machine guard doors and gates -...

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Machine guard doors and gatesPower-operated doors for automated production

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For your safety – Brühl Safety tailored to your needs

Safety means trust in the best products and the highest quality standards. But safety also means thinking ahead – via new technologies and custom designed systems. For more than 30 years we have been producing high-quality safety fence systems for your machines, processes/plants and people. During this time we have always remained committed to our founding principle: “Providing the optimal solution for every application.”

The new catalogue “Machine guard doors and gates – Power-operated doors for automated production” provides a practical overview of our com-prehensive power-operated gate systems. You can learn more about the numerous solutions we offer for automated production and benefit from our long-time experience. Appealing new illustrations and images make it particularly easy for you to get an overview of our range of products.

You can learn more about the various power-operated doors and gates. No matter whether it’s a lift gate, a sliding door or a rolling door – our machine guards are as versatile as the requirements they meet every day. “Lift gate, wide” and “Lift gate – integrated into machinery” as well as high-speed versions of lift gates and rolling doors complete the range of high-quality products.

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“Feeling safe is a basic need that everybody has. Ensuring safety has always been our top priority.”

Heinrich and Hans Georg Brühl, Managing directors

EDiToriAL

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in the back of the catalogue you will find an overview of options for integrating control systems as well as control system accessories.

We hope you enjoy reading this catalogue and that you learn more about us. We are certain you will find numerous ideas for the design of your work environment. Please feel free to contact us if you have any questions in terms of any custom designed systems and our products.

We are always happy to help. Call us or send us or contact us via email. For your safety – Brühl.

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CoNTENTS

Lift gate, single-track, standard

Page 16

Lift gate, single-track with angular leaf line

Page 17

Machine guard lift gates Starting on page 06

Lift gate, standard

Page 10

Lift gate, integrated into machinery

Page 14

Lift gate, double-leaf

Page 12

Lift gate, high-speed

Page 11

Lift gate, with attachment

Page 15

Lift gate, wide

Page 13

Machine guard sliding doors Starting on page 26

Sliding door, single-leaf

Page 28

Cantilever sliding door, standard

Page 30

Sliding door, multiple-leaf door

Page 29

Cantilever sliding door, double-leaf

Page 31

Machine guard rolling doors Starting on page 18

rolling door, standard

Page 22

rolling door, with slats

Page 24

rolling door, high-speed

Page 23

rolling door, wide

Page 25

05

CoNTENTS

options for integration in the machine-control system / PLC Page 32Brühl Gate Controller Page 34Door control components Page 36Control connection position Machine guard lift gates Page 37Control connection position Machine guard rolling door Page 38Control connection position Machine guard sliding door Page 39

Brühl Control systems Starting on page 32

06

MACHiNE GUArD LiFT GATES

Machine guard lift gates and lift panelsowing to the large variety of applications, Hans Georg Brühl GmbH has developed a wide range of machine guard lift gates. Depending on the specific construction type, widths of up to 16 m and heights of up to 7 m can be produced. Safety is always the top priority. Standard safety features for the machine guard lift gates include an electro-mechanical system for monitoring load-bearing components, a safety edge mounted to the closing edge and multiple, independent load-bearing components as an anti-drop safeguard (in accordance with DiN EN 12604, Annex B). These products also come with complete documentation.

Sturdy, self-supporting construction Accurate movement due to adjustable speed with frequency-controlled drives High precision movement into the start and end positions in combination with the Brühl Door Controller ii/iii

Extensive safety features: Safety edge, electro-mechanical system for moni-toring for load-bearing components and multiple, independent load-bearing components as anti-drop safeguard

Non-contact safety switches in accordance with iEC 61508/iEC 62061 (SiL 3) and EN iSo 13849-1 (PL-e)

Available with optional pneumatic and hydraulic drives Various windows can be integrated into the panels with special clamping strips Model MSHT is available as a multiple-leaf door (optional)

Moving/door travel also available for offset posts in non-standard positions Machine guard lift gates can be integrated into all safety fence systems – we provide everything you need

Safety switches available from any manufacturer Mechanical and non-contact safety switches are available MSHT® high-speed with integrated light barrier/grid Secure and enclosed counterbalance mechanism inside frame; tamper-proof in accordance with DiN EN 13241-1 Power-operated lift gate combined with Brühl Door Controller TCT® ii/iii in accordance with DiN EN 13241-1*

Patent-P-19115-Chain connection, Patent-102010055495-Chain guide

Product advantages at-a-glance

Brühl ServiCeTest log book including maintenance schedules, spare parts lists as well as declaration of Conformity and incorporation

*No special features for applications in construction/outdoor areas in terms of resistance to water penetration (DIN EN 12425 and DIN EN 12489), wind load resistance (DIN EN 12424 and DIN EN 12444), thermal transmittance (DIN EN 12428) and air permeability (DIN EN 12426 and DIN EN 12427)

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TECHNiCAL SPECiFiCATioNS

Product group /model lift gate, lift gate, lift gate, lift gate, lift gate, lift gate, lift gate, lift gate, standard high-speed double-leaf wide integrated with single track, single track into attachment standard with angular machinery leaf line MShT MShT-Sl MShT-2 MShT-B MShT-i MShT-v MShTe MShTe-v

installation

Portal (self-supporting) Post —

in Machine openings (side or front) — —

Dimensions

Max. Clear Width 9,000 mm 4,000 mm 9,000 mm 16,000 mm 5,000 mm 5,000 mm 8,000 mm 8,000 mm

Max. installation Height 7,000 mm 3,000 mm 7,000 mm 7,000 mm 7,000 mm 7,000 mm 7,000 mm 7,000 mm

Operation

Electric

Motor Mounting Position Centre

infill Materials

FLEX ii

Woven Mesh 40

Sheet Metal 1.5 mm

Polycarbonate 5 mm

Woven Mesh 25

Welded Mesh 40

Perforated Plate, round Holes, rV 5–8

Perforated Plate, Square Holes, Qg 8–12

Visual Protection Bronze

Visual Protection Green

Laminated Safety Glass 2 x 3 mm

Laminated Safety Glass with Sound insulation 2 x 4 mm

Sound insulation

Leaded glass

Laser protection glass

Combination sheet metal / lead —

Combination mesh /polycarbonate

Aluminium sheet metal — — — — — — —

Controller /Control

Controller ii (kW) 0.75 1.5 0.75 0.75 0.75 0.75 0.75 0.75

Safety Devices

Safety Edge that Triggers reverse Function —

Light barrier/grid for triggering reverse function — — — — — — —

Combination is possible Combination is possible as option — Combination is not possible

Left side / right side







08

FLEX ii

Perforated Plate, round Holes

Sound insulation

Woven Mesh 40

Perforated Plate, Square Holes

Leaded glass

Sheet Metal

Visual Protection Bronze


Polycarbonate

Visual Protection Green

Combination sheet metal/lead

Woven Mesh 25

Laminated Safety Glass

Combination mesh/polycarbonate

Welded Mesh 40

Laminated Safety Glass with Sound insulation

SSGvSG

infill Materials


BSG lSG

Aluminium sheet metal

P

09


Multiple load-bearing components Securely enclosed counterbalance inside frame Monitoring system for load-bearing components

Safety edge for triggering reverse function optical safety edges Emergency release, manually-operated (hand crank)

Safety features

10


Lift gate, standardThe machine guard lift gate MSHT® STANDArD is opened and closed by means of a motor. it has a sturdy steel construction with enclosed counter-balance. The lift gate is equipped with a drive unit with a position sensor as well as with adjustable channels and mounting arrangements for position switches (optional). Safety features include an electro-mechanical system for monitoring load-bearing components, an optical safety edge mounted to the closing edge and multiple, independent load-bearing components as an anti-drop safeguard.

Machine guard lift gate in use with a conveyor system Machine guard lift gate in use with a material output station

Product information

Available in all rAL-colours upon request

Colour palette

outside

Machine side Product group /model: MSHT

optical safety edge for triggering reverse function

Available with clear width of up to 9 m

Available with clear height of up 7 m

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Lift gate, high-speed

Machine guard lift gate, high-speed, with aluminium sheet metal and visual protection Integrated profile for light barrier /grid

Light barrier/grid for triggering reverse function



Product information


Colour palette

Product group /model: MSHT-SL

outside

Machine side

The machine guard lift gate MSHT® HiGH-SPEED is opened and closed by means of a motor. it has a sturdy steel construction with enclosed counterbalance. The high-speed lift gate is equipped with a drive unit with a position sensor. Safety features include a safety edge mounted to the closing edge and a light barrier/grid for triggering reverse function. This lift gate is often used in removal and pick-and-place stations (e.g. laser and welding cells with welding arcs/smoke emission) and it is equipped with an electric position sensor.

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Lift gate, double-leafThe machine guard lift gate MSHT® DoUBLE-LEAF is opened and closed by means of a motor. it has a sturdy steel construction with enclosed counterbalance. The lift gate is equipped with a drive unit with a position sensor as well as with adjustable channels or mounting arrangements for position switches (optional). Safety features include an electro-mechanical system for monitoring load-bearing components, optical safety edges mounted to the closing edge for triggering the reverse function and multiple, independent load-bearing components as an anti-drop safeguard. Due to the low installation height this model is ideal for areas with a low ceiling or areas with restricted access due to e.g. crane operation areas.

Double-leaf motor-operated machine guard lift gate as solution for limited installation heights Ideal for areas for limited installation heights

outside

Machine side Product group /model: MSHT-2Product information

Double-leaf model lift ideal for limited installation heights




Colour palette

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Lift gate, wideThe machine guard lift gate MSHT® WiDE is opened and closed by means of a motor. it has a sturdy steel construction with enclosed counter-balance. it is appropriate for the requirements of clear widths of up to 16 m. The lift gate is equipped with a drive unit with a position sensor as well as with adjustable channels and mounting arrangements for position switches (optional). Safety features include an electro-mechanical system for monitoring load-bearing components, an optical safety edge mounted to the closing edge and multiple, independent load-bearing components as an anti-drop safeguard.

Extra wide lift gates offer flexible and quick access to machinery and optimal view of the process Plant safety via automatic lift gates used in output stations

outside

Machine side Product group /model: MSHT-BProduct information

Sturdy and robust special frame construction




Colour palette

14


Lift gate, integrated into machineryThe machine guard lift gate MSHT® iNTEGrATED is opened and closed by means of a motor. it has a sturdy steel construction with enclosed counterbalance. Due to its special design it can be adapted to the widest variety of working environments and be easily integrated into many different systems (presses, loading and withdrawal stations). The lift gate is equipped with a drive unit with a position sensor as well as with adjustable channels and mounting arrangements for position switches (optional). Safety features include an electro-mechanical system for monitoring load-bearing components, an optical safety edge mounted to the closing edge and multiple, independent load-bearing components as an anti-drop safeguard.

Compact lift gates as solution integrated into a press for limited installation heights Integrated lift gate for machinery and plant safety

outside

Machine side Product group /model: MSHT-iProduct information

Can be adapted to conveyor systems via panels




Colour palette

15


Lift gate, with attachment The machine guard lift gate MSHT® ATTACHMENT is opened and closed by means of a motor. it has a sturdy steel construction with enclosed counterbalance. Due to its precise ball rails and special carriage it can be easily adapted to machine openings. in terms of material type, shape and surface the attachments can be easily adapted to all sorts of systems. The lift gate is equipped with a drive unit with a position sensor as well as with adjustable channels and mounting arrangements for position switches (optional). Safety features include an electro-mechanical system for monitoring load-bearing components, an optical safety edge mounted to the closing edge and multiple, independent load-bearing components as an anti-drop safeguard.

Lift gate with attachment in use with a material output station Patented chain guide for optimal run

outside

Machine side Product group /model: MSHT-VProduct information

Attachments can be easily adapted




Colour palette

16

outside

Machine side


Product group /model: MSHTE

Lift gate, single track, standard The machine guard lift gate MSHT® STANDArD is opened and closed by means of a motor. it has a sturdy steel construction with enclosed counter-balance. The lift gate is equipped with a drive unit with a position sensor as well as with adjustable channels and mounting arrangements for position switches (optional). Safety features include an electro-mechanical system for monitoring load-bearing components, an optical safety edge mounted to the closing edge for triggering the reverse function and multiple, independent load-bearing components as an anti-drop safeguard.

Machine guard lift gate, single track in use with a material output station

Sturdy and durable guide assembly Lift gate, single track in use with a coil line system

Product information

Safety features include multiple, independent load-bearing components




Colour palette

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Außenseite

Maschinenseite

outside

Machine side Product group /model: MSHTE-V

Lift gate, single track with angular leaf line The machine guard lift gate MSHTE® ANGULAr LEAF LiNE easily adapts to the shape of specific machinery and work environment. it is opened and closed by means of a motor. it has a sturdy steel construction with enclosed counterbalance. The lift gate is equipped with a drive unit with a position sensor as well as with adjustable channels and mounting arrangements for position switches (optional). Safety features include an electro- mechanical system for monitoring load-bearing components, an optical safety edge mounted to the closing edge and multiple, independent load- bearing components as an anti-drop safeguard. This model is equipped with precise ball rails. in terms of shape and material the leaf line can be easily adapted to specific systems and work environments.

Conveyor system with several machine guard lift gates, single track with angular leaf line installed side-by-side Lift gate, single track with angular leaf line adapts to the shape of machinery

Product information

Easily adapts to the shape of machinery and work environment




Colour palette

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MACHiNE GUArD roLLiNG DoorS

Machine guard rolling doorsMachine guard rolling doors are guards that open vertically. These power-operated doors are opened and closed by a motor drive, which winds and unwinds the plastic curtain or rolling door slats around a barrel. They are operated by a rolling door drive with built-in safety brake and electronic position monitoring. Machine guard rolling doors are available with various curtain materials, e.g. with the special longitudinally stiffened curtains Brühl-TEX-LS as well as with profiled steel or aluminium slats. The design of the individual curtain sections and the dimensions can always be customized to your application. in comparison with machine guard lift gates, the machine guard rolling doors have more compact dimensions and a smaller installation height. Safety devices such as safety edges for triggering reverse function and light barriers/grids that prevent hands from being trapped in the door help to make these rolling doors extremely safe.

Sturdy, self-supporting portal construction Accurate movement due to adjustable speed within the individual sections High precision movement into the start and end positions in combination with the Brühl Door Controller ii

Non-contact safety switches in accordance with iEC 61508/iEC 62061 (SiL 3) and EN iSo 13849-1 (PL-e)

rolling door drive with electronic position monitoring can be programmed through the control system (no microswitch)

Cable guides are integrated in the machine guard rolling door construction Curtain colours can be selected and combined based on your requirements

Division into 2 to 4 curtain sections available for MSrT® iii for stabilising curtains

Horizontal aluminium bars for stabilising curtains Sound-insulation and visual-protection curtains available Aluminium slats available with optional PVC inspection window As module units, machine guard rolling doors can be integrated in all safety fence system by Brühl – we supply you with everything you need

in accordance with DiN EN 13241-1 Power-operated door combined with Brühl controller TCT® ii in accordance with DiN EN 13241-1*


Brühl ServiCeTest log book including maintenance schedules, spare parts lists, declaration of Conformity and incorporation


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Product group /model rolling door, rolling door, rolling door, rolling door, standard high-speed with wide slats MSrT i MSrT-Sl MSrT ii MSrT iii


Combination is possible — Combination is not possible* For clear width > 1,500 mm, use 2 safety switches

Dimensions

Max. Clear Width 3,500 mm 2,500 mm 3,500 mm 5,500 mm

Max. Clear Height 3,500 mm 2,500 mm 3,500 mm 5,000 mm

Gearhead Motor

Safety Device iP 54 iP 54 iP 54 iP 54

Average opening and closing speed

PVC curtain 0.33 m/s 0.7 m/s — 0.33 m/s

Slat curtain — — 0.18 m/s 0.18 m/s

Curtain materials (see pages 20 / 21)

Slats

Aluminium Slats without Viewing Windows — — Steel Slats without Viewing Windows — — Aluminium Slats with Viewing Windows 150 x 50 — — and PVC glass

Controller /Control

Controlled by frequency converter Supply voltage 230 V 230 V 230 V / 400 V 230 V / 400 V

Safety Devices

Safety Edge that Triggers reverse Function — Light barrier/grid that Triggers reverse Function — — —

Non-contact Switch in accordance with 1 – 2* — 1 2 iEC 61508/iEC 62061 (SiL 3) and EN iSo 13849-1 (PL-e)

Safety Brake with Drive Light Grid as Entrapment Protection for Clear Height < 2,500 mm

Emergency release, manually-operated (hand crank)

Light Grid as Entrapment Protection for Clear Height < 2,500 mm

Emergency release, manually-operated (hand crank)

Safety Edge That Triggers reverse Function

Non-contact Switch reach protection

Safety Brake with Drive

Safety features

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Curtain colours for machine guard rolling doors i and iii

Curtain colours Brühl-TeX-iii for MSrT iii (sections can be combined with transparent curtain colours)

Curtain colours Brühl-TeX-i for MSrT i (can be combined with transparent curtain colours)

Curtain colours Brühl-TeX-lS for MSrT-Sl

Sound insulation curtain colours Available upon request Semi-transparent PvC curtains Available upon request

Colour Name

Yellow

orange

Blue

Grey

red

Green

Colour Name

Yellow

orange

Blue

Grey

red

Green

Colour Name

Yellow

orange

Blue

Grey

red

Green

Colour Name

White

Grey

Blue

Colour Name

Clear

red

Green

* Brühl does not guarantee that the colours shown in the colour examples are accurate

Welding protection membrane Available upon request

Colour Name

Portal-rAl-colours*

rAl 1021rape yellow

rAl 2004Pure orange

rAl 5012Light blue

rAl 7038Agate grey

rAl 9005Jet black

Welding protection membrane

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Curtains Brühl-TEX machine guard rolling doors

Product group /model Brühl-TeX-i Brühl-TeX-iii Brühl-TeX-lS MSrT i/MSrT iii MSrT iii MSrT-Sl

Thickness 1.5 mm 0.8 mm 2.9 mm

Weight 1.7 kg/m2 900 gr./m2 3.3 kg/m2

Thickness tolerance ± 0.1 mm ± 0.1 mm ± 0.1 mm

Longitudinally stable — —

Finish on both sides

Flame resistant / flame retardant

Temperature

Maximum 90 degrees 70 degrees 90 degrees

Minimum -15 degrees -30 degrees -30 degrees

Features

rot resistance

Antistatic coating

Weather resistance UV light

Durability

Dust /dirt resistance

Easy to clean

oil /solvent resistance Limited Limited Limited

Surface (outside /machine side) Shiny /matte Shiny /matte Matte / Matte

Colours

Blue

red

Yellow

orange

Green —

Grey

Special curtains

Transparent elements for improved view of the process 2 mm 1 mm —

Welding protection membrane (Laser /welding applications) —

Sound insulation curtain —

Curtains FDA, USDA, EU food contact —

Combination is possible Combination is possible as option — Combination is not possible

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rolling door, standardThe Brühl machine guard rolling door MSrT® i STANDArD consists of a sturdy, self-supporting portal construction with a precision steel pipe as winding shaft and uses an electric drive with a protection rating of iP 54. This door comes with Brühl-TEX-i PVC curtain, which can also be combined with transparent elements for improved view of the process. As a safety feature, there is a safety edge on the closing edge that triggers the reverse function.

Machine guard rolling doors within a conveyor system Drive unit with a position sensor

outside

Machine side


Product group /model: MSrT iProduct information

outside cover Available with clear width of up to 3.5 m

Available with clear height of up 3.5 m

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rolling door, high-speedThe Brühl machine guard rolling door MSrT® HiGH-SPEED consists of a sturdy, self-supporting portal construction with a precision steel pipe as winding shaft and uses an electric drive with a protection rating of iP 54. This door comes with Brühl-TEX-i PVC curtain, which can also be combined with transparent elements for improved view of the process. it is available in four different colours (optionally Brühl-TEX-LS without transparent element, available in three different colours). For closing edge safety there is a light barrier/grid that triggers the reverse function.

Product information

outside

Machine side


Light barrier/grid that triggers the reverse function

Available with clear width of up to 2.5 m

Available with clear height of up 2.5 m

Product group /model: MSrT-SL

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rolling door, with slatsThe Brühl machine guard rolling door MSrT® ii SLATS consists of a sturdy, self-supporting portal construction with a precision steel pipe as winding shaft and uses an electric drive with a protection rating of iP 54. This door is available with aluminium slats or steel slats and optionally with windows. As safety feature, there is an optical safety edge mounted to the closing edge for triggering the reverse function.

Machine guard rolling with aluminium slats

Available with clear width of 0.8 to 3.5 m

Available with clear height of 2.5 to 3.5 m

Motor can be rotated at 90°-angle steps

Motor can be mounted on the left or right side

Product information

outside

Machine side


Aluminium slats with windows

Steel slats without windows

Aluminium slats without windows

Product group /model: MSrT ii

25

rolling door, wideThe Brühl machine guard rolling door MSrT® iii WiDE consists of a sturdy, self-supporting portal construction with a precision steel pipe as winding shaft and uses an electric drive with a protection rating of iP 54. This door is available with slats or Brühl-TEX-iii. Division into curtain sections available. As safety feature, there is an optical safety edge mounted to the closing edge for triggering the reverse function.

Available with clear width of 3.5 to 5.5 m

Available with clear height of 3.5 to 5 m

Available with PVC curtain or slats

Product information

outside

Machine side


Aluminium slats with windows

Steel slats without windows

Aluminium slats without windows

Product group /model: MSrT iii

Wide model with division into curtain sections for stable curtains Many curtain colours available

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MACHiNE GUArD SLiDiNG DoorS

Machine guard sliding doorsMachine guard sliding doors with motor drive units can be used in places where there is a high frequency of staff/employees (loading/unloading, permanent access), where there is a high degree of automation and where visual and noise protection is required. This product is ideal for limited installation heights.

Sturdy, self-supporting portal construction Built-in/built-on constructions for machine openings available based on the structural requirements of our customers

Available with pneumatic drive (optional) Every leaf can be power-operated Mounting plates and channels for safety switches are adjustable Horizontal movement of the leaves, one-sided (Model MSST) and bi-parting (Model MSDST) for optimal adaption to the respective application

Number of leaves: available with 1 to 4 leaves Accurate movement due to adjustable speed with frequency conversion control

High precision movement into the start and end positions in combination with the Brühl Door Controller ii

optical safety edge as safety device for closing edge Non-contact safety switches in accordance with iEC 61508/iEC 62061 (SiL 3) and EN iSo 13849-1 (PL-e)

Combinable with infill material with sound insulation Various panes with clamping strips can be integrated into the leaves with special clamping profiles

These door units come with test log book and spare parts lists, as well as the Declaration of Conformity and Declaration of incorporation

Machine guard sliding doors can be integrated as modules into all Brühl safety fence systems – we supply you with everything you need

in accordance with DiN EN 13241-1 Power-operated door combined with Brühl Door Controller TCT® ii in accordance with DiN EN 13241-1*


Brühl ServiCeTest log book including maintenance schedules, spare parts lists as well as declaration of Conformity and incorporation


27


Dimensions

Max. Clear Width 4,000 mm 4,000 mm 3,000 mm 4,000 mm

Max. installation Height 4,000 mm 4,000 mm 4,800 mm 3,000 mm

infill Materials

FLEX ii Woven Mesh 40 Sheet Metal 1.5 mm Polycarbonate 5 mm Woven Mesh 25 Welded Mesh 40 Perforated Plate, round Holes, rV 5–8 Perforated Plate, Square Holes, Qg 8–12 Visual Protection Bronze Visual Protection Green Laminated Safety Glass 2 x 3 mm Laminated Safety Glass with Sound insulation 2 x 4 mm Sound insulation

Leaded glass


Combination sheet metal / lead

Combination mesh /polycarbonate

Safety Devices

Safety Edge that Triggers reverse Function Controller /Control

TCT-2 (0.75 kW)

Product group /model Sliding door, Sliding door, Cantilever Cantilever single-leaf multiple-leaf door sliding door, sliding door, standard double-leaf MSST MSDST MSSTF MSSTF-2

Safety edge for triggering reverse function Emergency release, manually-operated (hand crank)

Safety features

optical safety edges

Combination is possible

28


The machine guard sliding door MSST® SiNGLE-LEAF with top-mounted drive opens to the right or left side. The sliding door is available with motor or pneumatic drive. The doors are equipped with adjustable mounting plates and channels for position switches. Safety features include a safety edge on the closing edge. Double-leaf sliding door opening to one side is available for production areas where minimal back-run space is available.

Machine guard sliding door used for the output station of a conveyor system

outside

Machine side

Product variant: Double-leaf sliding door opening to one side

Machine guard sliding door, single-leaf

Power-operated sliding door with sheet metal enclosure and inspection window for improved view of the process

Available with clear width of 0.8 to 4 m

Available with clear height of 2 to 4 m

Machine guard sliding doors available with 1 or 2 leaves

For infill materials, see page 8

Machine side

Outside

Machine side

Outside

Product group /model: MSSTProduct information

Sturdy portal construction

29


Machine guard double sliding door MSDST® MULTiPLE-LEAF with top-mounted drive opens to the right or left side. The sliding door is available with motor or pneumatic drive. Each leaf is driven separately. The doors are equipped with adjustable mounting plates and channels for position switches. Safety features include two optical safety edges on the closing edge. 4-leaf sliding, bi-parting is available for production areas where minimal back-run space is available.

Machine guard sliding door used for a chip protection cabin

Product information

outside

Machine side

Product variant: 4-leaf sliding door, bi-parting



Machine guard sliding doors available with 2 or 4 leaves

For infill materials, see page 8

For safety features, see page 27

Double sliding door, multiple-leaf Machine side

Outside

Product group /model: MSDST

Bi-parting leaves for areas where minimal back-run space is available

30


Cantilever sliding door, standard

outside

Machine side

Cantilever sliding doors, MSSTF® STANDArD with drive units are often used for highly automated processes within a plant. The cantilever doors are opened and closed reliably by a gear motor with drive chain, in combination with a precise ball channel and special carriage. Safety features include a safety edge on the closing edge that triggers the reverse function.

Cantilever machine guard sliding door with polycarbonate as infill material Cantilever sliding doors used for highly automated process

Product group /model: MSSTFProduct information

Sturdy, self-supporting construction, no guide elements on the ground or above the doorway


Available with clear height of 2 to 4.8 m

31


outside

Machine side

Cantilever sliding doors, MSSTF-2 DoUBLE-LEAF with drive units are often used for highly automated processes within a plant. The cantilever doors are opened and closed reliably by a gear motor with drive chain, in combination with a precise ball channel and special carriage. Safety features include a safety edge on the closing edge that triggers the reverse function. The double-leaf construction is available for production areas where minimal back-run space is available.

Inductive proximity sensor for monitoring positionInstallation heights of up to 4,800 mm are possible when used with high fence systems

Cantilever sliding door, double-leaf

Product group /model: MSSTF-2Product information

Double-leaf construction for production areas where minimal back-run space is available

Available with clear width of 1 to 4 m


32

CoNTroL SYSTEMS

options for integration in the machine-control system/PLCThere are delivery limits for all power-operated machine guard doors and gates by Brühl to make sure that the customer’s system and plant control can process the signal “securely closed”. The selection of the appropriate delivery limit depends on the capability of your system and plant control to process signals, i.e. on whether our customers use semiconductor outputs or potential-free contacts. Today virtually all new machine and plant controls (fail-safe PLC) can read and process semiconductor osutput signals from Brühl machine guard doors and gates. For integrating the signal “securely closed” no further evaluation unit is required, as your control system can process the signal. Usually older system and plant controls can only process potential-free contacts. in this case an evaluation unit is available in addition to the safety switch (signal “securely closed”) so that the customer can install it in the control cabinet.

Highest safety requirements for monitoring the position of movable guards SiL 3 in accordance with iEC 61508/iEC 62061 as well as PL-e in accordance with EN iSo 13849-1

Easy adjustment and maintenance Very robust and durable

Can be connected in series 2 safety semiconductor outputs integrated cross-circuit, wire breakage and external voltage monitoring High protection against tampering via optional individual coding

Highest safety requirements for monitoring the position of movable guards SiL 3 in accordance with iEC 61508/iEC 62061 as well as PL-e in accordance with EN iSo 13849-1

Monitoring of actuators

interface for integrating machine control via potential-free relays reset/Start function

Features of evaluation unit

Features of non-contact safety switches

33

CoNTroL SYSTEMS

Our partners and suppliers:

Non-contact safety switches with evaluation unit

Delivery limit safety switches with semiconductor outputs

Scope of delivery Brühl Scope of delivery customer

DeTeCT SWiTCh

PrOCeSS SiGNAl

CONNeCT ACTuATOr

Delivery limit potential-free contacts – interface with evaluation unit

Scope of delivery Brühl Scope of delivery customer

DeTeCT SWiTCh

PrOCeSS SiGNAl

CONNeCT ACTuATOr

Safety semiconductor outputs

Safety semiconductor outputs

24 v

Potential-free contact

34

CoNTroL SYSTEMS

Brühl Gate Controller

The Brühl Gate Controller ii is a microprocessor-based control system designed in accordance with the high standards of EN 61508. The main control features are the universal configuration, the modularity and the program structure, which allow for customised functionality. The controller offers extensive functions, which are easy to program through the segment display in connection with a rotary switch. The user interface is always the same, which guarantees the simplest commissioning and programming. The frequency converter offers the following functions: Soft start, soft stop, separately adjustable start speed, separately adjustable stop speed, adjustable creep speed for installation and operation. The standard control systems are equipped with two additional output relays, which can be freely configured with a wide range of available functions. This makes it easy, for example, to integrate position control. Both conventional and inductive limit switches can be connected to the control system.

Control cabinet size: 400 x 500 x 200 mm

item no. TCT-2 / 0,75 TCT-2 / 1,5 TCT-3

Power Supply

Supply voltage 1 x 230 V ±10 % 1 x 230 V ±10 % 1 x 230 V ±10 %***

Supply frequency 50/60 Hz ±10 % 50/60 Hz ±10 % 50/60 Hz ±10 %

Fuses 16 A 16 A 16 A

Additional earthing connection 2.5 mm2 2.5 mm2 2.5 mm2

Output to Motor

rated output 0.75 kW 1.5 kW 3 kW

Max. phase current 5 A 10 A –

output voltage 3 x 0 … 230 V 3 x 0 … 230 V –

rotating field frequency 10 … 200 Hz 10 … 200 Hz –

Max. length of motor cable 30 m* (DES 10 m) 30 m* (DES 10 m) 25 m**

ramp time for slow start 0.5 s / 1 s / 2 s 0.5 s / 1 s / 2 s –

Control Circuits

Control voltage 24 V DC 24 V DC 24 V DC

Control current 10 mA 10 mA 10 mA

Wiring of the input terminals

Power Supply for external Devices

Supply voltage 24 V DC 24 V DC 24 V DC

Max. current consumption 150 mA 500 mA 1000 mA

relays

output mode

Max. switching current 1 A resistive load 1 A resistive load 1 A resistive load

environmental Conditions

Humidity range max. 85 % max. 85 % max. 85 %

Temperature range -10 ... +50 °C -10 ... +50 °C -5 ... +40 °C

Mounting Mount vertically on Mount vertically on Mount vertically on vibration-free site vibration-free site vibration-free site

Electrical life cycle 500,000 500,000 300,000 switching switching cycles switching cycles cycles at 1.1 kW

in compliance with DiN EN 12453 and DiN EN 12453 and DiN EN 12445, the standards DiN EN 61508, DiN EN 12445, DiN EN 12453 and DiN EN 12445 DiN EN 12978 DiN EN 12978

Data sheet TCT®

Frequency converter control system for: lift gates, sliding doors, rolling doors and customised door systems

Good running behaviour thanks to adjustable speeds Precise movement into start and end positions optional: mounting arrangements for Harting connectors

Drive unit with electronic position sensor can be programmed via the control system (no microswitch)

optional: additional circuit board with four supplementary signal relays

Product feature at-a-glance

* only in connection with conventional and inductive limit switches

** only with DLS*** (3x 400 V, N PE)

only use floating contacts



Floating change-over contacts



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CoNTroL SYSTEMS

Additional circuit board optional for TCT® ii with four supplementary output relays, built into the control cabinet of the basic control unit for the simple integration of 1 ZSP further functions such as traffic light control, position control etc.

Harting bulkhead mounting housing Han 6 for motor cables and brake, and Han10/Han 24 (depending on switch) for all switch cables or: terminal strip 1 HAG (item no. KLL)

Terminal strip 1 KLL

Product description Packing unit item no. (pcs.)



Additional circuit board

Terminal strip

Harting bulkhead mounting housing

Control cabinet size: 200 x 400 x 120 mm

Configuration overview for doors /gates

Type of door /gate, possible control systems

TCT ® ii 0.75 kW — —

TCT ® ii 1.5 kW — — — — — — — — — — — — — — —

TCT ® iii — — — — — — — — — — — — — — —

Possible position queries

DLS (digital limit switch in the drive unit)

CLS (cam limit switch in the drive unit)

inductive approximation (break contact) — — — —

Mech. roller lever (break contact) — — — —

Possible safety edges and entrapment protection

optical safety edge — —

Trap protection photoelectric barrier — — — — — — — — — — — —

Other possible combinations

Either: Harting bulkhead mounting housing Han 6 for motor cables and brake and Han 10 / Han 24 (depending on switch) for all switch cables or: terminal strip (KLL)**

Labelled terminal strip (KLL) for all motor and switch cables

For the simple integration of further functions additional circuit board (ZSP) with 4 supplementary relays with floating changeover contact

Combination is possible Combination is not possible — Combination is possible as option** only without DLS

MSh

T

MSh

T-Sl

MSh

T-2

MSh

T-B

MSh

T-i

MSh

T-v

MSh

Te

MSh

Te-v

MSr

T i

MSr

T-Sl

MSr

T ii

MSr

T iii

MSS

T

MSD

ST

MSS

TF

MSS

TF-2

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CoNTroL SYSTEMS

Door control components

TCT® ii

Additional circuit board ZSP

External activation via potential-free No contacts Pulse signal 0.5–1 second

Motor with digital limit switch

SEW motor with brake

Supply voltage 230 v / 10 A

Safety mat

Position switch

Low speed switch

4 x re

lays

For integration in the machine-control system

24 V DC

max. 150 mA

Position switch

Light curtain / entrapment protection for rolling doors with an intake height of less than 2.5 m

Monitoring of load-bearing components

Wicket door or swing door in the door leaf

Main switch (separating all poles)

24 v DC

max. 250 mA

2 x relays

Programmable signal relays, e.g. for position or error messages

Non-contact safety switch

Control signal

Safety edge, closing travel Safety edge, opening travel

Motor with CLS position sensor

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CoNTroL SYSTEMS

Control connection position for machine guard lift gate

Door type / Drive /Sensors BrühlComponents

Customer ComponentsDlS – Digital limit switch

ClS – Cam limit switch

Cable length to TCT on the door, max. 5 m

Variable cable length, max. 25 m

Variable cable length

Control connection position for conventional position switches Lift gate with multiple position switches, motor, monitoring of load-bearing components, safety switches

End customer responsible for connection of safety switches


Position of control devices and terminal strips with an approx. 1 m radius of the door

Variable cable lengthVariable cable length (max. 25 m)





External activation, NO switch, contacts, pulse signal 0.5-1 s

Customer control system




Door control system of customer


DeS



NeS Terminal strip (Kll)

Terminal strip (Kll)

Door controller (TCT)



harting connector

38

DlS – Digital limit switchDoor with DLS on motor, 1 or 2 safety switches and entrapment protection

DeS

ClS – Cam limit switchDoor with CLS on motor, 1 or 2 safety switches and entrapment protection

NeS





CoNTroL SYSTEMS

Control connection position for machine guard rolling doors

Door type / Drive /Sensors















BrühlComponents

Customer Components



Door controller (TCT)Terminal strip (Kll)


harting connector

39

Control connection position for conventional position switches Sliding door with multiple position switches, motor, monitoring of load-bearing components, safety switches

DlS – Digital limit switch

ClS – Cam limit switch

DeS

NeS







CoNTroL SYSTEMS

Control connection position for machine guard sliding door

Door type / Drive /Sensors















BrühlComponents

Customer Components



Door controller (TCT)Terminal strip (Kll)


harting connector

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Hans Georg Brühl GmbH · Waldstraße 63b · 57250 Netphen · GermanyPhone +49 (0) 27 37 59 34-0 · Fax +49 (0) 27 37 59 19-46 · [email protected] www.schutzeinrichtungen.com

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machine guard doors and gates -...

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