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Machine control gage selection guide Improvement of stability Wide Range & High Accuracy Compact and space-saving

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Machine control gage selection guide

Improvement of stabilityWide Range & High AccuracyCompact and space-saving

Processing system Work shape and measuring item Application measuring head Application control unit page

Cylindrical grindingmachine

Angular grindingmachine

Cylindrical Work Size measuring head dedicated to outside diameter / MOD

PULCOM V4 7

Cylindrical Work with notch General-purpose measuring head / Γll-S

PULCOM V4 8

Width measurement General-purpose measuring head / Γll

PULCOM V4 8

End face measurement/detection

General-purpose measuring head / Γlll

PULCOM V4 9

Touch Locator/TL-01

― 15

Stepped Work measurement(Wide Range measurement)

Wide Range General-Purpose Digital head / Γ-D

PULCOM V10A 17

Centerless grindingmachine

Bea r i ng i nne r r i ng race measurement

General-purpose measuring head / Γlll

PULCOM V4 9

Internal grindingmachine

General ID measurement In process measuring head dedicated tointernal diameter / MID (Front fork)

PULCOM V4 12

In process measuring head dedicated to internal diameter / RF-05 (Rear fork)

PULCOM V4 -

In process measuring head dedicated to exceedingly-small internal diameter/RF-08 (Rear fork) PULCOM V4 13

Bear i ng ou te r r i ng race measurement

General-purpose measuring head / Γ Ⅲ

PULCOM V4 9

Processing system Work shape and measuring item Application measuring head Application control unit pageS u r f a c e g r i n d i n g machine

Hight measurement General-purpose measuring head / Γll

PULCOM V4 8

Double disk grindingmachine

Thickness measurement General-purpose measuring head / Γll

PULCOM V6 8

Processing system Work shape and measuring item Application measuring head Application control unit pageBoring machine etc ID measurement

(One inner diameter)ID measuring Head for Post-Process/ BG-100

PULCOM V6 14

ID measurement (Two inner diameters)

IDmeasuring Head for Post-Process/ BG-04 (Two inner diameters)

PULCOM V8/V10A -

NC lathe etc Stepped Work measurement(Wide Range measurement)

Wide Range OD Digital head / Σ-D

PULCOM V10A 18

Step measurement Plunger detector / 80SE

PULCOM V6 16

Post-Process application

2 3

Machine control gage selection guide Machine control gage selection guide

4 5

Gage Line upGage line up

■ The measurement direction is available for the perimeter of XY surface (a method perpendicular to the stylus) as well as Z axis direction (stylus axis direction)

ZX

More stable precision is required for sizing devices with the progress of work precision.For example, such a sizing device is required that can start up quickly after a break and keep stabilized precision even under a factory environment where the temperature changes. Newly developed in-process measuring head for outside diameter "MOD Gage" and the in-process measuring head for internal diameter "MID Gage", and the general-purpose measuring head "ΓII" and "ΓIII" gages can solve these challenges. In addition to the mechanism design in consideration of the temperature characteristics, the installed high-performance differential transformer sensor can achieve stability comparable to the highly appreciated advanced precision measuring head "Super Σ".

In ΓIII-ARA, the adjustment of the measuring force and retract stroke in addition to "compact ness", "high precision" and "superior temperature characteristic" which was the feature of Γll and ΓIII become possible. A setting is enabled based on the constraints such as work quality, measurement location, work shape, and so on. On-site adjustment also has upgraded the maintainability.

For the works of a small diameter that require high precision such as small diameter bearing, new model rear fork gage RF-08 has been lined up. The downsizing has been achieved by inheriting the fundamental structure of the conventional products RF-05A/RF-06A which are superior in durability and credibility, and may contribute to the scale down of production lines, machine tools, and the saving area to be installed.

With the downsizing of grinders, the measuring head is also greatly downsized. Especially, the "ΓIIGage" can be installed on a limited space by the incorporation of the retract air cylinder.Small grinders without hydraulic mechanism are also fully supported with the four models of air driving unit lined up this time.The durability has been dramatically improved by designing the seal and the bearing materials. And corresponds to diversified coolant.

In the measurement after ID process a guided bore gage for determining the position for inserting a work is used. In the replacement of guides carried out when replacing the steps, it has been generally regarded to be a difficult task requiring experienced skills. The new guided bore gage "BG-100 gage" has dramatically reduced the time for replacing the guide by employing a method in which the replaced parts used for changing the measurement diameter are dubbed and fixed to the reference surface. In addition, a model with retract function that won't leave the insertion trace of a probe on aluminum work is available.

Even skilled workers spend long hours for the step replacing works including tool replacement and setting works, and there is a possibility of making human errors.Touch locator "TL-01" is a compact touch prove suitable for the detection of tools such as the NC grinder, NC lathes, and machining centers and such applications as work setup, which is useful for reducing the setup time, improvement of machine operating time and processing precision of works.

Improvement of generality

Small diameter and high precision work measurement

Compact and space-saving

Reduction of set-up change working hours with guided bore gage

Improvement of work efficiency for replacing tools and setting works

MOD gage, MID gage, ΓII, and ΓIII gage

Γ III-ARA gage

RF-08

Γll gage, Γlll gage, and air driving unit

BG-100 gage

TL-01

Improvement of stability

In process measuring headdedicated for outside diameter Rear fork gage

In process measuring headdedicated for internal diameter Guided bore gage

General-purposemeasuring head

Touch locator

General-purpose measuring head

MOD gage RF-08

MID gage BG-100 gage

Γll gage

TL-01

Γlll gage

A stable precision is maintained even when starting up after a break or under a factory environment where the temperature changes.

For smal l d iameter and h igh precision work

In addition to the high precision equivalent to the MOD, the setup load for small diameter processing is reduced.

Supporting change of type and amount (guide can be changed).Retract mechanism optionally available for preventing aluminum works from getting scratched.

Small size and high precision.Retraction function built-in model and model for work with notch is also lined up

For detection of tools such as NC grinders and machining centers, and works.

High precision cross fulcrum mechanism expands the retract amount with the Γll size.

MOD gage Comparison chart

Reference plate

Replacing guide Retract function

1215 38

4 3453

106

344388216

136

30

Gage0959210

Gage

-5

0

5

10

-1000 22 44 66 88 1100 1122

0510152025303540

5045

G1

G2

G3

温度

Temperature change: 30 to 45 degree centigrade

Temperature change rate:1μm/10 degrees centigrade

Time (H)Stability when the temperature changes

℃μm

L N

mmmm

mm 標特L

E-DT-

gamma

38

68

10

65 8 50

32

13

45

90

76 11 50

Gage0955010

Built-in air cylinder

* Γlll and Γll are the same in size

Arrow: Direction of gravity

ModelMeasuring forceFinger lengthMeasuring forcePre travelRetract Stroke

Gage line up

RF-08

RF-06A

6 7

MOD gageMain unit dimensional drawing

Application

Model MODProduct code 0946900 0946901

Measuring range ~φ90 (Less than 8 is make to order)Repeatability 0.2μm/4σLinear Range ‐200μm~+500μm

Linearity 0.1 0.5% F.S.Pre travel (one side) 0.24 0.28mm

Measuring force 1.5±0.15NWaterproof standard IP67 compliant

Connector and Amount SNS6×1Thickness and Length of a Cable φ6×3m φ6×6m

Head weight Approx. 0.6kg (Excluding Cable,Finger and Contact)

Gage Line up

Product name Product code Model SpecificationMeasuring Heads 0946900 MOD P3Finger 4416219 A071453-1006 L=50Contact 4416202 A262126Holder 4438659 A651921-0003Air Drive Unit 0970450 ADU-S05L

Product name Product code Model SpecificationMeasuring Heads 0946901 MOD P6Finger 4416219 A071453-1006 L=50Contact 4416202 A262126Holder 4435483 A003853Air Drive Unit 0970012 DU-08D1

仕様と寸法図

The sizing device installed in multiple products mixed lines employ a wide-range supporting measurement head in order to eliminate a work to change the steps for treating works in different dimensions.D series gage, incorporating a digital scale is the one to answer the request of the customers who desire "more precise and more stable measurement head" on multiple products mixed lines.The digital gage, superior in temperature characteristic, keeps stable precision even under a harsh environment such as temperature fluctuation, and its superior startup feature will contribute to the improvement of production efficiency.

The small general-purpose head Γ-D gage has been devised by integrating the small general-purpose head ΓII/III and the Σ-D gage. The small measurement head with which layouts can be created freely answers to all the requirement for the height, lengths, step difference, and so on, in addition to the internal diameter and outside diameter.Of course, the performance of the precision and measurement range is as high as that of Σ-D.

The new detector, E-DT-80SE has unitized the coil part and the slide part, so that the Pre travel can be adjusted by the separated structure.This has enabled supporting a variety of applications, e.g., measuring the height by inserting a work from the horizontal direction.In addition, the unitization has enabled maintenance.Moreover, "Waterproof specification" conforming to the Waterproof standard IP67 is lined up.

Wide-range measurement for multiple products mixed lines

Supporting a variety of applications

Σ-D gage

Γ-D gage

E-DT-80SE

Digital head for wide-range outside diameter

Wide-range general-purpose digital head

Pencil type probe

Σ-D gage

Γ-D gage

E-DT-80SE

It is a 2ch gage for the diameter measurement. To an application for diameter measurement, it is easy to install and possible to obtain stable precision.

It is a general purpose digital gage for supporting any application.

Supporting insertion of a work in horizontal direction.(Pre travel can be adjusted )

Σ -D in-process specification

Multistep shaft measurement Cam lift measurement

型式:DU-08T-L

(仕様銘板)

Gage0966010

Gage0966010

Gage0966010

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

0 120 240 360 480 600 720 840 960 1080 1200 1320 1440 1560 1680 1800

μm

Six minutes

0.2μm

Stability at the startupsec

Unit separated condition

Waterproof boots(Viton)

Waterproof O-ring Core Pre travel adjustment nut

Waterproof construction

Coil unit ASSY

Slide unit ASSY

135.5

28

2560

23

12

12

11.523

622

75 5010.5

SNS 6P

******

Minimum bend R of cableFixed part :R30 (inside) Moving part :R40(inside)

Cable length 3m or 6m

2-M5 deph 7

Con

tact

Off

set r

ange

11

22

33

8~24

21~46

EXT=114412651

43~68

EXT=224412652

65~90

EXT=334412650

(Measuring diameter)

(Measuring diameter)

(Measuring diameter)

(Measuring diameter)

100

50

24

2150

24.512

31 (58.2)

108

5037 10.575172.5

222.5 (3.5)50

35

4438659

4416219 4416202

50

(12)

140

0946900

ADU-S05L

Finger

4-M4 deph 6

Contact

Measuring diameter

φφ8~90

Holder

Model:

Stroke

Dire

ctio

n of

gra

vity

1560

619

13

29

65

21

138

130152710

74

291

211

(75.5) 75 10.5 50

80

(3.5)

4435483

170

31

4416219

4416202

4-Rc1/4 油圧取入口2ヶ止栓(裏から)

0946901

Finger

To atmosphere

Holder

Holder:DU-08D1

Stroke

4-M5 deph 8

Contact

Dire

ctio

n of

gra

vity

Gage line up Specification and dimensional drawing

Specification and dimensional drawing

8 9

Model Γlll-AR-P6 Γlll-AR-P3Product code 0959010 0959011Finger length 50mm(standard)Repeatability 0.2μm以下 / 4σLinear range -500~+1000μm

Linearity 0.1~0.5% F.S.Pre travel 0.45~0.55mm(L=50mm)

Measuring force 1.5±0.15N(Direction of gravity)Existence of Air Retract Exist

Retract Stroke(MAX) 5.0~5.5mm(L=50mm)Retract Air Source 0.3~0.5MPa

Waterproof standard IP67 compliantConnector and Amount SNS6×1

Thickness and Length of a Cable φ6×6mweight Approx. 0.5kg (Excluding Cable,Finger and Contact)

OD measurement ID measurement

ΓII gage ΓIII gageMain unit dimensional drawing Main unit dimensional drawing

Application Application

11

10

1025

1517

509476

45

32

12

Γll-AR

39

Gage0955010

( )( )

P=0 .3~0 .5MPa

SNS 6P

4416219 4416202

Different diameter Straight To atmosphere

Fixed part :R30(inside)Moving part :R40(inside)

Minimum bend R of cable

Finger Contact

Choose from 3 directionCable direction

Retract unit

(4-M4 deph 5)

Air Source

(The solenoid valve in figure is in the state of inactive.)

Air IN

Air Tube

3m or 6mCable length

Provided by customerSolenoid valve is active=retracted. An oir reserver cannot be used.Do not allow the air filter drain to get full.

10012

46

(58.2)

31

95

50

50

(57) 76 11 50

(194)

244 (3.5)

4412651

Finger

Contact

EXT rod

SR1.5 CPX Diamond

Measuring diameter

Model:ADU-S05LSpec:Spec marking

Dire

ctio

n of

gra

vity

4416219

11

4416202

Gage0955020

G1

G2 Ø8~Ø55

Gage Ø90

4443384

50117610

(4.75)

65

2515

187

22

65

152

42081044200654

0098421

00673980067397

Gage0955010

Gage

Sliding Plate

adapter

Dovetail blockContact

Fine adjustment screwFine adjustment unit

Specification and dimensional drawing

10

1025

1517

509476 11

45

32

13

 

39

  5   

Gage0959010

SNS 6P

P=0.3~0.5MPa

( )( )4416219 4416202

To atmosphereAir Tube

Air INAir Source

Different diameter Straight

Speed controller

Fixed part :R30(inside)Moving part :R40(inside)

Minimum bend R of cable

4-M4 deph 5

Cable direction

Retract unit

Finger Contact

Ret

ract

Stro

ke

Choose from 3 direction

Cable length 3m or 6m

(The solenoid valve in figure is in the state of inactive.)Provided by customerSolenoid valve is active=retracted. An oir reserver cannot be used.Do not allow the air filter drain to get full.

ModelFlat surface ( Cylindrical OD etc. ) Surface with notch ( Spline shaft etc. )

Γll-AR-P6 Γll-AR-P3 Γll-P6 Γll-P3 Γll-SAR-P6 Γll-SAR-P3 Γll-S-P6 Γll-S-P3Product code 0955010 0955011 0955020 0955021 0955030 0955031 0955040 0955041Finger length 50mm(standard)Repeatability 0.2μm/4σLinear range -500~+500μm

Linearity 0.1~0.5% F.S.Pre travel 0.45~0.55mm (L=50mm) 0.14~0.24mm (L=50mm)

Measuring force 1.5±0.15N(Direction of gravity)Retract Stroke(MAX) 1.0~1.25mm(L=50mm) - 1.0~1.25mm(L=50mm) -Retract Air Source 0.3~0.5MPa 0.3~0.5MPa

Waterproof standard IP67 compliantConnector and Amount SNS6×1

Thickness and Length of a Cable φ6×6m φ6×3m φ6×6m φ6×3m φ6×6m φ6×3m φ6×6m φ6×3mHead weight Approx. 0.5kg (Excluding Cable,Finger and Contact)

Gage0959011

Gage

4414687(A295088)

4202659(A234178)

0074825(A234825)

5

Contact

Ret

ract

Stro

ke

Contact HolderFine Adjustment Unit

Product name Product code Figure number (model) Outline view Outline

Finger

4416219 A071453-1006For M5Finger Length:50mmOffset:0mm

0081124 A248002(48002)

For M5Finger Length:50mmOffset:8mm

0081125 A248003(48003)

Contact4416202

A262126 SR1.5/Diamond

EXT rod

0067520 A005933 Length:5.5mm

0065463 A295039 Length:10.0mm

4412651 A071453- 0012 Length:11mm

0075055 A005055 Length:12.0mm

0067525 A006747 Length:18.0mm

4412652 A295176 Length:22mm

4412650 A071453- 0011 Length:33mm

298 25.5 M5×0.5

62126

6

6

4.2

8

5.5

5.5

9

6

4.2

68

10

13.5

11

14.5

6

4.2

68

12

15.5

22

25.5

6

4.2

68

18

21.5

33

36.5

Junction Cable~

4202659(A234178)

0074825(A234825)

4414687(A295088)

Gage0959210

Gage

Application

4 50 (3.5)

M5×0.5Stud4308766

Washer0067151

( )

( )

M5×0.5φ 6

1 6 (41.5) 57.5

(3.5) 504

8

Use M4 Bolt

φ88

812 616

8 4

10 11

Extension Cable from Measuring Head to Control Unit

A061732 A061733

Outer Appearance Dimensional Drawing

Product code Product name Model Remarks0944720 Junction Cable 1m A061732 S6S S6P0944721 Junction Cable 2m A061732 S6S S6P0944722 Junction Cable 3m A061732 S6S S6P0944724 Junction Cable 6m A061732 S6S S6P0944727 Junction Cable 1m A061733 Flange S6S S6P0944728 Junction Cable 2m A061733 Flange S6S S6P0944729 Junction Cable 3m A061733 Flange S6S S6P0944731 Junction Cable 6m A061733 Flange S6S S6P

Model Γlll-ARA-P6 Γlll-ARA-P3Product code 0959210 0959211Finger length 50mm(standard)Repeatability 0.2μm/4σLinear Range -500 ~ +1000μm

Linearity 0.1 0.5% F.S.Pre travel 0 0.55mm(standard 0.45 0.55mm)

Measuring force 1.3 2.3N(standard 1.5N)Retract Stroke 0 5.0mm(5.0 ~ 5.5mm)

Retract Air Source 0.3 ~ 0.5MPaWaterproof standard IP67 compliant

Connector and Amount SNS6×1Thickness and Length of a Cable φ6×6 m φ6×3 m

Head weight Approx. 0.5kg (Excluding Cable,Finger and Contact)

ΓIII-ARA gageMain unit dimensional drawing

Specification and dimensional drawing MOD,Γll, Γlll for Finger Contact etc

10

4-M4 deph 5

13

94776 11 50

3245

9.5

54.5

2510

151

Ø6

Ø22

Ø4×2m

Ø2×1m

Gage

IN

0959210

P=0.3~0.5MPa

Air in

Air Tube Ø2×1m

SNS 6P

( )( )4416219 4416202

()

( )

[Note]Σ-D and Γ-D gage must use a special junction cable.

12 13

Model MID-130 MID-140Product code 0948130 0948140

Measurement Range φ3 φ90Repeatability 0.2μm/4σLinear Range ‐200 +500μm

Linearity 0.1~0.5% F.S.Pre travel 0.02~1mm (Adjustable)

Measuring force 1.5 ± 0.15NRetract Stroke -- 1.5mm (L=65mm)

Retract Air Source -- 0.3 0.5MPaWaterproof standard IP67 compliant

Connector and Amount SNS6×1Thickness and Length of a Cable φ6×6m (with Junction Connector)

Head weight Approx. 1.1kg Approx. 1.3kg

Full scale drawing

Model RF-08Product code 0960008Repeatability 0.2μm / 4σLinear Range ‐100 +100μm

Linearity 0.1 0.5% F.S.Measuring force 0.6 ± 0.1N

Connector and Amount SNS6×2Thickness and Length of a Cable φ6×6m(Gage Junction Connector: 3m , Junction Connector SNS connector: 3m)

Head weight Approximately 0.3kgWaterproof standard IP67 compliant

Junction Cable is not contained in RF-08 gage

only gage

Application

Application

MID gage RF-08Main unit dimensional drawing Main unit dimensional drawing

Cable length: 4mMinimum vend R of cable : 40mm

Cable length: 2mMinimum vend R of cable : 40mmJunction Connector

To atmosphere

Air Source

(The solenoid valbe in figure is in the state of inactive.)

75.3 Φ19.3 Φ6

84.2(4) (4)

170.286

43 7

0948141

(65)

30

1.5

Ret

ract

Stro

ke60

3735

17

2-M5

94

5.5

17

6 63.5

27.5

Φ21

153036

2-φ4.5φ8, 4.5depth of counterbore

8 161036

17

11P=0.3~0.5MPa

Cable length: 4mMinimum vend R of cable : 40mm Junction Connector

Cable length: 2mMinimum vend R of cable : 40mm

75.3 Φ19.3 Φ6

3735

17

2-M5

94

115.5

17

63.5

27.5

Φ19

50(4) (4)

13686

43 7

0948131

(65) (22)

30

60

153036

2-φ4.5φ8, 4.5depth of counterbore

8 161036

17

4442876

4442874 4443163

4442877

4442875

4443162

0948301

Ø16~50

4419706

Ø3~19

Junction Cable side Connector

Junction Cable

Contactmake to order

Contact Holder B4443261

Adjust screw4445917

Gage side Connector

50.5

27.5

3m

-0.006

-0.017

14 0-0.15

±0.05

12

15 38

4 34

53

M12×P0.5

106

2G

1G

9600643m

Contact Holder A4443260

Dovetail block4445916

Minimum bend R of cableFixed part :R30(inside)Moving part :R40(inside)

Specification and dimensional drawing Specification and dimensional drawing

MID-130 MID-140

Product code Figure number (model) Outline view Outline

4440126 4440126 Finger length: 16mm

4445217 A290057 Finger length: 65mm

4446826 A295395 Joint and retainer for T-shape stylus

5 (22.3)

1618.5M4

M4

(72.5)

6567.5

SINK-type Output SOURCE-type Output

YELLOW

BLUE

+Vcc

0V

RLV0

YELLOW

BLUE

0V

V0

+Vcc

RL

55

11

33

SR1,CarbideSR5,Carbide

SR6,CarbideSR6,Carbide

10010

Standard stylus φ5 cemented carbide4440126 (option)

39232

42

10°

10°

YELLOWBLUE

Shield

(27)

Standard stylus4440126

(45)

Retainer4443832

Stylus joint4443908

M4

M4

Model BG-100 BG-100-ARProduct code 0948210 0948220

Measurement Range φ3 φ120 (Less than φ10 is make to order)Repeatability 1μm / 4σLinear Range 150 +150μm

Linearity 1% F.S.Pre travel 0.15 0.2mm

Measuring force 0.75 ± 0.2NConnector and Amount SNS6×1

Thickness and Length of a Cable φ6×3mRetract Function Nothing Exist

Retract Air Source - 0.3~0.5MPaHead weight 3.5kg 3.8kg

14 15

Model TL-01Product code 0950551 3

Direction of detection XY direction (all around) / Z directionRepeatability *1 1μm or lessContact force *2 XY direction: 2.5N / Z direction: 15N

Over stroke XY direction: 6mm / Z direction: 1.5mm

Contact point specificationNC (normal close)

Capacity: DC24V, Recommending 10mA (max20mA)Cable specification φ4×3m 3

Waterproof standard IEC IP67Head weight 0.1kg

1 The Repeatability is 2σ when it is detected in the same direction of the velocity 600 mm/min or less.2 The XY direction contact point is the one when the dimension from the mounted flange to the stylus tip is 39mm.3 In addition to the standard 3m specification, the cable length supports 6m, 9m, and 12m specifications

(products code of each specification: 6m specification/0950552, 9m specification/ 0950553 and 12m specification/ 0950554).

BG-100 gage TL-01Main unit dimensional drawing Main unit dimensional drawing

Application Option

Cable length: 3mSNS 6PΦ

22

Φ1

10

Φ7

4 

g6

(Φ

65

)Φ

21

Retract Cylinder(84.2)

(235.2)96

12 1555

(2)

BG-100-AR

Specification and dimensional drawing Specification and dimensional drawing

17.5(30)

17.5(30)

Pre travel

93.5111

7794.5

Cable length: 3m

Cable length: 3m

Carbide Ball

Carbide Ball

Waterproof model

SNS 6P

SNS 6P

Growth side Stroke end

Pre travel

Growth side Stroke end

16 17

Gage0966010

Gage0966010

MADE IN JAPANM O D E LC O D ES P E CS E R I A L:::0970440:ADU-W05

Datum Level

Gage0966010

Gage0955010

Model E-DT-80SE E-DT-80SE-905Product code 0117550 0117551

Stroke 3mmMeasurement Range ±1100μm

Linearity 0.1~0.5%F.S.Pre travel 1100μm (Adjustable)

Measuring force 0.7N ± 0.15NRepeatability 0.15μmCable length 3m

Waterproof standard - IP67

Application Product code Rough Drawing Drawing Number Material Remark

Deep Hole 0121516 A999905 Steel Ball, φ1/8 Weight 2grf

Deep Hole 0121541 A101109 Carbide, φ1/8 Weight 3grf

Large diameter measurement etc 0121543 A101131 Carbide, φ5mm Weight 4grf

Prevention of Crack 0121545 1058E Teflon, φ3mm Weight 2grf

Narrow Measuremnt part 0121535 A101014 Carbide, φ3mm Weight 1grf, (with A101260)

Parallel adjustment for A101014 0121540 A101260 Weight 8grf

Model ΓDProduct code 0966010

Standerd Finger Length 82mm 152mmMeasurement Range 12.5mm(±6.25mm) 20mm( ±10mm)

Repeatability 0.2μm / 4σ 0.4μm / 4σLinearity(reference) 0.05% F.S

Pre travel 6.35mm(Standard) 10.5mm(Standard)Retract Stroke 6.5mm(Standard) 10.5mm(Standard)

Measuring force(Direction of gravity) 1.4 3.6N(Standard) 0.8 2.2N(Standard)Contact SR1.5, CPX diamond.

Thickness and Length of a Cable Gage ~Relay Box, Relay Box ~ Control unit both φ8x3mRetract function Pneumatic single actingl (Air supply 0.35 0.5MPa)

Relay Box (Product code) 0966200Waterproof standard IP67 compliant

Head weight Approx. 0.8kg

E-DT-80SE Γ-DMain unit dimensional drawing Main unit dimensional drawing

Application

Steel Ball, φ1/8

Carbide, φ1/8

Carbide, φ5mm

Teflon, φ3mm

Carbide, φ3mm

(32)

1025

61010

34

13

47

6.5 95 1382

(152)

196.5

(266.5)

20

Ø21

Ø17 35

145(49.5)(223)

Ø36

24 46.5

64 32

6-M4

2-Ø4.5

Gage

Speed controller

0966010

P=0.35~0.5MPa

1m

(The solenoid valve in figure is in the state of inactive.)

Provided by customerSolenoid valve is active=retracted. An oir reserver cannot be used.Do not allow the air filter drain to get full.

Air Source φ4 Air tube

Air IN

To atmosphere

Cable OD : φ8Minimum bend R of cable : R40(in side)

Relay BOX : 0966200

Cable length: 3m

Cable OD : φ8Minimum bend R of cable : R40(in side)

Cable length: 3m

depth 5

Sideways for cable direction

Provide by customer

φ4 Air tube

Eccentricity Shaft measurement Work Height measurement for multiple products

Specification and dimensional drawing Specification and dimensional drawing

[Note] When Γ-D is used, relay BOX (0966200) and conversion cable (for 2 heads : 4445904 or for 4 heads : 4445903) is needed besides the main unit of the head.

18 19

41

(95)

75 13

Tube diameter Φ6×Φ4

Tube diameter Φ6×Φ4

4- M4 (back) 4- M4 (back)

Stroke: 50Stroke: 80

2-M4

51

50 28

129

(179)

64

24

10

15

35

MODEL:ADU-W05C O D E :0970440S P E C :SERIAL:

MADE IN JAPAN

41

(95)

105 13

2-M4

51

80 28

159

(239)

64

24

10

15

35

MODEL:ADU-W08C O D E :0970430S P E C :SERIAL:

MADE IN JAPAN

■ADU-W05 ■ADU-W08

■ADU-S05L(Left-right reverse R specification is available) (Left-right reverse R specification is available)

■ADU-S08L

Model E-TD-4362 E-TD-4363 E-TD-4366 E-TD-4367Product code 4310052 4310053 4310056 4310057

Setting position Vertical HorizontalFinger length 82,102,112,122mm 132,152mm 82,102,112,122mm 132,152mmFinger Offset 0 8mm(standerd 8mm)

Supporte diameters (continuous

measuring range)

Finger length

82mm 25mm - 25mm -102mm 29mm - 29mm -112mm 31mm - 31mm -122mm 33mm - 33mm -132mm - 35mm - 35mm152mm - 40mm - 40mm

Standard Measurement

Range(Please consult, except for the

standard.)

Finger length

82mm φ4 φ76.5 - φ4 φ76.5 -102mm φ4 φ79 - φ4 φ79 -112mm φ4 φ80 - φ4 φ80 -122mm φ4 φ81 - φ4 φ81 -132mm - φ4 φ82.5 - φ4 φ82.5152mm - φ4 φ84 - φ4 φ84

Repeatability 0.2μm / 4σ (Finger length 82mm) 0.4μm / 4σ (Finger length > 82mm)Wide linear range(reference) 0.05% / all diameters

(for 25mm measuring range : 12.5μm, for 40mm measuring range : 20μm)Narrow linear range(reference) 0.5% / (5μm) / ±500μmPre travel Finger length

82mm 6.5mm - 6.5mm -102mm 7.5mm - 7.5mm -112mm 8.0mm - 8.0mm -122mm 8.5mm - 8.5mm -132mm - 9.0mm - 9.0mm152mm - 10.3mm - 10.3mm

Retract Stroke Finger length

82mm 7.3mm - 7.3mm -102mm 8.3mm - 8.3mm -112mm 8.8mm - 8.8mm -122mm 9.3mm - 9.3mm -132mm - 9.8mm - 9.8mm152mm - 11.0mm - 11.0mm

Measuring force 1.4~3.2NContact SR1.5 (CPX diamond)

Thickness and Length of a Cable Gage ~Relay Box, φ8x3m / Relay Box ~ Control unit φ11x3mRetract Function Pneumatic double acting (Air supply 0.35 0.5MPa)

Relay Box (Product code) 4419371Waterproof standard IP67 compliant

Head weight Approx. 1.4kg

Form (*1) ADU-W08 ADU-W05 ADU-S08L(ADU-S08R)

ADU-05L(ADU-S05R)

Product code (*1) 0970430 0970440 0970470(0970480)

0970450(0970460)

Stroke 80mm 50mm 80mm 50mmShape Double piston (high thrust) Single piston (compact)

Outside diameter dimension (W×L×H) 95×159×35 95×129×35 62×190×61 62×160×61Driving air-pressure 0.3~0.5 [MPa]

Greasing Not necessary (filling grease)Weight of the driving unit Approx. 1.2kg Approx. 1.0kg Approx. 1.5kg Approx. 1.2kg

Recommended head to be mountedΣ series Γll : Two units

Σ-D Γlll: Two units, ΓD: Two unitsSuper-Σ

Mini Σ-ll ΓllMini Σ-V Γlll ΓDv

MOD / MIDLoad weight ( *2) 5.5kg 4.5kg

* 1 : In the parentheses, it is a left-right reverse product of L type, which makes it a R type.* 2 : The load weight is applied when the center of gravity of the load lies within the driving unit surface.If the center of gravity lies outside of the driving unit surface, please contact us.

Σ-D gage Pneumatic drive unitMain unit dimensional drawing Main unit dimensional drawing

30

84

24

28025214

32

53

42

82~15217101266.5~336.5

66.5

36

2-M5,depth 7

Length: 3mMinimum bend R of cable : R40(inside)

816

Relay Box Length 3m4419371

P=0.35~0.5MPa

Air Source

Air IN: RetractAir IN: Measuring

Provide by customer

19.5

(61)

62 50 245

12

42.5

7.5

80

33 50 29

160

60.5

35

15

31(30)

4- M4 (back)

Stroke: 50

Tube diameter:Φ6×Φ4

19.5 110

190

60.5

62 50

1242.5

7.5

245

33 80 29

35

15

(61)

31(30)

4- M4 (back)

Stroke: 80

Tube diameter:Φ6×Φ4

Specification and dimensional drawing Specification and dimensional drawing

[Note] When Σ-D is used, relay BOX (4419371) and conversion cable (for 1 head : 4206513 or for 2 heads : 4606512) is needed besides the main unit of the head.

20 21

■DU-05D1, 08D1 ■DR-08C-HR

■DR-08A-F, 12A-F

■DU-05T-L, 08T-L

■DU-08E-MR

● Mainly for Sizing

● Mainly for End Face Sizing

Model S A B CDU-05D1 50 100 152 35DU-08D1 80 130 182 60

Model S A B C DDU-05T-L 50 100 160 50 82DU-08T-L 80 130 190 80 112

Model S A B C DDR-08A-F 80 130 175 60 70DR-12A-F 120 170 215 100 110

Product code Model Stroke(mm) Feature

0970010 DU-05D1 50 General Purpose,Vertically oriented

0970012 DU-08D1 80 General Purpose,Vertically oriented

0970020 DU-05T-L 50 Compact,Horizontally oriented

0970290 DU-08T-L 80 Compact,Horizontally oriented

0970050 DR-08A-F 80 High Rigidithy0970052 DR-12A-F 120 High Rigidithy

Product code Model Stroke(mm) Feature0970092 DR-08C-HR 80 High Rigidithy0970094 DU-08E-MR 80 Compact

Hydraulic Drive UnitsMain unit dimensional drawing

Cylinder Height :65mm

Cylinder Height :85mm

Cylinder Height :31mm End Face Type

End Face Type(Compact Type)

4-Rc1/4

M5

74

S 3752

15 30A

26.5

40 30

13

65

60

(9.7)

69

31

19

15

66

60°28

Stroke

4-M5,depth 8

To atmosphere

524

25

10 27 15 8

50

31

(46)

99

R1/4

50

10

36

60°

(9.7)

35

M5

Backward

Forward

Stroke

4-M4,depth 8

Steel Pipe Length 2502 pcs.

To atmosphere

4-Rc1/4 8

85

45301020 15 30

(15)

46.5

15

31

619

31

(37)

100

114

28(9.7)

60°

M5

50

Stroke

4-M4,depth 8

To atmosphere

51

28.518

30 70

645

(46)

806

55

33

16

8 130 15 20173

(260)(7)

3.5

85

15

(100)

12 106 12

22

22

15.5

57526.5

12302040

R1/4

Steel Pipe Length 250mm

To atmosphere

2-M4,depth 10

4-M5, depth8View A

2 from backside

Stroke 80

2-M4,depth 8

6-M5,depth 10

5 5

5

5

44

45

157.5

1518

38

1515 13080 25

80 25

25

10 10

245

(72)

(A004996)

31

15.5

102050

(45~95)

5048

11

636

168

20 20

M4

4-M5To atmosphere

2-φ4.5Stroke 80

4-M5, depth7

2-M5,depth 10

2 from backside

Backside

4-M4,depth 8

(Hydraulic supply inlet)

2-φ4.5

8DS×4

8DS×60

Specification and dimensional drawing Specification and dimensional drawing

Driving oil-pressure : 1.5~2.0MPa

Model PULCOM V4 PULCOM V6 PULCOM V7 PULCOM V8

Use In-process only Also post-process(2 measuring items) Post-process only In-process / post process In-process / post process

No. of detector inputs max.2 max.2 max.4 (2/4 channel type) max.4 (2/4 channel type) Measuring items max.2 max.2 max.4 max.4

Judgent output

Overall - -

Individualmax.6 (1 measuring item)max.9 (2 measuring items)

max.7 (1 measuring item)max.10 (2 measuring items)

max.20 Example [20 outputs: 1 simultaneous process] [5 outputs (each): 4 simultaneous processes]

max.20 Example [20 outputs: 1 simultaneous process] [5 outputs (each): 4 simultaneous processes]

DisplayIndicator

LCD character (simultaneous display)

3 colors 7 seg LEDLCD character

(simultaneous display)

Indicator and FL character display

(simultaneous display)

LED character display and FL character display

(simultaneous display)

Main features

Auto master setZero shift Option - Option Option

Grade (External grade with option) (External grade with option) (External grade with option) (External grade with option)

Storage (function) Option

(maximum, minimum, peak to peak)

Option(maximum, minimum,

peak to peak, non-imultaneous)Option

(max., min., peak-to- peak)Option

(max., min., peak-to- peak

Data output OptionAnalog output RS-232C, BCD Option (RS-232C, BCD) Option (RS-232C, BCD, printer) Option (RS-232C, BCD, printer)

Statistical processing - - Option OptionSize shift - - Option Option

Temperature correction - - - -I/O monitor

Roundness measurement - - - -

CF card - - - -

Power supply AC85 ~ 250V、 30VA AC85 ~ 250V、 30VA AC85 ~ 250V、 50VA AC85 ~ 250V、 50VA

Size and weight 170W×240D×150Hmm, 3kg 170W×240D×150Hmm, 3kg 287W×312.3D×159Hmm, 7kg 287W×312.3D×159Hmm, 7kg

PULCOM V10

In-process / post process

NG4 (can be increased to max. of 32)max.32

Same as PULCOM V8 (Group unit output for 4 or more measurements)

6.5” TFT color LCD touch panel process (Display of measuring items and results,

workpiece diagram; Can display meter for in-process use)

Option

(External grade with option)

Option (max., min., peak-to- peak)

Standard: VGAOption: RS-232C, BCD85

OptionOption

Option (two sensor inputs)

OptionOption (Meas. conditions, data and work

figures are stored)AC85 ~ 250V、 70VA

287W×327.6D×159Hmm, 7kg

Model PULCOM V11 Use Detector expansion unit for V10

No. of detector inputs 4 per unitPower supply 24V DC, 0.5A

Size and weight 63W×325.8D×158Hmm、 3kg

PULCOM V4

PULCOM V6

PULCOM V7

PULCOM V8

PULCOM V11

PULCOM V10APULCOM V10S

PULCOM V SeriesThe PULCOM V series consists of electric micrometer controllers with an extensive standard application range that enable a variety of CPU-based data processing.

0

0

+NG

P0P1

P2P3

P4 (Sizing) S-CUT

OK1OK2

OK3-NG

Output Format

Example of in-process four-point switching

Example of in-process four-point switching

Diameter (inner dia. measurement)

Diameter (outer dia. measurement)

22 23

24 25

Product introduction

The diameter, separation degree, internal diameter, and outside diameter of the ball groove are measured and judged whether it is acceptable or not (OK/NG).

This device measures the each part of crank shaft and performs marking.This is a measuring device for inline that totally measures the roundness of the pin stroke P/J diameter part (according to the radius method) and the longitudinal direction dimension etc., and performs prescribed marking based on the measurement results.

This machine measures the rotational unbalance amount and direction of the crank shaft for corrective processing. It is composed of the measurement, washing, corrective processing, and each station.

This device measures the profile of the cam part of the cam shaft. A vibration measuring function is also installed. The profile data etc., can be printed out.

This device measures the ball groove profile of the ball bearing inner and outer rings, and calculates the groove R dimension and P-V value (maximum and minimum values of the profile graph).

Accretech (China) Co., Ltd

Each major dimension is measured and judged whether it is acceptable or not (OK/NG).

This device is a measuring machine that measures the circularity, cylindricity, coaxiality, pin stroke pin phase, straightness, and taper degree longitudinal dimension of each outside diameter of the crank shaft.The shape data etc., of circularity and cylindricity can be printed out.

Dedicated automatic measurement machine /profilometry machine

CVT general measuring machine

● Crank shaft general measuring machine

● Crank shaft balance measurement and correction machine

● Cam profilometry machine

● Bearing ball groove profilometry machine

To cope with the increase of demand in China, these dedicated measurement machines have been locally manufactured in China factory since 2010.

CVT Dimension measuring machine

Crank shaft profilometry machine▼

Product introduction

26 27

It is a final measuring machine that measures the diameters and coaxiality of bores and crank holes, and performs marking of the sizes.

This machine measures the thickness, width, and perpendicularity etc., of the hydraulic pump vane and sort it in 10 ranks.

This machine applies appropriate preload on the bearing of the transmission driving axis so as to measure the height of two parts before being assembled. This is a measuring machine that selects assembly part shim in appropriate thickness by calculation.

This machine measures the coaxiality of the sub axis against the scroll compressor reference axis and judges whether it is acceptable or not (OK/NG). This machine is installed in assembly lines.

Each dimension of outer and inner diameters of the piston are measured and judged whether it is acceptable or not (OK/NG).

This machine measures the O.B.D dimension at the reference height of the ball joint and the inner by micrometer, and sort and store it to the classification shoot after judging the rank.

This is a dedicated automatic measuring machine that measures the journal diameter and other dimensions of processed cam shaft, judges whether it is acceptable or not (OK/NG), outputs the judgment signal and performs its classification.

This is a dedicated automatic measuring machine that measures the journal diameter and other dimensions of processed cam shaft, judges whether it is acceptable or not (OK/NG), outputs the judgment signal and performs its classification.

This machine measures the def Assay and selects a rank of shim suitable for assembly

▼ C/B synthesis general measuring machine ▼ Vane measurement sorting machine

▼ Transmission shim selecting machine

▲ Cylinder core adjusting machine

▲ Piston measuring machine

▲Ball joint inner O.B.D measuring sorting machine

▼ Camshaft measuring machine

Camshaft measuring machine Shim selecting machine for def▼ ▼

Product introduction Product introduction

Please contact the following dealer to place an order.

B-20-566-E-1409

KOREA 82-70-7500-2136

THAILAND 66-38-193-282

BRAZIL 55-11-3565-2612

PHILIPPINES 632-831-1218

TAIWAN 886-3-5735161

USA 1-513-373-4844

INDONESIA 62-21-2961-7698

EU (Germany) 49-0-89-546788-0

CHINA 86-138-1818-0289

INDIA 0124-4241-673

MEXICO 52-477-330-7793

TOKYO SEIMITSU

EU (Hungary) 36-06-1-362-0064

MALAYSIA 603-5613-0009

JAPAN 81-29-831-1240

Technical support TOSEI ENGINEERING CORP. TEL. 81-29-830-1882 FAX. 81-29-830-1891 E-mail. [email protected]