m™ service manual

M™ Service Manual

SHARP

MICROWAVE OVEN

R-8200E

In the interests of user-safety the set should be

restored to its original condition and only parts

identical to those specified used.

SHARP CORPORATION osaka, JAPAN

SERVICE MANUAL

SHARP

R-8200E

FOREWORD

This service manual is prepared to provide Sharp service

personnel with complete service information on Sharp

Microwave Oven.

Basic, general information for Sharp Microwave Ovens is

given in the GENERAL service manual. .

Therefore, to permit them to give satisfactory customer

service, it is recommended that service personnel first study

the entire text of GENERAL manual, and then carefully

study this book.

CAUTION

MICROWAVE RADIATION

Personne] should not be exposed to the microwave energy

which may radiate from the magnetron or other microwave

generating devices if it is improperly used or connected.

All input and output microwave connections, waveguides,

flanges, and gaskets must be secured.

Never operate the device without a microwave energy

absorbing load attached.

Never look into an open waveguide or antenna while the

device is energized.

SHARP CORPORATION

OSAKA, JAPAN

COMPONENT REPLACEMENT AND ADJUSTMENT

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TABLE OF CONTENTS

Page FOREWORD ........ HG aie oh, Sat NSS ak pe Ci” sa Sy ipa oa Sag at a ey, Yel, “ae a, Jat), a ee ae 1 CAUTION, MICROWAVE RADIATION $e 0 AAS ee tie Fa Bray a te a ede kg of Ova & So. 3 G 1 Fe ee ee ee ee ee ee 2 CHAPTER I PRODUCT DESCRIPTION ie Ae dad Mat a Ea a ee ae, Beales af eh ee td De Ae St me 4 SPeCH CACM: cc: Ack s ids gar Bs eae, af Set Bh BS Se, tor Gh Se da Mel tec de eg eer oo hee eee 4

CHAPTER IT OPERATION .. 1... 5 Normal CookingSequence . 2... 2... ee ] Description of Operating Sequence 6 2. ee ee 5

OF Condition: sss: sye get aca de ae Sen ay ob So Oe a ee See: nds ae es ee a RNS OMAN GN ica gs, tes Hh vas Ry AB Bin eves, on cigs Gey . Dela? hase seh, Ge of Ane, hee ose. ds eas 5 Cooking Condition Ho ihe ie ASC ignah iat SB ta bars hi 2 se as Sond, Wa BE ag, Ben By Panuke S42 ee Se 6

Microwave Cooking Condition ws SGayh ss Et Har ae ee elas ae Ae, ae See le a Geta, Wh noes hak hae Ae os 6 Bre waning COIN, was ek hea as ok tos Bi Oe She Bde Me Be Bade hee SE tee hee 6

Description and Function of Components... 2... ee ee ee ee 8 Primary and Secondary Interlock Switches a Ueper and Lawes Latch Switches). 2 2. 8 Sheath estonia ww", oh dS oe ares Ge BP Se Glee me ae Woes A octeth Bo. od eA eh ah es 8 Variable Cooking Control. 4°22; ke aoe a ae wl en Se on ee eS eke a 8 Monitor Device eee a BSS Me ee ie, Sr Wk, Bs Se Roda, SA Ge Sg eS, oe a 9

CHAPTER II SERVICING 2... 1. ke 11 Arouvleshooting Guide, sg. a. ek Sew ya aha Gee ns &) BAS gr vas hd, eos hs gs 11 GSE PIGCOGUISS na: fw: Aa te Se dee ees HB van Nw A De Be ake t's ch Sp een 13

Magnetron Assembly Test a aN es oh eet Ne AS Cee ae Altes gt BS Ae as kt hs yg 13 - Power ‘Transformer Test) 2.0): Ges shucds can ae asics ogo Uw! Bye cp owe che oh ye ls . » 13 Primary Interlock Switch (Upper Latch Switch) Test 2. 2... ....2..202.-22-.2.202., 14 Secondary Interlock Switch (Lower Latch plein TOS. Ox. GA bas ee eke ee a me ee 14 amemmoO Cutout Test. i te. csyaemut 3 Ss oe ath in Rte SG le oR wed mal ae a ee 14 MATESWILCE TORE seh co, Sane Chae 5, Boa 4g fal al, ceocdirca ade BF aa? We. weeps ie hud My, cada ee at a ab 14 NATEMOLOR TES 3. ces oh Aire ty SE ao vas cie cae Bey eo, ae Ma EU a oe Be ee he ek 14 BrowningElement Test . 2... 2... ee tk tt te 14 Surge Limiting Relay Test © 2 2. De, 15

CHAPTER IV COMPONENT REPLACEMENT AND ‘ADI USTMENT PROCEDURES ............. 16 Warning Bat Aloe ea Rae Pals oe. Teh coe, Bi cmt Se, eh eh ‘ob, toe ee Keng th Par ows ae Rae me wal 2k 16 Outer Case Removal Sine? i > es Bon Ya ak es Sy dy A he as a Se Ses a a me ee ee eG 16 Tumtable MotorRemoval 2. 2. 2. 17 Fan Motor Removal Bo int ey Seer SeASaD Gh ay ae, Nae etm, aes Ue: ce “OR a SE ee Be net A wee 1B. ae cue Get ow 17 High Voltage Capacitor Removal. SUP ec wee ee Ga ee eo eae SS gle ee Bide |b 17 Silicon RectifierRemoval 2. 2 2... 1. 17 Power-Transformer Removal . 2 2... 1. A7 Oven Thermo Cut-outRemoval . 2... 2... 17 Magnetron Assembly Removal 2... 6. ee 18 Warlnotor Removal. °° st 40 ey. Bay es ete te Ke ee Be ee Rcd a eed Dave de ee ed et 20 Vari-switch Removal . 2... 2... de a a Hs ws at BRO ee sw! Se SDD Control Panel and ComponentsRemoval . . 2... 1... ek 20

Cook Switch — tl eat Bat BS ad Spe oe ee ee gs ae ee We ie Ba d,s 20 Microwave and Browner Timers Die ois BRE ade, a ae Ate te RY Es ik ee ee ee le, Sd, Se 20 Microwave and Browner Indicator Lights . . 2... 1. De 20

oo.

i ee

Latch Assembly and Components Removal Primary Interlock Switch (Upper Iatch Switch)

Secondary Interlock Switch (Lower Latch Switch) . .

Latch Assembly Adjustment (Primary and Secondary Interlock Switches "Adjustment)

Door Replacement and Adjustment G suse des dv eo 12 :

Sheath Heater Replacement

Sheath Heater Removal

Sheath Heater Re-installation

Heater Cable Adjustment

MICROWAVE MEASUREMENT

Requirement :

Preparation for Testing

SCHEMATIC DIAGRAM Continental Europe Model

South African Model

Australian and U.K. Models

RELAY CONNECTION

PARTS LIST

21

21

21

22

23

24

24

24

25

26

26

26

27

27

28

29

30

31

CHAPTER I ig PRODUCT DESCRIPTION.

DESCRIPTION. |

220/240V (decided with a rating plate) . a

50Hz _

Single phase, 3 wire earthed

SPECIFICATIONS

ITEMS

_ Power requirement

Power consumption 1.4kW . | a, 7

Browning output power 1.3kW ; —

Case dimensions

600mm Width

420mm including feet Height

Depth 210mm including cord holder and excluding door open lever

Cooking cavity dimensions

Width Height

Depth

380mm

220mm with tray installed

390mm

Cook Switch

36 min. Dual speed timer (Microwave timer)

24 min. Single speed timer (Browner timer) Variable Cooking Mode Selector :

Repetition Rate: Full Power ... Full power through out the cooking time.

Defrost ........ 9 sec. ON, 21 sec. OFF, 30% of full power

Simmer ........ 15 sec. ON, 15 sec. OFF, 50% of full power

eaedvintons 21 sec. ON, 9 sec. OFF, 70% of full power

Control Complement

Browner Adjustable Height System

Weight Approx. 42kg

CHAPTER II

OPERATION

NORMAL COOKING SEQUENCE

To start cooking;

Microwave

1, Turn the main switch ON.

(Continental Europe and South African Models only.) 2. Set the browner position control knob fully to the left.

Now the browner heater is placed at the highest

position.

3. Place the food to be cooked in the oven and close the

door firmly.

4. Set the variable cooking mode selector for a desired

position.

5. Set the microwave timer for a desired cooking time.

The oven light will come on and the fan motor will

rotate immediatedly.

6. Depress the cook button. The microwave indicator

light will glow to indicate that the oven is in the

microwave cooking cycle, and the turntable motor and

vari-motor will operate.

7. At the end of the microwave cooking cycle (microwave

timer returns to “O”), the indicator light will go out

and the timer bell will ring once. The oven will stop

supplying the microwave energy.

Browing

1. Turn the main switch ON.

(Countinental Europe and South African Models only.)

2. Set the browner position control knob to fully left,

and open the door.

3. Place the food to be heated in the oven and close the

door firmly.

4. Select the browner control knob for a desired position.

5, Be sure the microwave timer is at “O” position and set

the browner timer for a desired cooking time. At this

time the oven light will come on and the fan motor will

rotate immediately.

6. Depress the cook button, The browner indicator light

will glow to indicate that the oven is in the browning

cycle and turntable motor will operate.

7. At the end of the browning cycle, the timer signal bell

will ring once and the heater will turn off.

8. To open the door, the browner position control knob

has to be placed fully to the left.

Notes: 1. The door cannot be opened without setting

the browner heater at the highest position.

2. If the oven door is opened during the cooking

operation, the oven will go out of the cook

cycle and the timer will stop. This is done so

the exact cooking time remains on the timer.

To restore cooking operation, the door must be

closed and cook button must be depressed.

3. When both the microwave timer and the

browner timer are set, the oven will supply.

the microwave energy first. In this case the

browning heater will turn on when the micro-

wave timer returns to “0”.

4, One or both timers can be set;

A) If microwave cooking is desired, set only

the microwave timer and depress the cook

button.

B) If microwave cooking is desired first and

browning immediately after, set both timers

for the desired times.

MICROWAVE COOKING ALWAYS

TAKES PLACE FIRST WHEN BOTH

TIMERS ARE SET. If browning is desired first and then micro-

wave cooking, set only browner timer. The

microwave timer should be set after brown-

ing cycle is completed.

& —*

DESCRIPTION OF OPERATING SEQUENCE

The following is a complete description of component

functions during the three stages of oven operation.

Note: The following operations are refer to the Con-

tinental Europe Model and the others are quite

similar in each model.

OFF CONDITION

With the main switch turned on, the timer at “0” position

and the door closed, no component in the oven will

operate. But the oven light will turn on when the door is

opened.

IDLE CONDITION

Closing the door activates both interlock switches; primary

interlock (upper latch) switch and secondary interlock

(lower latch) switch.

Selecting a cooking time closes the microwave or/and

browner timer contacts leading to the oven light and fan

motor therefore the oven light turn on and the fan motor

rotates.

COOKING CONDITION MICROWAVE COOKING CONDITION The followings are the complete microwave cooking operation; (Figure 1.) A. Full Power Condition

When the variable cooking mode selector is set fully right (“Full Power” position) and the cook switch is depressed, the following operation occurs; .

A-1.The tumtable motor, microwave timer motor, microwave indicator light and vari-motor are energized.

A-2.The surge limiting relay is energized through. the vari-switch.

A-3.The 220 volis A.C. is supplied to a primary winding of the power transformer through the vari-switch and surge limiting relay contacts (15)- (16).

' A-4.The power transformer converts 3.2 volts A.C. output on the filament winding and approximately 2400 volts A.C. on the high voltage winding.

A-5.The 3.2 volts A.C. output from filament winding heats the magnetron filament. |

A-6.The 2400 volts A.C. output from the secondary winding is sent to a voltage doubler circuit consisting of a high voltage capacitor and a silicon rectifier. The 2400 volts A.C. is converted to approximately 4000 negative D.C. voltage (peak to peak) by the voltage doubler circuit and sent to the magnetron assembly.

A-7.The negative 4000 volts D.C. is applied to the cathode of the magnetron tube. This causes it to oscillate and produce a 2450 MHz cooking fre- quency.

A-8.The RF energy produced by the magnetron tube is channeled through a waveguide into the cavity feedbox, and then into the cavity where the food is placed to be heated.

A-9.Upon completion of the selected cooking time, the timer bell rings once and the timer switch is deactivated. The oven is reverted to the off condition.

B-

B-2. e

B-3.

B-4.

Defrost, Simmer and Roast Condition When the cook switch is depressed and the variable cooking mode selector is set to “DEFROST”, “SIMMER” or “ROAST” position, the following operation occurs; |

- Above A-1, A-2 and A-3 operations occur. The vari-motor rotates at (2) r.p.m. In case the mode selector is set at “DEFROST”, the 220 volts A.C. is supplied intermittently to the surge limiting relay through the vari-switch and the power transformer through the vari-switch and surge limiting relay contacts (15)-(16). The vari-switch is operated, at a 9 seconds ON and 21 seconds OFF repetition rate, by means of the cam provided on the vari-motor shaft. The repetition rate for others are as follows;

SIMMER: 15 seconds ON, 15 seconds OFF ROAST: 21 seconds ON, 9 seconds OFF

The 3.2 and 2400 volts A.C. outputs are converted while the 220 volts A.C. is supplied to the power transformer.

Then above A-5, A-6, A-7, A-8 and A-9 operations occur.

BROWNING CONDITION When the browner timer is set and the cook switch is

depressed, the following operation occurs; 2-1.

2-2.

2-3.

Note:

The turntable motor, browner timer motor and

browner indicator light are energized. The 220 volts A.C. is supplied to the browning element.

Upon completion of the selected cooking time, the timer bell rings once as the timer switch is deactivated and the oven reverts to the off condition.

When both microwave and browner timers are set,

microwave energy is produced first. In this case,

the browning element will be activated when the

microwave timer returns to “0” position.

‘i

AC220~ 5OHz

O —_ 5 O ft

li

MAIN SWITCH

FUSE

OVEN THERMO CUT-OUT SECONDARY

SOWERC . MAGNETRON LOWER oul THERMO CUT-OUT SWITCH

h COOK SWITCH >

PRIMARY INTERLOCK 3 Bases oat tee (UPPER LATCH} C) \ WbROWAVE SaLoMITEH

TIMER MOTOR

3

- 2

2 BROWNER

( } INDICATOR LIGHT

BROWNING ELEMENT (SHEATH HEATER)

SURGE J ee VARI- LIMITING ease

oak SURGE

C) LIMITING RESISTOR

POWER TRANSFORMER

SHHOGOOGGGQQVVYVVOONYY

HIGH fe eallt OVER VOLTAGE | | 1] CURRENT CAPACITOR | PROTECTOR

l

eae Eee SILICON RECTIFIER

SCHEMATIC NOTES: CONDITION

OF OVEN 1. MAIN SWITCH “ON” 2. DOOR CLOSED 3

piso Ae e oe | , MICROWAVE TIMER

| . BROWNER TIMER “OFF” Rs saree nea J . COOK SWITCH “ON”

MAGNETRON . VARIABLE COOK-

no ING MODE

() , “EULL POWER"

it Figure 1. Oven Schematic — Cooking Condition

(Continental Europe Model)

q

PROBLEM TEST PROCEDURE OR CORRECTION

POSSIBLE CAUSE

COOKING CONDITION

Defective magnetron thermo cut-out. Procedure 5

Turntable motor does not operate with cook switch depressed, |

Open or loose wire connection to the above components.

Check wiring.

Defective microwave timer switch contacts. Procedure H on GENERAL.

Defective browner timer switch contacts. - Procedure H on GENERAL. oO

Open or loose wire connections to the above components.

Open ox loose wire connection. Check wiring. ;

Browner indicator light does not light and no heating, but turntable motor operates.

iM icrowave timer is at “0” position)

Check wiring.

| Browning element does not operate, but the browner indicator light

operates.

Browning cycle operates normally, but microwave cooking cycle does not operate properly. (Variable cooking mode selector is at “FULL POWER” position.)

Defective microwave timer switch contacts.

Defective vari-switch.

Defective power transformer.

Defective magnetron assembly.

Defective surge limiting relay. Procedure 9.

Open or loose wire connection to the above

components, Check wiring.

Defective vari-motor. |

Open or loose wire connection.

Defective variable cooking mechanism. .

Defective microwave (browning) timer.


Microwave cooking cycle operates normally when the mode selector is _

set at “FULL POWER” position, but | not in any other mode.

Oven goes into microwave (browning) cooking cycle, but microwave (browner) timer does not time out. Check wiring.

Oven goes into cook cycle, but extreme- ly uneven heating is produced in oven load.

Turntable motor does not operate. Replace the motozx or check wiring.

Check wiring.

- Oven goes into cook cycle, but the

microwave or browner indicator light

does not light.

Defective light.


; Oven goes into cook cycle, but shuts down before end of the cycle.

Defective magnetron (oven) thermo cut-out. Procedure 5,

Open or loose wire connection. Check wiring.

12

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~

TEST PROCEDURES

COMPONENT TEST

MAGNETRON ASSEMBLY

HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE

OBSERVED.

DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR

WIRING.

To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across the

magnetron filament leads should indicate less than 1 ohm.

To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and chassis

ground. This test should indicate an infinite resistance. If there is little or no resistance, the magnetron is grounded

and must be replaced.

Power output of the magnetron can be measured by means of a water temperature rise test. This test should only be

used if the preceding test does not indicate a faulty magnetron and there is no defect on the following components

or wiring: silicon rectifier, high voltage capacitor and power transformer.

Refer to Microwave Output Power Measurement in GENERAL SERVICE MANUAL on pages 6 and 7.

POWER TRANSFORMER TEST

DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR

WIRING

Disconnect the primary input terminals and measure the resistance with an ohmmeter. Check for the continuity

of the coils with an ohmmeter. On the RX1 scale, the resistance of the primary coil shouJd be approximately 1 ohm

and the resistance of high voltage coil should be approximately 77 ohms, and the resistance of filament coil should

be approximately 1 ohm. With 220/240 volts A.C. applied to the primary winding, the voltage across the filament

winding should be approximately 3.2 volts A.C. (HIGH VOLTAGES ARE PRESENT TO HIGH VOLTAGE TER-

MINAL, SO EXTREME CAUTION SHOULD BE OBSERVED.)

13

TEST PROCEDURES (CONT'D)

PROCEDURE NUMBER COMPONENT TEST

PRIMARY INTERLOCK SWITCH (UPPER LATCH SWITCH) TEST

The primary interlock switch can be checked with an ohmmeter. Isolate the switch and then connect the meter leads to the common (COM.) and normally open (N.O.) terminals of the switch. The meter should indicate an open circuit with the door opened and the closed circuit with the door closed. In case improper operation is indicated, make the necessary switch adjustment or replace the defective switch. See adjustment procedure on page 22,

SECONDARY INTERLOCK SWITCH (LOWER LATCH SWITCH) TEST eR RAE OEE) I EOL Isolate the switch and connect the ohmmeter leads to the common (COM.) and normally open (N.Q.) terminals of the switch. The meter should indicate an Open circuit with the door opened and a closed circuit with the door closed. When the meter jJeads are connected to the common (COM.) and normally closed (N.C.) terminals of the switch, it should indicate a closed circuit with the door opened and an open circuit with the door closed. In case improper operation is indicated, make the necessary switch adjustment or replace the defective switch. See adjustment procedure on page 22.

THERMO CUT-OUT TEST

A continuity check across the thermo cut-out should indicate a closed circuit unless the temperature of the thermo cut-out reaches approximately 104°C. The thermo cut-out resets automatically at approximately 79°C. An open thermo cut-out indicates over heating of the magnetron assembly (or oven cavity). Check for testricted air flow to the magnetron {or oven cavity) through the opening in the chassis, especially the cooling duct and air intake.

VARI-SWITCH TEST

The vari-switch is activated by the cam lever and cam. When the variable cooking mode selector is set at “FULL POWER” position, the cam is placed far away from the cam lever. In this condition, the vari-switch is turned ON by a spting action of the cam lever.

The vari-switch can be checked with an ohmmeter.

When the meter leads are connected to the common (COM.) and normally open (N.O.) terminals of the switch, it Should indicated a closed circuit with the cam lever released and an open circuit with the cam lever depressed. If improper operation is indicated, make the necessary adjustment on the mode selector assembly or replace the defective switch.

VARI-MOTOR TEST

The vari-motor rotates at two (2) r.p.m.

Check if 220/240 volts is present between the motor terminals. If voltage is present, but the motor does not turn, Teplace the motor. If no voltage is present, check for loose or broken wire connections.

BROWNING ELEMENT TEST

a. Disconnect heater leads and measure the resistance with an ohmmeter. On the RX1 scale, the resistance between the heater leads should be approximately 37 ohms at Continental Europe and South African Models, and approximately 44 ohms at Australian and U.K. Models.

b. Disconnect heater leads and measure the insulation resistance with S00V-100M2 insulation resistance meter. The insulation resistance between heater lead und cavity should be more than 0.4MQ,

14

TEST PROCEDURES (CONT’D)

PROCEDURE NUMBER

COMPONENT TEST

SURGE LIMITING RELAY TEST

Disconnect the wire leads from relay coil terminals (A) and (B). A continuity check of the surge limiting relay coil

should indicate approximately 3000 ohms.

Check if there is a continuity between the contacts (15) and (16) of relay with the relay plunger depressed.

If the relay is defective, check the surge limiting resistor at the same time.

15

“CHAPTER IV

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURES |

WARNING: to avoid possible exposure to microwave. energy; “ . A. Before operating the oven;

1. Make sure that unlatching and opening the door slowly is accompanied by a click indicating actuation of the interlock switches.

2. Check Visually the door seal for arcing and damage.

B. Do not operate the oven until after repair if any of the following conditions exist;

1. Door does not close firmly against the front of appliance.

There is a broken door hinge or support.

The door gasket or seal is damaged.

The door is bent or warped.

There is any defective parts in the interlock, oven - door or microwave generating and transmission

. assembly. . 6. There is any other visible damage to the oven.

C. Donot operate the oven; 1. Without the RF gasket.

2. If the waveguide and oven cavity are not intact, 3. If the door is not closed.

wk wy

OUTER CASE REMOVAL

To remove the outer case, refer to Figure 5 and proceed as follows:

1. Disconnect the oven from the power supply. 2. Remove the screws from the rear and along the side

edges of the case.

3. Slides the entire case back about 3cm to free it from the retaining clips on cavity face plate.

LIGHT ACCESS cover ©

[TS @ ll ~~ Sos,

COVER HINGE Sees

CABINET BASE ASSEMBLY

MH, CAPACITOR SZ HOLDER

TURNTABLE MOTOR COVER

a | SURGE LIMITING i ag

RELAY BOARD

NOISE We

SWITCH

4. Lift the entire case from the unit.

CAUTION: DISCHARGE THE HIGH VOLTAGE CAPA- CITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING.

PLUG PROTECTION CASE

OUTER CASE CABINET

SILICON RECTIFIER

POWER SUPPLY CORD MOUNTING BRACKET

CORD BUSHING

Q. dé coRD sTopPER

} CORD CONNECTOR FUSE ». —- POWER TRANSFORMER 100) galls

Figure 5. Outer Case and Chassis Components

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tw

»

TURNTABLE MOTOR REMOVAL

. Disconnect the oven from the power supply. 4,

. Remove the two (2) screws holding the turntable 3:

motor cover to the bottom side of the chassis base.

. Remove the turntable motor cover. 6.

Disconnect the wire leads from the turntable motor.

Remove the four (4) screws and nuts holding the

turntable motor to the oven cavity bottom.

Remove the turntable motor.

FAN MOTOR REMOVAL

_ Disconnect the oven from the power supply and D5

remove the outer case. 6.

. Discharge the high voltage capacitor.

. Disconnect the wire leads from the fan motor. 7.

Remove the three (3) screws holding the fan motor

mounting bracket to the cooling duct “A”.

Remove the fan motor assembly.

Remove the fan blade with the fan retainer clip

attached.

Remove the two (2) screws and nuts holding the fan

motor to the bracket.

The fan motor is now free.

HIGH VOLTAGE CAPACITOR REMOVAL

. Disconnect the oven from the power supply and 4.

remove the outer case.

Discharge the high voltage capacitor. 5;

Disconnect the wire leads from the capacitor.

SILICON RECTIFIER

Disconnect the oven from the power supply and ~ ae

remove the outer case. ; 6.


Disconnect the wiré leads from the rectifier.

Remove the single (1) screw holding the rectifier to

the back cabinet.

Remove the single (1) screw holding the capacitor and

the rectifier to the back cabinet.

Remove the capacitor.

REMOVAL

Remove the rectifier from the back cabinet.

Remove the single (1) screw holding the grounding

wire lead to the rectifier. The rectifier is now free

from the unit.

Note: The earthing wire lead must be secured firnily with

a screw to the new rectifier.

POWER TRANSFORMER REMOVAL

_ Disconnect the oven from the power supply and 25


. Discharge the high voltage capacitor. 6.

_ Disconnect the wire leads from the power transformer.

Disconnect the secondary wire leads of power trans-

former from the magnetron and silicon rectifier.

Remove the two (2) screws holding the power trans-

former to the chassis base.

Take out the power transformer.

OVEN THERMO CUT-OUT REMOVAL

Disconnect the oven from the power supply and 4,


Discharge the high voltage capacitor. 5.

Disconnect the wire leads from the thermo cut-out.

17

Remove the two (2) screws and two (2) nuts holding

the thermo cut-out to the oven cavity.

Remove the thermo cut-out from the unit.

MAGNETRON ASSEMBLY. REMOVAL

1.. Disconnect the: oven from the power supply and 8. Lower the magnetron assembly until the tube is clear remove the outer case. of the waveguide.

2. Discharge the high voltage capacitor. 9. Remove the magnetron assembly from the unit. 3. Remove the two (2) screws holding the cooling duct 10. Disconnect the filament wire leads from the magnetron.

“C” to the magnetron assembly. 11. Remove the magnetron thermo cut-out by loosening 4, Remove the two (2) screws holding the cooling duct the two (2) mounting screws.

“B” to the magnetron assembly and cooling duct “A”. _ The magnetron is now free. 5. Disconnect the wire leads from the primary terminal Cc AUTION: WHEN REPLACING THE M AGNETRON,

.,- of the power transformer. BE SURE THE RF. GASKET-IS IN 6. Remove the cooling duct “B” from the unit. PLACE AND: MOUNTING NUTS. ARE 7. Carefully loosen the four (4) mounting nuts holding TIGHTENED SECURELY.

the magnetron assembly to the waveguide while supporting the magnetron assembly from below.

HEATER CONTROL LEVER (B}

BA HEATER CONTROL 3 1 % CABLE (A) »--CABLE HOLDER ¢

HEATER CONTROL CABLE Res

OVEN DUCT < *

HEATER KNOTCH SPRING

OVEN LIGHT

~CABLE SUPPORTING BRACKET {B) MAGNETRON COOLING DUCT {D) MAGNETRON GASKET MAGNETHON

Ss

CHASSIS SUPPORT (LONG)

STEAM DUCT . ASSEMBLY

HINGE MOUNTING ek - PLAT : SD ,

OVEN ge 0 MOUNTING

OVEN LIGHT. BRACKET

eae [WAVEGUIDE COVER

WAVEGUIDE FLANGE

THERMO CUT-OUT -FAN BLADE

MAGNETRON COOLING DUCT (E)

< HE 7 om Rone * SUPPORTING) ne ef sei ATE. < MAGNETRON “s .

PLATE ASSEMBLY “¢ SHEATH Se"BOTTOM OOLINS DUCT ~ a >) Heaven [HEATER FAN MOTOR SoGLine bust (3) i “ge. HEATER WIRE PIPE) ASSEMBLY ee eta, nS) HOOK SPRING TURNTABLE TRAY a |a ASSEMBLY |. << MOUNTING PLATE

r “ ; : = g » A PLATE. =) * fae | gs TURNTABLE MOTOR “a Sd wom yp = CX ae. MOUNTING BLACKET . Nap | <2 oy

| “ x é

TURNTABLE COUPLING J ae er ) LATCH LEVER EM LOWER . af 3 LATCH

Soon SECONDARY INTERLOCK SWITCH

PRIMARY INTERLOCK SWITCH

Figure 6. Oven Cavity Components

18

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Figure 7. Control Panel and Components

19

bo

The complete control panel should be aniayed for replace-

VARI-MOTOR REMOVAL



. Disconnect the vari-motor wire leads from the microwave timer, and release the wire leads from the wire

holder.

. Disconnect the oven from the power supply and. 4. Remove the fan motor. (Refer to Fan Motor Removal) 5. Remove the two (2) screws holding the motor to the

select lever bracket. 6. Slide the motor backward and remove it from the

bracket.

VARI ‘SWITCH REMOVAL © editor Os

Disconnect the oven from the power <ipphy. and remove the outer case.

Discharge the high voltage capacitor.

Disconnect the wire leads from the vari-switch.

4. Remove the single (1) screw and ‘two 0 (2) nuts holding

the switch to the select lever bracket.

5. Remove the switch.

CONTROL PANEL AND COMPONENTS REMOVAL

ment of the components. To remove the control panel,

refer to Figure 7 and proceed as follows: 1.

2:

3.

9;

Disconnect the oven from the power supply and remove the outer case.

Discharge the high voltage capacitor. |

Disconnect the 6-pin connector and following five (5) wire leads;

(1) Brown wire lead on the vari-switch. ' (2) White wire lead on the cook switch. (3) Red wire lead on the cook switch. (4) Red and orange wire leads on the cook switch.

Remove the latch lever from the lock device. To

remove it, first release the lower portion of the latch

lever, refer to Figure 8, and then remove the latch lever from the lock device.

. Remove the five (5) screws holding the control adhe

to the oven cavity face plate.

. Pull the control panel assembly forward, ana place it

on a smooth surface.

. Remove the knobs from-timers and mode selector.

. Remove the six (6) screws holding -the control panel to

the back plate. .

Separate the back plate assembly from the panel.

Replacement of individual components is as follows:

_ COOK SWITCH

1. Disconnect the wire leads from the cook switch. 2. Remove the three (3) screws holding the cook switch

‘20

assembly to the back plate. 3. Remove the cook switch ene from the back

plate.

4. Remove the two.(2) screws s holding the cook switch - to the assembly.

5. Remove the cook switch.

MICROWAVE AND BROWNER TIMERS

1. Disconnect the wire leads from the timer.

2. Remove the timer gear stop ring and timer gear from

the timer shaft. .

3. Remove the three (3) screws holding the timer to the

timer drum mounting bracket.

4. Remove the timer.

MICROWAVE AND BROWNER INDICATOR LIGHTS

_ 1. Disconnect the light wire leads from the timer. 2. Remove the two (2) screws holding the light holder

to the back plate.

3. Remove the light.

Part of Lock Device Lower Portion of

Latch Lever

Locking Tab

To Release

Latch Lever Removal

Part of Lock Device

Note:

Lower Portion of

Latch Lever

Washer A) (XWHSD40-08000)

Nut

(XNESD40-32000}

If the lower portion locking tab of the latch lever

is broken, connect the lock device and latch lever

using a washer and nut.

Figure 8.

LATCH ASSEMBLY AND COMPONENTS REMOVAL

The latch assembly consists of the primary interlock switch,

secondary interlock switch, latch hooks, levers, etc.

To remove the latch assembly refer to Figure 6 and proceed

as follows;

1. Disconnect the oven from the power supply and

remove the outer case. . 2. Discharge the high voltage capacitor.

3. Disconnect the wire leads from the latch switch

assembly.

4. Remove the two (2) screws holding the latch assembly

to the mounting bracket.

5. Remove the latch lever from the lock device. (Refer to

Figure 8.)

6. Release the two (2) wire holders from the wire harness.

7. Remove the latch assembly from the unit by moving

it upward.

Replacement of individual component is as follows;

PRIMARY INTERLOCK SWITCH (UPPER LATCH SWITCH)

1. Remove the primary interlock switch from the upper latch hook by pushing the retaining tabs outward.

SECONDARY INTERLOCK SWITCH (LOWER LATCH SWITCH)

1. Remove the secondary interlock switch from the lower latch hook by pushing the retaining tabs outward.

21

Note: After any service to the latch assembly, make sure that the above switches are operating properly’

with reference to the Latch Assembly Adjustment

and Microwave Measurement Procedure.

LATCH ASSEMBLY ADJUSTMENT

(PRIMARY AND SECONDARY INTERLOCK SWITCHES ADJUSTMENT)

The primary interlock switch and secondary interlock switch are fixed in position, therefore individual switch

adjustment is not needed.

In case the switches do not operate properly due to a

misadjustment, the entire latch assembly should be re-

adjusted with the following manner.

i. Loosen the two (2) screws holding the latch assembly to the mounting bracket. .

2. With the door closed, adjust the position of the latch assembly by moving it back and forward, or up and

down. The in and out play of the door allowed by the upper and lower latch hooks should be less than 0.5 mm.

The vertical position of the latch assembly should be

14 mm distance between the upper portion of the . lower latch hook arm slot and the center of hook lever | priniaiy pin with the door closed, Figure 9. Intertock

3. Secure the screws firmly. — | |

After the adjustment, make sure of the following points: 1. The in and out play of the door remains less than

°0.5 mm at latched position. First check the upper latch hook position, pushing and pulling the upper portion of the door toward the oven face. Then check

' the lower latch hook, pushing and pulling the lower Latch Lever Lower portion of the door toward the oven face. Both ~ ae results (play of the door) should be less than 0.5 mm.

2. The distance between the upper portion of the lower latch hook arm slot and the center of the hook lever pin should be 14 mm at latched position.

3. The primary and secondary interlock switches interrupt the circuit before the door can be opened.

4. Reinstall the outer case and check the microwave leakage around the door with an approved microwave

survey meter.

(Refer to Microwave Measurement.) Secondary Interlock Switch

Assembly

iswer Holder

[ Latch Hook

Figure 9. Latch Adjustment

22

DOOR REPLACEMENT AND ADJUSTMENT

DOOR REPLACEMENT

I,

2:

Note:

DOOR ASSEMBLY

Disconnect the oven from the power supply and


Remove the four (4) screws holding the door hinge to

the oven face plate. The door assembly is now free

from the unit.

. On reinstalling new door assembly, secure the door

assembly with the four (4) mounting screws to the

oven face plate.

Making sure the door is parallel with the upper sash

line, and the latch heads pass through the latch holes

correctly.

After any service to the door;

(A) Make sure that the safety interlock switches

(primary and secondary) are operating

properly.

(B) An approved microwave survey meter

should be used to assure compliance with

proper microwave radiation standards.

OVEN FACE PLATE

LATCH HEAD

DOOR ADJUSTMENT

When moving and/or loosening the door assembly in such

a case as door replacement, csr criteria should be taken.

the following adjustment

The door should be adjusted to meet the following four

conditions by keeping the hinge screws loose.

li

Zs

EP

LOWER SASH ASSEMBLY

The door latch heads smoothly catch the latch hooks

through the latch holes. |

Deviation of the door alignment from the horizontal

line of the upper sash is to be less than 1.0 mm.

The door is positioned with its face depressed toward

the cavity face plate.

Reinstall the outer case, and check the microwave

leakage around the door with an approved microwave

survey meter. |

(Refer to Microwave Measurement Procedure.)

UPPER SASH ASSEMBLY

Figure 10. Door Replacement and Adjustment Procedure

23

SHEATH HEATER REPLACEMENT

SHEATH HEATER REMOVAL

To remove the heater element, refer to. pigure 6 and proceed as follows:

1. Disconnect the oven from


’ 2. Discharge the high voltage capacitor.

3. Remove the four (4) screws (and nuts) holding the

heater spacer to the heater element.

4. Remove the related parts to ‘the heater element in

following manner. The following procedure describes

one side only, and will have to be applied to both left

and right sides for the removal of the heater.

‘(1) Remove the heater wire lead from the heater "element by loosening the mounting screw and nut.

(2) Loosen the screw and nut holding the heater wire holder to the heater element.

(3) Remove the two (2) screws holding the cable holder to the heater choke assembly.

the power supply and

(4) Remove the six (6) screws holding the heater choke ~ assembly to the oven cavity.

(5) Remove the heater wire holder and heater choke

assembly from the heater element.

(6) The heater element is now removable.

5. Remove the heater element from the oven cavity. To

remove it proceed as rallows:

Cable Holder

Parallel

Figure [1. Sheath Heater Replacement

24

(1) Keep the heater element at the lowest position.

(2) Pick up the tight side of the element toward upper right hand side corner of the cavity back wall, and remove the right side of the element from the cavity bracket.

(3) Pull the right side of the element forward without

making scratches on the cavity wall. Take it out of the oven cavily.

(4) Remove the left side of element from the cavity.

Now the heater element is free from the unit.

SHEATH HEATER REINSTALLATION

On reinstalling the heater element, follow — procedures in reverse order.

Note, for smooth UP-DOWN operation:

(1) Make sure that the heater element is shaped well

before the installation. (Figure 12.)

(2) Install the element carefully into the oven cavity

without changing its shape.

(3) Put the heater choke assembly in place and secure it

to the cavity wall with the two (2) mounting screws.

Then secure it to the cavity bracket with the four (4)

mounting screws.

(4) Secure the heater wire holder to the heater element

where the holder is parallel to the cavity wall.

(Figure 11.)

the above

Figure 12. Heater Element

Heater Element

oo Beis

(|)

HEATER CABLE ADJUSTMENT

When the heater element is replaced or the heater control

cables are adjusted, make sure of the following points for

operating the heater position control smoothly.

1. With the heater control knob set at “I” position, the

distance between the heater latch shaft and the open

lever bracket should be 2.0 mm (Figure 13.)

2. With the knob set at “I” position, the distance between

the heater choke assembly and the heater wire holder

should be 4 ~ Smm. (Figure 13-1.)

Heater| Control Cable (A)

. With the knob set at “V” position, the distance between

the heater control cable (C) and the heater wire holder

should be more than 1 mm. (Figure 13-2.)

_ The heater control cable (A) should be secured at the

position where the ‘distance between the cable holder

and cable guide is 0 ~~ 1 mm. (Figure 13-1.)

_ The heater control cable (C) should be stretched

loosely. (Figure 13-3)

_ The heater control cables (C) should be placed as

shown in Figure 13-3.

InnerCable

See Fig. 16-1and 16-2

XN

Heater Control

Cable (B)

Heater Control Knob

Figure 13. Heater Cable Adjustment

= Heater Choke Assembly

4--5mm

Heater Wire Halder

Inner Gable Must Be Loose

Front

Figure 13-1 Heater Position “I” Figure 13-2 Heater Position “V” Figure 13-3

25

WIRE COLOUR CODE SYMBOL

SOLDERLESS JOINT

SOLDER JOINT

2-P CONNECTOR

6-P CONNECTOR

HIGH VOLTAGE WIRE

SILICON RUBBER INSULATION

GLASS BRAIDED WIRE

50Hz

CORD a —7 CONNECTOR R/18

EN (ence Aen nee ee — eee SWITCH 54 :

: OR/18

SECONDARY OVEN THERMO INTERLOCK CUT-OUT SWITCH: ‘ |

lak MAGNETRON ~ WH THERMO CUT-OUT

COOK H+ a ee ea oe er ee SWITCH | | TURNTABLE oF

| | (rm)pMOTOR GR |GR/18 | om PRIMARY tt | ——~=-4 MICROWAVE INTERLOCK !

a INDICATOR NO 4 oR/18 SWITCH {8 } LIGHT : Ww

) eet SS nl

MICROWAVE | _Yor/18 TIMER 2 a

B/18 3 BROWNER INDICATOR R/18

W/18 | eget hoe Vue rs

: ) 7 B/18 9

BROWNER TIMER MOTOR SHEATH

Wee Pe han a HEATER SG.W/18 BR/18

OR w/18 | VARI-MOTOR wy) R COM

+ VARI-SWITCH : | | 9° NO

BR/18 /

ONNNN0NNNNDDNDNDDD0D0DDNDNNDND00D POWER TRANSFORMER

‘are RED B: BLACK WHITE OR: ORANGE Boy EASE jy] OVER CURRENT | : BLUE * GR: GRAY PROTECTOR |

: BROWN G: GREEN | : GREEN AND YELLOW STRIPE |

SECTIONAL AREA 0.8mm? | - NO INDICATION SHOWS 0.3mm? HY p--~-------—--

| | | | I

| L..—~jJ.. — — + —

MAGNETRON

Figure 15. Schematic Diagram (South African Model)

28

__ CORD “1 CONNECTOR

SECONDARY OVEN THERMO

INTERLOCK CUT-OUT

| SWITCH Y MAGNETRON

w/t8 THERMO CUT-OUT

COOK , MOTOR

| | |

SWITCH PO | eis (Caer: aanmaste TP

| GR/18 pRIMARY

|

|

| A | __ . com 4 INTERLOCK

| —-—-~>~7 MICROWAVE NO? SWITCH

. | INDICATOR OR/18

ie l W LIGHT b Le —

MICROWAVE | , .OR/18 Gn TIMER 28

"7 «=B/18 [---> 21 BROWNER

wits |) |W wv, INDICATOR

TIMER MOTOR

SHEATH 1 _ HEATER

SG. W/18

OR

w/18

WIRE COLOUR CODE SYMBOL

R: RED B: BLACK

W: WHITE OR: ORANGE

BL: BLUE GR: GRAY

BR: BROWN G: GREEN

: GREEN AND YELLOW STRIPE

OVER CURRENT PROTECTOR

SECTIONAL AREA 0.8mm?

- NO INDICATION SHOWS 0.3mm?

SOLDERLESS JOINT

SOLDER JOINT 2-P CONNECTOR

6-P CONNECTOR

RECTIFIER

HIGH VOLTAGE WIRE

SILICON RUBBER INSULATION

GLASS BRAIDED WIRE

-

|

|

|

| | = ——

MAGNETRON

Figure 16. Schematic Diagram (Australian and U.K. Models)

29

————<—

TO SURGE LIMITING RESISTOR (BROWN/0.8mm2) |

TO SURGE LIMITING RELAY, TERMINAL No. A (BROWN/0.8mm?) » TO SURGE LIMTING RELAY, TERMINAL No, 15 (BROWN/0.8mm7?)

TO VARI-SWITCH, NORMALLY OPEN TERMINAL (BROWN/0.8mm?)

TO POWER TRANSFORMER, PRIMARY WINDING (WH ITE/0.3mm? ) TO POWER TRANSFORMER, PRIMARY WINDING (GRAY/0.8mm?)

TO SURGE LIMITING RESISTOR (GRAY/0.8mm2)

Figure 17. Relay Connections (Continental Europe Model)

30

-

PARTS LIST

} REFNO. PART NO. DESCRIPTION O'TY | cope

CONTROL PANEL PARTS

DPNLCO141WRKO Control panel assembly, complete

-| (Continental Europe and South Africa)

=

DPNLCO142WRKO DPNLCO143WRKO FPNLCO125WRKO HDECAO186YBEA HPNLCOO6 2YBVA HDECQOO31LYBFA HINDPOO21YBFA HINDP0O21YBFC GCOVA0020YBPO PCUSU0174YBPO LCHSMO0 26YBWO PCUSU0187YBPO FKNBKOO19YBKO FSW-P0032WRKO QSW-P0003YBEO MLEVFOO54YBEO QSWTEOO7 7WREO OQSWTEOO78WREO QSWTEOO79WREO QSWTEOO80WREO RLMPEO06 2WREO RLMPEO06 3WREO JKNBKOO6 2WRFA JBTN-OO64WRFA LANGHOO54YBWO MLEVPOO17WRFA MLEVFOO 36YBWO MSPRDOO1OYBEO MROD-OO09YBMO LHLDPOOOG6YBFO PZETBOO12YBPO FANGTOO41YBMO PCOVP0071YBWO NGERKOO02YBFO HDALPOO17WRRA HDALPOOO4YBRA NGERKOOOLYBFO MSPRPOO44YBEO CLEVF0032WRKO

DLEVFOOO6YBYO

MSPRPO0042YBEO

NBALSCOO1YBMO

NGERHOO21YBFO

MLEVFOO48YBWO

MSPRDOO14YBEO

NROLMOOO4YBWO

(United Kingdom)

(Australia)

Front panel assembly

Decoration panel

Control panel

Timer plate

Cook indicator, browner

Cook indicator, microwave

Mode select cover

Control panel cushion

Control back plate

Shielding cushion

Timer knob assenbly

Cock switch assembly

Cook switch |

Lock device

Timer, microwave (220V)

Timer, microwave (240V)

Timer, browner (220V)

Timer, browner (240V)

Indicator light, microwave

Indicator light, browner

Mode select knob Cook button Cook button supporting plate

Open lever

Open lever bracket Open lever spring

Open lever shaft

Indicator Light holder

Indicator light insulator Timex drum mounting bracket

Timer drum cover

Drum gear

Timer scale, microwave

Timer scale, browner

Timer gear

Timer gear stop ring

Mode select lever assembly,

complete

Select lever bracket

Knotch spring

Knotch ball

Select gear

Cam lever

Cam lever spring

Knotch roller

31

PNMMEENNNNNEPRPEEPREP RP RPP PPP EP RP PRP PNiNPRP PPP Pn PPP ee

SHE RP RH eB

PART NO. DESCRIPTION

CONTROL PANEL PARTS (CONT'D)

QSW-M0071YBEO RMOTDO047WREO

FDORFO093WRKO . GDORFOO45YBMO PSLDMO129YBTA PSLDMO130YBAA PGLSPO013YBEO PPACGOO57YBFA PCUSUO159YBPO0

PCUSUO160YBPO LFITX-O048YBWO

LCHK-0021YBFO LCHK-0022YBFO PSLDMO131YBEO GCOVHOO42YBFA

HDECCOO60YBTA HDECCOO61YBTA HDECCOO59YBTA HDECQO047YBFA FDECCO028YBKO PGLSPOO14YBEO PCOVPO082YBFO PCOVPO083YBFO HDECAO185YBTA FSTPCO002YBMO LX-BZO0086YBEO PCUSGO134WRPO

DOVN-O060YBKO FROLMOOO1YBYO LSUB-OO53YBWO

LX-BZOO061YBEO

NTNT-OO1L3YBBA

FREFHOO1L7WRKO

PCUSGOO56YBFA PREFHOO17WRHA PGISHOOO6YBBO FCPL-O001YBKO PSPAGOOO4YBFO LANGQO123YBWO PCUSGOOOSYBPO PCUSGOO020YBFO LANGTO107YBWO

Vari-switch

Vari-motor

DOOR PARTS

Door assembly, complete

Door base

Seal plate

Screen mesh

Inside glass window

Inside window gasket

Outer window cushion (long)

Outer window cushion (short)

Window holder

Choke cover (short)

Choke cover (long)

Door ferrite sealer

Door ferrite cover:

Door sash, upper

Door sash, lower

Door sash, right

Handle cover

Door sash left assembly

Outer window

Outer window cover (long)

Outer window cover (short)

Door decoration panel

Door latch plate

Screw (Door ferrite cover fitting)

Door base cushion

OVEN PARTS

Oven cavity assembly

Turntable roller assembly

Cavity supporting plate, bottom

Screw {Turntable roller mounting)

Turntable tray

Heater reflecting plate assembly

Heatproof cushion

Heater reflecting plate

Heater spacer

Turntable coupling assembly

Turntable motor spacer

Turntable motor mounting bracket

Turntable motor cushion

Rubber bushing

Hinge mounting plate

32

MWE EN NPE EH EPP REP RP XiNnNEPNNEP RPP RPP eR

PB PRP RPENP RPE OP WP:

mEeae Om he eb he

PPP YP PP

rm

oO

Be Ew E

| REF.NO. | PART NO. DESCRIPTION CODE

OVEN PARTS (CONT’D)

FFLG-OO16YBYO PCOVPOO84YBPO FANGQOOG9WRYO LX~NZOO50WREO

PGLSPOOL5YBEO |

FSW-MO062WRKO

FANGTOO42YBYO | FLEVFOO17YBYO

FLEVFOO20¥BYO ! LANGKOO69YBFO © LANGKOO7OYBFO , LANGTO121YBWO - MBARMOOO2YBWO

MLEVPOOO8YBFO | MROD-0024YBEO — MSPRPOO46YBEO XRESD30-06000

XRESD40-06000 QSW-M0072YBEO

QSW-MO07 3YBEO

FWAG-OOO1YBAO

LANGTO114YBWO

NFANJOOO1YBFO

MSPRPOO38YBEO

RMOTEOO9 2WREO

PDUC-0112YBWO

FDUC-0057YBKO

PCUSUO186YBPO

PCUSUO185YBPO

PSKR-OOCO3YBWO

PSKR-OOO1YBWO

PSKR-0017WRWO

FANGFOO34YBYO

LANGFO128YBWO

PCUSUO] 32YBPO

PCUSUO133YBPO

PCUSUO1 34YBPO

PCUSUOO36YBPO

CDUC-0003YBKO

PCUSGOO49YBPO

PCUSGOO50YBPO

PCUSGOOS51YBPO

PCUSGO062YBPO

FDUC-O0059YBMO

PCUSU0161YBPO

PCUSGOO66YRBPO

Waveguide flange

Waveguide cover

Oven light mounting bracket

Sack nuttheater spacer mounting,

right side only)

Oven light screen glass

Latch assembly, complete

Latch assembly mounting plate

Upper latch hook lever assembly

Lower latch hook lever assembly

Upper latch hook

Lower latch hook

Hook spring mounting plate

Latch lever

Hook lever

Hook lever shaft

Hook spring

E-ring (3 mm)

E-ring (4 mm) Primary interlock switch

(upper latch switch)

Secondary interlock switch

(lower latch switch)

Waveguide

Fan motor mounting bracket

Fan blade

Fan retainer clip

Fan motor ,

Magnetron cooling duct (A)

Magnetron cooling duct (B)

Cooling duct cushion (B-1)

Cooling duct cushion (B~2)

Magnetron cooling duct (C)

Magnetron cooling duct (D)

Magnetron cooling duct {E)

Chassis support (left)

Chassis support (right)

Cooling duct cushion (A-1}

Cooling duct cushion (A-2)

Cooling duct cushion (B)

Chassis support cushion

Steam duct assembly

Steam duct cushion (A)

Steam duct cushion (B)

Steam duct cushion (C)

Steam duct cushion (D)

Oven duct

Oven duct cushion

Waterproof cushion

33

NEP PR

PWBNPHPPNE RP RPE PER

_

1

1

L

1

1

1,

1

J.

1

1

A

1

1

i

uf

1

ii

uf

1

-

1

1

2

a

2

1

} REF.NO. | PART NO. DESCRIPTION CODE

OVEN PARTS (CONT'D) FLEVFOOL6YBYO

FSPRPOQOO3YBY0

MSPRDOO11YBEO F'CHK~0018WRKO

LCHK-0019YBMQ

PFTA-OOO4YBWwO

PPIPPOO1LSWR1O

-FBNDKOOOLYBYO

PANGFOO47WRKO

FANGFOO48WBKO

LANGFOL9S7WRWO

LANGFO152YBWwO

LHLD-O003YBWO MSPRCOO20YBEO

NSPTTOO33YBMO

PWIR-OOO4YBEO XRESD50-06000 XPNSD60---000

MARMMOOQO8YBMO

PWIR~OOO1YBEO PWIR-O0002YBEO

_ PWIR-O0003YBEO -LANGKOO77YBWO LANGKOO78YBWO

LHLD-OOO3YBWO .

PCUSUO184YBPO

FV-MZ0041YBKO

PGSK~O007YBEO

PCOVWO0017WREO

RTHM-Q001YBEO

LX-NZO0O24YBEO DDEC-0002WRKO HDECCOO77WRAA

' GCOVAOO55YBMA

GCOVAO046YBMA

HDECPO032WRRA PFLT-OOOLYBPO

MSLIFOOO1YBWO

LBSH-OOOLYBPO

JBTN-O0O28YBVA PSLDMO132YBEO

GCOVHO043YBPA

PSPA-OO026YBFO LSUB-OO054YBWO

LSUB-005 7YBWO

PCUSUO1L58YBPO LX-NZOOL2YBEO

Heater control lever (B)

Heater knotch spring Heater control lever spring

Heater choke assembly

Heater choke

Heater choke cap (inside)

Heater wire pipe Heater wire holder

Heater latch assembly (Continental Europe and South Africa)

(United Kingdom and Australia)

Heater latch bracket (Continental -

Europe and South Africa)


Cable holder (same as 3-49)

Heater latch pin spring

Heater latch pin

Heater latch cable E-ring (5 mm) -Snap pin

Joint lever

Heater control cable (A)

Heater control cable (B)

Heater control cable (C)

Cable supporting bracket (B)

Cable supporting bracket (A) Cable holder (same as 3- 428) Magnetron cushion

Magnetron

Magnetron gasket

Magnetron terminal cover

Thermo cut-out

Nut (oven thermo cut-out iountna) Upper sash assembly, complete Upper sash

Corner cap, upper (left)

Corner cap, upper (right)

Sash plate

Sash plate cover

Heater control lever (A)

Lever receptacle

Heater control knob

Sash ferrite (same as 4-21B)

Sash ferrite cover (same as 4-21C) Control lever guide Control lever stopper (right) Control lever stopper (left) Control lever stopper cushion Speed nut (4 mm)

34

HNMM NNN FHP

|

_

NN RP REP PPP Pe PP PPO nP PPP UONE Xi EPP EPP BPP PPR

AG

AC

AT

AN

AL

Ac

AS

AS

AG

DEBBEAS Sh

4 = ee,

rr en se eee

| REF.NO. PART NO. DESCTIPTION O'TY } cope |

OVEN PARTS (CONT'D)

PCUSGOO48YBPO Ferrite stopper cushion

(same as 4-21F)

LX-BZ0052YBEO Screw (turntable motor mounting)

LX-BZ0073YBEO Rectangular head screw

(upper sash mounting)

LX-BZ0076YBEO Screw (heater spacer mounting)

LX-BZ0078YBEO Screw (latch assembly mounting)

LX-BZ007 9YBEO Screw (heater choke mounting)

PSPA-0062WRPO Oven thermo cut-out spacer

RHET-0017WREO Sheath heater (220 V)

RHET-O018WREO Sheath heater {240 Vv)

RLMPTOOO 7YBEO Oven light

QSOCLO047WREO Oven light socket

RMOTEOO81YBEO Turntable motor

HPNL~OOO2WRPO Menu plate (German)

(Continental Europe only)

HPNL-OOO3WRPO Menu plate (French)


AA

AA

AA

AA

AA

AA

AC

BK

BK

AP

AK

PREP PPE POND

br

CABINET PARTS

Cabinet base assembly

(Continental Europe and South Africa)


Foot

Power supply cord mounting

FDAI-O1LOOWRTA

FDAI-O1LLOWRTA

GLEGPOOO7YBEA LANGQO183WRWO

bracket

QACCVOO1LSWREO Power supply cord (Continental 1

Europe)

FACC-0017WRKO Power supply cord (South Africa) 1

FACCBO017WRKO Power supply cord (United Kingdom) r

QACCA001 8WREO Power supply cord (Australia) 1

LBSHCO03 2WREO Cord bushing 1

OTANNOO1 3YBEO Cord connector I:

LSTPPOOCO8YBFO Cord stopper (upper) 1:

LSTPPOOO9YBFO Cord stopper (lower) 1

LHLDKOOO5SYBFA Cord holder af

LANGFO153YBWO Cavity supporting plate i

(upper left)

FWAKMOO1 4WRYO Turntable motor cover 1

LBNDKOO13YBWO Capacitor holder 1.

RH-DZ0018YBEO Silicon rectifier al

GCABUOO48WRTA Outer case cabinet 1

FFTASOOO4YBKO Light access cover assembly L

FFTASOOOSYBKO Light access cover 1

LX-BZ0034YBMO Coin screw 1

PSPANQOO2YBPO Coin screw spacer 1

XRESD20-04000 E-ring (2 mm) i.

35

PART NO. ial

PCUSUQO35YBEO

PCUSUQ019YBEO

LX-NZOOO5SYBEO ©

LX-NZO00OL3YBEO

NSFTTOO26YBEO°

PCUSGOO65YBPO

FDEC-O0O1LGYBKO

HDECCOO62YBAA —

PSLDMO132YBEO

GCOVHOO43YBFA

GCOVA0047YBMA GCOVAOO48YBMA PCUSGOO48YBPO

LX-NZO0031YBEO PCUSGO123WRPO PCUSGO063YBPO PCUSGOO64YBPO OTANPOO48WREO PSLDPOOO8YBPO PSPA-OO44YBFA OFS-CQO001YBEO RC~PZ0032YBEO RTRN-O123WREO

RTRN-O124WREO

PCAS-OOL7WRFA OSW-CO004YBEO

RR-WZ0001YBEO

QFSHDQOO1YBEO LCHSM0047WRWO

LANGQO138YBWO

RRLY~OO57YBEO

RFILNOO1/7WREO

LX-WZ0034WREO

LX-WZ0013YBEO

ee DESCRIPTION

CABINET PARTS (CONT'D)

.Light access cover cushion (long)

Light access cover cushion (short)

' Speed nut (3 mm)

Stop ring -

Cover hinge shaft

Outer case cabinet cushion © Lower sash assembly, complete Lower sash

Sash ferrite oe as 3- 238) Sash ferrite cover

(same as 3-543)

Corner cap, lower (left) Corner cap, lower (right) Ferrite cushion (same as 3-54p) Speed nut (3 mm) High voltage transformer cushion Base cabinet cushion (left) Base cabinet cushion (right) Tab terminal ;

Base cabinet side cushion

Sash spacer

Fuse (10 A)

High voltage capacitor

Power transformer (220 V)

Power transformer (240 Vv)

Plug protection case

Main switch (0-1 switch) (Continental Europe and south Africa only)

Surge limiting resistor


Fuse holder

Relay board (Continental Europe ‘only)

Noise filter mounting bracket

(South Africa only) Surge limiting relay


Noise filter

(Continental Europe and South Africa only)

Cabinet earth washer

Noise filter earth washer

(Continental Europe and

South Africa only)

36

oom

PRP RPP Pe

PRPPP PREP RP RP PRP PP Xie Pe

RRP RRP RB

Pan GI

CONTROL PANEL PARTS

37

é Us

DOOR PARTS

OVEN PARTS

= -- ea Se Eno

= af

ee oe a ce ar a om ee oe ire 6 (2

a ee em ek ee ne,

SLuVd LANIGV9

wee

— Y

i ‘ Se

41

m™ service manual

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