01-105A-4 R6

178 124 100 96 75 ACS580-01-145A-4 R6

247 156 125 124 100 ACS580-01-169A-4 R7

287 180 150 156 125 ACS580-01-206A-4 R7

350 240 200 180 150 ACS580-01-246A-4 R8

418 260 200 240 150 ACS580-01-293A-4 R8

542 361 300 302 250 ACS580-01-363A-4 R9

542 414 350 361 300 ACS580-01-430A-4 R9

Ratings, types and voltages

Maximum output current

Imax

Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.

Light-overload use

ILd



PLd

Typical motor power in light-overload use.

Heavy-duty use

IHd



PHd

Typical motor power in heavy-duty use.

The ratings apply for the frames R0 to R3 up to +50 °C and the frames R4 to R9 up to +40 °C.

For derating at higher altitudes, temperatures or switching frequencies, see the user’s manual, document code: 3AUA0000076333


Standard interface and extensions for plug-in connectivity

The ACS580 drives offer a wide range of standard

interfaces. In addition, the drive has two option slots

that can be used for extensions including fieldbus adapters

and input/output extension modules that allow external

+24 V supply with the frames R0 to R3. For further

information, please see the ACS580 user’s manual.

Terminal Meaning Default macro connections

S1 AI1 U/I Voltage/Current selection for analog input

S2 AI2 U/I Voltage/Current selection for analog input

XI Reference voltage and analog inputs and outputs

1 SCR Signal cable shield (screen)

2 AI1 External frequency reference 1: 0 to 10 V

3 AGND Analog input circuit common

4 +10V Output reference voltage 10 V DC

5 AI2 Not used

6 AGND Analog input circuit common

7 AO1 Output frequency: 0 to 20 mA

8 AO2 Output current: 0 to 20 mA

9 AGND Analog output circuit common

S3 AO1 I/U Voltage/Current selection for analog output

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Auxiliary voltage output +24 V DC

11 DGND Auxiliary voltage output common

12 DCOM Digital input common for all DI

13 DI1 Start/Stop: Activate to start

14 DI2 Fwd/Rev: Activate to reverse rotation direction

15 DI3 Constant speed selection

16 DI4 Constant speed selection

17 DI5 Ramp pair selection: Activate to select

second pair

18 DI6 Not used

X6, X7, X8 Relay outputs

19 RO1C Ready

20 RO1A 250 V AC/30 V DC

21 RO1B 2 A

22 RO2C Running

23 RO2A 250 V AC/30 V DC

24 RO2B 2 A

25 RO3C Fault (-1)

26 RO3A 250 V AC/30 V DC

27 RO3B 2 A

X5 EIA-485 Modbus RTU

29 B+

Built-in Modbus RTU fieldbus interface30 A-

31 DGND

S4 TERM Serial data link termination switch

S5 BIAS Serial data link bias resistors switch

X4 Safe torque off

34 OUT1

Safe torque off. Both circuits must be closed

for the drive to start. The circuits are closed

with jumper wires in the standard delivery.

35 OUT2

36 SGND

37 IN1

38 IN2

Default factory I/O connection diagram

1 to 10 kohm

max. 500 ohm


Commissioning easier than ever before

The drive’s assistant control panel has a clear and intuitive

user interface as well as different assistants to make the drive

simple to set up and use. This saves on commissioning and

learning time.

Sophisticated process control

The ACS580 drives offer sophisticated process control in

scalar and vector control modes. The drive supports a wide

range of motors including induction and permanent magnet

motors. Many embedded protection and other features

improve performance of the motor and process.

Flying start

Flying start is available for both scalar and vector control

modes. Catching a running motor, enabled by the flying start

feature, is often required in applications with long freewheeling

times.

Load profile

The load profile feature collects drive values such as current

to a log. The log shows how the drive is operating and

enables you to analyze and optimize the application.

Reduce motor noise

The drive reduces motor noise by spreading the switching

frequencies over a user-specified range. User can define

an allowed range of used switching frequency. As a result,

the drive maximizes the actual used switching frequency

based on thermal measurement. The higher used switching

frequency reduces motor noise at low load without limiting

full current at maximum load.

PID built-in

Built-in and stand-alone process PID makes the ACS580

a self-governing unit that requires no external logic input

from the control room, but requires only an external process

measurement. The sleep mode with boost functionality

elevates the required level of operation momentarily eg, level

or pressure of fluid, just before turning to sleep mode. This

prolongs the time spent in sleep mode and saves energy.

Optimize energy use

The ACS580 drives come with features that help you save

and manage energy. The energy optimizer feature operates

both in scalar and vector control modes, ensuring maximum

torque per ampere and reducing energy drawn from the

supply. You can monitor the hourly, daily and cumulative

energy consumption via kWh counters. When the drive

replaces other control methods (eg. direct-online control),

you can follow the saved energy, CO2 emissions or money,

and see how fast the drive brings you a return on investment.

Easy diagnostics for trouble-free operation

The control panel’s diagnostics menu enables you to

effectively analyze and resolve issues. You can quickly analyze

why the drive is performing as it is; running, stopped or

running at the present speed. Active faults, warnings and

event logs are shown in the menu. The menu shows if there

are any active limitations to the drive operation and gives

instructions on how to resolve them. The Drive composer PC

tool offers more detailed diagnosis and signal monitoring. The

entry level PC tool is available for free via the ABB website.

Standard software with versatile features


Almost anyone can set up and commission the drive using

the assistant control panel. You do not need to know any

drive parameters as the control panel helps you to set up the

essential settings quickly and get the drive into action.

Effortless drive setup

− The primary settings menu with embedded assistants

provides a smart and quick way to set up the drive.

− Each setting is clearly named by its function, such as

motor, ramp or limit settings.

Effortless process monitoring

− One glance at the control panel's editable home view will

show you the status of the drive and process. It offers

many data visualizations including bar charts, histograms

and trend graphs.

− See how the electrical terminals are configured, what is the

actual status and get a quick access to the related settings

from the I/O menu.

− Add information eg, to I/O signals, customize fault and

warning messages or give the drive a unique name with

the panel’s text editor.

− Connect the PC tool to the drive through the USB

connector on the control panel.

Effortless drive maintenance

− Faults or warnings are quickly resolved as the help key

provides context sensitive guidance and troubleshooting

instructions.

− Powerful manual and automatic backup and restore

functions (with name, date and content).

Effortless drive commissioning and use with control panel


+J400* Assistant control panel ACS-AP-S

+J425** Assistant control panel ACS-AP-I

+J424 Blank control panel cover

(no control panel)

CDUM-01

+K450 Panel bus adapter CDPI-01

3AUA0000108878 Control panel mounting platform (flush) DPMP-01

3AXD50000009374 Control panel mounting platform (surface) DPMP-02

3AXD50000010763 Combined panel bus adapter and panel platform kit CDPI-01 + DPMP-02

* Assistant control panel included as standard in the delivery unless otherwise specifi ed.

** Assistant control panel also compatible with ACS880 drives.

Control panel options


The Drive composer PC tool offers fast and harmonized

setup, commissioning and monitoring for the whole

all-compatible drives portfolio. The free version of the tool

provides startup and maintenance capabilities, while the

professional version provides additional features such as

custom parameter windows, control diagrams of the drive’s

configuration and improved monitoring and diagnostics.

The Drive composer tool is connected to the drive using the

mini USB connection on the assistant control panel.

All drive information such as parameter loggers, faults,

backups and event lists are gathered into a support

diagnostics file with a single mouse click. This provides faster

fault tracking, shortens downtime and reduces operational

and maintenance costs.

Drive composer pro offers extended functionality

Drive composer pro provides the same standard functionality

as the free version and some additional features, like

graphical control diagrams. The control diagrams save users

from browsing long lists of parameters and help to set the

drive’s logic quickly and easily. The tool has fast monitoring

capabilities of multiple signals from several drives in the panel

bus. Full backup and restore functions are also included.

PC tool for drive monitoring and process tuning capabilities


A fieldbus enables communication between drives and

PLC systems, I/O devices and the process. Fieldbus

communication reduces wiring costs when compared with

traditional hard wired input/output connections. Fieldbus

systems also offer the ability to gather large amounts of data.

The general purpose drives are compatible with a wide range

of fieldbus protocols. The drive comes with Modbus RTU

fieldbus interface as standard. The optional fieldbus adapters

can easily be mounted inside the drive.

Drive monitoring

A set of drive parameters and/or actual signals, such as

torque, speed, current, etc., can be selected for cyclic data

transfer, providing fast data access.

Drive diagnostics

Accurate and reliable diagnostic information can be obtained

through the alarm, limit and fault words, giving easy

interfacing with plantwide HMIs.

Cabling

Substituting the large amount of conventional drive control

cabling and wiring with a single cable reduces costs and

increases system reliability and flexibility.

Design

The use of fieldbus control reduces engineering time at

installation due to the modular structure of the hardware and

software and the simplicity of the connections to the drives.

Commissioning and assembly

The modular machine configuration allows precommissioning

of single machine sections and provides easy and fast

assembly of the complete installation.

Universal communication with ABB fieldbus adapters

The ACS580 supports the following fieldbus protocols:

Flexible connectivity to automation networks

Option code Fieldbus protocol Adapter

+K454 PROFIBUS DP, DPV0/DPV1 FPBA-01

+K457 CANopen® FCAN-01

+K451 DeviceNet™ FDNA-01

+K473 EtherNet/IP™, Modbus TCP,

PROFINET IO

FENA-11

+K475 Two port EtherNet/IP™,

Modbus TCP, PROFINET IO

FENA-21

+K469 EtherCAT® FECA-01

+K458 Modbus RTU FSCA-01

+K470 PowerLink FEPL-02

+K462 ControlNet FCNA-01

Fieldbus adapters


The remote monitoring tool, NETA-21, gives easy access to

the drive via the Internet or local Ethernet network. NETA-21

comes with a built-in web server. Compatible with standard

web browsers, it ensures easy access to a web based user

interface. Through the web interface, the user can configure

drive parameters, monitor drive log data, load levels, run time,

energy consumption, I/O data and bearing temperatures of

the motor connected to the drive.

The user can access the NETA-21 web page using a 3G

modem from anywhere with a standard PC, tablet or a mobile

phone. The remote monitoring tool helps to reduce costs

when personnel are able to monitor or perform maintenance

for unmanned or manned applications in a range of industries,

reducing the need to visit the drive. It is also very useful when

more than one user needs to access the drive from several

locations.

Enhanced monitoring functions

The remote monitoring tool supports process and drive data

logging. Values of process variables or drives actual values

can be logged to NETA-21´s SD memory card or sent forward

to a centralized database via email. NETA-21 does not need

an external database as it is able to store valuable data for

the drive during its entire lifetime.

Unmanned monitoring of processes or devices is ensured

by the built-in alarm functions that notify maintenance

personnel if a safety level is reached. Alarm history with true

time stamps are stored internally to the memory card when a

problem is logged. The relevant technical data (speed, current

etc.) is also recorded for troubleshooting purposes. True time

stamps are also used with drives that don’t have a real-time

clock as standard, thus ensuring events of all connected

drives are synchronized together.

Remote monitoring access worldwide

Ordering code Description Type designation

3AUA0000094517 2 x panel bus interface,

2 x 32 = max. 64 drives

2 x Ethernet interface

SD memory card

USB port for WLAN/3G

NETA-21

Remote monitoring option


Standard input and output can be extended by using

optional analog and digital input/output extension modules.

The modules are easily installed in the extension slots

located on the drive.

The CMOD options also enable connection to an external

+24 V supply, which allows the control panel, control board,

fieldbus and I/O to stay on when mains supply is cut off.

With the external supply, drive diagnosis and fault finding

can still be carried out.

Input/output extension modules for increased connectivity


+L501 External 24 V AC and DC

2 x RO and 1 x DO

CMOD-01

+L523 External 24 V and isolated PTC

interface

CMOD-02

+L512 115/230 V digital input

6 x DI and 2 x RO

CHDI-01

I/O options


Brake chopper

The brake chopper is built-in as standard for the ACS580

frames up to R3. Braking control is integrated into the

ACS580 drives. It not only controls braking, but also

supervises system status and detects failures such as brake

resistor and resistor cable short-circuits, chopper short-

circuit, and calculated resistor over-temperature.

Brake resistor

The brake resistors are separately available for the ACS580.

Resistors other than the standard option resistors may be

used, provided that the specified resistance value is within

specified limits and that the heat dissipation capacity of

the resistor is sufficient for the drive application (see user's

manual). No separate fuses in the brake circuit are required if

the conditions for eg, the mains cable is protected with fuses

and no mains cable/fuse overrating takes place.

Each ACS580 drive is equipped with a built-in filter to reduce

high frequency emissions. The drive complies with C2 as

standard.

EMC standards

The EMC product standard (EN 61800-3) covers the specific

EMC requirements stated for drives (tested with motor and

cable) within the EU. EMC standards such as

EN 55011 or EN 61000-6-3/4 are applicable to industrial

and domestic equipment and systems including components

inside the drive. Drive units complying with the requirements

of EN 61800-3 are compliant with comparable categories

in EN 55011 and EN 61000-6-3/4, but not necessarily vice

versa. EN 55011 and EN 61000-6-3/4 do not specify cable

length or require a motor to be connected as a load. The

emission limits are comparable to EMC standards according

to the table below.

1st environment versus 2nd environment

1st environment includes domestic premises. It also includes

establishments directly connected without an intermediate

transformer to a low voltage power supply network

that supplies buildings used for domestic purposes. 2nd

environment includes all establishments other than those

directly connected to a low voltage power supply network

that supplies buildings used for domestic purposes.

Brake options

EMC – electromagnetic compatibility

EMC according to EN 61800-3

product standard

EN 61800-3

product

standard

EN 55011, product

family standard for

industrial, scientific

and medical (ISM)

equipment

EN 61000-6-4, generic

emission standard for

industrial environments

EN 61000-6-3, generic

emission standard for

residential, commercial and

light-industrial environment

1st environment, unrestricted distribution Category C1 Group 1, Class B Not applicable Applicable

1st environment, restricted distribution Category C2 Group 1, Class A Applicable Not applicable

2nd environment, unrestricted distribution Category C3 Group 2, Class A Not applicable Not applicable

2nd environment, restricted distribution Category C4 Not applicable Not applicable Not applicable

Comparison of EMC standards


Cooling and fuses

Cooling

ACS580 drives are fitted with variable speed cooling air fans.

The cooling air must be free from corrosive materials and not

above the maximum ambient temperature of 50 °C for the

frames R0 to R3 and 40 °C for the frames R4 to R9 (50 °C

with derating). The speed controlled fans cool the drive only

when needed, which reduces overall noise level and energy

consumption.

Fuse connections

Standard fuses can be used with ABB general purpose drives.

For input fuses see the table below.

Type designationFrame

size

Cooling air flow 380 to 415 V units Recommended input protection fuses

for 380 to 415 V units**

Maximum heat

dissipation

Air flow Max.

noise level*

IEC fuses UL fuses

W BTU/Hr m3/h ft3/min dBA A Fuse type A Fuse type

ACS580-01-02A6-4 R0 45 155 TBA TBA TBA 4 gG 6 UL Class T







ACS580-01-017A-4 R2 228 777 TBA TBA TBA 25 gG 20 UL Class T





ACS580-01-061A-4 R5 1153 3938 280 165 62 80 gG 80 UL Class T



ACS580-01-105A-4 R6 1331 4546 435 256 67 160 aR 150 UL Class T








* The maximum noise level at full fan speed. When the drive is not operating at full load and at maximum ambient temperature the noise level is lower.

** For detailed fuse sizes and types, please see ACS580 user’s manual, document code: 3AUA0000076333

Cooling air flow and recommended input protection fuses for 380 to 415 V units


From standard induction to high-efficiency IE4 motors, our

wide range of IEC low voltage motors offers you a solution

for all purposes. Combining the best available materials with

superior technology, the motors are designed to operate

reliably and efficiently no matter how challenging the process

or application. The motors fulfil all national mandatory

efficiency regulations.

We can help you choose both the motor and drive, ensuring

you will get the optimal performance, reliability and efficiency

throughout the life cycle of the motor-drive system.

Need a motor? This is our offering.

ABB motor offering can be divided into four

main categories:

Standard low voltage motors

Process performance and General performance motors,

up to 1 200 kW.

Motors for explosive atmospheres

Available in all protection types, up to 1 000 kW.

Frequency controlled motors

Frequency controlled motors are used with a drive in

variable speed use. Includes synchronous reluctance

motors, permanent magnet motors, roller table motors

and high dynamic power motors.

Wide range of motors for other applications

Low voltage motors are available for several other special

applications like marine motors, water cooled motors, brake

motors, motors for high ambient temperatures, smoke

extraction motors, traction motors.


Taking care of your drives, caring about your business

Whether a drive is a part of the product you sell or a

component in your production process, reliable and

efficient drive operation is key. Our global life cycle

services are designed to ensure that the drives keep

running exactly as you expect, wherever they are.

You will find support from your first meeting with ABB to

the drive installation, commissioning and maintenance,

all the way up to the eventual drive replacement and

recycling. With offices in over 90 countries, we are well

placed to offer you technical advice and local support.

Installation and commissioning

ABB together with authorized

value providers offer accurate

advice and timely support before

and during installation. ABB-

certified engineers or third-party

channel companies can adjust

the drive parameters to meet

the precise demands of the

application.

Extended warranty

Three or five years warranty

options are available to reduce

risks associated with drives failure

and to allow users to recover from

equipment failures as quickly as

possible. Services are provided at

a fixed cost and standard warranty

terms and conditions applied.

ABB drive care contract

Through this service contract the

full range of services are offered

to you at a fixed price. Our service

contract is designed to satisfy your

most demanding requirements,

ranging from technical support to

maintenance and repairs.

Extended warranty Option code

Warranty 3 years +P931

Warranty 5 years +P932

We can help you better when we know where you are!

Register your drive at www.abb.com/drivereg for extended

warranty options and other benefits.

When registering a drive you get:

Drive repairs or

replacements

On-line access to

product manuals

Technical

support

Free e-learning

material

Drive registration webpage

www.abb.com/drivereg

Contact us

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© Copyright 2014 ABB. All rights reserved. Specifi cations subject to change without notice.

Online manuals for the ACS580 drives

Video: How to install the ACS580 drive

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