lubricants for metalworking - schiltz.be · ... with the emphasis on non-cutting metal working, ......
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Lubricants for Metalworking
Product
PortfolioProduct Product
Portfolio
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Dear Business Partners,and those interested
In keeping with your wish, we are pleased to send information about our lubricant range, with the emphasis on non-cutting metal working, from Raziol Zibulla & Sohn GmbH. We would like you to know that the information provided presents merely a fragment of our extensive product range. We are looking forward to be at your service to answer any questions you may have or if the medium you are interested in is not part of the information provided.
Please note that all the information regarding the use of our products is based on practical experience and differences are possible owing to other machine parameters, material com-positions, etc. We therefore recommend that you should test our lubricants for the intended application including any follow-on processing.
On our Internet sites, at www.raziol.de and www.drylub.de, you can get information on our extensive range of application technology (contact lubrication and non-contact lubrication). The combination of our high-performance lubricants in conjunction with our modern application systems will make cost-effective production possible.
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Table of Contents Table of ContentsPage
Hydroforming external lubricantsRAZIOL IHU... specially for
internal high-pressure forming32
Chlorine-free water-miscible lubricantsRaziol BZK ..., ECLF ..., D ECLF ...
for metal-cutting or non-cutting metalworking
34
Chlorine-free minimum-quantity lubricantsRAZIOL D-CLF... mineral oil-free, low-evaporation 36
Special purpose productsfor workshop, upkeep and skin protection
38
Machine cleanersmatched to product characteristic
40
Notes 42
PageEvaporating stamping and drawing oilsRAZIOL CLF 11 fast-evaporating 6
RAZIOL CLF-11 not a dangerous medium 8
RAZIOL CLF 12 is not subject to the 31st BImSchV (Fed. German Air Pollution Control Ordinance)
10
Raziol LC-41 heavy metal-free 12
Raziol LM-11 for incidental contact with foodstuffs 14
Raziol CLF 25...27 E special lubricants for the electro-contact production
16
RAZIOL CLF 1 not a dangerous medium 18
Raziol Drylub®
Drylub WA ... / DCLF ... / ECLF ...
for difficult deep-drawing operations with complicated geometries, for almost all materials.
20
Chlorine-free forming oilsRAZIOL CLF... low aromatics, low oil mist 22
Raziol CLF- ... E high-performance forming oils for (stainless) steel, aluminium
24
Chlorine-free fine blanking oilsRaziol CLF ... F Cutting thicknesses up to 12 mm 26
Chlorine free cutting oilsRaziol CLF ... B / HL for the most stringent demands 28
Chloric forming oilsRaziol FS ... / AL ... / ZO / WKZ ...
for the most difficult forming 30
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Steel up to
approx.
[mm]
Yellow metals up to
approx. [mm]
Alumi-nium up to
approx. [mm]
Alloy steel up to
approx. [mm]
Power
CLF 11 L 0.15 0.30 0.30
CLF 11 0.15 0.30 0.30
CLF 11 W 10 0.20 0.40 0.40 0.10
CLF 11 S 0.30 0.50 0.50 0.20
CLF 11 SF 0.50 0.80 0.80 0.30
CLF 11 W 25 0.60 1.00 1.00 0.40
CLF 11 SB 0.80 1.50 1.50 0.50
CLF 11 SG 3.50 5.00 3.50 2.00
Raziol CLF 11 ... series Raziol CLF 11 ... series
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
RESIDUE BEHAVIOUR
CLF 11 L CLF 11 CLF 11 S CLF 11 W 25 CLF 11 SB CLF 11 SF CLF 11 SG
CLF 11 W 10
low in aromatic content chlorine-free
fast-evaporating is not subject to the TRbF
The evaporating metalworking oils for the non-cutting manufacture consist of special low-aromatic, evaporating hydrocarbons with performance-enhancing additives. These additives have been exclusi-vely selected and adapted to provide the oils with outstanding lubricating performance and pressure-absorbent capability. Thus, the tool life is extended and the surface finish of the parts processed is improved.All Raziol CLF 11… W products contain an additive for temporary corrosion protection for indoor storage. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the workpiece.The careful selection of low-aromatic base fluids in conjunction with heavy metal-free additives effects an improvement in the work environment.
The ignition point of the Raziol CLF 11… series is > 56 °C, so that all the products of this series are not subject to the TRbF, and can thus be processed under simplified conditions.
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Raziol CLF-11 ... series Raziol CLF-11 ... series
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Steel up to
approx.
[mm]
Yellow metals up to
approx. [mm]
Alumi-nium up to
approx. [mm]
Alloy steel up to
approx. [mm]
Power
CLF-11 L 0.15 0.30 0.30
CLF-11 0.15 0.30 0.30
CLF-11 W 10 0.20 0.40 0.40 0.10
CLF-11 S 0.30 0.50 0.50 0.20
CLF-11 SF 0.50 0.80 0.80 0.30
CLF-11 W 25 0.60 1.00 1.00 0.40
CLF-11 SB 0.80 1.50 1.50 0.50
CLF-11 SG 3.50 5.00 3.50 2.00
RESIDUE BEHAVIOUR
CLF-11 L CLF-11 CLF-11 S CLF-11 W 25 CLF-11 SB CLF-11 SF CLF-11 SG
CLF-11 W 10
low in aromatic content chlorine-free
not a dangerous good is not subject tothe TRbF
The evaporating metalworking oils for the non-cutting manufacture consist of special low-aromatic, evaporating hydrocarbons with perfor-mance-enhancing additives. These additives have been exclusively selected and adapted to provide the oils with outstanding lubricating performance and pressure-absorbent capability. Thus, the tool life is extended and the surface finish of the parts processed is improved.All Raziol CLF-11 … W products contain an additive for temporary corrosion protection for indoor storage. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the work-piece.The careful selection of low-aromatic base fluids in conjunction with hea-vy metal-free additives effects an improvement in the work environment.
The ignition point of the Raziol CLF-11 … series is > 63 °C, so that all the products of this series are not subject to the TRbF, and the dange-rous goods laws, and can thus be processed and transported under simplified conditions.
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Raziol CLF 12 ... series Raziol CLF 12 ... series
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
RESIDUE BEHAVIOUR
CLF 12 L CLF 12 CLF 12 S CLF 12 W 25 CLF 12 SB CLF 12 SF CLF 12 SG
CLF 12 W 10
Steel up to
approx.
[mm]
Yellow metals up to
approx. [mm]
Alumi-nium up to
approx. [mm]
Alloy steel up to
approx. [mm]
Power
CLF 12 L 0.20 0.35 0.35
CLF 12 0.20 0.35 0.35
CLF 12 W 10 0.25 0.45 0.45 0.15
CLF 12 S 0.35 0.60 0.55 0.25
CLF 12 SF 0.60 0.90 0.90 0.35
CLF 12 W 25 0.70 1.10 1.10 0.50
CLF 12 SB 0.90 1.75 1.75 0.60
CLF 12 SG 4.00 6.00 4.00 2.50
low in aromatic content chlorine-free
not a dangerous good
is not subject to the TRbF
is not subject toof the 31st BImSchV (Fed. German Air Pollution Control Ordinance)
The Raziol CLF 12 ... series has been developed specially with a view to the requirements for avoiding solvent emissions. None of the products of the CLF 12 ... series is subject to the 31st BImSchV and thus need not be taken into consideration in the solvent balance.
The evaporating metalworking oils for the non-cutting manufacture consist of special low-aromatic, evaporating hydrocarbons with perfor-mance-enhancing additives. These additives have been exclusively selected and adapted to provide the oils with outstanding lubricating per-formance and pressure-absorbent capability. Thus, the tool life is exten-ded and the surface finish of the parts processed is improved.All Raziol CLF 12… W products contain an additive for temporary corrosion protection for indoor storage. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the work-piece. The careful selection of low-aromatic base fluids in conjunction with heavy metal-free additives effects an improvement in the work envi-ronment.
The ignition point of the Raziol CLF 12… series is 103 °C, so that the products of this series are not subject to the TRbF and the dangerous goods laws, and can thus be processed and transported under simpli-fied conditions.
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Raziol LC-41 ... series Raziol LC-41 ... series
RESIDUE BEHAVIOUR
LC-41 L LC-41 LC-41 S LC-41 SB LC-41 SF LC-41 SG
LC-41 SBW LC-41 SFW LC-41 SGW
Steel up to approx.
[mm]
Yellow metals up to approx.
[mm]
Alumini-um up to approx.
[mm]
Alloy steel up to
approx. [mm]
Power
LC-41 L 0.15 0.30 0.30
LC-41 0.15 0.30 0.30
LC-41 S 0.30 0.50 0.50 0.20
LC-41 SW 0.30 0.50 0.50 0.20
LC-41 SF 0.50 0.80 0.80 0.30
LC-41 SFW 0.50 0.80 0.80 0.30
LC-41 SB 0.80 1.50 1.50 0.50
LC-41 SBW 0.80 1.50 1.50 0.50
LC-41 SG 3.50 5.00 3.50 2.00
LC-41 SGW 3.50 5.00 3.50 2.00
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Heavy metal-free chlorine-free
low in aromatic content is not subject tothe TRbF
not a dangerous good
The evaporating metalworking oils for the non-cutting manufacture consist of special low-aromatic, evaporating hydrocarbons with perfor-mance-enhancing additives. These additives have been exclusively selected and adapted to provide the oils with outstanding lubricating per-formance and pressure-absorbent capability. Thus, the tool life is exten-ded and the surface finish of the parts processed is improved.All Raziol LC-41 … W products contain an additive for temporary corrosion protection for indoor storage. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the work-piece.The careful selection of low-aromatic base fluids in conjunction with hea-vy metal-free additives effects an improvement in the work environment.
The ignition point of the Raziol LC-41 … series is > 64 °C, so that the products of this series are not subject to the TRbF and the dangerous goods laws, and can thus be processed and transported under simpli-fied conditions.
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Raziol LM-11 ... series Raziol LM-11 ... series
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
RESIDUE BEHAVIOUR
LM-11 L LM-11 LM-11 S LM-11 SB
Steel up to
approx.
[mm]
Yellow metals up to
approx. [mm]
Alumi-nium up to
approx. [mm]
Alloy steel up to
approx. [mm]
Power
LM-11 L 0.15 0.30 0.30
LM-11 0.20 0.40 0.40
LM-11 S 0.30 0.50 0.50 0.20
LM-11 SB 0.80 1.50 1.50 0.50
not a dangerous good suitable for Incidental Food Contact (occasional contact with
fast-evaporating
special lubricant
The evaporating metalworking oils for the non-cutting manufacture consist of special volatile hydrocarbons with performance-enhancing additives. The recipe components are specially selected and have FDA (Food and Drug Administration) or NSF (National Sanitary Foundation) registrations. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the work-piece.
The ignition point of the Raziol LM-11… series is > 62 °C, so that the products of this series are not subject to the TRbF and the dangerous goods laws, and can thus be processed and transported under simplified conditions.
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Evaporating special lubricants for the electro-contact production
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
TRbF ADR / IATA Ignition point [°c]
Power
CLF 25 E No Yes > 56
CLF 26 E No No > 62
CLF 27 E No No > 73
low in aromatic content chlorine-free
fast-evaporating
The evaporative special lubricants Raziol CLF 25 E, CLF 26 E and CLF 27 E were developed specially for the manufacture of electrical contact materials and have been approved by renowned manufacturers. These three products are highly ageing-resistant chlorine-free lubricants for copper, brass as well as gold and silver-plated sheets. They have the same degree of additivisation and are different only in the ignition point of the carrier medium.The alloy elements ensure good electrical carry-over resistances even after prolonged intermediate storage times. Surface quality and dimension tolerance are ensured even with a high number of strokes.
Raziol CLF 25 E, CLF 26 E and CLF 27 E evaporate almost completely at the usual tool temperatures.
The three ignition point groups make possible, with regard to the diff-erent safety specifications, the world-wide use of these special products.
good corrosion protection for contact materials
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The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Raziol CLF 1 ... series Raziol CLF 1 ... series
Steel up to
approx.
[mm]
Yellow metals up to
approx. [mm]
Alumi-nium up to
approx. [mm]
Ap-plication
Power
CLF 1 L 0.15 0.30 0.30stamping, light for-
ming
CLF 1 0.15 0.30 0.30stamping, light for-
ming
CLF 1 W 10 0.25 0.40 0.40profiling, drawing, bending
CLF 1 W 25 0.35 0.50 0.50profiling, drawing, bending
low <<< POWER >>> high
CLF 1 L CLF 1 CLF 1 W 10 CLF 1 W 25
low in aromatic content chlorine-free
not a dangerous good is not subject tothe TRbF
The evaporating metalworking oils of the Raziol CLF 1 ... series for the non-cutting manufacture consist of special low-aromatic, volatile hydrocarbons with performance-enhancing additives. These additives have been exclusively selected and adapted to provide the oils with outstanding lubricating performance and pressure-absorbent capability. Thus, the tool life is extended and the surface finish of the parts processed is improved.All Raziol CLF 1 … W products contain an additive for temporary corrosi-on protection for indoor storage. The specified products evaporate, depending on the additive content, in a medium-term period, the additives remain on the surface of the work-piece.The careful selection of low-aromatic base fluids in conjunction with heavy metal-free additives effects an improvement in the work environ-ment.
The ignition point of the Raziol CLF 1 … series is 74 °C, so that the products of this series are not subject to the TRbF, and can thus be processed under simplified conditions.
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Raziol Drylub® Raziol Drylub®
Series Raziol Drylub® types
Properties Film-strength
Usage as
Series 03
Raziol Drylub® WA 03 TLT
Polymer wax dispersion with solid lubricant
very high
Forming lubri-cant and foil sub-stitute (surface
protection)
Raziol Drylub® WA 03 TLTi
Polymer wax dispersion with solid lubricant
very high
Forming lubri-cant and foil sub-stitute (surface
protection)
Raziol Drylub® WA 03 T
Polymer wax dispersion with solid lubricant
high Forming lubri-cant
Series 40
Raziol Drylub® WA 40 TK
Polymer wax dispersion with solid lubricant
medium Forming lubri-cant
Series 21
Raziol Drylub® D CLF 21 TE
Polymer wax dispersion with solid lubricant
low
Forming lub-ricant for high performance requirements
Raziol Drylub® ECLF 21 TE
Polymer wax dispersion with solid lubricant
very lowDispersion/ emul-sion for low to me-dium performance
requirements
high <<< FILM STRENGTH >>> low
Drylub WA 03 TLT Drylub Drylub Drylub Drylub
WA 03 TLTi WA 03 T WA 40 TK DCLF 21 TE ECLF 21 TE
no viscosity - change at high temperatures
cost-reducing chlorine-free and mineral-oil-free
Raziol Drylub® has been developed specially for difficult drawing opera-tions with complicated geometries. With Raziol Drylub®, it is possible to carry out deep-drawing processes that are not possible with conventional deep drawing oils. Raziol Drylub® is suitable for almost all materials.
With Raziol Drylub®, a polymer coating is created in the tool. The forma-tion is supported by the temperatures and pressures occurring during the forming process. Investigations have proved that the mean coefficient of friction µ is greatly reduced in the process.
The selected additives guarantee a good tool service life and surface quality simultaneously with a high output.
Generally, coating thicknesses of just 0.2 – 0.5 g /m² are applied.
The de-greasing is done with dilute alkali industrial cleaners.(spray de-greasing).The de-greasing is done with dilute alkali industrial cleaners.
• 22 • • 23 •
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Colour Viscosity at 40°C [mm²/s]
Applica-tions
Power
CLF 90 amber- coloured 90
Stainless steel, steel, aluminium,
yellow metals
CLF 100 amber- coloured 100
Stainless steel, steel, aluminium,
yellow metals
CLF 180 amber- coloured 180
Stainless steel, steel, aluminium,
yellow metals
CLF 180 S amber- coloured 180 stainless steel,
steel, aluminium
CLF W 100amber-
coloured, opaque
100 Steel, aluminium,yellow metals
CLF W 430amber-
coloured, opaque
430 Steel, aluminium,yellow metals
Chlorine-free forming oils Chlorine-free forming oils
low <<< POWER >>> high
CLF W 100 CLF 90 CLF 100 CLF 180
CLF W 430 CLF 180 S
low in aromatic content chlorine-free
three viscosity classes available
low oil spray
Raziol chlorine-free forming oils consist of specially refined mineral oils or synthetic or native esters with polar and high-pressure (EP) additives. Outstanding lubricating properties and the well apportioned level of addi-tives promote an extended useful life of the stamping and forming tools.
The careful selection of low-aromatic and low oil-mist formulation components effects an improvement in the working environ-ment.
• 24 • • 25 •
Colour Viscosity at 40°C [mm²/s]
Applica-tions
Power
CLF-65 E amber- coloured 65 stainless steel,
steel, aluminium
CLF-100 E amber- coloured 100 stainless steel,
steel, aluminium
CLF-150 E amber- coloured 150 stainless steel,
steel, aluminium
CLF-200 E amber- coloured 200 stainless steel,
steel, aluminium
CLF-260 E amber- coloured 260 stainless steel,
steel, aluminium
CLF-400 E amber- coloured 400 stainless steel,
steel, aluminium
Raziol CLF- ... E series Raziol CLF- ... E series
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
low <<< POWER >>> high
CLF-65 E
CLF-200 E
CLF-100 E CLF-260 E
CLF-150 E C
LF-400 E
zinc-free chlorine-free
not a dangerous good high wear protection
The new Raziol CLF-… E portfolio includes a zinc-free, chlorine-free series of high-performance forming oils, which was developed specially for the working of stainless steel, steel and aluminium.
High pressure absorbing capacity and high wear protection characterise these new lubricants. The problem-free miscibility of the lub-ricants among one another makes it possible to quickly change products without time-consuming cleaning processes.
These products can attack non-ferrous heavy metals.
six viscosity classes
These products can attack non-ferrous heavy metals.
• 26 • • 27 •
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Chlorine free fine-blanking oils Chlorine free fine-blanking oils
Colour Viscosity at 40°C [mm²/s]
Applica-tions
Power
CLF 125 F amber- coloured 125
Fine-blanking, stamping, forming
CLF 150 F amber- coloured 150
Fine-blanking, stamping, forming
CLF 250 F amber- coloured 255
Fine-blanking, stamping, forming
low <<< POWER >>> high
CLF 125 F CLF 150 F CLF 250 F
chlorine-free low in aromatics content
three viscosity classesavailable
powerful
The products of this lubricant series were developed for fine blanking and forming operations with a very high degree of difficulty. Depending on the selected product, tool technology used and material quality, cutting thicknesses of up to 12 mm can be reached.
Outstanding lubrication properties and a very balanced additive level contribute to an increased life of the punching and forming tools.
The degrading of the working environment was reduced through a choice of low-aromatic basic oils.
good wetting and adhesion capabilities
• 28 • • 29 •
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Colour Viscosity at 40°C [mm²/s]
Applica-tions
Power
CLF 19 B amber- coloured 19
Stainless steel, steel, yellow
metals
CLF 18 HL amber- coloured 19 Stainless steel,
steel
CLF 18 HL Spray
amber- coloured
not applicable
Stainless steel, steel
Chlorine-free cutting oils Chlorine-free cutting oils
low in aromatic content chlorine-free
for various application cases
powerful
Raziol cutting oils consist of specially refined mineral oils with perfor-mance-enhancing additives. These polar-bonded and chemically active additives have been exclusively selected and adapted to provide the oils with outstanding lubricating performance. As a result, the useful life of the tools is extended, even with materials that are difficult or very difficult to process, and the surface quality of the processed workpieces is improved. During the processing of soft materials that tend to smear, the-se oils result in a reduction of the material build-up welding on the tool.
Raziol CLF 18 HL might stain yellow metals. Raziol CLF 19 B is available for processing these materials.
Raziol CLF 18 HL is also available in spray cans for easy use in shops (see Special purpose products).
• 30 • • 31 •
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Colour Viscosity at 40°C
[mm²/s]
Applications Power
FS3 red 35Stainless steel, steel, yellow
metals; stamping, fine-blanking, forming
FS 3 S yellow 34Stainless steel, steel,
yellow metals; stamping and fine-blanking (also
electrical contacts), forming
FS 5 red 63Stainless steel, steel, yellow
metals; stamping, fine-blanking, forming
Al brown 130Stainless steel, steel, yellow
metals; stamping, fine-blanking, forming
ZO brown 125Steel, aluminium,
stamping, fine-blanking, forming
AL V brown 300Stainless steel, steel, yellow
metals; stamping, fine-blanking, forming
WKZ 2000 green 125Stainless steel, steel, yellow
metals; stamping, fine-blanking, forming
Chloric forming oils Chloric forming oils
low <<< POWER >>> high
FS 3 AL ALV
FS 3 S WKZ 2000
FS 5
ZO
containing chlorine powerful
four viscosity classes available
Raziol chlorine-containing forming oils consist of specially selected basic oils with high-performance, chlorine-containing additives.The chlorine content ranges from approx. 18 – 29 weight percent.Dependent of the application area, a different level of viscosity can be selected to ensure the best possible adaptation to the forming process.
Application areas range from tapping, precision blanking up to the most exacting forming jobs of high-alloy materials.
Raziol WKZ has been developed for the commissioning of new tools etc. Its selected additive combination results in an improvement of the tool's contact pattern.
Raziol ZO can make yellow heavy metals discolour.
• 32 • • 33 •
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Colour Viscosity at 40°C [mm²/s]
Applications
IHU 340 Mg yellow 340
Basis synthetic ester;The product is specially oriented to the processing of magnesium components;More stable under heat than con-ventional, mineral oil based IHU lubricants
IHU 1000 Mg yellow 1000
Basis synthetic ester;The product is specially oriented to the processing of magnesium components;More stable under heat than con-ventional, mineral oil based IHU lubricants
IHU External lubricants IHU External lubricants
chlorine-free
good temperature resistance
The Raziol IHU - external lubricants have been developed specially for use during internal high-pressure forming. The matching of the alloy elements allows extreme pressure loads without tearing of the lubri-cation film even with long friction surfaces.Outstanding lubrication properties and a very balanced additive level contribute to an increased life of the punching and forming tools.
Raziol IHU 340 Mg and Raziol IHU 1000 Mg are based on synthetic base oils and are hence more temperature-stable than conventional,mineral oil based IHU – lubricants.
good wetting and adhesion capabilities
• 34 • • 35 •
Colour Viscosity at 40°C [mm²/s]
Applications
BZK II amber- coloured 50
zinc-coated sheet metals; reliable protection from white rust; deep-dra-wing and profile rolling; water mixing ratio: 10 to 30 %
BZK ST amber- coloured 46
steel; very good corrosion protectiondeep-drawing and profile rolling;water mixing ratio: 5 to 30 %
ECLF 100 N amber- coloured 70
steel, aluminium, rust-free sheet me-tals; large-area deep-drawing parts; press and bending jobs; Mixing ratio with water: 5 to 20 %
D ECLF yellow 100Steel, yellow metals, aluminium;ester based, synthetic special purpo-se lubricant; also suitable for cutting jobs; water mixing ratio: 5 to 10 %
ECLF 10 KA white Similar to water
Ready-to-use emulsion with precipi-tation-stable teflon additive; extremely high-performance, for difficult deployments like pipe-ben-ding , but also very well suited as a substitute for evaporating punching and drawing oils; pH-value approx. 7 (neutral range!)
Chlorine free, water soluble lubricants
The above notes on the application range are based on laboratory tests and practical experience. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Please take note of the BG-specifications for
emulsion care.
Information on this can be found on our Website.
www.drylub.de under Infothek.
water-miscible high stability
free of secondary amines
Raziol concentrates for water-miscible lubricants are proven, secondary amine-free water-miscible products for metal-cutting or non-metal cutting working. These lubricant concentrates are made of chemical content ma-terials, which have been selected in accordance with the requirements of labour and environment protection.
Storage: All Raziol cooling lubricants must not be fouled during transport and storage with dirt, water and other substances. When stored, intense heating (e.g. owing to sunlight) or the action of frost should be avoided. Therefore, the storage temperature must be between 5 – 40 °C (frost-free). The max. shelf life of a water soluble coolant-lubricant is typically 1 year.
Preparation: The water for mixing has to be of drinking water quality and, if possible, of medium hardness. You can obtain more information on the water quality from your local water supplier. Avoid excessively low water temperatures. The given concentrations should not be excessively overshot or undershot, since otherwise, there is a danger of corrosion or foam formation. Slowly add the concentrate to the mix of water prepared. The preparation can only be used after an adequate mixing time. The use of an automatic dosing system is recommended.
• 36 • • 37 •
The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.
Colour Viscosity at 40°C [mm²/s]
Applica-tions
Power
D CLF yellow 47 Steel, aluminium, yellow metals
D CLF 21 light yellow 25 Steel, aluminium,yellow metals
D CLF 40 BM
amber- coloured 36
stainless steel, steel, aluminium,
yellow metals
D CLF 40 amber- coloured 40 Stainless steel,
steel, aluminium
Chlorine-free minimum-quantity lubricants
low <<< POWER >>> high
D CLF D CLF 21 D CLF 40 BM D CLF 40
mineral-oil-free chlorine-free
low-evaporation
The reduced consumption through the use of Raziol minimum-quantity lubricants is the precondition for an environment-friendly production. The resulting benefits of this product line include lower disposal costs, no need to tend to cooling lubricants and reduced cleaning costs.
Raziol minimum quantity lubricants are based on refined native or synthetic fatty acid esters or fatty alcohols.The selectively chosen additive combination effectively lubricates the products, This achieves a long useful life of the tool and very good sur-face qualities of the worked workpieces.
The mild odour, the low rate of evaporation coupled with the biodegrada-bility of the base oils make for a significant, positive difference in the workplace.
• 38 • • 39 •
Raziol HSL Highly effective hand lotion, acts as an "invisible glove", Protection time up to 4 hours
Special products Special productsfor workshop
for upkeep
WKZ 2000 Spray Tool run-in spray with extremely pressure-resistant lubricating film for improving the contact pattern of tools, reduction of the surface pressure
CLF 18 HL Spray Cutting oil spray for difficult cutting work, good EP- and AW properties, for extended the useful life of the tool
Surface ProtectionShield Spray Special spray for use as corrosion protection, lubricants, rust removers, cleaners and contact sprays
Raziol Pneumo Special lubricant for pneumatic systems
Raziol EKS "Anti-Finger-Print“ - protection for visible stainless steel parts
for skin protection
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General plan Cleaner - lubricant combination
Raziol Plant Cleaner Raziol Plant Cleaner
CLF 11 L Conditioner E Cleaning Fluid Yellow
Solvent-based cleaners for all oil-
based Raziol forming media
Water, surfactant-based cleaners for
all Raziol forming media
except emulsions
Water-based, surfactant-based cleaners for all
Raziol forming media
Operatingconcentration
undiluted (pure) 0.5%-10.0% in waterfor Raziol Drylub 0.5-
50.0% in water
0.5%-10.0% in water
Drylub WA 03 ... suitable suitable
Drylub WA 40 ... suitable suitable
AL ..., FS ..., ZO ..., WKZ ... suitable suitable suitable
FS ... suitable suitable suitable
CLF ... suitable suitable suitable
D-CLF ... suitable suitable suitable
IHU ... suitable suitable suitable
BZK ..., BB ... suitable only with normal cleaning
ECLF ..., D-ECLF ...
suitable only with normal cleaning
The different forming oils require, during the cleaning, a special matching with the cleaning medium.Raziol has a broad, efficient range for these cases.
Plant cleaners are in the dangerous substances class in almost all cases, therefore, please note the information and the instructions in the safety data sheet.
Mixing of water-soluble RAZIOL Cleaners
All water-soluble RAZIOL cleaners are hazardous substances. Therefore, when handling them, in addition to the protective clothing, the personal protective equipment must be worn.
The cleaning solution is always to be prepared by carefully pouring the cleaner into water, never the other way round!
Tailored for product characteristics
Broad range
Wear safety gloves made of nitrile rubber!
Wear tightly closing safety goggles!
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Notes Notes
Raziol Zibulla & Sohn GmbHHagener Str. 144 + 152 • D-58642 IserlohnTelephone: +49 2374 5000-0Fax: +49 2374 5000-12E-mail: [email protected]: www.raziol.de www.drylub.de
Raziol Schmierstoffe - December 2009
We would be happy to send you additional information material, e.g. on• Roller lubricators
• Nozzles and lubrication points
• Dosing control units
• Exhaust systems