machine shop & custom fabrication · 2013-05-28 · change service requested maci publishing,...
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Change ServiCe requeStedMaCi Publishing, inc., 2432 SW Pepperwood rd, topeka, KS 66614-5293
May, 2013
Photos, Top, L-R: Nelson Inc.’s Roger Nelson & Steve Nelson. Parts produced at Kluba Machine. Innovative Tool & Machine’s Tim Strubberg with a Hurco VMX42. Bottom L-R: A FANUC RoboCut EDM at East Central Machine. A First Process Steel crew member is dwarfed by newly installed dual 30’, 1300-ton Pacific CNC presses. A Do-All saw demonstrated at Gladwin Machinery’s KC Expo.
MACHINE SHoP & CUSToM FAbRICATIoNInnovative Machine & Tool, Union, Mo,
Finishes AdditionFirst Process Steel, Tulsa, oK, Adds 30’
Dual Presses; Continues Expansion Nelson, Inc., Wichita, KS: 30th AnniversaryEast Central Machine & Tool, St. Clair, Mo,
Adds FANUC EDM; Celebrates 30 YearsGladwin Machinery Holds KC ExpoIndustry Veteran Starts Kluba Machine in
Washington, Mo Tulsa Show Photos (pages 34-35)
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4 MID-AMERICA COMMERCE & INDUSTRY
Index- May, 2013Vol. 40 - No. 09
East Central Machine & Tool: EDM .. 5ISM-KC Hears From Economist .....6Innovative Machine & Tool ..............8Mo-Kan AFS: Director Speaks......10Pitt State Receives Donation ........ 11Nelson Inc Celebrates 30 Years ...12First Process Steel Expands ........14NTMA Legislative Day ..................16Gladwin Machine KC Expo ...........18Kluba Machine Starts Up ..............20KC NTMA Tours Heartland Fab ....22ISM-Wichita Finishes Year............24Editorial.........................................26Mid-States Supply-KC Improves ..30Upcoming Issues ..........................32Mid-America MSCI Golf Outing ....33Tulsa Show Photos .......................34St. Louis NTMA: Workforce Training .36Upcoming Trade Shows .....................38
Mid-America Commerce & Industry is published 11 times a year (June and July are combined) by:
MACI Publishing, Inc. 2432 SW Pepperwood Rd.
Topeka, KS 66614-5293
David Lippe, managing editor; Ray Lippe, editor. Published since 1973. Mid-America Commerce & Industry is a registered trademark of MACI Publishing, Inc.
A one year subscription is $20.00.
Phone: 785-272-5280 Fax: 785-272-3729
Email: [email protected] site:
www.maci-mag.com
Mid-America is sent to industrial purchasing managers, plant manag-ers, industrial engineers, and company presidents in Missouri, Kansas, Okla-homa, Nebraska, Arkansas and Iowa.
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MAY, 2013 5
East Central Machine & Tool Co, St. Clair, Missouri, is prepar-ing for its 30th anniversary and has recently installed a new FANUC a-C400ia RoboCut EDM machine.
The family-owned firm is a full-service tool & die shop with production stamping and produc-tion machining. The new FANUC EDM, purchased from McClain Tool and Technology, replaces an older machine. “The new EDM is a major improvement in efficiency and productivity,” stated Danny Moss, son of the founder. “We had purchased equipment from McClain before and have been pleased with their service. They have always treated us very fairly. The new FANUC can do so many things that we could not do before. The controls were so easy that our operator was up and running in a few days.” The new C400ia model features several enhancements including reduced wire usage and better energy efficiency.
Other equipment at East Cen-tral Machine includes CNC and manual mills/lathes, grinders and stamping presses up to 250-tons.
The firm’s seven employees operate in a 10,000-sq.-ft. facility. Materials worked with include tool steel, mild steel, stainless steels, aluminum, brass, and copper. In-dustries served include rail, energy distribution, agriculture, trucking, and commercial goods. As he con-sidered the firm’s 30-year history, Dan Moss, founder, said, “The keys to our success over the years has been hard work in bringing our customers parts and products to their market place, paying par-ticular attention to their quality
requirements and delivery. Having diversity and being able to adapt to an ever changing market place increases our chances for contin-ued success in the future.”
East Central Machine & Tool Co. can be contacted at: (636) 629-0909; Fax (636) 629-7933; 11 Bolte Lane, St. Clair, Missouri 63077.
East Central Machine & Tool Prepares For 30th Anniversary
and Installs FANUC RoboCut EDM
St. Clair, Missouri
Above: An East Central Machine & Tool crew member with a FANUC EDM.
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6 MID-AMERICA COMMERCE & INDUSTRY
Laser Cutting • Press Brakes • Metal Stamping • CNC Turret Punching • Fab Shear • Bend • Weld • Tooling • Machining • Assembly
Phone: 913-371-1040 Ext. 111 • Fax: 913-371-12643150 Chrysler Rd. • Kansas City, KS 66115 [email protected] • www.aecustommfg.com
Designed to Meet Your Needs
ISO 9001:2008
ISM-Kansas City, an affiliate of the Institute for Supply Manage-ment, held a meeting on April 16th at the headquarters of Ash Grove Cement Company in Lenexa, Kansas.
The featured speaker for the event was economist Chris Kuehl, managing director of Armada Corporate Intelligence. The firm provides strategic and business analysis and economic forecasting for corporate clients. He is also the chief economist for the Fabri-cators and Manufacturers Associa-tion.
Kuehl discussed global and national economic trends as well as those more local in nature. He emphasized that trying to rely on national numbers such as unem-ployment can be so diluted that they may not be of much use.
He spoke at length about the importance of growth for the U.S. economy. “The easiest way to deal with the debt and deficit is to grow,” commented Kuehl. He noted that our economy is driven
by small business and that the U.S. needs to make sure we do not have policies that limit small business-es.
ISM-KC can be contacted at: www.ism-kansascity.org.
ISM-KC Hears From Economist
Above (l-r): Economist Chris Kuehl with ISM-KC’s Kriss Pearson.
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manufacturing, inc.
C&R Manufacturing, Inc.6790 Martindale • Shawnee, KS 66218
(P) 913.441.4120 • (F) 913.441.0330 (TF) 888.441.4500 • www.c-rmfg.com
Since 1979
CNC Turning
Precision Milling
Flexible Manufacturing Cell
Welding & Robotic Welding
Robotic Inspection
Hydraulic Components
Custom J-I-T Assembly
Our new Mori Seiki NH5000 10-pallet HMC with 240 tools.
A Modern Machine Shop magazine “Top 10 Shop”
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8 MID-AMERICA COMMERCE & INDUSTRY
Innovative Machine & Tool, Inc., Union, Missouri, has recently completed a 5,600-sq.-ft. addition which nearly triples its space.
The company has eight em-ployees working in its facility.
The 11-year-old operation, which is ISO 9001-2008 certified, offers CNC milling, turning and Swiss turning. It can handle ma-chining parts up to 50” x 26” and turning up to 10” in diameter by 16” in length.
Innovative Machine & Tool works with all standard metals, including exotics and plastics. Industries it serves include food & beverage, automotive, agriculture and medicine. As he considered the company’s growth, Tim Strub-berg, owner and 20-year industry veteran, noted, “Our employees are vital to the success of our growing business. They know their input continues to be an important part of our team.
The operation has five pieces of CNC equipment. Three Hurco VMCs (purchased from CJ Smith) are the heart of the operation. These machines include a Hurco
Innovative Machine & Tool Completes Addition Nearly
Tripling Its Space
Above: Innovative Machine & Tool’s Tim Strubberg with a Hurco VMX42.
Above: Three Hurco VMCs at Innovative Machine & Tool.
Above: Samples of parts machined at Innovative Machine & Tool.
VMX30, VMX42 and VMX50. Strubberg had worked on Hurco equipment before and was com-fortable choosing the brand for his shop. “The Hurcos hold toleranc-es and are very easy to program,” stated Strubberg. “For a job-shop
environment Hurco is a good fit for us.”
Innovative Machine & Tool can be contacted at: (636) 582-3624; Fax (636) 583-3260; 1300 Stylemaster Drive, Union, Mis-souri 63084; www.imtincmo.com.
Union, Missouri
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913.894.1233www.gagemachinetool.comKS, NE, MO and OK
636.349.7757www.cjsmith-machinery.comSouthern IL and MO
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Hurco-MID-AMERICA_Whats-Getting-In-Your-Way.indd 1 4/1/2013 3:59:22 PM
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10 MID-AMERICA COMMERCE & INDUSTRY
ALLIEDIndustrial Services
...your answer to complete manufacturing solutions.
Allied focuses on lowering your total cost of operation by offering contamination control that focuses on reliability, preventative maintenance and reduced downtime.
We offer:• Filtration&reclamationservices• Tankcleanings• Oil/waterseparatorcleanings• Plantsurveysandmuchmore!
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Mo-Kan AFS Hears From National Technical Director
Above: AFS Director Scott Lammers makes his presentation at the meeting.
The Mo-Kan Chapter of the American Foundry Society (AFS) met on April 16th at the Smokehouse BBQ in Independence, Missouri..
The featured speaker was Scott Lammers, technical director for the AFS. He started in the industry in 1980. He started as a metallurgist, and has worked in process control, quality control and sales. He has experience in cast irons, steel, copper, nickel and cobalt based alloys. He has taught all phases of metal casting technical subjects for the Cast Metals Institute.
Lammers spoke about the current industry trends and what is new at AFS.
Mo-Kan AFS can be contacted at: (913) 621-1320.
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MAY, 2013 11
The Chelar Commitment:Consistently meet or exceed expectations through Open Communications with Customers, Suppliers, and Employees for:• Quality• Cost• Delivery
DIES: DESIGN TO STAMPING
ISO 9001:2008
Industries Served:• Aerospace • Agricultural• Appliances• Electrical• HVAC• Landscaping• Kitchen & Bath• Petroleum
• Progressive, Draw, Compound, Pinch Trim, Transfer and Special Function Dies
• Designs created using VISI• Manufacturing programmed
with ESPRIT & CAMTOOL• From Scratch or Per Customer
Specs• Stamping up to 600 tons; dies as
large as 6 ft x 14 ft• Production runs to match
customer needs
Chelar Tool & Die, Inc.11 N. Florida Avenue • Belleville, IL 62221
(618) 234-6550 • www.chelar.com
Since 1961
MPI, a world leader in wax-room equipment, has donated a 25-ton wax injector to the manufacturing program at Pittsburg State University (PSU). The new state-of-the-art wax injection machine is being in-stalled in the metal casting lab at the Kansas Technol-ogy Center and is expected to be ready for operation in late May.
The donation fits with PSU’s mission to create a Center of Excellence in Metal Casting (CEMC). The goal is to develop a state-of-the-art laboratory which will produce top graduates in the metal casting indus-try.
Russ Rosmait, PSU Professor of Engineering Technology, said the injection press will be “fully in-tegrated” into the investment casting curriculum. The new equipment will bring real-world application to the classroom from tooling design and wax injection right on to final wax assembly.
Rosmait praised MPI for its generosity. “This is the type of industry-leading machine we’ve wanted for quite some time,” Rosmait said, “but its $160,000 price tag meant it was out of our reach financially. We’re incredibly fortunate and grateful that MPI
decided to invest so substantially in our program and donate this equipment to us.”
“The program at Pitt State is excellent and needs the best equipment to aid in training tomorrow’s lead-ers in Investment Casting. MPI has the best equipment, so when asked if I would contemplate making such a significant donation I considered it my responsibility to the industry,” says Bruce Phipps, President MPI, Inc.
PSU is a Foundry Educational Foundation (FEF) Certified school and is home to the only Investment Casting Institute (ICI) Certification program in the world. For more information visit www.pittstate.edu.
Pittsburg State Receives State-of-the-Art Wax Injection Machine From MPI
Left: PSU’s Russ Rosmait, professor of engineering technology, with a new 25-ton wax injector dontated to the school by MPI.
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12 MID-AMERICA COMMERCE & INDUSTRY
Nelson, Inc., Wichita, Kan-sas, is celebrating its 30th anniver-sary.
The family-owned company, which was founded in Roger and Verna Nelson’s basement in 1983, has concentrated on providing “custom and engineered” crane/hoist solutions since its inception.
It is a full-service dealer for several different brands of cranes and hoists and offers design, engineering, sales, fabrication, in-stallation, repair and moderniza-tion for all its products and most other brands.
“We concentrate on one goal ... solutions to meet your needs,” stated Roger Nelson, president and 36-year veteran. “Our work touches so many aspects of an op-eration, safety, efficiency, produc-tivity, reliability and maintenance. It’s all about up-time.”
The company’s employees work in a modern 25,000-sq.-ft. facility designed and built for the company in 2001. The Nelson’s son, Steve, has been with the company for over 25 years.
Nelson Inc.’s crew of service technicians is very knowledge-able and experienced. “We have one of the best crews we have ever had,” noted Nelson.
Nelson Inc.’s crane and hoist product lines include: Harrington; Stahl; Coffing; Budgit; Gorbel; Shaw-Box; Yale; EMH; R&M; and Ace. Other lines of related equipment are also offered.
Nelson Inc. has installed cranes with capacity from 1-ton to 120-ton and hoists from 1/2-ton to 100-ton.
The company has been recognized as a leading dealer in the country for several brands of
Nelson, Inc. Celebrates 30th AnniversaryFirm Specializes In Cranes & Hoists;
Started Out In Basement Of Family Home
Wichita, Kansas
Above: Roger Nelson & Steve Nelson with custom dual hoists.
Above: A large crane system being delivered and installed by Nelson, Inc.
Above (l-r): Steve Nelson & Roger Nelson with a customized system.
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MAY, 2013 13
The Ernest-Spencer Companies 3323 East 82nd Street Meriden, KS 66512
Phone: 785/484-3165 Fax: 785/484-2032 Email: [email protected]
For our full information, visit us at: www.ernestspencer.com
We make it . . . we coat it . . . and you look like a hero!
Ernest-Spencer is your one-stop resource for fabrication, finishing and delivery!
equipment.The firm also conducts OSHA
annual inspections and provides the needed documentation.
The company’s customer base is mainly in the mid-America region, but it also has numerous customers across the country.
As he reflected on the changes over the past 30 years, Roger Nelson commented, “We’re here to help our customers. Some have been with us since the very begin-ning. Being flexible and adaptable is key, as we hit new situations all the time. I enjoy the constant learning process. Even after 30 years I still enjoy what I do. Busi-ness is good.”
Nelson, Inc. can be contacted at: (800) 362-0099; Fax (316) 722-9239; 8900 W. Monroe Circle, Wichita, Kansas 67209; www.NelsonInc.com.
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14 MID-AMERICA COMMERCE & INDUSTRY
First Process Steel (FPS), Tulsa, Oklahoma, has installed dual 30’, 1300-ton Pacific CNC presses as it continues to expand/ automate its operation and improve its efficiency.
The 18-year-old firm special-izes in long (up to 60’) steel plate components. It offers oxy-fuel cut-ting, shearing and forming of plate. It can handle forming on plate 1/8” to 1.5” and cutting on 1/8” to 5”.
It is in the process of adding 42,000-sq.-ft. to its 23,000-sq.-ft. facility. The amount of custom-ized material handling equipment in FPS’ facility is impressive. It ranges from specialized cranes and lifts to automated systems for feed-ing material into press brakes (one bend at a time) to loading trailers for transport. The firm has built or
First Process Steel Installs dual 30’, 1300-ton Pacific CNC Presses As It Continues To Expand & Automate
Tulsa, Oklahoma
Above: A First Process Steel crew member is dwarfed by the newly installed dual 30’, 1300-ton Pacific CNC presses.
customized much of the equip-ment itself.
“You have to think outside of the box and create your own advantages,” stated Dan Newton, president/CEO and 43-year industry veteran. As he discussed the innovative think-ing and constant improvements taking place at FPS. “We are one of the more efficient opera-tions of our type in the nation,” noted Newton.
The new dual Pacific presses combine for 2600-tons to handle 60’ parts. The duo was purchased from Icon Machine Tool. It features automated loading, feed, laser tooling tracking and automated unloading.
“The machine does a very
good job,” commented Newton. “We are very happy with Icon’s service.”
Newton also pointed out how the firm focuses on customer service in its operation. “We assign a project manager to each project and they handle the entire project from start to delivery.”
FPS serves customers through-out the Midwest in such industries as transportation, energy, construction, heavy equipment and special equip-ment. Its 60 employees work with carbon steel, aluminum and stainless plate.
First Process Steel can be con-tacted at: (888) 623-2929; (918) 836-2929; 2678 North Harvard Ave., Tulsa, Oklahoma 74115; www.firstpro-cesssteel.com.
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MAY, 2013 15
75,000 Square Foot Facility
Make it in the USA!Precision CNC machined metal and plastic parts
Custom tool building
Plastic injection molded parts
Wire EDM services
Personal service. Hassle-free estimates.Call Ryan Burklund or John Kunkle
402-434-9100 • [email protected]
www.garnerindustries.comLincoln, Nebraska USA
Custom Manufacturing SolutionsSince 1953
Above: An FPS crew member with fabricated plate parts produced at the company.
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16 MID-AMERICA COMMERCE & INDUSTRY
Scan to see more pictures of IMEC’s work
The Missouri Chapters of NTMA and manufacturing in general were well represented in Washington DC by a team of mem-bers who made the trip to attend the NTMA / PMA One Voice legisla-tive conference April 23rd and 24th. Those making the trip this year were from the St Louis Chapter: Herb & Lisa Homeyer of Homeyer Precision Mfg, Lee Horneyer of Lee Horneyer Company. The Kansas City Chapter was represented by George Cross-land, Crossland Machine; Mike Hudson, Heartland Fabrication and Tom Goodpasture of Pride Mfg.
During the two-day event the group visited two US Senators and seven US House Representatives of congress. Issues discussed were tax reform and the effect of current considerations affecting 81% of
KC & St. Louis NTMA Members Take Part In Legislative Conference in D.C.
all manufacturers as pass through S corporations. Once again con-versations focused on the serious condition of the trained skilled workers for manufacturing. The team was able to introduce and
educate representatives on American Jobs for American Heroes an initia-tive targeting the 60,000 unemployed National Guard Citizen Soldiers. The team came back feeling that they had a number of good conversations.
Above (l-r): George Crossland, Lee Horneyer, Tom Goodpasture, Congresswoman Ann Wagner (Mo), Herb Homeyer, Lisa Homeyer and Mike Hudson during the NTMA/PMA one Voice Legislative Conference in D.C.
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MAY, 2013 17
No matter what your application needs, Contrast Equipment Company & Nordson
have a solution for you!
More powder coating optionsto meet your needs.
Encore LT® Powder Gun Simple to use controls
Powder and air flow controls provide optimum performance
Automatic feedback current feature for real-time monitoring
Available in hopper, box feeder or wall mount for added flexibility
On-gun purge provides fast, thorough cleaning
Patented select charge technology offers pre-programmed electrostatic settings for recoating, metallics or cavities
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Contrast Equipment Company 1449 N. Topping - Kansas City, MO 64120Phone (816) 241-2412 • Toll-Free (800) 280-2412 Fax (816) 241-4134 • Toll Free Fax (800) 760-1682www.contrastequipment.com
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Contrast Equipment Company 1449 N. Topping - Kansas City, MO 64120Phone (816) 241-2412 • Toll-Free (800) 280-2412 Fax (816) 241-4134 • Toll Free Fax (800) 760-1682www.contrastequipment.com
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More liquid coating optionsto meet your needs.
Trilogy™ Non-Electrostatic Spray Systems
Excellent atomization – provides outstanding finish quality.
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Variable material, air volume and spray pattern regulation – for a variety of automotive application needs.
Fast exchange and adjustment of air cap – with a ¼ turn of the retaining ring.
Ergonomically designed – for ease of operator use.
Trilogy™ Electrostatic Spray Systems
Wide range of aircaps and fluid tips for consistent and repeatable atomization quality in various applications.
The highest kV in the industry – 93 kV – reduces material waste costs.
Handle forward design provides better balance and improved operator comfort.
Automatic current limiting allows for greater control of charging which translates to better part coverage whatever the part profile.
Quick-flush fluid passages for ease of cleaning and maintenance.
Rugged gun bodies minimize maintenance costs and downtime.
RA-20R Rotary Atomizer Most efficient spray technology
available.
Close-in painting for high transfer efficiency and superior penetration into part recesses.
Outstanding atomization delivers fine finishes and precise film-build control.
Excellent pattern control reduces overspray significantly for reduced paint waste.
Applies a variety of coatings including solvent-based, high-solids, waterbornes, waterborne emulsions, two-component materials, metallics and 100-percent-solids coatings.
Wide pattern adjustability – from 8 to 42 inches.
Basic Deluxe Premium
No matter what your application needs,Nordson has the right liquid coating solution for you!
© 2012 Nordson Corporation All Rights Reserved
LQL-12-5682 Issued 8/12
LQL5682a.indd 1 8/22/2012 1:31:52 PM
More liquid coating optionsto meet your needs.
Trilogy™ Non-Electrostatic Spray Systems
Excellent atomization – provides outstanding finish quality.
Versatile and easy to use – both air spray and LVLP can be achieved in a single gun.
Quick-Clip technology – allows fast, easy removal and installation of the needle without affecting the gun settings.
Variable material, air volume and spray pattern regulation – for a variety of automotive application needs.
Fast exchange and adjustment of air cap – with a ¼ turn of the retaining ring.
Ergonomically designed – for ease of operator use.
Trilogy™ Electrostatic Spray Systems
Wide range of aircaps and fluid tips for consistent and repeatable atomization quality in various applications.
The highest kV in the industry – 93 kV – reduces material waste costs.
Handle forward design provides better balance and improved operator comfort.
Automatic current limiting allows for greater control of charging which translates to better part coverage whatever the part profile.
Quick-flush fluid passages for ease of cleaning and maintenance.
Rugged gun bodies minimize maintenance costs and downtime.
RA-20R Rotary Atomizer Most efficient spray technology
available.
Close-in painting for high transfer efficiency and superior penetration into part recesses.
Outstanding atomization delivers fine finishes and precise film-build control.
Excellent pattern control reduces overspray significantly for reduced paint waste.
Applies a variety of coatings including solvent-based, high-solids, waterbornes, waterborne emulsions, two-component materials, metallics and 100-percent-solids coatings.
Wide pattern adjustability – from 8 to 42 inches.
Basic Deluxe Premium
No matter what your application needs,Nordson has the right liquid coating solution for you!
© 2012 Nordson Corporation All Rights Reserved
LQL-12-5682 Issued 8/12
LQL5682a.indd 1 8/22/2012 1:31:52 PM
PO
WD
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18 MID-AMERICA COMMERCE & INDUSTRY
Gladwin Machinery & Sup-ply hosted a Machinery Expo at its Kansas City area showroom/ warehouse in Parkville Missouri, April 10-11.
The 30-year-old firm offers a wide selection of metal fabrication equipment across 11 Midwestern states.
Numerous pieces of equipment from eight different lines were up and running for the event. These included: press brakes, plate rolls, a waterjet system, saws, shears, CNC folders, finishing/deburring equipment and ironworkers.
Seminars at the Expo covered a wide range of topics including: fiber laser technology, waterjet capabilities, CNC plate rolling nesting software and band saw selection.
Gladwin Machinery can be contacted at: (816) 777-5999 or www.gladwinmachinery.com.
Photos from the event are on these pages.
Gladwin Machinery Hosts Machinery Expo At Its KC Showroom
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MAY, 2013 19
OFR Metals is a member of the nation’s
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20 MID-AMERICA COMMERCE & INDUSTRY
Above (l-r): Joe Kluba, Doug Thompson, Luke Kleinheider & Luke Kluba with a Hardinge VMC at Kluba Machine
Industry veteran Joe Kluba has started Kluba Machine in Washing-ton, Missouri.
The CNC machining job shop works with tool steel, stainless, cold rolled steel, copper, and exotics on parts up to 40” x 20”.
The company has four employ-ees with a combined experience of over 65 years. Industries served include automotive, aerospace and packaging.
Equipment at Kluba Machine includes: two Hardinge VMCs; an Okuma turning center with barfeed-er; a Brown & Sharp CMM and other shop equipment.
One of the first purchases that Kluba, a 20-year industry veteran, made when starting the operation was Mastercam X6 software from QTE Manufacturing Solutions.
“I have worked with Mastercam software for 12 years,” noted Kluba. “It is easy to use, very efficient, reduces waste and is a great value. The service and support from QTE is second to none.”
Kluba noted that the firm has created 4,000 programs on Master-cam in the first 3½ months of opera-tion and have had no scrapped parts due to software and achieved 62% spindle efficiency (with non-pallet-ized equipment). “We are impatiently waiting for the X7 version.”
“Our goal is to become known for our customer service and qual-ity,” commented Kluba.
Kluba Machine can be contacted at: (636) 390-4088; Fax (636) 390-4149; PO Box 2238, 1904 W Main St, Washington, Missouri 63090; [email protected].
Industry Veteran Starts Up Kluba Machine; Uses Software To Maximize
Productivity and Efficiency
Above: Examples of the precision machining work done at Kluba Machine.
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“PERFORMANCE, FLEXIBILITY & SERVICE UNITE.”
Hardinge’s Bridgeport® GX 1000 vertical machining center provides operators with accuracy and flexibility. The in-stock machines come standard with 40 mm ballscrews, robust 10,000 rpm spindle and your choice of Fanuc or Okuma drive and control packages.
These operator-friendly platforms include standard features that many tooling companies provide with a premium surcharge, such as: rigid tapping, tool life management, run time and parts counters.
Reliable Equipment, Responsive Support
The Bridgeport line is unsurpassed in precision and quality. After the sale, Hartwig delivers exceptional service and support for the GX 1000 and other equipment
HARTWIG ST. LOUIS HARTWIG KANSAS CITY HARTWIG WICHITA HARTWIG OMAHA10617 Trenton Avenue 6110 Deramus Avenue 4959 S. Lulu Court 2210 South 156th CircleSt. Louis, MO 63132 Kansas City, MO 64120 Wichita, KS 67216 Omaha, NE 68130314-426-5300 816-231-1850 316-522-5500 402-758-0800
purchased. To ensure your machine investment will never let you down, we have a complete offering of technical services and support including:
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Contact us today to learn more about Hartwig and the GX 1000.
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22 MID-AMERICA COMMERCE & INDUSTRY
The Kansas City Chapter of the National Tooling & Machin-ing Association (NTMA) held a Shop Meeting at Heartland Fabrication & Machine’s (HFM) new location in Raytown, Mis-souri on April 18th. Over 80 attended the event.
The CNC machine and fabrication shop offers CNC turning (including y-axis), mill-ing, drilling, tapping, welding (MIG & TIG), CNC sawing, tube bending and light punch-ing. HFM serves a wide range of industries in mid-America including: Department of Defense, architectural/ orna-mental; construction; railroad; agriculture and food processing. HFM, which has DBE and MBE designations, can be contacted at: (816) 778-0766 or www.heartlandfab.com.
The meeting was sponsored by Federated Insurance and the bar sponsor was National Bank of Kansas CIty.
The featured speaker was Kirk Young, SPHR, CEO of Job Match Assessment. A 28-year HR veteran, Young spoke about “Getting Gen Y Hired & En-gaged.” He discussed traits and characteristics of Gen Yers and the best ways to hire, train, mo-tivate this younger generation. Young gave numerous examples of how this generation thinks and look at their careers.
The firm can be contacted at www.jobmatchassessment.com.
The KC NTMA chapter can be contacted at (816) 739-4422 or www.kcntma.org.
KC NTMA Tours Heartland Fabrication & Machine’s New Raytown Location; Hears About “Getting Gen Y Hired & Engaged”
Above: Job Match Assessment’s Kirk Young speaking at the NTMA meeting.
Above: Part of the audience of over 80 at the KC-NTMA April meeting.
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MAY, 2013 23
Above: HFM’s Mike Hudson.
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24 MID-AMERICA COMMERCE & INDUSTRY
ISM-Wichita Finishes Year; Installs Officers, Awards Scholarships &
Recognizes AchievementsThe Wichita Chapter of the
Institute for Supply Management (ISM) wrapped up its year with a meeting at the Wichita Petroleum ClubAirport Doubletree in Wichi-ta on May 9th.
The featured speaker was Ty-ler Walston of the Kansas Global Trade Services (formerly Kansas World Trade Center). The center’s mission is to promote and facili-tate international trade in Kansas through education, promotion, research, facilitation and commu-nication.
Walston discussed the impact of global trade on our economy, global opportunities and challeng-es, resources available and what is next in global trade.
The Kansas World Trade Cen-terKansas Global Trade Services can be contacted at: www.kansas-wtcglobal.org.
In other chapter business,, five students were awarded scholar-ships by the chapter, officers for
the upcoming 20101-20112 year were also installed (see photo), CPSM (Certified Professional in Supply Management) recipients for the year were recognized (see photo) and Joe Thomas was also awarded the chapter’s Del Roskam
Award for his outstanding service to the group. Roskam was the first president of the organization at its founding.
ISM-Wichita, which is an af-filiate of ISM,can be contacted at www.ismwichita.org.
Above (l-r): The 2013/2014 ISM WIchita board includes brent Spradling, Secretary; Gene Sharp, Treasurer; Carl Warne, 2nd VP; Ashley Luney, 1st V;, Mike Swales, President and Dana Giggy, Executive Director.
Above (l-r): ISM-Wichita CPSM recipients brad DeGrandis, Mike Swales (instructor), John bockelman, Jason Sinkey, Dana blumenshine, John buche and Carl Warne at the May meeting.
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MAY, 2013 25
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Above (l-r): Kansas Global Trade Services’ Tyler Walston and Ella Reusser at the ISM-Wichita May meeting.
Need to update your subscription information?
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26 MID-AMERICA COMMERCE & INDUSTRY
Modern Plating Co.918-836-5081 • Fax 918-834-3300
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Modern Plating Co.• Anodize MIL-A-8625 Types II & III (hard-
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“Collecting more taxes than is absolutely necessary is legalized robbery.” – Calvin Coolidge, U.S. president Aug. 1923 - Mar. 1929
As our national debt mounts and our governments are exert-ing more power over our lives, it appears obvious we need leaders that will fight for fewer laws and regulations and less borrowing and spending.
With that in mind, some histo-rians are re-examining the 1920s and believe that Calvin Coolidge might offer some insight on how to handle today’s financial problems.
Amity Shales, author of The Forgotten Man, writes that while researching that book on the 1930s, she discovered our “for-gotten president:” “Silent Cal” Coolidge. Most presidential heros
have been generals or war leaders, but Coolidge was mainly a man of work, she says. “Coolidge was a minimalist president, an economic general of budgeting and tax cuts.”
“Nothing in this world can take the place of persistence. Tal-ent will not; nothing is more com-mon than unsuccessful people with talent. Genius will not; unrewarded genius is almost a proverb. Educa-tion will not; the world is full of educated failures. Persistence and determination alone are omnipo-tent.” - CC
In her book, Coolidge, Shales notes that under his administration: “the federal debt fell; the federal budget was always in surplus; unemployment was 5% or 3%; the top income tax rate came down by half, to 25%, and wages rose and interest rates came down so that the poor might borrow more easily.”
This wasn’t as easy as it sounds. After World War I, our na-tional debt was $27 billion, or nine times the pre-war level. Coolidge, and Harding, too, cut this figure to only $17.65 billion. By cutting tax-es, they caused economic growth which brought in surplus dollars for the government. Much of this happened because Coolidge was willing to be unpopular and his rather harsh upbringing allowed him to stick to his convictions.
“I have found it advisable not to give too much heed to what people say when I am trying to accomplish something of conse-quence. Invariably they proclaim it
buyer’$ Guideonline
www.maci-mag.com
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MAY, 2013 27
Paxton & Vierling SteelOmaha, NE
Since 1960
can’t be done. I deem that the very best time to make the effort.” - CC
Coolidge was born on July 4, 1872 in Plymouth Notch, Vermont, where the family farmed some rocky acreage and ran a country store. His father served in the Ver-mont legislature, providing an in-sight into politics for this very shy son. His mother died when he was 12, and his sister six years later.
He graduated from Amherst College with honors, and entered law and politics in Northampton, Mass. Slowly, methodically, he went up the political ladder from councilman in Northampton to governor of Massachusetts. One of the most important lessons Coolidge learned early in life was to avoid debt...and he never forgot it.
“There is no dignity quite so impressive, and no one indepen-
(Continued on next page)
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28 MID-AMERICA COMMERCE & INDUSTRY
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dence quite so important as living within your means.” - CC
Coolidge may have been silent at times and a man of few words, but his success in college, law and politics came from his thorough research and his public speaking ability. The voters learned to trust this thoughtful, soft-spoken and un-pretentious man.
He once explained to Bernard Baruch why he often sat silently through interviews: “Well, Baruch, many times I say only ‘yes’ or ‘no’ to people. Even that is too much. It winds them up for 20 minutes more.”
According to The White House Historical Association: “At 2:30 on the morning of August 3, 1923, while visiting in Vermont, Calvin Coolidge received word that he was president. By the light of a kerosene lamp, his father, who was a notary public, administered the oath of office.” Warren G. Harding had died and left behind a scandal-ridden office.
Alfred E. Smith, a Democratic admirer of Coolidge, wrote that “His greatest task was to restore the dignity and prestige of the presidency when it had reached the lowest ebb in our history...in a time of extravagance and waste.”
“To live under the American Constitution is the greatest politi-cal privilege that was ever accord-ed to the human race.” - CC
According to columnist Walter Lippman, the political genius of Coolidge was a talent for effec-tively doing nothing. “This active inactivity suits the mood and cer-tain needs of the country admira-bly...It suits all business interests which want to be let alone...And it suits all those who have become convinced that government in this country has become dangerously complicated and top-heavy.”
...Editorial
...From previous page
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MAY, 2013 29
TCI Machine-Ready Blanks Can Help.Increase throughput by 25% or more with TCI Machine-Ready Blanks. With one P.O., eliminate grinding / squaring operations and outside processing. Use the time you save for more productive use of your CNC equipment – adding to your bottom line. • Ready to load directly into your CNC machining centers • Guaranteed tolerances as close as +/-.0005” dimensionally and as close as .0002” fl atness, squareness and parallelism – deburred and cleaned • Aluminum, stainless, alloy steels and more • ISO 9001 and AS9100 registeredCall today, or visit us on the Web to Request a quote and sign up for a FREE Webinar, How to Increase Throughput and Profi ts, hosted by Modern Machine Shop.
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Coolidge was working hard. Putting the brakes on run-away spending, which included farm subsidies, and repealing bad laws, was highly unpopular.
While Coolidge was con-sidered Victorian in his ways, he was the first president to use the radio to talk to the nation and was always an advocate for the avia-tion industry and transportation in general.
Amity Shales writes that “To put his achievement more simply, Coolidge kept the government out of the way of commerce.” When he left office in 1929...”the federal government was smaller than when he had become president in 1923.”
“No enterprise can exist for itself alone. It ministers to some great need, it performs some great service, not for itself, but for oth-ers; or failing therein, it ceases to be profitable and ceases to exist.” - CC
Coolidge died January 5, 1933. At the funeral there was no eulogy, no address and only two hymns. The service lasted 22 minutes. Coolidge would have been pleased.
See us at EASTEC #5030COMING SOON!
...The MACI 2013 Annual Buyer’$ Guide
October, 2013
Why be in the Buyer’$ Guide?
• It is an excellent resource for potential customers
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• It is inexpensive.• Itworks!
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30 MID-AMERICA COMMERCE & INDUSTRY
Mid-States Supply Co.’s Valve Modification Facility in Kansas City, Missouri, is using technology to dramatically improve its opera-tion.
The 52-year-old firm provides pipes, valves and fittings (ranging in size from ½” to 42” in diameter) to customers across the country from its 33 locations. Industries such as oil, gas and food are served.
The 120,000-sq.-ft. Kansas City plant modifies the pipes or valves with fittings, hangers, extensions and grease fittings as needed for each customer, or any other custom attribute needed. Services offered at the facility in-clude design, machining, welding, fabrication, full custom modifica-tion and testing.
The plant had recently hired a technical director, Cameron Fulton, ME, to upgrade and improve its operation. He has taken the firm from “paper & pencil” designs and plans to full-blown computerized CAD/CAM designs, programs and documentation with Solidworks and Mastercam for Solidworks.
“Cameron has really improved our quality and efficiency,” stated Owen Cudney, plant manager and 30-year veteran. “With this soft-ware, we can turn around custom projects for our customers in a few days. We can provide drawings ahead of time for approval. He has also designed and programmed some of our own custom equip-ment and tooling for use in our plant. We now have QR codes to track our work.”
Fulton, a nine-year industry veteran, with experience ranging from machine design to data acqui-
sition, was already familiar with Solidworks. He brought in QTE Manufacturing solutions to pro-vide a turn-key solution including Mastercam for Solidworks. QTE’s Reece Gibson provided individual training to Fulton to get him up to speed on the design software. Ful-ton has designed numerous fixtures
Mid-States Supply Co.’s KC Valve Modification Facility Is Using
Technology To Improve operation
and pieces of testing equipment used in the plant’s daily operations.
“The QTE crew really knows what they are doing,” commented Fulton. “I can’t wait for Mastercam X7 to come out.”
Mid-States Supply can be con-tacted at www.midcoonline.com.
Above: Mid-States Supply’s Cameron Fulton with a testing unit.
Above: Valve inventory on hand at Mid-States Supply’s KC facility.
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MAY, 2013 31
DROP-IN TANK LINERSPROLONG THE LIFE OF YOUR TANK WITH
A CUSTOM BUILT DROP-IN LINER
• One piece vat, or drop-in liners are designed to prevent corrosion• Prolong the life of a new or existing tank• Available in a variety of materials and thicknesses• Drop-in liners withstand high temperatures, acids, waste fluids,
water or extremely corrosive liquids• Custom fabricated with dielectric machines to form a smooth,
tear proof seam• Custom shapes and sizes
CALL US WITH YOUR SPECIFICATIONS AND WE CAN BUILD A DROP-IN LINER FOR YOU
1-800-633-4603www.unitliner.com
Above: Some of the machining equipment at Mid-State Supply’s KC Valve Modification Facility. Services performed include design, machining, welding, fabrication, full custom modification and testing.
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UPCOMING ISSUESJUNE/JULY 2013 Metal Stamping, Punching, Laser & Waterjet Cutting
AUGUST 2013Tooling & Machining
SEPTEMBER 2013Wichita Industrial Trade Show Preview
OCTOBER 2013Annual Buyer’$ Guide Issue
Advertising deadline is the 1st business day of each month. The issue is published and distributed the last week of the month.
It’s always a good time to advertise in Mid-America Commerce & Industry!
Let us design a custom advertising program for your company. For more information contact:
DAvID LIPPE at 785-272-5280 or [email protected]
We reach the right people:Purchasing Managers, Plant Managers, Industrial Engineers and Company Presidents ...
...who rely on MID-AMERICA COMMERCE & INDUSTRY to help them locate new products, materials, equipment, machines and services in their area...to discover new techniques and strategies used by other companies and to gain inspiration from those that have been able to overcome some of the problems facing businesses.
We cover manufacturing!
ServingIndustrysince1973
ALSO AvAILABLE ON-LINE
ON-LINE BUYER’S GUIDEAvailable 24/7, 365 Days A Yearat: http://www.maci-mag,.com
RSS FEEDAdd http://www.maci-mag.com/feed/xml to the “Add New Channel” section of your RSS reader.
ARCHIvED ISSUESPast issues are available on-line at:http://www.maci-mag.com/Archive/index.html
WHY? Because it works!
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MAY, 2013 33
Superior Aluminum Castings, Inc.1211 South Powell Road • Independence, MO 64057
(P) 816-796-5775 (F) 816-796-5776Email: [email protected]
• Sand Casting• •Air-Set No-Bake•
•Heat Treat•CNC Machining• •Painting•
From drawing or concepts... to complete tooling development... to supplying quality castings... to adding value where you need it.
Your Casting Connection
Superior
Aluminum
Castings, Inc. YEARSMade in the USA
The Mid-America chapter of the Metals Service Center Institute (MSCI) held its annual Spring Golf Out-ing on May 2nd at the Eagle Creek Golf Club in Joplin, Missouri.
MSCI is a trade association that supports and represents elements of the metals value chain, including metals producers and distributors.
MSCI has more than 350 members operating from about 1,200 locations in the U.S., Canada, Mexico and around the world.
Mid-America MSCI Holds Spring Golf outing
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34 MID-AMERICA COMMERCE & INDUSTRY
Tulsa Industrial & Tool Show HeldThe Tulsa Industrial & Tool Show with Machining
and Fabrication was held at the Expo Square in Tulsa, Oklahoma on April 24 and 25. Produced by EXPO Inc., the event featured over 60 exhibitors. Machining and fabricating equipment was also up and running for the event. EXPO Inc. can be contacted at www.expoindustrialshows.com.
Hurco Machine Tools
Garner Custom Manufacturing
IMEC
Metaltech Products Inc.
Kansas-Oklahoma Machine Tool (KOMT)
I&M Machine and Fabrication
Red Bird Inc.
Accurate Labs Grain Belt Supply Co.
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MAY, 2013 35
Manufacturing SolutionsProviders of Software, Training & Contract Services for Manufacturers
“Our Experience Guarantees Your Success”
Technology for CNC Machining and Inspecting Your Products
Helping You Make Better Products Faster!
877-429-5708 www.qtemfg.com
Upcoming Training Classes Near You:
Mastercam Basic Training:June 11-13: Kansas City, MOJuly 9-11: St. Louis, MOJuly 16-17: Wichita, KS
Mastercam Advanced Training:June 5-6: Wichita, KSJune 6-7: St. Louis, MO July 30-31: Kansas City, MO
Mastercam Lathe Training:July 23-24: St. Louis, MO
Contact us about customizedspecialty training options!
#1 Worldwide Reseller for Mastercam Maintenance Renewal in 2012 (This is our second year in a row as the World Leader in Mastercam Customer Retention!)
#1 Worldwide Reseller for Verisurf Inspection Software in 2012
Over 180 NC Programmers produced in our state of the art training facilities in 2012.
• 96” x 36” x 10’ Capacity Automated Powder Line• Up to1600-lb Capacity• 5-stage Pretreatment System• 2nd Conveyor Line (24” x 36”) for Fast Color Changes• 7’ x 8.0’ x 25’ Powder Booth & Custom Oven• Liquid Paint Booths 30‘ x 12’ & 43‘ x 14’• Fast Turnaround• CARC Approved Coatings• 8’ x 8’ x 8’ Burnoff Oven • Sand & Soda Blasting• Pickup & Delivery
The experienced professionals at PowderTech can provide the prompt service, outstanding quality and competitive pricing you require.
THE QUALITY FINISH YOU REQUIRE.THE RELIABLE SERVICE YOU DESERVE.
[email protected], LLC • 800 E 37th St. North • Wichita KS 67219
www.powdertechllc.com
Clark Industries
Galaxy Technologies
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36 MID-AMERICA COMMERCE & INDUSTRY
816 E. Callan Road • Monett, MO 65708Phone: 417-235-7182 • Fax: 417-235-8262
Email: [email protected] Web: www.Clark-ind.com
Recognized for our Quality, Service & On-Time Delivery
Machining / Fabrication (Sheet, Plate, & Structural) / WeldingTurning, Milling, Punching, Cutting, Stamping, & Forming
High-Definition Plasma Cutting / Blanchard Grinding
St. Louis NTMA Learns About Training Today’s & Tomorrow’s Workforce
The St. Louis Chapter of the National Tooling & Machining Association (NTMA) held a meet-ing on May 7th at Spazio Westport in St. Louis. Over 80 attended the event.
The theme for the meeting was
“Training Today’s and Tomorrow’s Workforce.”
The featured speaker was NTMA VP Ken McCreight. He is in charge of NTMA-U, the on-line workforce training program established by the NTMA for all
its members to use. McCreight has experience as a toolmaker, business owner, college instructor and dean of technical education.
NTMA-U is a program that takes students through six semesters of on-line training to become a journeyman machinist or tool maker. All that is needed is the prerequisite shop time to complete the requirements. The program is very affordable and works
Above: NTMA’s Ken McCreight speaking at the St. Louis NTMA. Below: Homeyer Precision Mfg.’s Herb Homeyer receives a safety award from Pat Walsh.
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MAY, 2013 37
CHARTERED IN
1863
150 Years of Expertise Poured Into Every Drum
From the Civil War era to the present, Wallover has
specialized in manufacturing the oil and lubricants that
make America run. From white wool and spindle oils around the turn of the 20th century to
machining coolants androlling oils today,
Wallover is proud to celebrate 150 years of service.
Join us as wecontinue to grow.
Learn about the unique Wallover story at www.wallover.com/blog
For information about allof our products, log on to
www.wallover.com
800.255.9626
well with the schedules and inter-ests of today’s younger workforce. For more information on NTMA-U visit www.ntma.org.
Brief presentations from six local technical schools/colleges and a training program were made to bring members up to speed on what other educational resources are available locally
In other chapter business, new member Component Bar Products was welcomed and presented with a plaque. Homeyer Precision Manufacturing was also presented with a safety award.
The St. Louis NTMA can be contacted at: (314) 974-6418 or [email protected].
Above: St. Louis NTMA’s Nick berilla (left) presents a membership plaque to Component bar Products. Below: Part of the audience at the meeting.
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38 MID-AMERICA COMMERCE & INDUSTRY
Upcoming Trade Shows
September 18 & 19, 2013 - omaha Products Show
Century Link Center, omaha, NE, Mid-America Expositions, Inc, 800-475-SHoW (7469) www.showofficeonline.com
october 22-24, 2013Wichita Industrial Trade Show (WITS), Century II Expo Hall, Wichita, KS, 316-942-2401, www.witshow.org
Plastic Injection Molding
2130 Industrial Drive • McPherson, KS 67460
(620) 241-2400 [email protected]
www.fergusonproduction.com
C E R T I F I E D
I S O 9 0 0 1 - 2 0 0 0
A commitment to continuousprocess improvement since 1974
•Latemodelinjectionmoldingmachinesto1500ton.
•Gasassisttechnology.•Servorobotics.•Climatecontrolledfacility.
•In-housetoolingPMandrepair.
Would you like to receive your own
copy of Mid-America Commerce & Industry?
Visit www.maci-mag.com or email [email protected] for subscription information.
Your source for what’s news in manufacturing.
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Oct. 22nd, 23rd, 24th, 2013 Century II Convention Center Exhibition Hall, Wichita, KS
Sponsored by the ISM-Wichita, inc. andthe society for the Advancement of MAnufacturing
For more information or to make your booth reservation, contact: Dianna Wolf - WITS, Inc.
PO Box 9251, Wichita, KS 67277 • (P) 316-942-2401 (F) 316-942-2726www.witshow.org (E) [email protected]
Established in 1974, the Wichita Industrial Trade Show (WITS) has become a significant marketplace in the heartland of Mid-America for buyers, manufacturing sources, industrial material, machinery and equipment. The show offers a dual opportunity for exhibitors from all sectors of our industrial community to present their products and services and for professionals of all levels to view the exhibits.
• 21st Biennial Show • View the newest technology!• More Than 200 Exhibitors • Face-to-face contact with • Over 4,000 Attendees decision-makers
The Tools and Technology To compeTe in a global markeT
Reserve your exhibit space now!
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A Division of NYMAT Machine Tool Corp.
Kansas City (W. MO / KS)(913) 768-HAAS (4227) [email protected] www.haascncoutlet.com
St. Louis (S. IL / E. MO)(314) 567-HAAS (4227) [email protected] www.haascncoutlet.com
Single setup
Machine 5 sides
Repeat (max profit)
The UMC-750 | 3+2 machining | Affordable Haas price.
Universal Edition
2013Ads_EditionBlue_FO565.indd 1 12/10/12 3:20 PM