m23 chain latch

8/8/2019 M23 Chain Latch

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Ä - FUCHS Fördertec/in/kfKQ, -

Documentation

FINAL DRAWING

Shipyard:

Designation:

Hull No .:

Serial No.:

Safe Working Load:

Language of Docum entat ion:

Classif ication:

Supplier:

Supp l ier 's Ph one No.:

Supplier's Fax No.:

E-mail:

J INLING SHIPYARD

Hand Operated Chain Hoist

+ Electric Chain Hoist

JLZ 040412

A.05.04.1202

Pos.1 + Pos.2: 1000kg

Pos.3 2500kg

Pos.4 4000kg

English

Germanischer Lloyd

FUCHS Förcfertec/?A?//cN3

Am Knick 18

22113 Oststeinbek

Germany

+49 40 7100 100

+49 40 7100 1099

[email protected]

:m

m

Revision: 0 Date: March 2007

jmmL

JÅABMU

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mailto:[email protected]:[email protected]


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TABLE OF CONTENTS PAGE

Cover 1

Table of Contents 2

Scope of Supply 3

Technical da te for hand chain operated hoist SWL 1t (Pos 1) 4

Technical date for hand chain operated hoist SWL 1t (Pos 2) 5

Technical date for hand chain operated hoist SWL 1t (Pos 1 6

Operating Manual for hand chain operated hoists 7

Operating manual and spare parts list for

CPE electric chain hoist ( Pos 4) 11

Appendix: 29

Copies of Works Certificates

Copy of GL Certificate N o. 27 687 H

-

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Ä - FUCHS Förcfertechn/kN:^ -

TECHNICAL DATA FOR:

HAND OPERATED CHAIN HOIST

POS.

1

SERIAL NO.: A.05.04.1202-1

Hand operated chain hoist

Low headroom type

SWL1,0t

Lifting heigh t: 3,0m

Hand chain: 2,5m

Floor-controlled clamping device

Height lowest position of hook to top of beam (china p rofile 18) less than

500mm

Adjustable to beam-breadth from 50mm up to 135mm one GL-certificate

for overload -test

• Seite / Page 4 -

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F önfertechn/kN:^

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1 ^

- FUCHS Förc/ertec/?r7/7rI\Q

-

TECHNICAL DATA FOR:

HAND OPERATED CHAIN HOIST

POS. 2

SERIAL NOS .: A.05.04.1202-2

A.05.04.1202-3


Low headroom type

SWL 1,0t

Lifting height: 4,0m

Hand chain: 3,5m

Floor-controlled clamping device

Height lowest position of hook to top of beam (china profile 18) less than

500mm

Adjustable to beam-breadth from 50mm up to 135mm one GL-certificate

for overload - tes t

•

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1 ^ - FUCHS Fördertechn/kKQy -

TECHNICAL DATA FOR:

HAND OPERATED CHAIN H OIST

POS.

3

SERIAL NOS.: A.05.04.1202-4

A.05.04.1202-5

A = 500 mm

B = 37 mm

C = 37 mm

D = 178 mm

E = 178 mm

F = 138 mm


Low hea droom type

SWL 2,5t

Lifting heigh t: 8,0m

Hand cha in: 7,5m

one GL-certificate for overload -test

- Seite / Page 6 •

FUCHS

Fö/Tcfe/technikkG



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FV^CHS Förc/ertec/?r7//ckG

Manual Chain Hoists

SFZ Series

Operating instructions

CONTENTS:

1. INTENDED PURPOSE

2. TESTING

3. PARTS LIST

4. TECHNICAL DETAILS

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Ä - FUCHS Förderfechn/kKQy

1. INTENDED PURPOSE

Hand hoisting gears are only for the ve rtical hoisting and loading of loads. Motions of the

loads as for instance inclined tension in an angle of inclination of more than 5° or in horizontal

position are only to be carried out with specifically constructed facilities (hoisting gears).

Nominal load equals ultimate load and must not be exceeded.

Range of operating temperature : -10° to +50°

Drive with an engine for hand ho isting gears is not pem iitted. (No warranty)

Operations at devices are only to be carried out by specialists.

The hand hoisting gears are delivered without loose accessories and are ready for operation

after a competent assembly. (Please pay attention to the instructions)

The leading ends of the instrumental hook and o f the load lifting hook are always to be

loaded on principle. Instrumental hook and load lifting hook are always to be loaded in the

hook ground.

Load chain and hand chain must hang freely, they must not be twisted or tied up.

By pulling at the hand chain right or left

-the load is hoisted or lowered

-the travelling gear is moved to the left or to the right.

After the end of the pulling the load-pressure - brake holds the load at any height self-acting.

Users have to pay attention to the following instructions:

I Safety rules Hoists, lifting and pull devices

VGB

1

General instructions

DIN 4840

VGB 8 Hoists, lifting and pull devices

DIN 685, DIN 765, DIN 766, DIN 5684, DIN 7355

VGB 9a Load holding facilities in hoisting operation

DIN 15003

2. TESTING

The safety rules Hoists, lifting and pull devices demands tha t hoists, lifting and pull devices

including the carrying constructions as well as rope blocks are tested before the first putting

into operation, after fundamental changes and at least once a year by an expert.

• Seite

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Am Knick 18 22113 Oststeinbek Tel.:+4 9 40 7100100 Fax:+ 49 40 71001099


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- FUCHS

Förderfec/jn/kN:^ -

3. PARTS LIST

^> i> r . :


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4 ^ ; - FUCHS

Förc/e/fec/?n//ckG -

4. TECHNICAL DETAILS:

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• Seite / Page 10-

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Electric chain hoist

Series CPE

Mod.

CPE/F

Capacity 1600 kg - 5000 kg

Operating and Maintenance iVIanual

Spare Parts Catalog

(ed.

10/2001)

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I f , -V\}QW S Fördertechn/kN:^-

Buffer

Chain end i

Load Chain 11x31 ~

Bufifer

Chain hoist

Bottom Block

Safety latch'

Load Hook

Fig.

1

Technical data electric cha in hoist

CPE 16-8

CPEF 16-8

CPE 20-8

CPEF 20-8

CPE 25-5

CPEF 25-5

CPE 30-5

CPEF 30-5

CPE 32-4

CPEF 32-4

CPE 40-4

CPEF 40-4

CPE 50-2

CPEF 50-2

Capacity

kg

1600

1600

2000

2000

2500

2500

3000

3000

3200

3200

4000

4000

5000

5000

Number of chain

falls

2

2

2

2

2

2

Motor rating

ED

%

40

40/20

40

40/20

40

40/20

25

25/15

40

40/20

25

25/15

40

40/20

IWotor

kW

2,3

2,3/0,58

2,8

2,8/0,68

2,3

2,3/0,58

2,8

2,8/0,68

2,3

2,3/0,58

2,8

2,8/0,68

2,3

2,3/0,58

Lifting speed(s)

m/min

8

8/2

8

8/2

5

5/1,25

5

5/1,25

4

4/1

4

4/1

2,5

2,5/06

FEM

group

1 Am

1 Am

1 Bm

1 Bm

1 Am

1 Am

1 Bm

1 Bm

1 Am

1 Am

1 Bm

1 Bm

1 Am

1 Am

data at 400V/50Hz

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0,. - FUCHS Förcfertechn/kN:^ -

GENERAL INFORMATION

Attention: All users must read these

operating instructions carefully prior to the

initial ope ration . These instructions are

intended to acquaint the user with the hoist

and enable him to use it to the full extent of

its intended capabilities.

The operating instructions contain important

information on how to handle the hoist in a

safe,

correct and economic way. Acting in

accordance with these instructions helps to

avoid dangers, reduce repair costs and

downtime and to increase the reliability and

lifetime of the hoist. Anyone involved in doing

any of the following work with the hoist must

read the operating instructions and act

accordingly:

0 opera tion, including preparation, trouble

shooting during operation and cleaning

• ma intenance, inspection, repair

• transport

Apart from the operating instructions and the

accident prevention act valid for the

respective country and area where the hoist /

trolley is used, also the commonly accepted

regulations for safe and professional work

must be adhered to.

Every unit leaving the factory is furnished with

a test certificate that shows the serial number

of the hoist / trolley. This certificate has to be

filed together with the inspection manual (see

page 43).

The continuous sound level at the place of

work is equal to 73 dB. The measurements

were taken at a distance of 1 m from the h oist

at 9 positions in accordance with DIN 456351

precision class 2.

OPERATING INSTRUCTIONS

CORRECT OPERATION

Maximum capacity

The electric chain hoist model CPE is

designed to lift and lower loads up to the

rated capacity. The lifting capacity indicated

on the hoist / trolley is the maximum safe

working load which must not be exceeded.

while

Danger Zones

Q Do not lift or transport loads

personnel are in the danger zone.

Do not allow personnel to pass under a

suspended load (Fig. 2).

After lifting or tensioning, a load must not

be left unattended for a longer period of

t ime.

Start moving the load only after it has

been attached correctly and all personnel

are clear of the danger zone.

D

D

Temperature range

The hoist / trolley can be operated in ambient

temperatures between -10°C and +50°C.

Consult the manufacturer in case of extreme

working conditions.

Note: At ambient temperatures below 0°C

check the brake is not frozen.

Regulations

The accident prevention act and/or safety

regulations of the respective country for using

manual and electric hoists must be strictly

adhered to. In Germany these are VBG 8,

VBG 9, VBG 9a, ZH 1125, ZH 1127, and

VDE0100 rasp. VDE 0130.

-Seite/Page 13-

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Fördertec/jn/kfKQ>

-

Maintenance / Repair

In order to ensure correct operation, not only

the operating instructions, but also the

conditions for inspection and maintenance

must be complied with. If defects are found

stop using the hoist / trolley immediately.

Attention: Before starting work on electrical

components switch OFF the main current

switch and secure it against unintentionally

being switched back on.

INCORRECT OPERATION:

D Do not exceed the rated capacity of the

hoist / tro lley.

D Do not use the hoist for the transportation

of people (fig . 3).

D Welding on hook and load chain is strictly

forbidden.

The load chain must never be

used as a ground connection during

welding (fig . 4).

Avoid side pull, i.e. side load on either

housing or bottom block (fig. 5).

Lift, pull or tension only when the load

chain fomns a straight line between both

hooks.

The load chain must not be used for

lashing purposes (sling cha in) (fig. 6).

Do not knot or shorten the load chain by

using bolts, screws, screwdrivers or other

devices (fig. 7). Do not repair chains

installed in th e hoist.

Do not remove the safety latch from the

suspension or load hooks (fig. 8).

Do not use the chain end stop as an

operational limit device (see fig. 1 - chain

end stop).

Do not throw the hoist down. Always

place it properly on the ground.

INITIAL OPERATION

Inspection before initial operation

Each hoist/trolley must be inspected prior to

initial operation by a competent person and

any failures removed. The inspection is visual

and functional and shall establish that the

hoist is safe and has not been damaged by

incorrect transport or storage. Inspections

should be made by a representative of the

manufacturer or the supplier although the

company can assign its own suitably trained

personnel. Inspections are instigated by the

user.

Inspection before starting w ork

Before starting work inspect the hoist/trolley,

chains and all load bearing constructions

very time for visual defects. Furthermore test

the brake and make sure that the load and

hoist / trolley are correctly attached by

carrying out a short work cycle of lifting,

pulling and lowering or releasing. Selection

and calculation of the proper suspension

point and beam construction are the

responsibility of the user.

Inspection of load chain

Inspect the chain for sufficient lubrication and

visually check for external defects,

deformations, superficial cracks, wear or

signs of corrosion.

Inspection of chain end stop

The cha in end stop must be connected to the

free (idle) chain strand (see fig. 1 - chain end

stop).

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Inspection of chain reeving

Al l uni ts wi th two or more chain strands

should be inspected pr ior to in i t ia l operat ion

for twisted or kinke d chains. Th e chains of 2-

strand hoists may be twisted i f the bottom

block was rol led over (f ig. 9).

Inspection of suspension and load hooks

Inspect suspension and load hooks for

de fo rmat ions, damage, cracks, wear o r s igns

of corrosion.

Attaching the load

The load must always be seated in the

sadd le of the ho ok. Never at tach the load to

the t ip of the loa d hook. This also appl ies to

the susp ension hook ( f ig . 10) .

E LE CTRI CAL CONNE CTI ON

Attent ion:

Work at electrical Instal lat ions may be

carried out by electrical experts o nly.

The local regulat ions have to be strict ly

observed, In Germany DIN 71001 VDE

0100 and DIN 57113 1 VDE 01 1 3.

Preparation

D Before beginning work on e lectr ical

components the main cur ren t swi tch

must be swi tched OFF and secured

against unintent ional ly being swi tched

on.

n

The mains supply cable must be an

insulated cable wi th 4 f lexib le leads. The

ground (earth) lead must be longer than

the l ive leads. For wire cross-sect ion and

fusing see fo l lowing table. Use sleeves

on the lead ends.

Q Wir ing and terminal connect ing diag ram s

are included wi th the hoist .

Mains sup ply con nect ion

1) Th e ma ins su pply cable m ust be

connected to the e lectr ic chain hoist

before i t is connected to the mains

supply.

2) Check the motor 's di rect ion of rotat ion.

The wir ing diagram included has been

drawn for a normal , c lockwise rotat ing

instal lat ion. Should the user 's mains

supply not fu l f i l these requirements, e.g.

the hoist lowers when l i ft is selected (or

vice versa) swi tch the uni t OFF

immediate ly and exchange two o f the

three phase connect ions in the mains

connect ion .

Attent ion:

Under no c i rcumstances

may the wiring in the pendant control

be tampered wi th.

Mode l

CPE 16

CPE 25

CPE 32

CPE 50

CPE 20

CPE 30

CPE 40

CPEF 16

CPEF 25

CPEF 32

CPEF 50

CPEF 20

CPEF 30

CPEF 40

Pn

kW

2,3

2,8

2,3/0,58

2,8/0,68

Motor

rating ED

%

40

25

40/20

25/10

la/In

4,7

4,7

4,4/1,8

4,7/1,8

In

A

5,3

6,4

5,5/3,3

6,4/3,6

Fuse

(slow)

A

16

16

16

16

Wire cross sect ion in mm^

for cable lenght

0-50

m

1,5

2,5

1,5

2,5

50-100 m

1,5

2,5

2,5

2,5

100-150 m

2,5

-

2,5

-

al l data for 400 V, 3-phase, 50 c/s

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1 ^ . - FUCHS Fördeffechn/kiKQy -

FUNCTIONAL CHEC K AFTER ASSEMBLY

Prior to operating the hoist lubricate the load

chain when it is not under load (normally load

chain is lubricate d).

Before the hoist is put into regular service,

following additional inspections must be

made:

D Are all screwed connections on hoist and

trolley tight and are all locking devices in

place and secure?

D Are the end stops on the trolley runway in

place and secure?

n Is the chain drive correctly reeved?

• Is the chain end stop con-ectly fitted to the

loose end of the load chain?

Q All units equipped with two or more chain

strands should be inspected before initial

operation for twisted or kinked chains.

The chains of 2-strand hoists may

become twisted if the bottom block is

rolled over.

n Perform an operation cycle without load.

The chain should move in a steady,

smooth way. Check the function of the

overload device by raising the bottom

block against the hoist body (max. 5 se c).

n Check the brake function wh en lifting and

lowering.

The braking distance must not

be more than 50 mm.

• Traverse the trolley (if available) the

complete length of the trolley runway

ensuring that the 2 - 4 mm lateral

clearance between the trolley wheel

flange and the beam edge is maintained

at all times. Check that beam end stops

are positioned correctly and secure.

OPERATION

In addition to the recommendations in

general information, following rules must be

strictly maintained to ensure the safe

operation of the hoist:

Installation, Se rvice, Operation

Users delegated to install, service or

independently operate the hoist must have

had suitable training and be competent.

Users are to be specifically nominated by the

company and must be familiar with all

relevant safety regulations.

Traversing the trolley

Electric trolleys: By operating the -> -button

o r < -

-button.

For trolleys with two speeds: The first stage

of button depression activates the slow

speed, further depression activates the fast

speed. Use the slow speed for short periods

only.

Consider the braking distance of the trolley.

Do not use the beam end stops as

operational limit devices.

Attaching the load

Attach the load to the hoist using only

approved and certified slings / lashings

devices. Never use the load chain as sling

chain. The load must always be seated in the

saddle of the hook. Never attach the load to

the tip of the hook. Never remove the safety

latch from suspension or load hooks.

Lifting / lowering the loa d

The load is lifted by depressing the t-button,

it is lowered by depressing the i -button. For

hoists with two speeds: The first stage of

button depression activates the slow speed,

further depression activates the faster speed.

Use the slow speed for short periods only.

Do not use the chain end stop as operational

limit device .

Emergency stop

All movement can be immediately hafted by

depressing the red, mushroom shaped button

on the pendant control.

Attention: Operating the red emergency

button does NOT automatically disconnect

the mains supply to hoist or trolley. To

release the emergency stop, rotate the button

in an anticlockwise direction.

SERVICE

Service and inspections may only be carried

out by a competent person.

The inspection must determine that all safety

devices are present and fully operational and

covers the condition of the hoist, lifting gear,

accessories and supporting constructions.

The service intervals and inspections noted

are for normal working conditions. Adverse

working conditions, e.g. heat or chemical

environments, can dictate shorter periods.

The electric chain hoists confonn to FEM

group 1 Am rasp. 1 Bm in accordance with

FEM 9.51 1. This results in a theoretical

service-lifetime of 800 rasp. 400 operating

hours under full load. Th is is equivalent to 10

years under nonnal operating conditions.

After this period the hoist requires a general

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Ü ; - FUCHS Fördertechn/kKQy -

overhaul. Further information is contained in

V B G 9 r a s p . F E M 9 .7 5 5.

DAI LY CHE CKS

1) Visual ly chec k the pendant control switch

and cab le for d ama ge

2) Che ck that the bra ke funct ions con^ectly

3) Check that the over load safety device

funct ions correct ly

4) Electr ic chain hoists with trolley:

n Check tha t the trolley runw ay is free

f rom obstruct ions

n Check that the end stops on the

t rolley runw ay a re fi t ted and secure

According to nat ional and internat ional safety

regulat ions hoist ing equipment must be

inspected at least annual ly by a competent

person .

Adverse work ing condi t ions, e.g.

heat or chemical environments, can dictate

shorter periods.

The commissioning and inspect ion detai ls

can be noted on the test cer t i f icate del ivered

with the hoist . Repairs may only be carr ied

out by specia l is t workshops that use or ig inal

spare par ts.

Attent ion: Tests must , as far as possible ,

be carried out in an unloaded condit ion

and the ho ist / trol ley curren tless.

RE GU LAR I NS P E C TI ONS , S E RV ICE , TE S TI NG

Inspect ion and

Maintenance

Electricai installation & power supply

Pendant control & support wire

Lubricate load chain

Check to wear load chain

Check to wear in chain drive

Check function of overload device

Check function of break

Inspect chain bolts for cracks

Inspect suspension and load hook

for cracks and deformation

Check screwed connections for

lightness

Inspect trolley components for crack s

and deformation

Check oil level hoist

Oil change hoist

Inspect motor a nd transmission of

chain hoist

Initial checks

during

commissicMiing

X

X

X

X

X

X

after 50 operating

hours

X

X

X

X

X

X

X

X

X

after 200 operating

hours

X

X

X

Periodical checks

daily

X

X

X

aner 200 operating

hours

X

X

X

X

400 op.hrs.

annually

X

X

X

X

X

5 years

X

•Seite/Page 17-

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1 ^ .

- FUCHS

Förc/e/fec/?/7//ckQ -

LOAD CHAIN

The load chain is grade 80 chain with the

dimensions 11 x 31 mm. The CPE electric

hoists are specially designed to use this type

of chain. For this reason only chains that

have been approved by the manufacturer

may be used in these hoists.

Lubricating the load chain

The load chain is to be lubricated before

initial operation and every 3 months but the

latest after 200 opera ting hours. Adverse

working conditions, e.g. excessive dust or

continued heavy duty can dictate shorter

periods between lubrication.

Before the chain is lubricated it must be

cleaned. Flame cleaning is forbidden. Use

only cleansing methods and agents that do

riot corrode the chain material. Avoid

cleansing m ethods tha t can lead to hydrogen

brittleness, e.g. spraying or dipping chain in

caustic solvents. Also avoid surface

treatments that can hide cracks and flaws or

other surface dam age.

The chain must be lubricated in a no-load

condition so that lubricant can enter between

the links, e.g. by dipping in oil.

Motor oil of the viscosity lOOt, e.g. Shell

Tonna T68 can be used to lubricate the

chain. For very dusty applications use a dry

lubricant.

Inspecting the load chain for wear

Load chains must be inspected every 3

months or the latest after 200 operating

hours (see VBG8 § 27 or local regulations).

Visually inspect the chain over ist full length

for defonnation, cracks, flaws, elongation,

wear or corrosive pitting.

Link chains must be replaced when the

nominal thickness d on any parts of the

chain has been reduced by more than 10%

(see fig. 4) or when the p itch t is elongated

by more than 2% or over 11 pitches (11 x t)

by 2%. Nominal dimensions and wear limits

are shown in the following table. Chains that

do not fulfil all requirements must be replaced

immediately.

Load chain 11 x

Inspection

lenght over pitches

lenght of

pitch

mean thickness

31 grade 80

dimension

11xt

t

(d1+d2)/2

nominal value

mm

341

31

11,3

wear limit

mm

347

32

10,2

( ^ @

11 Xt

d - nominal tNckness

d1

2)

3)

Replace the load chain

1-strand design

1) Disassemble bottom block

Remove the circlip with suitable pliers.

Raise the swivel tube in the direction of

the chain and tap out the chain bolt with a

drift.

Attention: Do not damage the chain bolt

bore.

Remove the chain end stop.

Remove the 2 screws. The chain is now

free.

Fitting the new chain

Cut the second to last link open on the

loose end of the load chain to form a C .

Remove the last link and connect the new

chain. The new chain must be fitted so

that the welds on the standing links face

towards the chain guide and away from

the load sheave. Operate the hoist in the

lowering direction to feed the chain

through the hoist.

Fitting lower block and chain end stop

Slide the end buffers aver the loose ends

of the load chain and refit bottom block

and chain end stop. The chain end stop

must be fitted so that at least 1 link

remains free (fig. 1).

Before initial operation lubricate the

unloaded chain and test all hoist

functions under no-load condition.

4)

5)

•Seite/Page 18-

?\JCHSFön/e/tec/ n//ckG Am Knick 18 22113 Oststeinbek Tel.:+49 40 7100100 Fax:+49 40 71001099


19/31

4^ .

- FUCHS

Fördertechn/kKQ>

-

2-strand design

1) Remove the chain anchor bolt

The chain anchor bolt is situated on the

underside of the hoist body. With an

Alien key remove the grub screw that

serves as locking device. Tap out the

chain anchor bolt with a drift from the

other side.

Attention: Do not damage anchor bolt or

bore.

2) Pull the load chain through the bottom

block and remove the chain end stop.

3) Fitting the new cha in

Cut the second to last link open on the

loose end of the load chain to form a C .

Remove the last link and connect the new

chain. The new chain must be fitted so

that the welds on the standing links face

towards the chain guide in the housing.

Operate the hoist in the lowering direction

to feed the chain through the hoist.

4) Replace chain end stop

Slide the buffer pad over the loose end of

the load chain and refit the chain end stop

ensuring that at least one link remains

free (see

fig.

1).

5) Fitting the chain anc hor bolt

Inspect the chain anchor bolt for flaws,

cracks or burrs. Enter the last link of the

other load chain end into the slot in the

underside of the hoist body. Attention:

The chain m ust not be twisted. Now enter

the chain anchor bolt through the side

bore. Move the last link back and forth

while entering the chain anchor bolt to

ensure that it is not trapped and dama ged

by the anchor bolt. Secure the anchor

bolt with the grub screw.

6) Assemble the bottom block

Check the idler sheave for damage.

Position the load chain over the idler

sheave ensuring that the welds on the

standing links face away. Grease the

needle bearings in the bottom block

halves. Place the load hook assy in the

slot provided in one of the bottom black

halves and push the complete unit onto

the idler sheave. Ensuring that the buffer

pad is situated correctly in its groove

replace the second bottom black half and

secure with the screw s.

7) Functional test

All units with two or more chain strands

must be inspected before every operation

for twisted or kinked chains. Chains on 2-

strand units may become twisted if the

bottom block is rolled over. If a strand is

twisted disconnect it from the hoist and

re-thread ft correctly. In some cases it

may be necessary to remove the last link.

8) Before initial operation lubricate the

unloaded chain and test all hoist

functions under a no-load condition.

LOAD AND SUSPENSION HOOKS

Inspect the hooks for deformation, damage,

surface cracks, wear and signs of corrosion

as required but

at least annually.

Adverse

working conditions may dictate shorter

periods. Hooks that do not fulfil all

requirements must be replaced immediately.

Welding on hooks to compensate for wear or

damage is not permissible. Hooks must be

replaced when the mouth of the hook has

opened m ore than 10% (fig. 6) or the nominal

value of other dimensions has decreased by

5% due to wear. Nominal dimensions and

wear limits are shown in the following table.

Inspection

Hook saddle

Hook saddle

Hook opening

Dim.

b j

h j

ai

CPE 16/20

CPE 25 / 30

Nominal

value

mm

24

35

43

Wear

limit

mm

22,8

33,2

47,3

C P E 3 2 / 4 0 / 5 0

Nominal

value

mm

29,5

44,5

54

Wear

limit

mm

28

42,3

59,4

-Seite/Page 19-

FUCHS För(/e/fei;///7/A-AG

Am Knick 18 22113 Oststeinbek Tel.:+49 40 7100100 Fax:+49 40 71001099


20/31

1 ^ .

- FUCHS

Förc/ertechn/kIKQy

-

TROLLEYS

In particular check followin g pa rts:

D Side plate

For cracks or deformation in particular

around the areas of screw ed connections.

D Trolley wheels

Visually check for cracks . Wear on trolley

wheel flanges. Grease the transmission.

n

Crossbars

In particular around threaded areas for

cracks.

D Fasteners

Check nuts, screws and locking devices

for tightness.

ELECTRIC CHAIN HOIST IN GENERAL

In particular check following parts:

n Threaded connections in general

Check all nuts, screws and locking

devices for tightness.

D Chain container

Ensure the chain container is securely

fastened. Check for cracks or wear.

n

Suspension pins

(Connection between hoist and

suspension hook resp. trolley) Check for

cracks or wear. Ensure all safety devices

are in place and secure.

OVERLOAD PROTECTION DEVICE

The overload protection device (slipping

clutch) is factory set to 110% ± 10% of the

rated capacity and can be checked by lifting

a suitable

load.

If the device slips at the rated

capacity load it can be adjusted as follows

(see

fig.

19, page 17):

n Unscrew the threaded pin (47) which

locks the straining screw (45).

n Increase the mom ent of friction by turning

the straining screw (45) in clockwise

direction.

• Re-check the adjustment with a suitable

load.

• Lock the straining screw with the threaded

pin (47).

GEARBOX

The gearbox is practically maintenance-free.

Service is therefore reduced to checking the

oil level and changing the oil.

Check oil level

Ensure that the hoist is horizontal and has

been stationary for at least 30 minutes (this

allows the oil to drain to the lower part of the

gearbox). Remove the screw plug (fig. 19

item 47). The oil level should be up to the

lower edge of

the

fill hole.

Oil change

The oil (approx. 0,3 I) is to be changed every

5 years or at the latest after 400 operating

hours.

Remove the threaded pin with counter nut of

the slipping clutch as well as the screw plug.

Place the hoist horizontally and tum so that

the oil can drain from the fill hole into a

suitable container (approx. 30 minutes).

Replenish the gearbox oil. We recommend a

mineral oil viscosity class ISO-VG 460 e.g.

FINA GIRAN L 460. The tapered screw plug

can be reused. Finally re-adjust the overload

protection device.

Disassemble and reassemble the gearbox

ATTENTION the gear box has oil lubrication

1) Place the gearbox flange down on a ring

so that only the flange has contact.

2) Rem ove the setscrew (9) and plastic ball

(51).

3) Rem ove the thrust collar (45) and plug

(47).

4) Rem ove the cup spring (44).

5) Tip the gearbox and drain oil into a

suitable container.

6) Rem ove snap rings (5, 53), remove the

bearing (4) to be able tp release the

second snap ring (5).

7) Tap the gearbox shaft (29) with a wooden

or rubber hammer and remove it from the

flange side.

8) Remove the transportation lock (48, 49).

ATTENTION: the internal parts can now slip

out of the housing if the gearbox is tipped.

9) Rem ove bearing plate (38) with bearing

(42) and radial seal (40).

10) Remove II internal parts. After removing

the key (28) (M6 intemal thread) tp the

flange facing with a rubber hm mer to ease

the removal of the annulus (19, 27).

Remove thmst wa sher (18.

11) Rem ove planet carrier (11) and planet

gears (15) with their needle bearings 17).

12) Release snap ring (10) and remove thrust

washer (8), annulus (7), friction discs (6)

and bearing plate (3).

13) Drive the planet gear shafts out of the

planet carrier (11).

ATTENTION: drive the shafts out straight and

do not dam age the running surface.

Remove planet gears (37), spacers (36),

thrust washers (14) and needle bearings (17).

14) Remove bearing (32) and seal (31).

- Seite / Page 20 -

?\}Q.\\S Fördertechn/kkO, Am Knick 18 22113 Oststeinbek Tel.;+49 40 7100100 Fax;+49 40 71001099


21/31

4^ , - FUCHS

Förc/e/tec/?n//ckG -

Clean, inspect and replace all worn parts.

Parts subject to wear are: thrust washers

(14), needle bearings (17), O-rings and seals

(31,39, 41 , 52) and gasket.

Reassemble the gearbox in the reverse order

ensuring that the planetary gears (37) and

thrust washers (14) are fitted correctly in the

planet carrier (30).

The friction discs (6) on both sides of the

annulus (7) are to be soaked in oil (soak for

at least one hour in oil before assemlDly)

The exact adjustment of the overload device

is only possible when the unit is completely

reassembled. A pre- adjustment of the cup

spring (44) is made with the thrust collar (45).After exact adjustment has been made, the

thrust collar is secured by the plastic ball (51)

and setscrew (9). Fill the gearbox with 0,3 Itr.

of gearbox oil (CLP 560 ace. to DIN 51547)

and replace the plug (47).

MOTOR

Motor

Under normal conditions the motor is

practically maintenance-free. Every 2 V^

years the bearings are to be inspected,

cleaned and repacked half-full with grease.

We recommend K3N/KL3N DIN 51825/DIN

51502.

Disc brake

Service to the disc brake is reduced to

checking and adjusting the brake air gap.

The disc brake air gap d2 should be between

0,2 mm and 0,6 mm (this guarantees a short

reaction time and low noise em ission). When

the wear and tear of the brake lining comes

down to the point where the max. possible air

gap has finally been reached, it is

indispensibie to carry out a re- adjustment of

the iirake (the max. permissble air gaps are

shown in the table below)

D Remove fan guard M l4

0 Loosen binding screws B14

D Remove O- ring B62, insert space r blocks

840 between armature disc B42 and

adhesive plate B16 (thickness of the

W9 M69M73 B51 M71 B62 B42 B4 3

M176 M38 M98 M131 Bt l B t l

Fig. 15

spacer blocks is to be found in the table

below)

Tighten screws B31, or - in case of two

shaft extensions - nut B35 to an extent

as to permit the removal of the spacer

blocks B40.

Evenly tighten the binding screws B14.

Please tighten first screw placed

opposite of the fitting key (for the

permissble torque consult the table

below)

Tighten screw B31 once more

Remove spacer blocks B40

Put on fan gua rd M14

Make a test run for checking the brake

function

Attention: Do not allow the brake friction

pads to come Into contact with lubricant

or similar.

1

Type

EBP

2

Nominal

brake

torque

20,2 Mm

3

FanB43

with brake

lining

WS 5907

4

Spacer

block B40

-mm-

0,25-0,6

5

Air gap

max.

-mm-

0,6

6

Pressure

spring B69

colour

without

7

Tightening

torque for B14

7-9 Nm

8

Tightening

torque for

B6

7+0,5Nm

9

Adhesive

plate 816

no

10

Threaded

pin B71

M5x80

11

Quantity

of fitting

plate B11

0

• Sei te / Pa ge 2 1

FUCHS

Fördertechn/kkO,

Am Knick 18 22113 Oststeinbek Tel.: +49 40 7100100 Fax: 49 40 71001099


22/31

0,,-

FUCHS Förc/ertec/?n/kKQy

-

Page 22 -

FUCHS/^ö/-öfe/7i9c-/ra*AG Am Knick 18 22113 Oststeinbek Te l.:+4 9 (0)40 7100100 Fa x:+ 49 (0)40 710010 99


23/31

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24/31

0,.- FUCHS Fördertec/jn/kfKQ, -

18 19

1 -Strand

2-strand

Fig.

17: Bottom blocks

Item

No.

1-8

1-2

2

3

4

5

6

7

8

9

10-14

10

11

12

13

14

Description

Bottom block assy 1 600 kg

Bottom block assy 2000 kg

Bottom block assy 2S00 kg


Load hook assy

Safe ty latch kit

Load hook coupling

Swivel tubeieoo kg

Swivel tube 2000 kg

Swivel tube 2500 kg

Swivel tube 3000 kg

Ball set (15 pes. å 0 5)

Threaded pin

Snap ring

Chain bolt

Buffer

Chain ervj slop assy

Chain end stop half

Cyl. screw

Lockwasher

Hex. nut

Buffer

Qty.

2

Yale Part No.

C P E / F 1 6

C P E F R 1 S

C P E / F 2 0

C P E / F 2 5

CPEFR 25

C P E / F 3 0

0609684

0609993

0609677

0609909

0408430

0408671

0608851

0609683

0600003

0609399

0609908

0404767

9114030

9139020

0608855

0609734

0609995

0608867

9102019

9122032

9115014

0609734

Item

No.

15-23

15-23

15-23

15

16

17

18

19

20

21

22

23

24-28

25

26

27

28

29

Description


Bottom block assy 40OO kg


Swivel half

Idler sheav e

Buffer

Capacity plata 32 00 kg

Capacity plate 40 00 kg

Capacity plate 50 00 kg

Grooved nail 0 3 x 4

Cyl. screw

Hex. nut

Needle bearing

Spacer

Load hook assy

Safety latch kit

Crosshead

Ball set (16 pes. ä 0 6)

Threaded pin

Load chain (specify length)

Qty.

1

1

1

2

1

1

2

2

2

8

2

2

2

2

1

1

1

1

1

Yale Part No.

C P E / F 3 2

CPEFR 32

C P E / F 4 0

C P E / F SO

CPEFR 50

0609681

0609994

0609510

0609495

0609505

0601704

0609682

0600001

0609511

9128004

9102053

9115118

9153083

9121218

0408434

0408672

0407389

0404799

9114184

6109488

24-

FUCHS FörcfertecfinikkQ Am Knick 18 221 13 Oststeinbek Tel.: +49 (0)40 7100100 Fax: +49 (0)40 71001099


25/31

1 ^ - FUCHS Fördertechn/kKQ^ -

Item

No.

1

1

2

3

Description

Chain container assy for 13 m cha in

Chain container assy for

21

m chain

Cyl.

screw

Hex. nut

Qty.

1

1

1

1

Yale Part No.

all models

6109467

6109468

9102255

9115098

Page 25 -

FUCH S/=o/a e/fecA/7//tAG Am Knick 18 22113 Oststeinbek Tel.: +49 (0)40 7100100 Fa x:+ 49(0 )40 71001099


26/31

F

g

1

9

P

2

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0

0

F

+

0

4

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0

0


27/31

0,,- FUCHS Fördertechn/kfKG -

Item No.

-

1

2

3

4

5

6

7

8

g

10

11

13

14

15

16

17

18

19

20

21

22

22.1

22.2

23

24

25

26

27

27.1

27.2

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

50

51

52

Description

Planetary gearisox assy.

Gearbox housing

Ring

Planet carrier assy.

Seal

Ball bearing

Thrust washer

Planet gear

Needle Bearing

Spacer

Planet gear shaft

Snap ring

Ring

Snap ring

Bearing p late

O-RIng

Set screw

Seal

Shim

Ball bearing

Sun gear

Planet gear assy.

Carrier disc

Planet gear shaft

Thrust washer

Needle bearing

Planet gear

Sun gear

Planet carrier assy.

Carrier disc

Planet gear shaft

Friction disc

Annuius

Thrust washer

Needle bearing

Planet gear

Bearing plate

Snap ring

Gear box shaft

Ball bearing

Snap ring

Locking screw

Locking pin

O-Ring

Cup spring

Locking screw

O-Ring

Plug

Seal

Ball

Setscrew

Shim

Coupling

Gearbox cover

Cyl.

screw

Qty.

6

3

6

3

3

3

3

3

3

1

1

1

3

2

1

3

3

3

1

2

2

4

4

CPE/F 16

CPE/ F

20

CPE/ F 32

CPE/

F

4 0

00600231

00600237

00600238

00600239

09172110

09150043

09153043

00600240

09153090

00600241

00600242

09129070

00600243

09129071

00600244

09171352

09114134

09172112

09121234

09151101

00600245

00600246

00600247

00600248

09153043

09153090

00600249

00600250

00600263

00600264

00600253

00600254

00600255

09153043

09153090

00600265

00600256

09130034

00600266

09150043

09129029

00600258

00600259

09171169

09120041

00600260

09171170

09110052

09179004

09159011

09114136

09121056

00608879

00600262

09102019

Item No.

-

1

2

3

4

5

6

7

8

9

10

11

13

14

15

16

17

18

19

20

21

22

22.1

22.2

23

24

25

26

27

27.1

27.2

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

50

51

52

Description

Planetary gearbox assy.

Gearbox housing

Ring

Planet earner assy.

Seal

Ball bearing

Thrust washer

Planet gear

Needle Bearing

Spacer

Planet gear shaft

Snap ring

Ring

Snap ring

Bearing plate

O-Ring

Set screw

Seal

Shim

Ball bearing

Sun gear

Planet gear assy.

Carrier disc

Planet gear shaft

Thrust washer

Needle bearing

Planet gear

Sun gear

Planet earner assy.

Carrier disc

Planet gear shaft

Friction disc

Annuius

Thrust washer

Needle bearing

Planet gear

Bearing plate

Snap ring

Gear box shaft

Ball bearing

Snap ring

Locking screw

Locking pin

O-Ring

Cup spring

Locking screw

O-Ring

Plug

Seal

Ball

Setscrew

Shim

Coupling

GeariDOX cover

Cyl.

screw

Qty.

6

3

6

3

3

3

3

3

3

1

1

1

3

2

1

3

3

3

1

2

2

4

4

CPE/ F 25

CPE/

F 30

CPE/ F 50

00600230

00600237

00600238

00600239

09172110

09150043

09153043

00600240

09153090

00600241

00600242

09129070

00600243

09129071

00600244

09171352

09114134

09172112

09121234

09151101

00600245

00600246

00600247

00600248

09153043

09153090

00600249

00600250

00600251

00600252

00600253

00600254

00600255

09153043

09153090

00600171

00600256

09130034

00600257

09150043

09129029

00600258

00600259

09171169

09120041

00600260

09171170

09110052

09179004

09159011

09114136

09121056

00608879

00600262

09102019

ATTENTION:

When ordering spare parts always indicate serial number and year of hoist

• Page 27 -

FUCHS

FördertechnikN3>

Am Knick 18 22113 Oststeinbek Tel.: +49 (0)40 7100100 Fax: +49 (0)40 71001099


28/31

^,- FUCHS Förcfertechn/kN:^ -

List of spare parts for three-phase braice motor

pic.

1: Brake motor

Item

no.

1. . .

2 . . .

3. . .

4 . . .

7 . . .

8 . . .

9 . . .

16. . .

17. . .

18. . .

18.01

18.02

nomendature

Stator

rotor

end

plate,

A-side

end plate, B-side

uncover

terminal box complete

(tx>ard,

box, box cover, box seal)

rectifier

armature

braise fan

fitting parts for mounting the brake

consisting of

bralce spring

0-ring

item

no.

18.03

18.04

18.05

18.06

18.07

19.. .

19.01

19.02

19.03

19.04

19.05

nomendature

hex. head cap screw with bush

countersunk screw

tooth sock washer

washer

fittlngkey

manualbrake release system for

brake unit consisting of:

manual releasing lever

manual release screw

retaining screw

brake spring

hex. head cap screw, self locking

ATTENTION: It is absolutelv neccessaiv to aive serial number and manufecturino vear of the motor

• Page 2 8 -

^MQMS F ördertechn/kkQ Am Knick 18 22113 Oststeinbek Tel. :+4 9 (0)40 7100100 Fax :+49 (0)40 71001099


29/31

0,, - FUCHS Fördertec/jn/kKG -

APPENDIX

CERTIFICATES

Page 29 -

FUCHS

Förde/technikN:^

Am Knick 18 22113 Oststeinbek Tel.: +49 (0)40 7100100 Fax: +49 (0)40 71001099


30/31

CO PY

Stammblatt

für Fabrik N r./Work's c ertif icale/Certif icat düsine:

05 04 1202

Werft / Yard / chantiers naval:

Jinling Shipyard

Hersteller / Manufacturer / Fabricant

Baujahr / Year of manufacture / Année de fabricatio

Typ-Werksbezeichnung / Type / Type

FUCHS Fördertechnik AG

2006

Electr ic chain hoist CPE

Neubau

/

Hull No.: JLZ 040412

Kraneinstufung /Classifaction of crane / Classement du pont

Triebwerksgruppe /Group of mechanisms /Croupe de Mécanismes

Anschlußspannung / Supply voltage / Voltage d'alimentatlon

Frequenz

/

Frequency

/

Frequence

Steuerspannung / Control voltage / Tension de commande

Tragfähigkeit / S.W.L. / Force de levage

Spurmittenmaß / Gauge / Vole de roulem. Kran/Crane /P.roul.

Nutzbarer Hakenweg / Lifting height / Hauteur de Levage

3 phase

B

44 0

V

60

Hz

V

4 t

mm

9,0 m

Nutzbare Ausladung / Length of j ib / Portée de la fleche

Rechn.Krangewicht / Calcul. crane weight / Poids du pont calculé

davon Katze / o ut of this:hoist / de celaipalan je Katze

Bedienungsart / Method of control / Mode de commande

Anzahl der Räder / Number of wheels / Nombre de galets

Kran I Crane / Pont roulant

Katze/Carr iages /Char iot

Rad-D=

/

Wheel

D = I

Galels

0-

Krane / Crane / Pont roulant

Katze / Carnages /Char iot

Drahtseil / Wire rope Ket le / Chain 1 1 x 3 1

Mindestbruchkraft / minimum breaking load

Materialfestigkeit / material strength

Lasthaken

/

hook

DIN

15401 /15402

WY05/YL

Block

/

block as

per

OIN 32008

Ladehake n/Load hook DIN 82017

floor controlled

Triebwerke

Driving gear

Mécanlsine

Haupth ub Main hoisting gear

Levaqe principal

Feinhub Prec. hoisting gear

Levage micro

Drehen Rotary mot ion

Mouvement rotatif

Katzfahren Cross travel

Direction

Kranfahren Long travel

Translation

Bauart

Typ

Design Type

Construction Type

C P E F - 4 0 - 2 2/1

Motortype

Motor typ«

Typa

du

moteur

G«sctiwindigk.

Speed Vltess«

m/min

3

0,7

kW %E D Schutzart

Protective system

Systeme

de

protection

Besonderheiten / Particularities / Partikularités

Zelchnungs-Nr. / Drawing-No. / No. du plan ISchaltplan-Nr. / No.of wiring diagram / Schema de connextions No. JAuftrags Nr. / Order No. / No de commande

A.05.04.1202

Werksprüfung / works test

Dieser Kran / Katze unterlag einer Prüfung entsprechend dem Stand der Technik und wurde mit 25% Überlast geprüft.

This crane

/

trolley was subjected

to a

test according

to

the standard

of

technology and was tested w ith

an

overload

of

25%.

Steuerung

Control

Commande

Bremse

Brake

Frain

Tragmittel

Carrying meens

Moyens de levage

Chain

Oststeinbek, den 30.11.2006

Orl, Datum / Place date / Lieu date

ordertedpnik AG

-

n K n j e k tS P ,,

j m v T i / m w ö l l h

' axrViVo 7 TiwSnrasr^

Stempel und Unterschrift des Herstellers

Stamp and signature

of

manufacturer/supplier

Cachet et signature du fabricantyfourmisseur


31/31

RE-ISSUE

Accessor ies and Lif t ing A t tachments

Test /Examinat .

C ert i ficate , Fo rm LA S

COPY

Germanischer Lloyd

Ship Data

Xame of ship

Certificate No,: 27 687 H

Page 1 of 2

CL-Register Ab,

Code letters

(1)

Distinguishing number

or mark

2 7

687 K

1 1

oJ,L

0 6

SWL

4 t

fij, -

^ •% L ^

^ ' O -

^ K L - ^

O

' • i ' -

(2)

Description

of

accessories

and/or lifting attactiments which have been

tested

and

thoroughly examined

For instructions s ee page 2)

E l e c t r i c o p e r a te d c h a i n h o i s t

A . 0 5 . 0 4 . 1 2 0 2 .

Ser . no.

1 5 3 6 8

T y p e : C P E F 40-4. E q u i p p e d w i t h :

S u s p e n s i o n : S t u d

eye

p l a t e .

B o t t o m h o o k b l o c k :

SWL

4 t .

S a f e t y l o a d h o o k : W Y O e / Y L

G a l v a n i z e d c h a i n : 11 >: 31

mm

as pe r

DIN

EN

8 1 8 - 7 .

M a r k i n g : H 16 DAT A/Y

S p ur g e a r c h a i n h o i s t T y p e

SFZ

w i t h

m a n ua l o p e r a t e d t r o l l e y .

S e r . - n o . : A. 0 5 . 0 4 . 1 2 0 2 - 1

A . 0 5 . 0 4 . 1 2 0 2 - 2

A . 0 5 . 0 4 . 1 2 0 2 - 3

S p ur q e a r c h a i n h o i s t T y p e SFZ

S e r . - n o . : A . 0 5 . 0 4 . 1 2 0 2 - 4

A . 0 5 . 0 4 . 1 2 0 2 - 5

(3)

Number

tested

1

1

1

1

1

1

1

1

1

1

(4)

Date

of

test

2 0 0 6 - 1 1 - 3 0

2 0 0 6 - 1 1 - 3 0

2 0 0 6 - 1 1 - 3 0

(5)

Test load

(t)

5 . 0

8 . 0

8 . 0

8 . 0

8 . 0

1,25

1,25

1,25

3 . 1 2 5

3 , 1 2 5

(6)

SWL

(t)

4 . 0

4 . 0

4 . 0

4 . 0

4 . 0

1,0

1,0

1,0

2 , 5

2 , 5

Maker or Supplier

Fuchs För de r t ec hn ik AG, Osts te in be k

Name and address of maker

or

supplier

Intended for J i n l i n g Shipy ard Hul l - n o . : JLZ 04-0412

Same and address

Competent Person Surveyor

to

Germanischer Lloy d, Vorsetzen 35 ,2045 9 Hamburg

Name and address of the company

or

competent person who witnessed testing

and

carried

out

thorough examination

I certify that the above m entioned items of accessories and / or lifting attachments were load tested and thoroughly

examined, that

no

defects

or

permanent deformations were found and that the safe working loads and dates

of

tests

are as

shown above.

Hamburg, 2 00 6 - 1 2 - 2 7 / 2 0 0 7 - 0 3-2 2

PlaCL

Date

Stamp

•

:. ^ _^igncilure of GL Surveyor

•0039

m23 chain latch

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