High productivity Gang type6-Inch Global compact Turning center

Lynx 2100G

02 /

Product Preview

Basic Information

Structure

Detailed

Information

Standard / Option

Cutting

Performance

Applications

Diagrams

Specifications

Customer Support

Service

Lynx 2100GAchieves high productivity even in long time continuous operation in a small space with an improved design

for thermal displacement reduction and more compact installation area. Especially, it shows excellent

performance in unmanned machining through easy automation.

Lynx 2100G

03 02 /

Contents

02 Product Overview

Basic Information

04 Basic Structure

Detailed Information

06 Standard /

Optional Specifications

08 Cutting Performance

09 Applications

12 Diagrams

15 Machine /

CNC Specifications

18 Customer Support Service

Outstanding PerformanceHighly powerful cutting capacity with

maximum 18.5 kW spindle power

Improved spindle frame and low-vibration

structure of feed axes and bed surface

deliver higher productivity over long

periods of operation.

Increase of Spatial EfficiencyCompact footprint over 20% comparing to

the previous model

Common use of right side & rear side chip

conveyor enables chip disposal direction

changes without change of coolant tank

Enhanced User ConvenienceEco-friendly grease lubrication for easy

maintenance and cost saving.

Easy to apply various automation systems

without retrofitting lots of existing structure

04 /

60˚ slant integral type bed with roller type LM guideway on all axes ensures low vibrations and highly efficient chip disposals.

Basic Structure

Largest MachiningArea

Ø170 mm x 330 mm Max. machining area and 51 mm bar working diameter provide the largest machining capacity in 6” chuck class

Chuck Size Machining Area Bar Working Diameter

6 inch Ø170mm(6.7inch) X 330mm(13.0inch) 45mm(1.8inch) / 51mm(2.0inch)

X-axis

Z-axis

Roller type LM guide

Rapid traverse

Xaxis 30 m/min

Zaxis 36 m/min

Travel distance

Xaxis 450 mm

Zaxis 340 mm

(1181.1 ipm) (17.7 inch)

(1417.3 ipm) (13.4 inch)

Product Preview

Basic Information

Structure

Detailed

Information

Standard / Option

Cutting

Performance

Applications

Diagrams

Specifications

Customer Support

Service

Max. Turning D

iameter

ø 170 mm

( 6. 7 inch)

Max. Turning Length

330 mm(13.0 inch)

Lynx 2100G

05 04 /

Space efficiency

More compact structure makes it easy to install even in a small space.

Achieved high-precision machining by improving spindle heat displacement. Max 18.5 kW high power spindle motor supports highprecision and heavyduty cutting, improving productivity.

Spindle

Max. Power

18.5 kW

Max. torque

118 N.m

Max. Speed

6000 r/min

2327 mm

2090 mm

1600 mm

1400 mm

Previous Model

Foot Print

Min. 20 %

(24.8 Hp)

(87.1 lbf-ft)

06 /

Standard / OptionalSpecifications

Various optional features are availablefor customer-specific work environments.

● Standard ◦ Optional Require technical consultation

NO. Description Features Lynx 2100G

1

chuck

6 inch

2 8 inch

4 No chuck

5Jaw

Soft Jaw

6 Hard Jaw

7Chucking option

DUAL PRESSURE CHUCKING

8 CHUCK CLAMP CONFIRMATION

9 Tailstock No Tailstock

10Coolant pump

1.0 bar

11 Increase powe (4.5/7/10/14.5/20 bar)

12

Coolant options

Oil skimmer

13 Coolant pressure switch

14 Coolant level switch : Sensing level - Empty / Low / Enough / Full

15 High Coolant Interface

16 Chuck coolant

17 Coolant gun

18

Chip disposal

options

Rear type chip conveyor

19 Side type chip conveyor

20 Chip bucket

21 Air blower

22 Mist collector

23

Measuring &

automation

Part catcher with parts box

24 Part catcher with parts conveyor

25 Auto door

26 Cut-Off Confirmation

27 Work / Tool Counter

28 Robot interface (PMC I/O, PROFIBUS)

29 Bar feeder interface

30

Standard devices

Frontdoorinterlock

31 Manualbook

32 installationparts

33 safety sticker

34 Worklight

35 Standard operation tools

36 Footswitch

37

Others

Tool load monitoring system

38 signal tower

39 Air gun

40 Air Conditioner For Electric Cabinet

41 Light For Electric Cabinet

42 Extra M-Code (4ea)

43 Automation power off

Lynx 2100G

Product Preview

Basic Information

Structure

Detailed

Information

Standard / Option

Cutting

Performance

Applications

Diagrams

Specifications

Customer Support

Service

07 06 /

Peripheral Equipment

Grease Lubrication System

The standard grease lubrication system eliminates the need for an oil skimmer and reduces lubrication costs by about 80% compared to oil lubrication.

80%

Yearly maintenance cost

Max.

Coolant Chiller

Detachable coolant chiller is recommended to keep thermal error minimal and gethigher machining precision.

Coolant Chiller

Coolant Tank

Chip Conveyor

Chip conveyor type Material Description

Hinged belt SteelMost typical type of chip conveyor. Appropriate for steel materials generating chips of length of 30 mm or more.

Screw (auger) SteelChip conveyor with smallest footprint. Demands 80% of footprint comparing to hinged belt.

Magnetic scrapper Cast ironChip conveyor with magnet equipped: Appropriate for cast iron workpieces generating fine chips.

Rear Type

Side Type

The chip conveyor can be configured in a side or rear layout to meet the demands of the work environment.

Long Short Needle Sludge

Hinged belt type*Most typical type of chip conveyor. Appropriate for steel materials generating chips of length of 30 mm or more.

Magnetic scrapper type**Chip conveyor with magnet equipped. Appropriate for cast iron workpieces generating fine chips.

Screw (auger)Chip conveyor with smallest footprint. Demands 80% of footprint comparing to hinged belt.

○ : Suitable, △ : Possible, X : Not suitable

Carbon steel Cast iron Aluminium

Long Short Needle Short Sludge Long Short Needle

Hinged belt type* ○ △ X △ X ○ △ X

Magnetic scrapper type** X ○ △ ○ △ X ○ △

Collet chuck Coolant Blower

The collet chuck is ideal for loading workpiece of small diameter and light weight.

Part catcher

The part catcher automatically accepts parts completed of machining, and ejects them out of the system.

Mist collector

The mist collector absorbs airborne oil vapor and fine dusts in the system to improve working environment.

The device shows current status of the machine.

Singnal tower Oil skimmer

The oil skimmer keeps coolant and lubricant isolated from each other for extending lifecycle of coolant.

MaterialMagnetic scrapper type

* In case of “Long chip” arising, technical consultation is required to check a condition of well-discharging chip disposal.

08 /

O.D turning

Cutting speed m/min (ipm) 358(14094.5)

Feed mm/rev (ipr) 0.3(0.0)

Spindle speed r/min 1500

Cutting depth mm (inch) 3.5(0.1)

Chip removal rate cm3/min (inch3/min) 393(24.0)

U-drilling

Cutting speed m/min (ipm) 80(3149.6)

Feed mm/rev (ipr) 0.15(0.0)

U-drill dia. mm (inch) 27(1.1)

Chip removal rate cm3/min (inch3/min) 179(10.9)

Roundness

Feed mm/min (ipm) 0.1(0.0)

Cutting depth mm (inch) 0.2(0.1)

Spindle speed r/min 4000

Roundness (㎛) 0.7

Roughness (㎛) Ra 0.14

Ball machining roundness

Roundness (㎛) 4.0

Roughness (㎛) Ra 0.97

Machining Performance

Strong cutting performance enables to make excellent productivity

Machining Accuracy

Continuous efforts to reduce vibration and thermal displacement realize machining stability and tool life extension

4.0 D

Comparing to previous model

Finish I.D turning

Comparing to previous model

Comparing to previous model

Comparing to previous model

15 %

15 %

60 %

45%

Material :

Carbon Steel(SM45C)

Material :

Aluminium

I.D turning (Rough / Finish)

Cutting speed m/min (ipm) 200/200(7874.0/7874.0)

Feed mm/rev (ipr) 0.3/0.1(0.0/0.0)

Spindle speed r/min 863/798

Tool diameter mm (inch) 40/40(1.6/1.6)

Tool length mm (inch) 3.5D/4.0D(0.1/0.2)

Lynx 2100G

Product Preview

Basic Information

Structure

Detailed

Information

Standard / Option

Cutting

Performance

Applications

Diagrams

Specifications

Customer Support

Service

09 08 /

4.0 D

DOOSAN Conversational programming software for PC

• Easy to learn for beginners• Time savings in programming• Reduce processing cycle time

SKETCH-TURN

Apply Fanuc CNC on the Doosan machine to fulfill best performance and productivity

DOOSAN-FANUC i

Easy Operation Package

User-friendly OP Panel

The operation panel of new design enhances operating convenience by common buttons and tposiioning, and uses qwerty type keyboard for easy and fast operation.

• USB & PCMCIA card (Std.)

• Ergonomic new design

• Easy to put button switch for attached option

Daily production count

Tool life management

Tool load monitoring

Enable to check tool life and counter function for each tooling in one screen.

During cutting operation, abnormal load caused by wear or damage of the tool is detected and an alarm is triggered to prevent further damage.

Managing production volumes by counting the number of each machining program running on the machine.

Improve Productivity

Reduced non-cutting cycle time

10%

Non-cutting time during machining process is dramatically reduced to guarantee the highest productivity.

Cycle Time

Non

-cuttin

g

Non-cutti

ngCutting

Cutting

10 /

Lynx 2100G

AutomationApplications

Various optional featuresare available to satisfycustomers’ specific machining applications.

※일부 EOP는 10.4인치 디스플레이에서 지원됩니다.

In order to optimize the production of components with various shapes and materials, system engineering activities such as configuration of additional devices, process design and software are important based on high-performance machine tools.

Customer Support Process

Customer

Technical Meeting Following Agreement

Customer Testing & Delivery

CounselingApplication

Proposal

Onsite Installation & Test Operation

Sales Network

Technical Meeting Preceding Proposal

Chuck Gantry Loader Robot

Advance Analysis of Investment Feasibility

Technical Consultation

Basic engineering such as process design, manufacturing, and test

Differentiated engineering such as productivity and process reliability

Technical ValidationApplication

Product Preview

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Structure

Detailed

Information

Standard / Option

Cutting

Performance

Applications

Diagrams

Specifications

Customer Support

Service

11 10 /

Bearing Automation solutionOptimized solution for bearing parts machining. loading and unloading system are fully optimized for bearing parts makes powerful productivity than any other solution.

50 % Improved

[Improvement] Bearing loading unloading time

Lynx 2100G

Previous model 4 ~ 5 sec

2.99 sec

Ball Bearing

Thrust Bearing

Outer Race

Inner Race

Rolling Elements “Balls”Cage

Taper Bearing

Ball Bushing Bearing

Workpiece Range

INNER

OUTER

Group A (Ø) B (Ø) C (Ø) D (mm)

A 25 ~ 49 15 ~ 41 10 ~ 34 10~25

B 49 ~ 70 41 ~ 53 34 ~ 44 10~35

C 70 ~ 90 63 ~ 72 53 ~ 62 25~50

Group A (Ø) B (Ø) C (Ø) D (mm)

A 25 ~ 49 20 ~ 41 15 ~ 35 10~25

B 49 ~ 70 41 ~ 60 34 ~ 50 10~35

C 70 ~ 90 63 ~ 70 60 ~ 69 25~50

External Dimensions

Top View

Front View Side View

System configuration

➊ New Solution with Lynx 2100G

➋ Chip conveyor

➌ Transformer

➍ Hopper

➎ Elevator

➏ Upper conveyor

➐ Lower conveyor

2380

(93.

7)

2330

(91.

7)

2110

(83.

1)83

0 (3

2.7)

4020 (158.3)

900 (35.4)

650 (25.6)

2090(82.3)

380(15.0)

260(10.2)

1400(55.1)

720(28.3)

C

D

B

A

C

D

B

A

C

D

B

A

C

D

B

A

➋

➍

➎

➏

12 /

Unit : mm (inch)

Tooling system

* : 선택사양표준공급품

□ 20 x □ 20

Drill SocketsMT#1 MT#2

Boring Sleeveø10(ø0.4) ø12(ø0.5) ø16(ø0.6)ø20(ø0.8) ø25 (ø1.0)

U-Drill Cap

Single Holder (1ea)

Double Holder (1ea)

Boring Holder (2ea)

*MT#3

* ø8

Standard

Lynx 2100G

Product Preview

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Structure

Detailed

Information

Standard / Option

Cutting

Performance

Applications

Diagrams

Specifications

Customer Support

Service

DOOSAN FANUC i

Spindle Power – Torque Diagram

Spindle speed : r/min

Pow

er :

kW (H

p)

Max. spindle speed

6000 r/min

Max. spindle motor torque

(87.1 lbf-ft)118 N·m

Torq

ue :

N·m

(ft-

lbs)

Max. spindle motor power

18.5 (24.8 Hp)

kW

118 (87.1)

70 (51.7)

52.5(38.7)

95.5 (70.5)

600035002000

250015001000100

Cont.

S3 15%S3 25%

S3 40%

Cont.

S3 15%S3 25%

S3 40%

18.5 (24.8)15 (20.1)

11 (14.8)

8.3 (11.1)

6.2 (8.3)

13 12 /

External Dimensions

Unit : mm (inch)Lynx 2100G

Top View

Front View

100(3.9)

ELECRIC CABINET

SPINDLE CENTER

SPINDLE CENTER

SPINDLE NOSE

(DOOR OPEN SPACE)540(21.3)

2090(82.3)

3024(119.1)

(200L)(440.9lb)

800(

31.5

)

537(

21.1

)14

00(5

5.1)

1642

(64.

6)

1060

(41.

7)

350

(13.

8)

2123

(83.

6)

100(3.9)

ELECRIC CABINET

SPINDLE CENTER

SPINDLE CENTER

SPINDLE NOSE

(DOOR OPEN SPACE)540(21.3)

2090(82.3)

3024(119.1)

(200L)(440.9lb)

800(

31.5

)

537(

21.1

)14

00(5

5.1)

1642

(64.

6)

1060

(41.

7)

350

(13.

8)

2123

(83.

6)

14 /

Working RangeUnit : mm (inch)

44(1.73)

3(0.12)

210(8.27)

225(

8.86

)

550(

21.6

5)

50(1

.97)

85(3

.35)

39 50 50 71

(1.54)(1.97) (1.97) (2.80)

14(0.55)

23(0.91)

149

(0.5

5)(0

.35)45

0(17

.72)

225(

8.86

)

STD.6" :340(13.39)OPT.8" :314(12.36)

STD.6" :33(1.3)OPT.8" :39(1.54)

STD.6" :91(3.58)OPT.8" :111(4.37)

STD.6": Ø169(6.65)

Ø170(6.69)

Ø450(17.72)

OPT.8" :Ø210(8.27)

STD.6" :168(6.61)OPT.8" :194(7.64)

X-ax

is st

roke

44(1.73)

3(0.12)

210(8.27)

225(

8.86

)

550(

21.6

5)

50(1

.97)

85(3

.35)

39 50 50 71

(1.54)(1.97) (1.97) (2.80)

14(0.55)

23(0.91)

149

(0.5

5)(0

.35)45

0(17

.72)

225(

8.86

)

STD.6" :340(13.39)OPT.8" :314(12.36)

STD.6" :33(1.3)OPT.8" :39(1.54)

STD.6" :91(3.58)OPT.8" :111(4.37)

STD.6": Ø169(6.65)

Ø170(6.69)

Ø450(17.72)

OPT.8" :Ø210(8.27)

STD.6" :168(6.61)OPT.8" :194(7.64)

X-ax

is st

roke

Lynx 2100G

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15 14 /

Lynx 2100G Description Unit Lynx 2100G

Capacity Swing over bed mm (inch) 535 (21.1)

Max. Turning diameter mm (inch) 170 (6.7)

Max. Turning length mm (inch) 330 (13.0)

Chuck size inch 6 {8}*

Bar working diameter mm (inch) 45 {51}*

Travels Travel distance

X axis mm (inch) 450 (17.7)

Z axis mm (inch) 340 (13.4)

FeedratesRapid traverse rate

X axis m/min (ipm) 30 (1181.1)

Z axis m/min (ipm) 36 (1417.3)

Spindle Max. Spindle speed r/min 6000

Main spindle motor power (S3 15%/S3 25%/Con.)

kW (Hp) 18.5/15/11 (24.8/20.1/14.8)

Max. Spindle Torque for Turning N·m (ft-lbs) 118 (87.1)

Spindle nose ASA A2-5

Spindle bearing diameter (Front) mm (inch) 90 (3.5)

Spindle through hole diameter mm (inch) 61 (2.4)

Tool post Tool Holder Type - Gang Type

OD tool size mm (inch) 20 X 20 (0.8X0.8)

Max. boring bar size mm (inch) 32 (1.3)

Power source Electric power supply(rated capacity) kVA 21.91

Machine

DimensionsLength mm (inch) 2090 (82.3)

Width mm (inch) 1400 (55.1)

Height mm (inch) 1935 (76.2)

Weight kg (lb) 2900 (6393.3)

Control CNC system - DOOSAN-FANUC I

Machine Specifications

16 /

CNC Unit SpecificationsProduct Preview

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Structure

Detailed

Information

Standard / Option

Cutting

Performance

Applications

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Specifications

Customer Support

Service

DOOSAN FANUC i

● Standard ◦ Optional X Not applicable

Lynx 2100G

NO. Division Item Spec. DOOSAN-FANUC i

1

Controlled Axis

Controlled axes X, Z

2 Simultaneously controlled axes 2 axes

3 Cs contouring control x

4 Synchronous / Composite control x

5 Torque control ●

6 HRV2 control ●

7 Inch / metric conversion ●

8 Stored stroke check 1 ●

9 Stored stroke check 2,3 ●

10 Stored limit check before move ●

11 Chamfering on / off ●

12Unexpected disturbance torque detection function

●

13 Position switch ●

14

Operation

DNC operation Included in RS232C interface. ●

15 DNC operation with memory card ●

16 Quick program restart ○

17 Tool retract and recover ○

18 Wrong operation prevention ●

19 Dry run ●

20 Single block ●

21 Reference position shift ●

22 Handle interruption ○

23 Incremental feed x1, x10, x100 ●

24 Manual handle retrace ○

25

Interpolationfunctions

Nano interpolation ●

26 Linear interpolation ●

27 Circular interpolation ●

28 Polar coordinate interpolation x

29 Cylindrical interpolation x

30 Helical interpolation x

31 Thread cutting, synchronous cutting ●

32 Multi threading ●

33 Thread cutting retract ●

34 Continuous threading ●

35 Variable lead thread cutting ●

36 Polygon machining with two spindles x

37 High-speed skip Input signal is 8 points. ○

38 2nd reference position return G30 ●

39 3rd / 4th reference position return ●

40

Feed unction

Override cancel ●

41 AI contour control I ○

42 AI contour control II ○

43 Rapid traverse block overlap ●

44

Program input

Optional block skip 9 pieces ●

45 Absolute / incremental programming Combined use in the same block ●

46 Diameter / Radius programming ●

47 Automatic coordinate system setting ●

48 Workpiece coordinate system G52 - G59 ●

49 Workpiece coordinate system preset ●

50 Direct drawing dimension programming ●

17 16 /

● Standard ◦ Optional X Not applicable

NO. Division Item Spec. DOOSAN-FANUC i

51

Program input

G code system A ●

52 G code system B/C ●

53 Chamfering / Corner R ●

54 Custom macro ●

55 Addition of custom macro common variables #100 - #199, #500 - #999 ●

56 Interruption type custom macro ●

57 Canned cycle ●

58 Multiple repetitive cycles ●

59 Multiple repetitive cycles II ●

60 Canned cycle for drilling ●

61 Coordinate system shift ●

62 Direct input of coordinate system shift ●

63 Pattern data input ●

64OperationGuidance Function

EZ Guidei(Conversational Programming Solution) ●

65 EZ Operation package ●

66

Auxiliary /Spindle speed function

Constant surface speed control ●

67 Spindle override 0 - 150% ●

68 Spindle orientation ●

69 Spindle synchronous control x

70 Rigid tap ●

71 Arbitrary speed threading ○

72

Tool function /Tool compensation

Tool offset pairs 128-pairs ●

73 Tool offset pairs 200-pairs ○

74 Tool offset ●

75 Tool radius / Tool nose radius compensation ●

76 Tool geometry / wear compensation ●

77 Automatic tool offset ●

78 Direct input of offset value measured B ●

79 Tool life management ●

80 Accuracy compensation function

Backlash compensation for each rapid traverse and cutting feed ●

81 Stored pitch error compensation ○

82

Editingoperation

Part program storage size & Number of registerable programs 5120M(2MB)_1000 programs ○

83 Part program storage size & Number of registerable programs 1280M(512KB)_400 programs ●

84 Part program storage size & Number of registerable programs 5120M(2MB)_400 programs ○

85 Program protect ●

86 Password function ●

87 Playback ●

88 Setting and display Main menu screen ●

89

Data input /output

Fast data server ○

90 External data input ●

91 Memory card input / output ●

92 USB memory input / output ●

93 Automatic data backup ●

94Interface function

Embedded Ethernet ●

95 Fast Ethernet ○

96

Others

Display unit 10.4" color LCD ●

97 Display unit 15" color LCD ○

98 Robot interface with PMC I/O module ○

99 Robot interface with PROFIBUS-DP ○

18 /

Responding to Customers Anytime, Anywhere

AMERICA EUROPE

Global Sales and Service Support Network

Technical Center: Sales Support, Service Support, Parts Support

4Corporations

198Service Post

51Technical Centers

164Dealer Networks

3Factories

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Structure

Detailed

Information

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Cutting

Performance

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Diagrams

Specifications

Customer Support

Service

Lynx 2100G

19 18 /

Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, AnywhereDoosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers’ demands.By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world.

We help customers to achieve

success by providing a variety of

professional services from pre-

sales consultancy to post-sales

support.

Customer Support Service

- On site service- Machine installation and testing- Scheduled preventive maintenance- Machine repair

Field Services

- Supports machining methods and technology

- Responds to technical queries- Provides technical consultancy

Technical Support

- Programming / machine setup and operation

- Electrical and mechanical maintenance

- Applications engineering

Training

- Supplying a wide range of original Doosan spare parts

- Parts repair service

Supplying Parts

CHINA (Yantai)

CHINA (Shanghai)

INDIA

Changwon Factory

Head Office

Major Specifications

Lynx 2100G Description Unit Lynx 2100G

Max. Turning diameter mm (inch) 170 (6.7)

Max. Turning length mm (inch) 330 (13.0)

Chuck size inch 6

Bar working diameter mm (inch) 45 {51}*

Max. Spindle speed r/min 6000

Main spindle motor power kW (Hp) 18.5 (24.8)

* { } : Option

ver. EN 190613 SU

www.doosanmachinetools.com

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www.youtube.com/c/DoosanMachineToolsCorporation

Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637

Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400

Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.

Tel +1-973-618-2500 Fax +1-973-618-2501

Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, Germany

Tel +49-2133-5067-100 Fax +49-2133-5067-111

Doosan Machine Tools IndiaNo.82, Jakkuar Village, Yelahanka Hobil, Bangalore-560064

Tel + 91-80-2205-6900 E-mail india@doosanmt.com

Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)

Tel +86 21-5445-1155Fax +86 21-6405-1472

*For more details, please contact Doosan Machine Tools.

*The specifications and information above-mentioned may be changed without prior notice.

* Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,

the registered trademark holder.

There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.

Fire Safety Precautions