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    Architectural Detailing Manual

    Architectural

    Detailing Guide

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    Copyright, disclaimer, and limitation o liability

    Copyright

    Coyright in this inormation including any designs, text,

    data, grahics and images belong to BlueScoe Steel Ltd,

    trading as BlueScoe Lysaght excet as noted.

    Thanks are given to the Ne Zealand Metal Rooing

    Manuacturers Inc. or ermission to reroduce text,

    grahics and draings rom their coyright ublication

    - NZ METAL ROOF AND wALL CLADDING CODE OF

    pRACTICE (Version 3: 2012). All rights reserved.

    Any use o this ublication including reroduction,

    modiication, distribution or reublication, in hole or in

    art*, in any orm or medium, ithout ritten ermission o

    BlueScoe Lysaght is rohibited.

    Disclaimer

    while every eort has been made to ensure the accuracy

    o this inormation, BlueScoe Lysaght cannot be held

    resonsible or any errors or omissions, hether caused bynegligence or any other reason, excet as limited by la.

    product seciications can change ithout notice, and

    there is an alloable variance in roduct dimensions rom

    dierent manuacturing lants. BlueScoe Lysaght has the

    right to revise the contents o the inormation sulied to

    you rom time to time ithout reerence to you.

    All inormation is rovided as a guide only. Beore

    alication in a articular situation, BlueScoe Lysaght

    recommends that you receive qualiied exert advice

    conirming the suitability o roduct(s) and inormation in

    question or the alication roosed.

    Limitation o liability

    This ublication is intended to be an aid or roessional

    builders and is not a substitute or roessional judgement.

    Terms and conditions o sale are available at local

    BlueScoe Lysaght sales oces.

    Excet to the extent to hich liability may not laully be

    excluded or limited, BlueScoe Steel Limited ill not be

    under or incur any liability to you or any direct or indirect

    loss or damage (including, ithout limitation, consequential

    loss or damage such as loss o rot or anticiated rot,

    loss o use, damage to goodill and loss due to delay)hoever caused (including, ithout limitation, breach o

    contract, negligence and/or breach o statute), hich you

    may suer or incur in connection ith this ublication.

    The LYSAGHT range o roducts is made by BlueScoe

    Steel Limited trading as BlueScoe Lysaght.

    Coyright BlueScoe Steel Limited Aril 17, 2013

    produced at BlueScoe Lysaght Research & Technology

    * Excet or material taken rom NZ METAL ROOF AND

    wALL CLADDING CODE OF pRACTICE (Version 3: 2012)

    here the ermission o the Ne Zealand Metal Rooing

    Manuacturers Inc. must be sought.

    Table o Contents

    1. Introduction and Scoe ........................................................ 3

    2. Design preliminaries .............................................................. 4

    2.1 product selection ..................................................... 4

    2.2 The urose o lashing .......................................... 4

    2.3 Materials and inishes ............................................. 5

    2.4 Comatibility.............................................................. 5

    2.5 Suort sacings ..................................................... 6

    2.6 Maximum lengths o rooing .................................. 6

    2.7 Lo roo itches ....................................................... 6

    2.8 wind orces on roos ............................................... 6

    2.9 Codes and erormance tests ............................... 6

    2.10 Seciications - rooing roiles .......................... 7

    2.11 Seciications - alling roiles .......................... 8

    3. Roo lashings .......................................................................... 9

    3.1 Design ........................................................................ 9

    3.2 Roo lashings ......................................................... 10

    3.3 Flashing las ........................................................... 11

    3.4 Aron lashing ........................................................ 11

    3.5 Longitudinal lashings ........................................... 11

    3.6 Transverse lashings .............................................. 12

    3.7 Using notching tools .............................................. 13

    3.8 Flashing at change o itch .................................. 14

    3.9 Caed bent roos.................................................. 14

    3.10 Gutter aron .......................................................... 15

    3.11 Tyes o enetration lashing design ............... 16

    3.12 Flashing large roo enetrations ....................... 17

    3.13 Flashing small roo enetrations ....................... 19

    3.14 Exansion .............................................................. 20

    3.15 Standard roo lashings....................................... 21

    3.16 Non standard roo lashings, caings ............ 24

    3.17 Box gutters ............................................................ 25

    3.18 Barge gutters and caing ................................ 26

    4. Tyical all lashings ........................................................... 27

    4.1 Cladding orientation .............................................. 27

    4.2 walling roile running horizontally .................... 27

    4.3 Tyes o lashings ..................................................28

    4.4 Otional all trims ................................................. 29

    4.5 Mid-all connections ........................................... 30

    4.6 Internal all connections ..................................... 30

    4.7 External corner connections ................................31

    4.8 Flashing or horizontal cladding .......................... 31

    4.9 Flashing or horizontal corrugate cladding ....... 32

    4.10 Flashings or vertical cladding .......................... 32

    4.11 windo lashings or metal cladding ............... 33

    4.12 windo lashing tyes ........................................ 33

    4.13 Flush indo lashings ....................................... 34

    4.14 Recessed indo lashings .............................. 36

    4.15 Butt indo lashings ......................................... 37

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    Correct detailing o LYSAGHT roo and all lashing has

    more than cosmetic imortance - it is essential in ensuring

    the et eather erormance o the cladding.

    Correct lashing and detailing ill imrove the overall

    aearance o the inished job.

    The advice given in this manual is consistent ith the

    requirements o the Building Code o Australia and is aimed

    at ensuring that correct ractice is seciied into building

    contruction.

    In many instances, alternative methods are examined to

    rovide a clear understanding o the imlications arising

    rom these alteratives.

    And inally, the examles shon are tyical o the ork

    to be carried out and may not aly to seciic situations

    or seciic LYSAGHT cladding roducts. In all cases, a

    qualiied tradesman should be engaged to ensure the

    advice given here is alicable to your intended use.we hoe that the inormation sulied rovides clear,

    concise direction in the correct design and detailing o roo

    and all lashing or architects and draghtsmen.

    The manual is set out in to arts, design and lashing.

    For overall roo and all design, reer to the LYSAGHT

    Rooing & walling Installation Manual. I these roducts are

    to be used in cyclonic areas as deined in AS 1170.2; 2011,

    you must also reer to the LYSAGHT Cyclonic Area Design

    Manual.

    Both these ublications are availble at: .lysaght.com

    1. Introduction and Scope

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    2 Design preliminaries

    2.1 Product selectionwhen you incororate steel cladding into your building

    LYSAGHT oers a ide range o roiles rom hich to choose.

    whilst rooing and alling obviously have to kee out the

    eather, they also have signiicant eects on the looks, cost

    and durability o a building.

    I you are unsure about any roduct eature, visit

    .lysaght.com, call our inormation line or seek advice rom

    the relevant secialists.

    BlueScoe Lysaght has been sulying the Australian building

    industry ith remium roducts or over 150 years, and our

    technical literature rovides the engineering data to design

    buildings using our roducts.

    In articular, architects and builders should consult chaters

    2 to 6 o the LYSAGHT Rooing & walling Installation Manual.

    we urge the reader to consult this document or overall designand ixing advice, although selected arts o that inormation

    are reeated here.

    The aroriate design ill deend on your articular needs

    and circumstances. You should get advice rom the relevant

    qualiied secialists here required.

    2.2 Purpose o lashingThe urose o a lashing is to divert ater aay rom any

    oint o entry, and to make any building eatherroo.

    Flashings and caings are stris o metal ormed to

    eatherroo the edges o rooing and alling.

    For the uroses o this chater, only the term lashing is used.

    The olloing sections should be considered as a guide only.For a comrehensive account o lashing guidelines, reer to

    HB39-1997.

    Similar methods o lashing are used or dierent cladding-

    roiles. You can adat the rinciles to suit your alication.

    In all cases it is imortant to have amle cover rovided by the

    lashing and roer turn-u o the cladding underneath.

    Be careul hen moving beteen suorts. Do not alk in the

    an immediately adjacent to lashings or translucent sheeting.

    walk at least one an aay.

    Lysaght has a range o standard lashings. we can also sulycustom lashings to your requirements ask your local service

    centre or details.

    Flashings are not only required to rovide eather-resistance

    the many junctions on a roo or all structure, but are also

    a very visible art o the roo and all cladding design, and

    erorm an imortant role in the aesthetic aearance o the

    building.

    Exerience is required to design, cut and asten lashings that

    ill last the lietime o the roo or all cladding, and secialist

    assistance should be sought here this exerience is not

    available.

    All lashings must be designed to revent onding o ater

    or build-u o debris. Flashings must be designed to rovide

    eather-resistance or the roo or all cladding ithout

    reliance on sealant as the rime means o roviding eather-

    resistance.

    Unainted galvanised steel is incomatible ith most inert

    materials and is subject to inert catchment corrosion.

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    2.4 Compatibilitywhen to dissimilar metals are in contact and moisture is

    resent, one metal is relatively rotected hile the other

    suers accelerated corrosion. Galvanic or bimetallic corrosion

    can also occur hen ater los over dissimilar metals.

    The design o lashings has a direct relationshi to corrosion,

    as the underlying design rincile is to kee the metal dry, toavoid any retention o moisture by debris, and to rovide all

    lashings ith a minimum all o 11 or 12 to avoid onding.

    The designer and rooing contractor should be aare o

    comatibility issues hen combining materials in a roo

    system or lacing assemblies such as air-conditioning units,

    solar collectors and alkays on to o roo cladding. I

    materials are combined incorrectly, severe localised corrosion

    may occur.

    It is very imortant that lashings be made rom materials

    that are comatible ith the cladding (Section 2.10, LYSAGHT

    Rooing & walling Installation Manual).

    Lead lashing is not recommended, hoever it ill usually be

    retained hen re-rooing, because it is usually cemented into

    the structure. In these cases:

    thetopsurfaceoftheleadflashingmustbepainted

    ith a good quality exterior aint system (to limit

    contamination ith lead comounds in ater running

    o the lashing); and

    theremustbeabarrierbetweentheleadflashingand

    the cladding: either a lastic stri (such as olythene

    damcourse), or aint.

    Flashings should conorm to AS/NZS 2179.1:1994, and be

    comatible ith the cladding (Section 2.10, LYSAGHT Rooing

    & walling Installation Manual).

    Materials or lashings are available in ZINCALUMEor

    COLORBONDinishes.

    2.3 Materials and inishesTo ensure equal durability, lashings, ridge caings, and

    accessories should be manuactured rom the same material,

    and have the same coating system, as the material used or

    the roo and all cladding. when this is not ossible, or i

    dierent materials are intended or seciied, the alternative

    materials should be comatible or both contact and run-

    o. Our most idely used cladding roiles are listed inTables 2.10.1 and 2.11.1. They are available in COLORBOND

    reainted steel, or in unainted ZINCALUME aluminium/zinc

    alloy-coated steel.

    COLORBONDre-ainted steel has either a aluminium/

    zinc alloy-coated steel or stainless steel base metal, ith a

    range o organic coatings to coe ith exosure to a range o

    environments.

    COLORBONDis reainted steel or exterior rooing and

    alling. It is the most idely used.

    COLORBONDMETALLICis reainted steel or suerioraesthetic qualities dislaying a metallic sheen.

    COLORBONDULTRAis reainted steel or severe coastal

    or industrial environments (generally ithin about 100 to

    200 metres o the source).

    COLORBONDSTAINLESSis reainted stainless steel or

    very severe coastal or industrial environments (generally

    ithin about 100 metres o the source). It is subject to

    availability and long lead times.

    Check ith your local BlueScoe Lysaght oice or availability

    o roiles, materials, inishes, colours, accessories; and orsuitability o the roduct.

    Tables 2.10.1 and 2.11.1 list general inormation or roile

    selection. Reer to our ublications on seciic roducts

    or detailed seciications. There are also ublications on

    ZINCALUMEsteel and COLORBONDreainted steel rom

    our inormation line (page 1).

    Typical material speciications

    ZINCALUMEaluminium/zinc alloy-coated steel comlying

    ith AS 1397:2011. Minimum yield strengths are 550Mpa

    (G550), or 300Mpa (G300) deending on roile. Minimumcoating mass is AZ150 (150g/m2 )

    COLORBOND is a re-ainted steel. The ainting comlies

    ith AS/NZS 2728 and the steel base is an aluminium/zinc

    alloy-coated steel comlying ith AS 1397:2011. Minimum

    yield strengths are 550Mpa (G550), or 300Mpa (G300)

    deending on roile.Minimum coating mass is AZ150

    (150g/m2)

    COLORBOND Ultra is a re-ainted steel. The ainting

    comlies ith AS/NZS 2728 and the steel base is an

    aluminium/zinc alloy-coated steel comlying ith AS

    1397:2011. Minimum yield strengths are 550Mpa (G550),

    or 300Mpa (G300) deending on roile. Minimum coating

    mass is AZ200 (200g/m2)

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    2.7 Low roo pitchesUnless there is adequate ositive all in a roo, there is

    danger o onding, hich can lead to a reduced service lie,

    articularly in coastal areas.

    At lo sloes, say around 1 in 50 (1) sloe, all roo suorts

    must be in the one lane because slight variations can result

    in zero or negative all. This may occur even ater comletion

    o the building as the result o settlement, timber aring or

    shrinking, or extra loadings (like air conditioners).

    Minimum recommended roo sloes are listed in Table 2.12.1

    o the LYSAGHT Rooing and walling Installation Manual. As

    a guide, herever ossible, you should design or a minimum

    sloe o 1 in 30 (2). Roo sloes loer than the recommended

    minimum may be available subject to enquiry and ill be

    deendent uon the roo alication and building details.

    2.8 Wind orces on roos

    winds create considerable orces on both the toside andthe underside o roo cladding, and you must consider these

    orces in the design and ixing o any roo. The orces are:

    inward orcestending to collase the roo cladding

    inards, caused by ind acting directly on the indard

    side; and

    outward orcestending to lit the roo cladding rom its

    raming, and the entire roo structure rom the rest o the

    building. Outard orces can be caused both by ulit

    rom negative ind ressures, outside the building; and by

    ositive ind ressure inside the building.

    Generally the greatest ind orces imosed on roos are due

    to the outard orces. Because the dead eight o rooing

    materials is relatively small, the outard orces must be

    resisted by the roo asteners.

    It is very imortant that the battens and roo raming are

    adequately ixed to the raters and alls, and that claddings

    and lashings also be ixed to ithstand these ressures.

    2.9 Codes and perormance tests

    AS 1562.1:1992 seciies the design and installation o sheet

    metal roo and all cladding. Our rooing roiles satisy all the

    requirements o this standard, including the ability o the roo

    to resist outard orces and concentrated loads. The testing

    is erormed according to AS 4040.1:1992 and AS 4040.2:1992.

    Flashings and caings, although not tested searately, must

    comly to the ixing requirements o the cladding to deliver

    equal erormance.

    2.5 Support spacingsThe maximum recommended suort sacings are shon in

    Tables 2.13.1 and 2.14.1 o the LYSAGHT Rooing and walling

    Installation Manual. They are based on data in accordance ith

    AS 1562.1:1992 Design and installation o sheet roo and all

    cladding: Metal, and AS 4040.1:1992 Methods o testing sheet

    roo and all claddingResistance to concentrated loads.

    The sacings in the tables are recommended to roduce

    adequate erormance o claddings under concentrated loading

    (incidental or maintenance).

    For suort sacings in ind conditions, reer to our

    ublications on seciic roducts or ind ressure data.

    In all cases, cladding is ixed to a suort o 1.0mm minimum

    base metal thickness (BMT) and minimum yield stress o

    550Mpa. I you ant to use metal battens thinner than 1.0mm,

    seek advice rom our inormation line.

    2.6 Maximum lengths o rooingThe valleys (or ans) o rooing have to carry ater to the

    gutters. I the valleys overill in heavy rain, ater can lo into

    the roo through the side-las and lashings.

    Factors aecting aterroo and drainage caacity o the las

    o a roile include:

    thewidthanddepthofthevalleysorpans;

    thepitchoftheroofrainflowsfasteronasteeper

    itch;

    rainfallintensityforthegeographicalarea;

    thelengthoftherooffromridgetogutter;and

    penetrationsthatcausenearbyvalleystocarryextra

    rain diverted rom valleys obstructed by the enetration

    (Figure 2.14.1).

    The maximum recommended roo lengths or drainage or each

    roile are given in Table 2.14.1 o the LYSAGHT Rooing and

    walling Installation Manual.

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    Table 2.10.1Seciications o rooing & alling roiles

    2.10 Speciications - rooing

    FLATDEK II5

    FLATDEK5

    CUSTOM ORB4

    CUSTOM BLUE ORB4

    Eaves Overhang3

    6.60.60

    1650 1750 2200 150 450 2600 3200 3850 150

    2050 2350 2800 200 500 3000 3450 3900 200

    2350 3000 3600 250 550 3300 3600 3900 250

    1500 1800 2100 200 600

    2 See Section 2.15 of the LYSAGHT Roofing & Walling Installation manual.

    5 FLATDEK & FLATDEK II are Home Improvement profiles. Please refer to the brochures for more installation details.

    - 1800 2200 200 500 - 2150 3250 300

    - 2100 3050 250 600 - 2500 3550 400

    of the LYSAGHT Roofing & Walling Installation manual for explanation of stiffened.

    KLIP-LOK 406

    KLIP-LOK CLASSIC 700

    KLIP-LOK 700 HI-STRENGTH

    SPANDEK6

    TRIMDEK

    LONGLINE 305 (not tapered)

    SPANRIB

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    Table 2.11.1Seciications o roiles or alling only

    Roofing & Walling profiles

    Step

    ES

    IS

    ES Single span

    Spacing definitionsES = End spanIS = Internal span

    O = Overhang

    IS

    O

    O

    walling roiles only

    0.42 4.1 272 260 12 - 1000 1000WALLCLAD

    WEATHERBOARD

    TRIMWALL

    EASY-CLAD

    PANELRIB6

    MINI ORB7

    MULTICLAD

    Overhang

    mm

    n/a

    2.11 Speciications - walling

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    3. Roo Flashing

    3.1 DesignAll roo cladding edges located other than at the gutter, must

    have a cover lashing astened on both aces.

    Flashings at the erihery o roo or all cladding are subject

    to high suction or negative ind loads that oten exceed all

    other ositive imosed loads. As a result the ind design load

    can be u to tice that o the main roo area and extra ixings

    are required to ix lashings.

    The design ind load seciic to any articular building, ill

    determine the number and the sacing o lashing asteners.

    There is hoever a minimum number o astenings that should

    be rovided to avoid lexing, oil canning or atigue cracking

    o metal cladding under luctuating loads and also to revent

    noise or lutter.

    Scres are reerred to rivets or astening lashings because

    the larger diameter shank gives a greater shear caacity, andas they have a bigger head a asher can be used to increase

    the ull over resistance er astener.

    The ingress o rain into the roo or all cavity via the lashings

    is redominantly caused by the ressure dierential beteen

    the outside air and that inside the roo or all cavity.

    This ressure dierential caused by ind gusting is a dynamic

    one and luctuates greatly, hich means that a cyclic or

    uming action can occur hen ater is sucked into the joint

    or cavity that a lashing is covering.

    An anti-caillary oset old, a clearance ga o u to 5mm ora sealant should be rovided on all lashing edges to avoid

    caillary action here lashings are in close contact ith the

    roo or all cladding.

    Flashings, other than standard ridging, are roduced to

    seciic order and are designed and manuactured rom

    lat sheet or coil. I these lashings are required to match

    the colour o the roiled cladding sheets it is necessary or

    the re-ainted lat sheet or coil to be made by the samemanuacturer using the same rocess in order to avoid

    dierential colour matching or ading.

    preerred maximum length o lashing is 6m, ith exansion

    joints rovided ater a maximum o to lengths o lashing

    (12m) have been ixed together, as any la secured by rivets or

    scres eectively becomes one length.

    Flashings are restricted in length in the same manner as are

    roo and all cladding sheets and are subject to the same

    requirements and exansion rovisions.

    The edges o all lashings must be saced at a minimumdistance o 2mm - 5mm aay rom an adjacent horizontal

    surace to avoid moisture retention and deterioration at the

    cut edge o coated steel lashings. This clearance alies

    articularly hen a cut edge is very close to concrete or

    laster or butyl rubber.

    The end o all cladding should not extend don to any aron

    lashing, but should have minimum clearance (CL) o 25mm and

    a maximum clearance o 50mm.

    c c

    c

    c

    CL

    CLCL

    CL

    Smooth

    Smooth

    cladding Profiledcladding

    Profiled

    Figure 3.3.1Barge

    Figure 3.3.2Vertical aron

    Figure 3.3.3paraet

    C = Minimum cover

    Cl = Clearance

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    Figure 3.2.3Chased aron

    Figure 3.2.6Vertical cladding

    Figure 3.2.4Angle diverter

    Figure 3.2.7Angled aron 110

    Figure 3.2.5Angled aron 45

    Figure 3.2.8To iece aron

    Chased aron

    Vertical cladding

    Angle diverter

    Angled aron 110

    Angled aron 45

    To iece aron

    Sto endturned don

    Diverter

    Sto endturned don

    Sto endturned don

    Sto endturned don

    3.2 Roo lashings

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    Figure 3.5.1Tyical longitudinal lashings

    pierce ixed roo sheet 150mm min.

    Concealed ixed roo sheet Into ull an

    (2/3 an covered)

    3.3 Flashing lapsA la is that art o a lashing that overlas or covers any

    ortion o the same shaed comonent, and is variously

    described as an end la, overla or underla.

    Las should comly ith the olloing criteria:

    anoverlapmustruninthesamedirectionasthewateri.e.

    donhill;anoverlapmustrunovernotunder;

    anoverlapmustbeacrossthefalloratashallowangle;

    watermustflowoveralapnotintoit;

    alapmustbeself-drainingandnotrelysolelyonsealant;

    alapmustbemechanicallyfixed;

    asealedlapmusthaveaminimumofwidthof25mm;

    3.4 Apron FlashingCladding should not it tightly don onto the horizontal surace

    o any aron lashing as it ill retain moisture and collect dirtand debris and should have minimum clearance o 25mm.

    3.5 Longitudinal lashingsLongitudinal lashings run arallel to the ans or valleys, and

    are made to suit the cladding roile (Figure 11.2.1). They

    should have an edge turned-don to di into the an or valley.

    Flashing Cover

    The minimum recommended cover o longitudinal lashings

    over cladding should be as ollos: (as taken rom HB39-1997)

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    Figure 3.6.1Tyical transverse lashings

    3.6 Transverse lashingsTransverse lashings run across the ans or valleys (Figure

    3.6.1). They usually have a stiening li, along the loer edge,

    hich is turned-don to di into the an or valley. To maximise

    eatherrooing, the bent li is roiled to it.

    The turn-don or transverse lashings or CUSTOM ORB

    and CUSTOM BLUE ORB can be ashioned to it the roile

    by either notching or scribing to match the corrugations, or

    lightly dressed into the valleys. The tye o ashioning (i any)

    deends uon roile shae and the tye o material used to

    lash. Fashioning is reerred or lo-sloe roos.

    The turn-don or transverse lashings or ide anned

    cladding is alays notched or scribed to it over the ribs.

    Flashing Cover

    BlueScoe Lysaght roduces a range o standard lashings

    (hi, barge, aron). To increase eather-resistance, Lysaght

    recommends you maximise the overla beteen lashings and

    claddings. Reer to Table 8.1.2 in HB-39 or greater detail.

    Fixing o Flashings

    Longitudinal lashings shall be astened at maximum 500mm

    centres. Transverse lashings shall be astened in accordance

    ith HB39-1997, as detailed belo.

    Notching tools

    Hand-oerated notching tools cut one notch at a time. Each

    tool matches only one cladding roile. There are to tyes

    o tool; their use deends on hether or not the edge o the

    lashing has irst been bent don.

    Table 3.6.1Notching tools

    Every 4th rib (minimum)

    Every 3rd rib(minimum)

    Every rib

    KLIP-LOK 406

    KLIP-LOK 700 HI-STRENGTH

    KLIP-LOK CLASSIC 700

    SPANDEK, TRIMDEK

    Others subject to inquiry.

    Proile Recommended Fixing Spacing (min.)

    CUSTOM ORB/CUSTOM BLUE ORB Every 4th rib

    SpANRIB Every rib

    KLIp-LOK 406 Every rib

    KLIp-LOK 700 HIGH STRENGTH Every rib

    KLIp-LOK CLASSIC 700 Every ribLONGLINE 305 Every rib

    SpANDEK Every 3rd rib

    TRIMDEK Every rib

    The above astener sacing relates to the stitching o lashings to

    sheeting. It does not constitute the minimum number o asteners

    required to ix the sheeting to urlins.

    Flashings rovide the essential eatherrooing at the

    edges, and they sharen the image o the inished job.

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    Figure 3.7.1Using notching tools

    3.7 Using notching toolsAter the cladding is ixed and the turn-us inished, roceed

    as ollos.

    Placeaflashingwiththenotch-edgerestingontheribs.

    Locateyournotchingtooloveraribwiththenotchinghead

    against the lashing.

    verticaltool: The body locates along the rib.

    horizontaltool: the lugs on the underside locates on to

    o the rib.

    Raisethehandletoopenthetooland:

    verticaltool: lit the lashing into the mouth o the tool;

    horizontaltool: slide the mouth o the tool over the edge

    o the lashing as ar as it ill go.

    Pushdownonthehandletoperformthenotching.

    Repeatforallribs,checkingineachcasethattheflashing

    is correctly ositioned.

    Ifyouareusingahorizontaltool,benddownthetongues

    beteen the notches over a suitable straight edge (such as

    a iece o timber).

    Notching with tinsnips

    I notching tools are not available, lashings can be notched

    to the rib roile ith tinsnis (Figure 3.7.2). The rocedure is

    sometimes knon as scribing. Ater the cladding is ixed and

    the turn-us inished, roceed as ollos.

    Placetheflashingwiththeturned-downedgeresting

    on the ribs. Markoutthenotchingusingatemplatepositionedover

    each rib.

    Cutthenotcheswithtinsnips.

    This rocedure is also used or hi caings.

    Fasteners or transverse lashings

    You must roerly ix both lashings and the ends o all sheets.

    where the cladding is ierce-ixed through crests, and the

    osition o the urlin allos it, the asteners used to ix the

    sheets, may also ix the lashings.

    On all other installations, ierce-ix your lashing to the ribs or

    crests o the sheets.

    Joining lashings

    The overlas o transverse lashings should be sealed ith a

    recommended sealant and astened. Beore inally ositioning

    and ixing the la, turn over the to iece and aly a 3mm

    bead o sealant across the lashing, about 12mm rom the end.

    Figure 3.7.2Using a temlate to mark out or notching ithtinsnis

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    3.8 Flashing at change o pitch

    Figure 3.8.1Tyical lashing at changes o itch

    3.9 Capped bent ribbed roosTray cladding can be used in continuous lengths rom eave to

    eave by cutting the ribs and bending the ans at the ridgeline.

    The same rocess is used on Mansard roos. Cas are itted

    over the cut ribs, hich oen u hen the ans are bent.

    Fitting the rib cas can be time-consuming and care must be

    taken ith sealing to avoid any ossibility o leakage.

    The ribs must be cut squarely, ith a metal cutting blade in a

    oer sa, set to the deth o the rib minus 2mm.

    In some states ressed steel cas may be available to suit

    KLIp-LOK ribs, though the range o angles is limited. Cas can

    be handmade to suit any angle rom lat sheet.

    KLIp-LOKis most requently used or caed bent ribbed roos,

    but LONGLINE 305, TRIMDEK or even SpANDEK can be used.

    For these our roiles the rib cas can be made rom ieces

    o rib roile cut rom a short length o cladding. A neutral-cure

    silicon sealant should be used.

    and on flanges.Figure 3.9.1Caed bent ribbed roo

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    3.10 Gutter apronwhere the ends o roo cladding are exosed to contaminants

    such as sea salt or industrial ollutants it is better ractice to

    rovide an over lashing hich discharges into the gutter or

    souting or the olloing reasons. (see Figure 3.10.1 & 3.10.2)

    Itprovidesameasureofprotectiontotheundersideofthe

    roo cladding and the underlay.

    Itprovidessupportfortheroofingunderlaywhichissubject

    to damage rom ind and UV.

    WherePVCspoutingisused,thereisanairgapbetween

    the souting and the ascia because o the thickness

    o the brackets. In coastal locations here the ends o

    roo cladding are exosed this unashed area becomes

    suscetible to corrosion and a gutter aron can minimise this

    risk.

    Ifthereisnospoutingorithasalowfront.

    Itprovidesprotectionagainstwind-borneembers.

    Wheretheendsofroofcladdingareexposedinasevere

    environment, contaminants can be driven u the ribs o the

    cladding. Metal scriber lashings or iller blocks can be used

    to revent or inhibit ventilation.

    The over-lashing should extend 50mm into the gutter and the

    underlay inishes on the don-sloe o the lashing. I there is

    no over-lashing to the gutter the underlay should be extended

    into the gutter by a minimum o 20mm..

    Figure 3.10.1Gutter aron: Quad

    Figure 3.10.2Gutter aron: TRIMLINE/SHEERLINE

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    3.11 Types o penetration lashing design

    penetration lashings can be divided into our dierent tyes.

    Type A

    Underlashings are those that drain at the lane o the roo

    an.

    Soaker (under) lashingsSuitableforallpitches;

    Thepreferreddetail;

    Makethesidecurbinlinewiththerib;

    Leaveminimumallaroundclearanceof10mm;

    Allupstandsminimumof100mm;

    Drillforrivetsbeforesealing;

    Sealedlapsmustbeminimum25mm;

    Ordercladdingsheetslongerforlapping;

    Type B

    Overlashings are those that drain at the lane o the rib o the

    roo.

    These are also knon as watershed or back lashings.

    watershed lashings (over or back)

    Simple

    Recommendedtofirstpurlinfromtheridgeif>300mmwide.

    Notsuitableifover1.100mwide

    Notuniversallyacceptedaesthetically

    Canbeusedinconjunctionwithsprungorover-roofdesign.

    Type C

    Taered lashings that drain at the lane o the roo an at the

    to, and

    over the ribs at the bottom.

    These are also knon as under/over or transition lashings.

    Taered or transition lashings

    Providesgreaterrun-offcapacity

    Suitableforallroofs>5.

    Usedforaretrofit

    Requiressupport.

    Type D

    Soaker lashings that drain at the lane o the roo an at the

    gutter

    Simple

    Providesgreaterrun-offcapacity

    Suitableforallroofs>5

    Usedforaretrofit

    Requiressupport

    Limitedto1.1mwideand2.4mlong

    Type A Under soaker

    Type C Under/over tapered

    Type B Over watershed

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    Figure 3.12.1Flashing method 1: Head gutter

    Figure 3.12.2

    Flashing method 2: Flat tray and sleeve

    3.12 Flashing large roo penetrationspenetrations through ribbed cladding block the valleys (or

    ans), and thus aect the ree lo o rainater don a roo.

    All lashings have to eatherroo the cladding but on the

    uhill side o large enetrations, they also have to channel

    rainater sideays into valleys that run unobstructed to the

    eaves.

    Four methods are described here. In all methods the ends o

    cut ribs may be closed o ith cas on the outside o the rib,

    or ith lugs inside the ribs. plugs must be used on side-las

    to allo the anti-caillary cavity to drain.

    Note: For masonry construction, Building Code Australia

    (BCA) requires the use o Damp Proo Course (DPC) to ensure

    weather-proofng. For acceptable methods see BCA section

    on weather-proofng masonry.

    Support raming

    wherever one or more o the sheet ribs are cut, you must

    rovide raming to suort the cut ends o the roo claddingeach side o the enetration.

    Existing lashing

    I you have to re-use lead lashings that are built into the

    structure, secial rotection is needed.

    Method 1: Head gutter and apron lashings

    This is oten the simlest method, and commonly used or

    existing rotrusions (Figure 3.12.1).

    Method 2: Flat tray and sleeve

    To avoid itting and sealing end cas to all the sheet ribs on the

    lo side o the enetration, an aron lashing can be itted tothe sleeve and sealed to the tray each side.

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    Method 3: Tray gutter or steeper roos

    I the roo itch is more than, say 1 in 12 (5), you cut the roo cladding

    suiciently high above the enetration to allo a tray gutter to raise

    rainater over the to o the sheet ribs and divert it around the

    enetration (Figure 3.12.3).

    Method 4: Penetration close to ridge capping

    I a roo enetration is close to a ridge caing (or lashing above the

    enetration), you can it a simle lat tray, on to o the rooing, so that itextends rom under the caing don to a sleeve around the enetration.

    Figure 3.12.4

    Flashing method 4:penetrations close to ridge caing

    Figure 3.12.3Flashing method 3:Tray gutter or steeer roos

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    Figure 3.13.2Small enetration ith sleeve

    (Dektite sleeve illustrated)

    Figure 3.13.1Small enetration ith metal skirt and sleeve

    3.13 Flashing small roo penetrationsA langed cylindrical sleeve is a airly simle method o

    lashing around small enetrations (such as ie enetrations)

    hich it beteen the ribs o a roo sheet, or enetrate only a

    single rib.

    To methods are described here. wherever rooing is cut, you

    must consider roviding extra suort or the rooing aboveand belo the enetration. where one or more o the sheet

    ribs are cut, you must rovide raming to suort at the cut

    ends o the roo cladding each side o the enetration.

    Method 1: Tapered metal skirt and sleeve

    This method uses arts custom-abricated rom metal. There

    is no ositive seal beteen inside the building and the outside

    atmoshere (Figure 3.13.1).

    Method 2: Sleeve

    This is oten the simlest method (Figure 3.13.2). Flexible

    langed sleeves can be bought or lashing around

    enetrations o at least 350mm diameter. They overcome the

    roblem o caing and sealing the oen ends o cut ribs. A

    sleeve is commonly used, though silicone sealant has a ider

    oerating temerature range and is available in a ider range

    o colours.

    The lange around the base o the sleeve can be contoured by

    hand to match the cladding roile beore it is sealed and ixed

    to the cladding.

    Be careul not to dam any valleys or ans so that rainater

    can drain reely rom the high side o the roo enetration.

    Moisture held in such areas can cause deterioration o the

    sheet coating, reduced lie exectancy or oor aearance.

    where damming o any valley or tray is unavoidable, due to

    the size o the ie enetration, treat the installation as a large

    enetration.

    Copper penetrations

    All coer ie enetrations through ZINCALUME orCOLORBOND steel cladding must be hysically and

    electrically isolated rom the cladding. This can be done by

    using a sleeve o pVC olythene or similar lastic that is also

    ultra-violet stable.

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    Table 3.14.2Maximum distance beteen to & bottom roso asteners on a sheet, beore exansion joint is

    needed

    Table 3.14.1Thermal exansion and contraction o steelcladding

    3.14 ExpansionBackground on thermal expansion

    All metals exand and contract ith changes in temerature.

    Although steel is by ar the least aected o all the metals

    commonly used or roo and all cladding, the changes in

    length exerienced in very long runs o rooing are signiicant.

    On a clear hot summer day, ith no ind, the steel

    temerature in roo cladding can reach aroximately 50C

    in COLORBOND SURFMIST, 60C in lain ZINCALUME and

    more than 80C in COLORBOND NIGHT SKY.

    Examles o the thermal changes in lengths o steel cladding

    that ould result rom various temerature changes in the

    steel are shon in Table 3.14.1.

    The actual exansion or contraction beteen the end o a

    sheet and the last suort ould only be a raction o the

    igures shon because the movement in the length o ixed

    cladding ould normally take lace rom the centre toards

    each end o the sheet. The movement at each end is thus onlyhal the total exansion or contraction.

    Transverse thermal exansion oses no roblems in ribbed

    cladding because each rib absorbs some transverse

    movement.

    Expansion joints

    Thermal exansion eects are mitigated by slight bending o

    astener shanks, thermal movement o the building structure,

    and slight lexing o the urlins (here they are not restrained

    by cleats or bridging). Hoever, or very long runs o rooing,

    you should include an exansion joint to overcome linear

    thermal exansion.

    Table 3.14.2 shos the maximum distance beteen the to

    and bottom ros o asteners on a ierce-ixed sheet. For

    LONGLINE in distances o greater than 35m, lease contact

    your Service Centre or advice. I the total length o to sheets

    ierce-ixed through the la, or a single sheet exceeds this

    distance, then an exansion joint is needed. There should be

    no more than one ierce-ixed end-la beteen exansion

    joints.

    An exansion joint involves overlaing the ends o the

    uer sheets over the ends o the loer sheetsbut ith aclearance beteen them (about 15mm). A tyical overla is

    250mm (this overla is not the same as the overhang in Table

    3.7.1 hich does not aly to exansion joints). The clearance

    is usually created by having all the urlins or the rooing on

    the high side o the joint, higher than the rooing on the lo

    side o the joint. An extra urlin is needed at the joint. A bale

    lashing rovides eatherrooing. See Figure 3.14.1.

    where there is a risk o high inds, or the ribs result in a large

    oening, you may need rotection, such as extra lashing or

    the inclusion o closed-cell oam inill stris.

    250mm

    minimumoverlap

    Baffle flashing.Notch overribs & fasten tounderlappingsheet

    25 mm min.

    clearance

    300mm

    Trays turned up

    Depth ofsheeting

    plus15 mm

    Added protectionif required

    Sheetingturned down

    /pans

    Figure 3.14.1Exansion joint detail

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    3.15 Standard roo lashingsLYSAGHT Standard lashings by region

    Although some lashings are common to all regions, the

    climactic conditions can cause variations in the local roduct

    requirements. please check ith your local BlueScoe Lysaght

    sales reresentative or the roduct oer in your area.

    Other lashings are available as secial orders.

    70

    200

    10

    20160

    Ne South wales

    Barge capping

    CUSTOM ORB & BLUE ORB

    TRIMDEK & SpANDEK

    KLIpLOK

    70

    190

    10

    30120

    70

    180

    10

    40120

    Barge roll

    50dia.

    2400 mm length only

    Ridge capping*Nominate roof itch

    CUSTOM ORB & BLUE ORB

    TRIMDEK & SpANDEK

    KLIpLOK

    CUSTOM ORB & BLUE ORB

    100 18020

    160

    100 17030

    120

    100 16040

    120

    10

    230140

    20

    *Nominateangle

    10

    220

    14030

    10

    210

    deg

    140 40

    190

    50 16020

    2400 mm length only

    Barge roll capping

    Spear point

    180180

    30 30120

    170170

    30 30120

    160160

    40 40120

    50

    127

    19300

    127

    19

    Tile flashingCUSTOM ORB & BLUE ORB

    TRIMDEK & SpANDEK

    KLIpLOK & SpANRIB

    2020

    11801180

    140210 210

    145145

    145

    545

    Valley flashingValley flashing

    Ribbed valley

    Structural valley

    Valley suort

    Barge gutter

    deg

    deg

    120

    120

    120

    120

    120

    120120

    120

    Apron flashingCUSTOM ORB & BLUE ORB

    TRIMDEK & SpANDEK

    KLIpLOK & SpANRIB

    160

    *

    *

    *

    *

    145

    140

    *

    *

    *

    *

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    2525

    120120

    50

    310

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    100

    KLIP-LOK Barge

    10

    294

    550 or 770mm wide

    150

    150

    7010

    10

    SPANDEK & TRIMDEK

    SPANDEK & TRIMDEK

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    3.16 Non standard roo lashings, cappings and gutters

    A

    B C

    D

    E

    F

    GHA

    A

    A

    A

    A

    A

    A

    A

    A

    A

    A

    A

    A

    B

    B

    B

    B

    B

    B

    B

    B

    B

    B

    B

    B

    B

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

    D

    D

    D

    D

    D

    D

    D

    D

    D

    D

    E

    E

    E

    Profile typesType 1 (CF1)

    Type 2 (CF2)

    Type 3 (CF3)

    Type 4 (CF4)

    Type 5 (CF5)

    Type 6 (CF11)

    Type 7 (CF12)

    Type 8 (CF13)

    Type 9 (CF14)

    Type 10 (CF15)

    Type 11 (CF31)

    Type 12 (CF32)

    Type 13 (CF33)

    Type 14 (CF35)

    Order requirements

    On a sketch sho

    1. proile tye

    2. Colour (or ZINCALUME

    steel, or GALVABONDi

    not COLORBOND steel)

    3. Side on hich colour

    is to be (use letters

    shon belo)

    4. Dimensions (use letters

    shon belo)

    5. Angles on all bends that

    are not 90 degrees

    6. Quantity and lengths

    Preliminary

    Check ith your local

    BlueScoe Lysaght oice or:

    1. Available girth range2. Available colours

    3. proiles not shon

    4. Maximum lengths

    5. Lead times

    6. Ho to handle

    taered lashings

    This age shos some non-standard roiles. please ask your local BlueScoe Lysaght oice or other otions.

    egnarhtriG )mm(006001

    057002

    009003

    0001004

    0021005

    (Up to 400mm girth)

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    Figure 3.17.1Box gutter

    Box gutter

    Box gutter

    3.17 Box guttersLYSAGHT standard design

    Box gutters are designed to suit large ater carrying caacity

    requirements, usualy on commercial buildings.

    In eect, a box gutter oerates like an oen drain. Designing

    or a box gutter requires adequate suort or the gutter

    be rovided, both at the sides and belo, to rovide or theanticiated eight o the ater collected.

    As ith all gutters, adequate all must be rovided as ell as a

    rainhead or other large caacity drainage system.

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    3.18 Barge Gutters and cappingsBarge gutters are designed to rovide an otion or the

    rainater carrying caacity or the sides o buildings.

    This detail is the most common ay to lash the side o a steel

    clad roo.

    100mm

    Barge

    Barge flashing

    150mm

    150mm

    150mm

    Flange to match

    profile depth

    2-piece seamed

    barge capping

    required for

    curved roofs

    Barge

    Purlin

    Barge flashing

    Figure 3.18.1Barge gutters and caings

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    Figure 4.1.1Tyes o lashing las

    4. Typical wall lashings

    4.1 Cladding orientationCladding is usually installed ith the roile running vertically

    or horizontally, though sheets have been laid diagonallythe

    choice is aesthetic.

    wind can drive rain hard against all lashings, so it is

    imortant that you ay attention to the detailing o lashings

    around indos, doors, re-entrant and external corners, to

    ensure you get a atertight building. You also ant a neat

    aearance.

    we make all lashings or some all claddings (like

    EASYCLAD and MINI ORB) hich are sometimes called trims.

    where these are not suitable, custom-made lashings can be

    easily roduced olloing the general rinciles described in

    this section.

    4.2 Walling proile running horizontally Itisusualtolaythefirstsheetatthebottomofawalland

    ork uards toards the eaves. You ant the indo

    and door lashings to it roerly into the valleys, so you

    should locate the irst sheet relative to the heads and

    sills o doors and indos. Thus, you irst have to decide

    here the cladding ill eventually be located at the heads

    o doorays and at the heads and sills o indos beore

    you lace the irst sheet.

    Wherepossible,selecttheverticalsizeofwindowssothat

    the lashings at both heads and sills ill coincide neatly

    ith the itch o your roile

    Besurethatthecrestsoftheprofilealignwitheachother

    on adjacent alls, either side o a cornerthis ensures

    that horizontal lashings it roerly into all valleys.

    Wherevalleyscreateavoidatflashings,useclosed-cell

    oam lastic inill

    Wherewind-drivenraincanbeexpected,turnbackthe

    edges o lashing to restrict ater movement ast the

    lashing.

    Direction of water flow 150-200mm overlap

    Continuous beads

    of silicon

    Continuous beads

    of silicon

    15mm

    15mm

    Straight overlap flashing Soaker (underlap) flashing

    Openings

    200/300

    mm

    Maximum as

    recommended

    for profile

    Sheet Overhang Recommended Minimum Drainage

    50mmm

    inimum

    25mm

    (15mm min.)

    Minimum fall

    for drainage 5

    Minimum fall

    for drainage 5

    Flashing is fixed using self drilling screws or rivets. Fixing as close as possibleto the edge reduces distortion. Wind exposed areas near the edge of the

    building may require additional fixing.

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    10mm

    minim

    um

    10mm

    minim

    um

    10mm

    minim

    um

    35typical

    Drip Edge

    10mm

    minim

    um

    135typical

    Edge Break Mountain Fold Turn Down

    10

    mm

    minim

    um

    A small gapmay remain

    after crushing.

    Flatten

    to suit depth of profile

    Roof Underlap

    Wall Side Underlap(Horizontal sheeting)

    Wall Side Overlap(Horizontal sheeting)

    Vertical Wall UnderlapVertical Wall Overlap Vertical Wall Overlap

    Roof Overlap

    100/150mm

    100/150mm

    100/150mm

    150/25

    0mm

    150/25

    0mm

    50/100mm

    Drip edge

    50/100mm50/100mm

    Figure 4.1.3Tyes o lashing las

    Figure 4.1.1

    Edge tyes

    4.3 Types o lashings

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    CD 3 Fascia to Sot Section,

    Use ith pANELRIB, MINI

    ORB, EASYCLAD, MULTICLAD

    CD 1 Trim Channel

    Use ith MULTICLAD,

    EASYCLAD

    CD 4 Feature Section Sot

    Use ith pANELRIB, MINI

    ORB, EASYCLAD, MULTICLAD

    CD 20 Butt Joint trim - To

    Hat. Use ith pANELRIB,

    MULTICLAD and MINI ORB.

    CD 15 Tee Section. Use ith

    pANELRIB, MULTICLAD EASY-

    CLAD and MINI ORB.

    CD 8 purlin hat Section

    Use ith MULTICLAD, EASY-

    CLAD

    CD 6 Internal Corner. Use

    ith pANELRIB, MULTICLAD

    EASYCLAD and MINI ORB.

    CD 21 Butt Joint Trim -

    Overla.

    Use ith MULTICLAD

    CD 22 Edge Trim

    Use ith MULTICLAD and

    MINI ORB. (Enquiry only in S.A.)

    CD 23 External Corner. Use

    ith pANELRIB, MULTICLAD

    EASYCLAD and MINI ORB.

    CD 24 Internal Corner. Use

    ith pANELRIB, MULTICLAD

    EASYCLAD and MINI ORB.

    EC 3 Fascia Caing. Use

    ith pANELRIB, MULTICLAD,

    TRIMwALL, EASYCLAD and

    MINI ORB.

    CD 39 Trim Channel

    Use ith EASYCLAD.

    CD 40

    Starter Cli

    Use ith EASYCLAD.

    CD 30 Fascia Caing. Use

    ith pANELRIB, MULTICLAD,

    TRIMwALL, EASYCLAD and

    MINI ORB.

    CD 27 Fascia to Sot

    Section. Use ith pANELRIB,

    MULTICLAD, EASYCLAD and

    MINI ORB.

    4.4 Optional wall trimsAvailable in ZINCALUME steel or COLORBOND steel*

    38

    38

    28

    28

    28

    22

    17 15

    28

    1833

    20

    2838

    20

    25

    28

    1028

    25

    25

    2.5

    48

    15

    15

    16

    19

    46

    27

    38

    38

    25

    15 15

    20 20

    i i

    28

    28

    15

    75

    145

    45

    50

    38

    15

    20

    22

    CD 5 External Corner. Use

    ith pANELRIB, MULTICLAD

    EASYCLAD and MINI ORB.

    Our range o all trims are available or the range o LYSAGHT

    cladding roles to rovide an attractive comliment to alls,

    ceilings or sots.

    Some trims are used to start the installation o the alling

    anels hilst others rovide the erect nishing touch.

    Made rom COLORBOND or ZINCALUME steel*, they are an

    attractive, long lasting addition to any alling installation.

    Not all trims are available in all locations and some

    dimensions may vary rom state to state - or local availability

    o all trims, contact your local sales oce.*Other materials, such as stanless steel and COLORBOND Ultra are

    available, subject to enquiry.

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    4.6 Internal wall connections

    4.5 Mid wall connections

    50mm

    minimum

    flange

    50mm

    minimum

    30mm

    min.

    Depth to suit profile

    Depth to

    suit profile

    Wallsupports

    Continuoussilicon seal

    Continuoussilicon seal

    Sheet overlap

    Verticalconnection

    Cladding profile

    Cladding profile

    Flashing

    Cladding profile

    Claddingprofile

    Cladding profile

    Flashing

    Flashing

    Flashing

    Notched to

    suit profileFeathered edge

    (165 typical)

    Profiledepth

    50mm(typical)

    Profile depth+ 10-25mm

    50mm(typical)

    Internal Corner Trim

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    4.7 External corner connections

    4.8 Flashing or horizontal cladding

    To suitprofile

    To suit

    profile

    To suit profile

    50mm

    typical

    External Corner Trim

    50mm

    typical

    50mm

    typical

    50mm

    typical

    To suitprofile

    To suit

    profile

    50mm

    typical

    50mm

    typical

    3030

    50

    75

    50

    30

    10

    10

    10

    10

    1010

    10

    75

    50 (75 without hem)

    25 subject tocorrugation

    10

    50

    1010

    10

    Flush under jamb

    Flush jamb

    Flush head

    Flush sill

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    Figure 4.10.1Flashings or vertical cladding

    4.10 Flashings or vertical claddingThe lashing detailing or vertical cladding is similar to roo

    cladding enetrations, as the ater rom the under has to

    drain over at the indo or door head. The most satisactory

    detail is to rovide a sheet la at the head lashing, hich

    enables automatic eathering by roiling the vertical ustand

    o the head lashing or by lattening the la.

    This detail can be used or corrugated, ribbed and traezoidal

    cladding. Do not sto end the lashing but turn it don as

    draing 4.10.1 and 4.10.2

    Figure 4.9.1Butt details

    4.9 Flashing or horizontal corrugate claddingDesigners and contractors using horizontally ixed corrugate

    sheets as a design eature on industrial develoments and

    commercial buildings, as ell as in domestic situations should

    recognise that a high standard o quality o detailing and

    ixing o the cladding is required and that there are a number

    o requirements hich dierentiate horizontal rom vertical

    roiled cladding.

    Because horizontal cladding emhasises the deects in the

    line o the raming to a ar greater extent than does vertical

    cladding, the lane o the suorts both horizontally and

    vertically should be straight ithin a tolerance o 5mm in 10

    metres, and there should be little or no tist beteen the

    vertical and horizontal lanes o raming members.

    The cladding contractor should insect and arove the

    standard o raming beore the commencement o any cladding

    installation.

    Horizontal cladding should be ixed in the an as this rovidesa stronger, more economical and aesthetic astening than

    crest or rib ixing. The number, sacing and the osition o

    the asteners are determined by the ind design load or the

    building.

    A simle and aesthetically accetable butt detail to join

    horizontal cladding is to rovide a vertical break at structural

    steel rame centres by the use o a to hat or tee lashing

    section, but it is necessary to establish the exact sheet length

    required, and or these sheets to be cut accurately to ithin

    1mm to rovide a neat joint.

    when horizontal metal cladding is directly ixed to a lined and

    insulated all, designers should be aare o the likelihood

    o condensation and it is recommended that horizontal las

    should be sealed ith la tae or sealant.

    100mm crush and

    old to be fattenedover a sacer bar

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    4.11 Window lashings or metal claddingproiled metal cladding has been used or many years as

    both vertical and horizontal cladding, articularly on garages

    and arm buildings here the aesthetic requirements and

    eathering may not have been the rime consideration. As

    most o these buildings are oen and unlined, the cavity isnaturally vented and minor ater ingress can be tolerated,

    but i the building is lined then there should be no ingress o

    moisture. For this reason or lined and insulated buildings in

    higher risk areas cavity construction is required. Buildings are

    considered to be higher risk hen they are situated in a very

    high ind design load areas (

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    1

    2

    3

    Figure 4.13.1 STAGE 1

    1 Corrugate flattened

    2 Underjamb folded out to suit profile

    3 Closed cell filler block perforated for ventilation1

    1

    2

    3

    4

    Figure 4.13.2 STAGE 21 All ends stopended

    2 Underjamb folded out

    3 Closed cell filler block adhered to profile with contact spray adhesive

    4 25mm 12# fasteners hidden behind overjamb

    4.13 Flush window lashingsThe height o the sill fashing may have to bealtered to suit the osition o the role.

    Flush mounted indos or doors can have icture

    rame fashings, hich means that the indorame is mounted externally to the cladding, orcan have timber acings, or a large number o

    alternative designs.Both the fush and recess fashings have an under

    jamb and a ront or ace jamb.

    Trim sizes or aluminium indos are usually lus10mm on the jamb liner size, hoever in order

    obtain a vertical ustand the trim size or fushfashing design requires lus 15mm vertically, toallo or a 10mm acker.

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    1

    2

    Figure 4.13.3 FLUSH WINDOW HEAD FLASHING

    1 10 angle minimum

    2 Turn down end of extended head flashing

    1

    2

    3

    4

    Figure 4.13.4 FLUSH WINDOW SILL FLASHING

    1 Overjamb hemmed behind window

    2 Underjamb hemmed on face and hooked above profile.NB depth of underjamb is 12mm greater than profile height

    3 End of sill dog-eared and turned up 10mm to receive overjamb

    4 Trim height increased 10mm to accommodate sill turn-up

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    4.14 Recessed window lashingsA recessed indo fashing design is considered thebest otion or horizontal cladding but accurate fashing

    measurement and installation are required to rovideeather-tightness.

    N.B. For lined buildings a cavity is required orhorizontal metal cladding.

    3030

    3050

    25

    30

    50

    30

    50

    10

    10

    10

    10

    10

    10

    10

    15

    15

    15

    15

    15

    50 (75 without crush and fold)

    Recessed under jamb

    Recessed jamb

    Recessed head

    Recessed sill

    1

    2

    RECESSED WINDOW

    HEAD FLASHING

    1 10 angle minimum

    2 Turn down end ofextended headflashing

    1

    2

    3

    4

    RECESSED WINDOW

    SILL FLASHING

    1 Overjamb hemmed behind window

    2 Underjamb hemmed on face and hooked above profile.

    Note: Depth of underjamb is 12mm greater than profile height

    3 End of sill dog-eared and turned up 10mm minimum to receiveoverjamb

    4 Trim height increased 10mm to accommodate sill turn-up.

    Figure 4.14.1Recessed indo lashings (underlay is omitted or clarity)

    Figure 4.14.2Recessed indo head (detail)

    Figure 4.14.3Recessed indo sill (detail)

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    1

    4.15 Butt window lashings

    Alternative details that allo the cladding toterminate u to a fashing ithout overfashing it,

    require accurate tting in order to be eathertight.(see Figure 4.15.2). These details are knon asbutt fashings and can be used on fush or recess

    designs, ith a one-iece jamb. They are only

    suitable or areas ith lo or medium ind designloads or in rotected areas and require recisedesign, recision measurement and manuacture torovide a eather-tight solution.

    Butt indo fashings also require accurateinstallation to rovide an aesthetically accetablesolution, they should allo or drainage o a large

    catchment, they require extra timber or xing, andor these reasons they are not a reerred detail.

    The total amount o ater draining rom the

    catchment area above rom multi-storey constructioncan be considerable, and butt fashings should

    disose o it as a enetration. The catchment iscalculated by multilying the idth o the indooening by hal the height.

    10

    10

    10

    10

    10

    10

    15

    15

    15

    15

    25

    25

    25

    50

    50

    50

    50

    25

    subject tocorrugation

    Butt jambButt sill

    Butt head

    50 (75 without crush and fold)

    Figure 4.15.1Butt indo lashings (underlay is omitted or clarity)

    Figure 4.15.2Butt indo head lashing Figure 4.15.3Butt indo sill lashing

    10 angle minimum

    1

    2

    3

    4

    5 BUTT SILL FLASHING

    1 jamb overlaps sill

    2 Jamb hemmed both sides

    3 Extra timber required

    4 Alternative soaker jamb taken to the ground

    5 End of sill closed and scribed to profile

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    1

    4.16 Flashings or vertical cladding

    windo and door fashings or vertical cladding are similarto those used or horizontal cladding hoever a cavity is not

    required or vertical cladding.

    The main dierence is that the module is running horizontallyand thereore some fexibility is required i the fashings are to

    be equal on both sides. To rovide or this the trimming size o

    the indo oening should be lus hal the module dimensionto allo adjustment or equalisation on both sides to occur.

    Figure 4.16.1Head lashing or vertical oriented cladding

    Figure 4.16.2Sill lashing or vertical oriented cladding (underlayis omitted or clarity)

    1. Flatten corrugation la

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    4.17 Alternative Flashing designs

    There are other alternative design otions to those shon thatdesigners should consider or butt designs hich rovide aeather-roo indo fashing alternative. I the oening is

    anelised the vertical jamb fashing can be extended rom so-t to the ground or single storey buildings or to a module breakin a multi-storey building as shon in draing 4.16.1.

    This alternative rovides the oortunity to use the same oran alternative material at the head and sill areas and a to hatfashing is used to obtain a module break.

    Figure 4.17.1Alternative lashing designs

    Alternativematerial

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    Fr chic quir c 1800 641 417,

    email [email protected]

    product Descritions

    All descritions, secications, illustrations, draings, data, dimensions

    and eights contained this catalogue, all technical literature and

    ebsites containing inormation rom BlueScoe Lysaght are

    aroximations only.

    They are intended by BlueScoe Lysaght to be a general descrition

    or inormation and identication uroses and do not create a sale by

    descrition. BlueScoe Lysaght reserves the right at any time to:

    (a) suly Goods ith such minor modications rom its draings

    and secications as it sees t; and

    (b) alter secications shon in its romotional literature to refect

    changes made ater the date o such ublication.

    Disclaimer, arranties and limitation o liabilityThis ublication is intended to be an aid or all trades and roessionals

    involved ith seciying and installing LYSAGHT steel building roducts

    and not to be a substitute or roessional judgement.

    Terms and conditions o sale available at local BlueScoe Lysaght sales

    oices.

    Excet to the extent to hich liability may not laully be excluded or

    limited, BlueScoe Steel Limited ill not be under or incur any liability to

    you or any direct or indirect loss or damage (including, ithout limitation,

    consequential loss or damage such as loss o roit or anticiated roit,

    loss o use, damage to goodill and loss due to delay) hoever caused

    (including, ithout limitation, breach o contract, negligence and/orbreach o statute), hich you may suer or incur in connection ith this

    ublication.

    Coyright BlueScoe Steel Limited 13 June, 2013