m4shale gas final conference, krakow, poland 19.10.2017 ... et al. - ensuring integrity of... · to...
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Ensuring integrity of shale gas wells in Europe
M. Torsæter, K. Gawel, J. Todorovic, A. Stroisz, R. Skorpa and A. Lavrov
SINTEF Petroleum Research, Trondheim, Norway
M4Shale Gas Final Conference, Krakow, Poland – 19.10.2017
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Wells are most probable leakage paths!
Well integrity closely correlated to public
acceptance!
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Well integrity: From drilling to plugging
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Drilling Cementing Operations Plugging
Ensuring integrity of shale gas wells in Europe
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Well integrity: From drilling to plugging
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Drilling Cementing Operations Plugging
Ensuring integrity of shale gas wells in Europe
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Documented:
• Borehole instability
• Poor hole cleaning,
strong torque & drag on
pipe, packoffs, bit balling,
low rates of penetration,
casing placement probs.
• Gas influx during drilling
• Lost circulation,
formation fracturing
higher up in hole (last
casing point)
PRD: Methods for better understanding in-situconditions (including 3D mapping of fractures)
Unavoidablegeological issues:Natural fractures
Elevated pore pressuresSharp pressure changes
Laminated rockReactive clays
Shale drilling hazards
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Pressure
De
pth
Stuck pipe, gas influx
Lost circulation, fracturing
Narrowmudweight
windows
Use oil-based mud, perform thorough
characterization of bothreservoir and overburden
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Well integrity: From drilling to plugging
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Drilling Cementing Operations Plugging
Ensuring integrity of shale gas wells in Europe
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Shale cementing problems
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Documented:
• Naturally fractured
laminated rock
(anisotropic stresses)
• Loss of cement
• Boreholes are rarely
circular (breakouts)
• Poor mud displacement
• Reactive clays: Casing
cemented off bottom
• High pore pressures: Gas
migration through
cement during setting
PRD: Develop log/method that can verify cement barrier sealing ability.
Use centralizers, tailorcement/mud/spacer
properties, log frequently.
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Well integrity: From drilling to plugging
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Drilling Cementing Operations Plugging
Ensuring integrity of shale gas wells in Europe
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Shale well operational damage
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Documented:
• Pipe corrosion/erosion.
• Sustained casing pressure
due to mechanical damage
to cement after setting.
• Casing diameter changes
• Formation motion
• Casing deformation (well
intersects plane on which
displacement is induced
during production:
weakness, fracture, fault)
PRD: Enable continuous non-invasive well integrity monitoring
Tailor barrier materials, continuously monitor
sustained casing pressure
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Well integrity: From drilling to plugging
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Drilling Cementing Operations Plugging
Ensuring integrity of shale gas wells in Europe
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Shale well long-term safety
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Documented:
• Degradation of well
barrier materials.
• Poor quality of plugs.
• Methane leakage to
surface.
• Global differences in
plugging standards.
It is still unknown how
leakage rate development
varies with time.
Reference 521 m
522 m 523 m
Pores Contamination Cement
Cement from well plug placed in 2013, cored in 2015
K.Gawel et al., Study of materials retrieved from a Ketzin CO2 monitoring
well, Energy Procedia (2017)
Microscopy study of pipes
Inside casing Outside casing
Inside tubing Outside tubing
tubing
casing
PRD: Ways to assess and remediate plugged wells
Find out what works: Perform leakage
monitoring at well siteafter plugging.
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Prediction of problems in Europe
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Well Integrity predictions for European shales
Ensuring integrity of shale gas wells in Europe13
• Borehole instability• Lost circulation during drilling/cementing• Bit balling, poor hole cleaning and
packoffs due to high clay content• Cement integrity problems due to high
temperatures and great depth
Upper Ordovician & Silurian shales in the Baltic-
Podlasie-Lublin Basin
Haynesville
Marcellus
• Shallow gas influx during drilling• Poor performance of water-base mud.• Problems getting casing to bottom.• Incomplete cementing• Influxes and lost circulation in shale.• Poor hole cleaning.• Sustained casing pressure.
Bowland shale Barnett
HaynesvilleWeald/Wessex Basin
Midland Valley
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General recommendations
• General: Data sharing is necessary, we needopenness about successes and failures in the field.
• Know the subsurface: Thorough characterizationof not only reservoir – but also overburden.
• Do it right the first time: Implement best drilling practices. Think about the whole well life cyclewhen chosing fluids and materials.
• Always try to improve: We suggest severalPrioritized Research Directions (PRDs) for improving well integrity in shale gas wells.
Ensuring integrity of shale gas wells in Europe14
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Ensuring integrity of shale gas wells in Europe15
Thank You For Your Attention!
Contact:Malin Torsæter, SINTEF Petroleum [email protected]