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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 1

    Job-Costing and

    Process-Costing Systems

    Chapter 14

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 2

    Learning Objective 1

    Distinguish between job-order

    costing and process costing.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 3

    Distinction Between Job-Order

    Costing and Process Costing

    Job-order costing allocates coststo products that are identified by

    individual units or batches.

    Process costing averages costsover large numbers of nearly

    identical products.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 4

    Job-Order Costing Basic Records

    Job-cost record

    Materials requisitions

    Labor time cards

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 5

    Date Started: 1/7/03 Job Number: 963Date Completed: 1/14/03 Units completed: 12Cost Date Ref. Quantity Amount Summary

    Direct Materials:

    6 Bars 1/7 N41 24 120.00Casings 1/9 K56 12 340.00 460.00Direct Labor:Drill 1/8 7Z4 7.0 105.00

    1/9 7Z5 5.5 82.50

    Grind 1/13 9Z2 4.0 80.00 267.50Overhead:Applied 1/14 9.0 mach. hrs. 180.00 180.00Total cost 907.50Unit cost 75.625

    Job-Cost Record

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 6

    Learning Objective 2

    Prepare summary journal

    entries for the typical

    transactions of a

    job-costing system.

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    7/532005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 7

    General Flow of Costs:

    Enriquez Machine Parts Company

    Beginningdirect materials

    inventory $110,000

    Purchases

    $1,900,000+

    = EndingInventory$120,000

    Direct materialsused$1,890,000

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    8/532005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 8

    General Flow of Costs:

    Enriquez Machine Parts Company

    BeginningWIP

    inventory $0

    Direct materialsused

    $1,890,000+

    Direct laborand overhead$765,000

    +

    = Endinginventory$155,000

    Cost of goodsmanufactured$2,500,000

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    9/532005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 9

    General Flow of Costs:

    Enriquez Machine Parts Company

    Beginningfinished goods

    inventory $12,000

    Cost of goodsavailable forsale $2,512,000

    Cost of goodsmanufactured

    $2,500,000+ =

    = Endinginventory$32,000

    Cost ofgoods sold$2,480,000

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    10/532005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 10

    110,000

    1,900,0002,010,000

    Materials Inventory

    Materials Cost

    Materials Inventory 1,900,000Accounts Payable 1,900,000

    To record purchase of direct materials

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    11/532005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 11

    Materials Cost

    1,890,000

    WIP Inventory

    110,000

    1,900,0002,010,000

    Materials Inventory

    1,890,000

    Work-in-Process Inventory 1,890,000Materials Inventory 1,890,000

    To record usage of direct materials

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 12

    Actual Overhead Costs

    Factory Department OverheadControl 392,000

    Various Accounts 392,000To record actual factory overhead incurred

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 13

    Labor and Overhead Costs

    Work-in-Process Inventory 390,000Accrued Payroll 390,000

    To record actual labor costs incurred

    Work-in-Process Inventory 375,000

    Factory DepartmentOverhead Control 375,000To record overhead applied

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 14

    Actual and Applied Overhead

    Actual overhead = $392,000

    Applied overhead = $375,000

    $392,000 $375,000 = $17,000 underapplied

    Cost of Goods Sold 17,000Factory DepartmentOverhead Control 17,000

    To dispose of underapplied overhead

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 15

    How to Apply Factory Overhead

    to Products

    Enriquez Machine Parts Companysbudgeted manufacturing overhead for

    the assembly department is $103,200.

    Budgeted direct labor cost is $206,400.

    $103,200 $206,400 = 50%

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 16

    How to Apply Factory Overhead

    to Products

    Suppose that at the end of the yearEnriquez has incurred $190,000

    of direct-labor cost in assembly.

    How much overhead was

    applied to assembly?

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 17

    Learning Objective 3

    Use an activity-based costing

    system in a job-order

    environment.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 18

    Activity-Based Costing in a

    Job-Order Environment

    Costs in an activity center

    Nonvalueadded

    Key activities must be identified.

    Valueadded

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 19

    Learning Objective 4

    Show how service

    organizations

    use job costing.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 20

    Product Costing in Service and

    Nonprofit Organizations

    Service and nonprofit organizationscall their product a program

    or a class of service.

    In service industries, each

    customer order is a different job.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 21

    Budgets and Control of

    Engagements

    $6,500,000 $2,500,000 = 260%

    Revenue $10,000,000

    Direct labor 2,500,000Contribution to overhead

    and operating income 7,500,000Overhead (all other costs) 6,500,000Operating income $ 1,000,000

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 22

    Accuracy of Costs of Engagements

    Projectedcost Price

    Direct labor $ 50,000 $ 75,000

    Applied overhead @ 260% 130,000 195,000Total costs excluding travel $180,000 $270,000Travel costs 14,000 14,000Total projected costs $194,000 $284,000

    Suppose that this accounting firms policy for pricing

    is 150% of total professional costs plus travel costs.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 23

    Learning Objective 5

    Explain the basic ideas

    underlying process costingand how they differ from

    job costing.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 24

    Process Costing Basics

    Process costing is more efficientfor companies that produce, in a

    continuous process, large quantitiesof homogenous product.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 25

    Process Costing Compared With

    Job Costing

    Direct materialsDirect labor

    Indirect resource cost

    Job 101Job 100

    Finishedgoods

    Cost ofgoods sold

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 26

    Process Costing Compared With

    Job Costing

    Finishedgoods

    Cost ofgoods sold

    Direct materialsDirect labor

    Indirect resource cost

    AssemblyProcess A Process B

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 27

    Process Costing Compared With

    Job Costing

    The journal entries for process-costingsystems are similar to those

    for the job-order system.

    there is more than one singlework-in-process account.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 28

    Learning Objective 6

    Compute output in termsof equivalent units.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 29

    Five Key Steps

    Step 1: Summarize the flow of physical units.

    Step 2: Calculate output in terms of equivalent units.

    Step 3: Summarize the total costs to account for.

    Step 4: Calculate unit costs.

    Step 5: Apply costs to units completed andto units in ending work in process.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 30

    Physical Units and

    Equivalent Units

    Started and completed 20,000 20,000 20,000Ending WIP 5,000 5,000 1,250Units accounted for 25,000

    Work done to date 25,000 21,250

    (Step 1)Physical

    units

    (Step 2)Equivalent units

    Direct

    materials Conversion

    100% 25%

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 31

    Learning Objective 7

    Compute costs and prepare

    journal entries for theprincipal transactions

    in a process-costing system.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 32

    Calculation of Product Costs

    What is the cost of a completed unit?

    (Step 3) Costs to account for $112,500 $70,000 $42,500

    (Step 4) Equivalent units 25,000 21,250= Unit costs $ 2.80 $ 2.00

    Directmaterials

    ConversioncostsTotals

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 33

    Production Cost Report

    Units completed and transferred out:

    20,000 units @ 44.80 $ 96,000Units in ending inventory:Materials: 5,000 2.80 14,000Conversion: 1,250 2.00 2,500Total costs $112,500

    (Step 5) Application of costs

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 34

    Journal Entries

    Work-in-Process Forming 70,000Direct-materials Inventory 70,000

    Materials added to production during the month

    Work-in-Process Forming 10,625

    Accrued Payroll 10,625Direct labor during the month

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 35

    Journal Entries

    Work-in-Process Forming 31,875Factory Overhead 31,875

    Factory overhead applied during the month

    Work-in-Process Finishing 96,000

    Work-in-Process Forming 96,000Costs of goods completed and transferredduring the month from forming to assembly

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 36

    Learning Objectives 8

    Demonstrate how the presence

    of beginning inventories

    affects the computation

    of unit costs under the

    weighted-average method

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 37

    Weighted-Average Method

    Example

    Beginning WIP:5,000 units

    100% materials25% conversion costs

    Ending WIP:7,000 units

    100% materials60% conversion costs

    Month ended May 31:Forming Department

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 38

    Weighted-Average Method

    Example

    Beginning WIP 5,000Started in May 26,000Units to accounted for 31,000Completed and

    transferred out 24,000 24,000 34,000Ending WIP 7,000 7,000 4,200Units accounted for 31,000 31,000 28,200

    (Step 1)Physical

    units

    (Step 2)Equivalent units

    Direct

    materials Conversion

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 39

    Weighted-Average Method

    Example

    (Step 3) Beginning WIP $ 16,500 $14,000 $ 2,500

    Costs added 138,820 82,100 56,720Costs to account for $155,320 $96,100 $59,220

    (Step 4) Equivalent units 31,000 28,200= Unit costs $ 3.10 $ 2.10

    Directmaterials

    ConversioncostsTotals

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 40

    Weighted-Average Method

    Example

    Units completed and transferred out:

    24,000 units @ $5.20 $124,800Units in ending inventory:Materials: 7,000 3.10 21,700Conversion: 4,200 2.10 8,820Total costs $155,320

    (Step 5) Application of costs

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 41

    FIFO Method Example

    Beginning WIP 5,000Started in May 26,000Units to accounted for 31,000Completed and

    transferred out 24,000 24,000 24,000Ending WIP 7,000 7,000 4,200

    Units accounted for 31,000Work done to date 31,000 28,200Less: Beginning WIP 5,000 1,250Equivalent units 26,000 26,950

    (Step 1)Physicalunits

    (Step 2)Equivalent units

    Direct

    materials Conversion

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 42

    FIFO Method Example

    (Step 3) Beginning WIP $ 16,500 (work done before May)

    Costs added 138,820 $82,100 $56,720Costs to account for $155,320

    (Step 4) Equivalent units 26,000 26,950= Unit costs $3.1577 $2.1046

    Directmaterials

    ConversioncostsTotals

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 43

    FIFO Method Example

    Units in ending inventory:

    Materials: 7,000 3.1577 $ 22,104Conversion: 4,200 2.1046 8,839Total WIP (7,000 units) $ 30,943Completed and transferred out

    (24,000 units), $155,320 $30,943 124,377Total costs accounted for $155,320

    (Step 5) Application of costs

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 44

    Transferred-in Costs in

    Process Costing

    The costs transferred from

    another department are similarto direct material added atthe beginning of processing.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 45

    Learning Objective 9

    Use backflush costing witha JIT production system.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 46

    Process Costing in a JIT System

    In just-in-time production systems, inventoryof work in process is typically small compared

    to the costs of goods produced and sold.

    The cost of tracking work in processexceeds the benefits for many companies.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 47

    Backflush Costing

    What is backflush costing?

    It is an accounting system that

    applies costs to products onlywhen the production is complete.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 48

    Principles of Backflush Costing

    Backflush costing has onlytwo categories of costs:

    Materials Conversion

    There is no work in process account.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 49

    Backflush Costing Example

    Speaker Technology, Inc., recentlyintroduced backflush costing and JIT.

    Model AX27 Standard material cost: $14Standard conversion cost: $21

    Actual production for the month: 400 unitsActual materials purchased: $5,600Actual conversion costs: $8,400

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 50

    Backflush Costing Example

    Materials Inventory 5,600

    Accounts Payable or Cash 5,600To record material purchases

    Conversion Costs 8,400Accrued Wages 8,400To record conversion costs incurred

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 51

    Backflush Costing Example

    Finished Goods Inventory 14,000Material Inventory 5,600

    Conversion Costs 8,400To record costs of completed production

    Cost of Goods Sold 14,000Finished Goods Inventory 14,000To record costs of 400 units sold

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 14 - 52

    Backflush Costing Example

    Cost of Goods Sold 14,000Material Inventory 5,600Conversion Costs 8,400

    Cost of Goods Sold 200Conversion Costs 200

    To recognize underapplied conversion costs

    The Finished Goods Account can be eliminated.

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    End of Chapter 14