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Techno Linear Motion Catalog 54

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Product Applications

Typical Production Applications For Techno Positioning Systems

Rotary Engraving

Techno Bridge Mount Slide,Standard-Duty Slide, Rotary Table 1and Multi-Axis Stepper Controllerused to engrave serial numbersinto cylindrical parts.

CNC Drilling and Tapping

Techno Standard-Duty Slide, Rotary Table 1and Multi-Axis Stepper Controller used to drilland tap set screw holes on plastic pulleys ina machine shop production application.

CNC Slitting Operation

Two Standard-Duty Slides andMulti-Axis Controller used toslit a pulley hub.

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Ink Jet Printing

Standard-Duty Slide and CenturionSingle-Axis Stepper Controller usedto print part numbers on the timing belts.

Typical Production Applications For Techno Positioning Systems

Product Applications

Circuit Board Inspection

Gantry III Table used for offlineinspection of circuit boards.Electronic Packaging Co.Dallas, TX(972) 484-7671

Belt Slicing

Standard-Duty Slide and CenturionSingle-Axis Stepper Controller usedto slice belts into stock widths.





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PAGEDESCRIPTIONPHOTOGRAPH

Machines & Slides Selection Guide

62

68

Gantry III, XY or XYZHeavy-duty system with heavy cast sides andmachined table surface. Ideal for inspection, fluiddispensing, drilling and test stands.Available with Z-axis strokes of 3", 6.8", 10.8", 18.7".

72

74

70

NOTE: If motor cables are not purchased with the above slides, mating connectors are required. (See page 166)

Standard-Duty Slide175 mm wide base for loads up to 250 lbs.Available in travel from 3" to 50".

Bridge Mounted SlideCan be configured as X, XY, XZ or XYZ with aselection of single-axis slides. Ideal for conveyorbelt and production line systems.

CPM Series MachinesCompact XYZ system. All electronics, motor driversand power supply are contained in the machine.Controller is a 3-axis micro stepper. Cover has built-in safety interlock.

59

Turnkey Production CentersComplete mechanical and control packages forlarge automation applications. Tables up to 5' x 10'travel.

DaVinci XYZ SystemsCompact XYZ system. All electronics, motor driversand power supply are contained within the castaluminum side legs. Available in 8" x 10" x 5",or 10" x 12" x 3.5" travel.

66

WizardCompact cantilever xy or xyz system includingelectronics. Two sizes, 200 mm x 200 mm and 400 x400 mm. 4th axis (rotary) available. Speeds up to 800mm per second. Optional teaching pendant eliminatesneed for PC.





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Narrow Profile Belt Drive Slide 1These compact belt drive slides provide rapid positioningat moderate resolution. They are available in strokes up to3 meters.

Blueline 1 Belt Drive SlideBelt drive slides for moderate load capacity with speeds upto 2.4 m/s. Protective aluminum housing around slide.Available in strokes up to 1.7 meters.

Blueline 3 Belt Drive SlideBelt drive slides for heavy load capacity with speeds up to5 m/s. Protective aluminum housing around slide.Available in strokes up to 2.6 meters.

ZF1 Belt Drive SlideBelt drive slides for light load capacity with speeds up to1.5 m/s. It has a small footprint and is economical.Available in strokes up to 2.8 meters.

78

80

82

84

90

96



Narrow Profile Slide 2These compact slides are ideal for moderate to heavyloads where space is a consideration. Available instrokes from 4" to 112".

Narrow Profile Slide 1These compact slides are ideal for light tomoderate loads where space is a consideration.Available in strokes from 4" to 51".

76Heavy-Duty Slide 2225 mm wide base for larger cantileveredload capacity. Available in strokes from 4" to 112".





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ZF3 Belt Drive SlideBelt drive slides for heavy load capacity with speeds up to5 m/s. Large cross section with 4 steel rails make slidesvery stable. Available in strokes up to 2.7 meters.

106

Rotary Table 1High-precision, high-load capacity, sealed rotary tables forpositioning or machining. Loads up to 1,000 kg. Resolutiondown to 6.5 seconds.Example applications: Heavy machining, positioning,turning of parts (when used with tailstock) and rotating ofaxes.

Rotary Table 2Moderate-precision, moderate-load capacity, loads up to500 kg. Resolution down to 8 seconds. Table not sealed,not suitable for use with cutting fluids.Example applications: Light machining, positioning and partindexing in automated assembly operations.

Rotary Table RFModerate-precision, moderate-load capacity, loads up to 500 kg.Resolution down to 8 seconds. Table not sealed, not suitablefor use with cutting fluids. Unit is compact with all parts belowrotating surface.Example applications: Light machining,positioning and part indexing in automated assembly operations.

AccessoriesIncludes bearing plates, spindles, work-holding components,machine stands, motor standoffs and XY Mounting Plates.

114

116

121

112

Rotary Table 5Suitable for applications which require light-load capacity,low torque and low speeds. Loads up to 23 kg. Resolutiondown to 11 seconds.Example application: Light machining and positioning.

118

100

ZF2 Belt Drive SlideBelt drive slides for heavy load capacity with speeds up to5 m/s. Low profile slide with 2:1 pulley assembly increasingtorque output. Available in strokes up to 2.7 meters.





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Turnkey Production Centers

FEATURES

�� Moving gantry provides large stationary worksurface

�� All axes provided with home reference switchand far end limit switch with ±0.01 mmrepeatability

�� Y-axis is provided with aluminum dust coverand plastic lip seals to provide protectionagainst contaminants

�� X-axis bearings and drive screw are mountedbeneath the work surface to protect them fromdust and debris

�� Touch and go joy stick, calibration touch pad

�� SAC motion control software included(see page 171)

�� All electronics and controls included

�� 2 patented double linear rails and 2 patenteddouble bearing blocks on each axis

�� All models come with servo motors andline driver optical rotary encoder, 1000 line

�� Anti-backlash screws on all axes

�� Rapid speeds up to 800 inches per minute

�� Cable carriers on all machines to route motorcables

�� Heavy welded steel machine base, ground flatand stress relieved with powder-coated finish

�� Available with optional vacuum table.Call factory for details

Applications Include: InspectionFluid DispensingParts TransferAssemblyAutomatic Welding

NOTE: Table shown with optional 19" Gantry clearance.





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Gantry Clearance0 6 3/8" ( 8.7" Z travel)3 11" (12.7" Z travel)5 19" (16.6" Z travel)*

HX43VBM48�96010

CATALOG NUMBER

For 59" x 96" (Model 210) Machine


HX43VBM50�50�05


Gantry Clearance0 6 3/8" ( 8.7" Z travel)3 11" (12.7" Z travel)5 19" (16.6" Z travel)*Built to order. Call for delivery.

HX43VBM59�14010



HX43VBM59�12010


* For light loads only.** Open-frame machines have XY travel of 50" x 50".

Frame0 Closed1 Open**





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59" x 50"59" x 80"

±.001"±.004 / 12" per axis

75 lbs800 in / min400 in / min

.0002" .008" / 12"

84-1/2"

30-29/32"

63-1/4"16-1/2"

12"L

T

50"

59"

A

* "A" dimension indicates Gantry clearance

TravelWork Surface Area

RepeatabilityPositioning AccuracyMaximum Z-Axis Load

Rapid Speed (Max.)Cutting Speed (Max.)

ResolutionTable Flatness

59" x 96"59" x 120"

±.001"±.004 / 12" per axis


.0002" .008" / 12"

SPECIFICATIONS HX43VBM48�96010 HX43VBM59�12010

59" x 120"59" x 144"

±.001"±.004 / 12" per axis


.0002" .008" / 12"

HX43VBM59�14010

59" x 144"59" x 168"

±.001"±.004 / 12" per axis


.0002".008" / 12"

HX43VBM50�50005

L: 83" for the 59" x 50" machine 121" for the 59" x 96" machine 148" for the 59" x 120" machine 168" for the 59" x 144" machine

A: 6.5"11"19.25"

*





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Gantry System III

015027040054067130

Motor DriveX No MotorV Servo MotorS Stepper MotorC Crank Handle

FEATURES

�� Moving gantry provides large stationary work surface

�� All axes provided with home reference switch and farend limit switch with ±0.01 mm repeatability

�� Y-axis is provided with aluminum dust cover andplastic lip seals to provide protection againstcontaminants

�� X-axis bearings and drive screw are mounted beneaththe work surface to protect them from dust and debris

�� 2 patented double linear rails and 4 patented doublebearing blocks on each axis

�� Models 015, 027, 040, 054 & 067 feature 125 oz• instepper motors, model HL2600M210001

�� Model 130 features 150 oz• in stepper motor, modelHL2600M210002 on bottom axis

�� All models with servo motor option feature motormodel HZ2600M1050XY3 with line driver optical rotary

encoder, 1000 line

XYZ GANTRY SELECTIONAn XYZ Gantry III consists of an XY Gantry III and a Z-Axis selected from page 66.

HL32000 0M201

Screw TypeB Ball ScrewX No Screw

05

Gantry Clearance2 200 mm3 300 mm5 500 mm

Table Sizemm (in)

Travel (X – Y)mm (in)Model

600 x 500 (23.6 x 19.6) 850 x 750 (33.4 x 29.5)1100 x 750 (43.3 x 29.5)1100 x 750 (53.1 x 29.5)1350 x 1000 (53.1 x 39.3)1750 x 1250 (68.8 x 49.2)

350 x 290 (13.7 x 11.4) 500 x 540 (19.6 x 21.2) 750 x 540 (29.5 x 21.2)1000 x 540 (39.3 x 21.2) 850 x 790 (33.4 x 31.1)1250 x 1040 (49.2 x 40.9)

�� Standard anti-backlash ball screw and nut, 16 mmdiameter with 5 mm pitch

�� Heavy cast aluminum side plates support the Y-axisand provide increased stiffness for cutting andpositioning applications

�� Standard clearance under the gantry is 200 mm(optional gantry clearance heights of 300 mm and500 mm available)

�� Work surface constructed of flat milled 30 x 250 mmaluminum table plates

�� Plastic guards not included

XY GANTRY SELECTION

CATALOG NUMBER

*EXAMPLE: To order an XY Gantry System with Stepper Motor (S), Ball

Screw (B), 200 mm Gantry Clearance (2) & 500 x 540 mmTravel (027), the Catalog Number is HL32SBM201202705.

*Gantry clearance on Model 015 is 125 mm.

*

For mating connectors and cables, see page 166. For machine stands, see page 130. For motor standoffs and couplings, see page 132.





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Gantry System III

50100150

A

Y-AXIS

DDETAIL 1 C

B

E

F

GH

8

isel

X-AXIS

175

100

200

220

DETAIL 1

8x, M6 TAPPED HOLES 8mm DP

4x, 6mm DIA. Holes

113

NOTES ON SPECIFICATIONS:Stepper motor is HL2600M210001 for models 015, 027, 040, 054, 067 and HL2600M210002for Model 130, as described on page 152, half step mode, with 4.5A / phase, 40V chopper driver.Servo motor is model HZ2600M1050XY3 as described on page 164, operating with 6A / 80Vchopper amplifier and 1000 line encoder operating in quadrature. These figures will of coursevary with different loads, amplifiers and acceleration profiles provided by the controller.

RepeatabilityAccuracy

Max. Z-Axis LoadMotor Drives

No Load SpeedThrust Force at Low Speed

Resolution

SPECIFICATIONS

±0.01 mm (± .0004 in)± 0.1 mm / 300 mm (± .004 in / 12 in)

22.7 kg (50 lb)Stepper

127 mm / sec (5 in / sec)91 kg (200 lb)

0.0125 mm (.0005 in)

Servo152 mm / sec (6 in / sec)

113 kg (250 lb)0.0025 mm (.0001 in)

ModelTravel mm

X Y

Amm

Bmm

Cmm

Dmm

Emm

Fmm

Gmm

Hmm

015027040054067130

290540540540790

1040

620870870870

11201370

425490490490490490

82410741074107411841434

125190190190190190

86911191119111912241474

456685935

118511851585

161018501100135013501750

328393393393393393

350500750

1000850

1250





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Z-Axis Slide for Gantry III

HL31SBM23051005HL31SBM512040005HL31SBM512050005HL31SBM512070005HL31VBM23051005HL31VBM512040005HL31VBM512050005HL31VBM512070005

Stepper

Servo

*

*

300 (11.8)400 (15.7)500 (19.6)700 (27.6)300 (11.8)400 (15.7)500 (19.6)700 (27.6)

EXAMPLE: To order a vertical use Z-Axis Slide with Stepper Motor, 5 mm Pitch Ball Screw & 275 mm Travel, the Catalog Number is HL31SBM512050005

NOTE: Also available without motor.*Spring counterbalance is used in place of magnetic brake.

80175275475 80175275475

(3.1)(6.8)

(10.8)(18.7)(3.1)(6.8)

(10.8)(18.7)

9 11.3 15.9

20 9.5 11.8 16.3 20.4

(20)(25)(35)(44)(21)(26)(36)(45)

Z-AXIS SLIDE SELECTION

� 4 T-Slots on 50 mm centers are provided to mounttooling

� Home reference switch and far end limit switch with±0.01 mm repeatability

� Aluminum dust cover with plastic lip seals to provide protection against contaminants

� All models with stepper motor option feature 150 oz•in stepper motor, model HL2600M210100

� All models with servo motor option feature motormodel HZ2600M0242610 with line driver opticalrotary encoder, 1000 line

� Features 2 patented double linear rails and 4 patenteddouble bearing blocks

� Standard anti-backlash ball screw and nut, 16 mmdiameter with 5 mm pitch

� Slide to slide mounting surface is flat milled aluminum220 x 175 x 8 mm with 4 holes counterbored for M6cap screws

� Self-locking magnetic brake to maintain carriageposition when power to the motor is turned off orinterrupted. 200 mA, 24V DC is required to disengagebrake. (Not available on models HL31SBM23051005and HL31VBM23051005)

FEATURES

Catalog Number Motor Lengthmm (in)

Travelmm (in)

Weightkg (lb)

For mating connectors and cables, see page 166. For motor standoffs and couplings, see page 132.





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Z-Axis Slide for Gantry III

43

6.35

THIS SURFACE MOUNTS TO GANTRY

L175

85

20OPTIONAL TOOLINGMOUNTED TO THIS SURFACE

1829.5

52.5

6887.5

17.550.5

67.592.5

115134.5

167.5

168

70

WITH STEPPER MOTORHOUSING & MAGNETIC BRAKE.REFER TO PAGE 164 FOR SERVO MOTOR ASSEMBLYDIMENSIONS

100

200

22092.5

185

6 mm REAMED HOLESON A 100 mm SQ., 4 PLACES

6.6 mm THRU HOLES11 mm C'BORE 5 mm DP, 4 PLACES

88

SPECIFICATIONS


Max. Z-Axis LoadMotor Drives


Resolution

±0.01 mm (±.0004 in)±0.1 mm / 300 mm (±.004 in / 12 in)

22.5 kg (50 lb)

127 mm / sec (5 in / sec)91 kg (200 lb)

0.0125 mm (.0005 in)

152 mm / sec (6 in / sec)113 kg (250 lb)

0.00125 mm (.00005 in)

Stepper Servo

NOTES ON SPECIFICATIONS: The stepper motor is model HL2600M210001 forHL31SBM23051005, and HL2600M210100 for all other StepperSlides, as described on page 152, operating in half step mode, with4.5A/phase, 40V chopper driver. The servo motor is modelHZ2600M1050XY3 for HL31VBM23051005, and HZ2600M0242610for all other Servo Slides, as described on page 164, operating with6A/80V chopper amplifier and 1000 line encoder operating inquadrature. These figures will of course vary with different loads,amplifiers and acceleration profiles provided by the controller.





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Wizard Machines

� All Wizards are complete systems with motorsand electronics for standalone operation

� Cantilevered style machine for easy loading andunloading of large parts

� Belt driven axis with speeds up to 800 mm / sec

� Ideal for inspection, fluid dispensing andautomatic screwdriving

� 16 inputs, 16 outputs

� All axes repeatable to 0.01 mm

� Programming via RS 232 port or optional teachpendant

� Can store up to 100 programs

� Microstep electronics for smooth, continuous motion

� Optional teach pendant allows programming andoperation of machine to be self-contained. No PCis needed

FEATURES

0 Without Teach Pendant1 With Teach Pendant

HH3 SPM2

CATALOG NUMBER

2 200 x 200 mm Travel4 400 x 400 mm Travel

2 2-Axis3 3-Axis4 4-Axis

0 Standard1 CE Compliant

Model 200 Model 400

(Optional rotary axis shown)

Complete Turnkey solutionswith accessories available for:

• Dispensing• Screw fastening• Soldering• CCD Camera/Inspection• PC board cutting

Call us for details.





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Wizard Machines

200 x 2005018

320 x 377 x 655± 0.01± 0.025 - 500

2.5 - 2506 - 600

76.53.5

Model 400

Travel (mm)Travel, z axis (mm)

Weight (kg)Dimensions (wxdxh)Repeatability (mm)

Repeatability of rotary axis (degrees)Speed XY, PTP (mm/sec)Speed Z, PTP (mm/sec)

Speed R, PTP (rpm)Work table load capacity (kg)

Z axis load capacity, 2 axis (kg)Z axis load capacity, 3 axis (kg)

Model 200SPECIFICATIONS

400 x 40015042

584 x 629 x 849± 0.01± 0.028 - 800

3.2 - 3208 - 800

11116

ACCESSORIES

377

8-M4(6 MM DP.)

12060

200(Y STROKE)110

655

50(Z STROKE)

320268

100

3113111

50

4-M4(5 MM DP.)

60

200 (X STROKE)

5023

128 483205

172

137

Model 200 Model 400

584

135

890

150(Z STROKE)

400(Y STROKE)

215 80145

629

(251)

120

60

12-M4(6 MM DP.)

120

(226)

60

(131)

80

50

23

400 (X STROKE)

170170

157

613350

125

25-M4(5 MM DP.)2 Ø5H6

(5 MM DP.)

Standard I/O Cable:HH6100MIOCABLE

Memory Card:HH6100MMEMCARD

Teach Pendant:HH6100MTEACHPEN

Remote Estop Button:HH6100MEXTESTOP





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FEATURES

�� Choice of 8" x 10" x 5" or 10" x 12" x 3.5"work envelope

�� The system includes a T-slotted work surface, 2cam clamps, 2 clamp bars (page 131), and a 900Watt variable high-speed spindle (page 128)

�� 16 mm diameter ball screw with 4 mm screw pitchon X, Y and Z axes, adjusted for zero backlashoperation

�� CNC and DNC programming via RS232 interface

�� T-slotted Z-axis face plate for easy mounting ofoptional tooling on 8" x 10" and 10" x 12" models

�� 3-axis linear and 2-axis circular interpolation

�� 1 Relay output

�� 32 kB RAM for program storage of up to 600-lineprogram in unit

�� Can be programmed in both incremental andabsolute coordinates

�� Comes fully assembled and ready-to-use,including RS232 cable

�� Includes 900 watt spindle, cam clamp and bars,and software-controlled 120V AC relay

DaVinci XYZ Systems

The DaVinci CNC Production Center is a 3-axis stepper motor-driven unit which incorporates an enclosedlinear bearing system with ground steel rails and recirculating bearings, as well as anti-backlash ball nutsand ball screws. This mechanical system provides durable play-free motion that is rigid and stiff enough forcutting, engraving, milling, routing, dispensing, inspection, etc. The DaVinci has all drive electronics built-inso that no separate controller is required. The DaVinci's size and weight mean it is both compact and sturdy,making it ideal for any number of CAD/CAM applications. Programming can be done using the easy-to-use,English-based, PAL software which comes with the system. It can also be programmed directly with ASCIIcodes. Interfaces, including HPGL and G-Code, are also available.

DAVINCI 1: HL33SBM242510 (8" x 10" x 5")DAVINCI 2: HL33SBM242512 (10" x 12" x 3.5")

CATALOG NUMBER

DAVINCI 18" x 10" x 5"

(80 lbs)

DAVINCI 210" x 12" x 3.5"

(95 lbs)

READY TO

USE OUT OF

THE BOX!!!





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1040 x 700 x 770 mm (41" x 28" x 30")

< 0.01 mm (< .0005 in) per axis

< 0.05 mm (< .002 in) per axis

6.8 kg (15 lbs)

0.3 – 60 mm / sec (.1 – 2.36 in / sec)

0.3 – 40 mm / sec (.1 – 1.58 in / sec)

0.01 mm (.0004 in)

Weight

Dimensions

Repeatability

Accuracy

Vertical Static Load Capacity

Single Axis No Load Speed

2-Axis Interpolation Speed

Resolution

NOTES ON SPECIFICATIONS: Stepper motor is model HL2100M473030, operating in half-step mode,with 3.1A / phase, 40V chopper driver.

DaVinci XYZ Systems

950 x 650 x 650 mm (37" x 26" x 26")

SPECIFICATIONS DAVINCI 2

250 x 300 x 90 mm (10" x 12" x 3.5")

43 kg (95 lbs)36 kg (80 lbs)

200 x 250 x 125 mm (8" x 10" x 5")Travel

DAVINCI 1

770 190 90 520 7451040 700

NOTE: Dimensions are in mm

ABCDEFG

650190125470700950650

DAVINCI 2Dimension DAVINCI 1





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FEATURES

�� Choice of 200 x 175 x 90 mm or 295 x 200 x 130 mmwork envelope

�� Can be supplied with or without electronics

�� 16 mm diameter ball screws with either 4 mmor 10 mm pitch

�� CNC or DNC programming via RS232

�� T-slotted Z-axis face plate for easy mounting ofoptional tooling

�� 3-axis linear and 2-axis circular interpolation whenused with optional electronics

�� Safety enclosure with safety interlock switch

�� Comes fully assembled and READY TO USE

�� All machines come with stepper motors installedand wired

HL33SBMCPM

CATALOG NUMBER

Travel2018 200 x 175 x 90 mm3020 295 x 200 x 130 mm

0 With electronics package1 No electronics

READY TO

USE OUT OF

THE BOX!!!

0 4 mm pitch1 10 mm pitch

CPM Series Machines

NOTE: This machine is CE compliant.





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<0.01 mm (<.0004 in)

<0.05 mm (<.002 in)

6.8 kg (15 lbs)

60 mm / sec (2.3 in / sec)

24 mm / sec (1 in / sec)

0.025 mm (.001 in)

0.01 mm (.0004 in)

Travel

Weight

Outside Dimensions

Repeatability

Accuracy

Vertical Static Load Capacity (Z-Axis)

No Load Speed (10 mm screws)

No Load Speed (4 mm screws)

Resolution (10 mm screws)

Resolution (4 mm screws)

Electronics Package: • Includes 3-axis microstep controller installed and wired inside machine. • 400 watt high-speed spindle (8-22K rpm).

CPM2018

295 x 200 x 130 mm (11.6 x 7.87 x 5.1 in)

76 kg (167 lbs)

610 x 655 x 705 mm (24.1 x 25.8 x 27.8 in)

Specifications

Catalog Number

200 x 175 x 90 mm (7.87 x 6.89 x 3.54 in)

71 kg (156 lbs)

515 x 580 x 615 mm (20.3 x 22.9 x 24.2 in)

CPM3020

Gantry Clearance

515

250 x 425

580

615

CPM 2018

CPM 3020

610

250 x 500

655

705

Gantry Clearance

90

115

CPM Series Machines





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101102201

189 (7.4) 257 (10.1)

257 (10.1)

620 (24.4)620 (24.4)970 (38.2)


Bridge Mounted Slide

FEATURES

EXAMPLE: To order a Bridge Mounted Slide with Stepper Motor (S),5 mm Pitch Ball Screw (B) & 500 mm Travel (201), theCatalog Number is HL31SBM24220105.

CATALOG NUMBER

HL31000 0M2420 0 0 005


Lengthmm (in)Model

Travelmm (in)

0290 (11.4) 290 (11.4)0500 (19.6)

Heightmm (in)

EXAMPLE OF XYZPositioning system with bridgemounted Y-slide

(X- & Z-slides not included)

EXAMPLE OF XYPositioning system with bridgemounted Y-slide

(X-slide not included)

EXAMPLE OF YZPositioning system with bridgemounted Y-slide

(Z-slide not included)

�� Heavy cast aluminum side plates support the axisabove a work surface

�� Home reference and far end limit switch with ±0.01 mmrepeatability

�� Features 2 patented double linear rails and 4 patenteddouble bearing blocks

�� Fitted with plastic lip seals to guard againstcontaminants

�� All models with stepper motor option feature 125 oz • in stepper motor, model HL2600M210001

�� All models with servo motor option feature motormodel HZ2600M1050XY3 with line driver optical

rotary encoder, 1000 line


�� Work surface is flat milled aluminum 220 x 175 x8 mm with 8 drilled and tapped M6 mounting holes

�� Choice of two travel lengths with two workingheights

�� Ready to accept Z-slide and standard-duty slidefor XY, YZ and XYZ configurations

BRIDGE MOUNTED SLIDE SELECTION






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194270270

215296296

610610820

445445655

189257257

422490490

325393393

290290500

610610820


Max. Vertical Static LoadMotor Drives


Resolution

Bridge Mounted Slide

A

C

B

Y-AXIS

DETAIL 1

D

MOUNTING SURFACEFOR Z-AXIS

F

E

MOUNTING SURFACEFOR X-AXIS

GH100 50

100

6 mm DIA 4 PLACES8, M6 TAPPED HOLES 8 mm DP

200

220

150175

DETAIL 1

SPECIFICATIONS

± 0.01 mm (± .0004 in)± 0.1 mm / 300 mm (± .004 in / 12 in)

22.7 kg (50 lb)

NOTES ON SPECIFICATIONS: Stepper motor is model HL2600M210001 as described onpage 152, operating in half step mode, with 4.5A / phase,40V chopper driver. Servo motor is model HZ2600M1050XY3as described on page 164, operating with 6A/80V chopperamplifier and 1000 line encoder operating in quadrature.These figures will, of course, vary with different loads,amplifiers and acceleration profiles provided by the controller.

Servo152 mm / sec (6 in / sec)

113 kg (250 lb)0.0025 mm (.0001 in)

Stepper127 mm / sec (5 in / sec)

91 kg (200 lb)0.0125 mm (.0005 in)

Bmm

Fmm

Gmm

Emm

Dmm

Cmm

Amm

Travelmm

101102201

Hmm

Model





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Standard-Duty Slide

FEATURES

�� 30 x 175 mm base plate

�� Home reference switch and far end limit switch with±0.01 mm repeatability

�� Aluminum dust cover with plastic lip seals toprotect against contaminants

�� Features 2 patented double linear rails and4 patented double bearing blocks

�� All models with stepper motor option feature 125oz • in stepper motor, model HL2600M210001

�� All models with servo motor option feature motormodel HZ2600M1050XY3 with line driver optical rotaryencoder, 1000 line

�� Standard anti-backlash ball screw and nut, 16 mmdiameter with 5 mm pitch for play-free, precise motion

�� Work surface is flat milled aluminum 220 x 175 x 8mm with 8 drilled and tapped M6 mounting holes

�� Optional ball screw is 16 mm diameter, 10 mm or 20mm pitch

CATALOG NUMBERHL31000 0M601



Screw Pitch05 5 mm10 10 mm20 20 mm

EXAMPLE: To order a Standard-Duty Slide with Stepper Motor (S),5 mm Pitch Ball Screw (B) & 175 mm Travel (0400), theCatalog Number is HL31SBM601040005.

Length, L1mm (in)

Travelmm (in)

Weightkg (lb)

7.3 (16) 9.5 (21)11.8 (26)13.6 (30)19.0 (42)20.0 (44)22.2 (49)25.0 (55)27.2 (60)30.0 (66)

0075 0(2.9)0175 0(6.8)0275 (10.8)0375 (14.7)0625 (24.6)0775 (30.4)0875 (34.4)1025 (40.3)1130 (44.5)1275 (50.1)

300 (11.8) 400 (15.7) 500 (19.6) 600 (23.6) 850 (33.4)1000 (39.3)1100 (43.3)1250 (49.2)1350 (53.1)1500 (59.0)

0300040005000600085010001100125013501500

Code

STANDARD-DUTY SLIDE SELECTION

XYZ configurations possible withmounting plates on pages 126 and 127.






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Standard-Duty Slide

NOTES ON SPECIFICATIONS:Stepper motor is model HL2600M210001 as described on page 152, operating in half step mode,with 4.5A / phase,40V chopper driver. Servo motor is model HZ2600M1050XY3 as described onpage 164, operating with 6A / 80V chopper amplifier and 1000 line encoder operating in quadrature.These figures will, of course, vary with different loads, amplifiers and acceleration profiles providedby the controller.

Repeatability

Accuracy


± 0.01 mm (± .0004 in)

± 0.1 mm / 300 mm (± .004 in / 12 in)

113 kg (250 lb)

Ball Screw Pitchmm

Thrust Force atLow Speeds, kg (lb)

No Load Speedmm/sec (in/sec)

Resolutionmm (in)Motor Drive

5

10

20

5

10

20

91 (200)

45 (100)

23 (50)

113 (250)

57 (125)

28 (63)

127 (5)

254 (10)

510 (20)

152 (6)

305 (12)

610 (24)

0.0125 (.0005)

0.025 (.001)

0.05 (.002)

0.0025 (.0001)

0.005 (.0002)

0.01 (.0004)

StepperMotor

ServoMotor

SPECIFICATIONS

43

L1220

8

85

8

6.35

20.5

200

185

92.5

175 70

50

166143

STEPPER MOTORHOUSING

1829.5

52.5

6887.5

4, M6 TAPPEDHOLES 8 mm DP

134.5115

92.550.5

17.567.5

117.5167.5

8 M6 TAPPED HOLES 8 mm DP 50 mm apart4 REAMED HOLES Ø6 mm on 100 mm SQ.





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Pitch CodeBlank for no screw02 2.5 mm05 5 mm10 10 mm20 20 mm

03900490059006900790089009901090

HL31HDMB

Heavy-Duty Slide 2

Motor DriveS Stepper, 150 oz • inV Servo, 120 WX No motor

EXAMPLE: To order a Heavy-Duty Slide 2 with ServoMotor (V), 10 mm pitch Ball Screw (B),and 390 mm length, the catalog numberis HL31HDMB039010V.

FEATURES

HEAVY-DUTY SLIDE SELECTION

Lengthmm (in)

Code Lengthmm (in)

Code

�� Constructed from a single rigid aluminum extrusionprofile with aluminum end plates and a fully enclosedmotor assembly

�� Compact, modular design with T-slotted extrusionsfor easy mounting

�� Available with 150 oz • in stepper motor or 120Wservo motor option

�� Fitted with plastic seals to guard against contaminants

�� Home reference and far end limit switch with arepeatability of ± 0.01 mm

�� Four precision steel rails Ø12h6 with four singlepiece steel bearing blocks all hardened to HRC62 ± 2

�� Anti-backlash Ø16 mm ball screw drives with pitchesof 2.5, 5, 10 and 20 mm available

�� Linear carriage is capable of speed up to 5 m/sec.

for Heavy Loads

1190 (46.9)1290 (50.8)1390 (54.7)1490 (58.7)1790 (70.5)1990 (78.3)2490 (98.0)2990 (117.7)

11901290139014901790199024902990

390 (15.4) 490 (19.3) 590 (23.2) 690 (27.2) 790 (31.1) 890 (35.0) 990 (39.0)1090 (42.9)

Travelmm (in)

122 (4.8)222 (8.7)322 (12.7)422 (16.6)522 (20.6)622 (24.5)722 (28.4)822 (32.4)

Travelmm (in)

922 (36.3)1022 (40.2)1122 (44.2)1222 (48.1)1522 (59.9)1722 (68.0)2222 (87.5)2722 (107.2)

Internal motor mount and two bearing block configurations available upon request.

CATALOG NUMBER

(Carriage Plate Included)

XYZ configurations possible withmounting plates on pages 126 and 127.






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for Heavy Loads

± 0.01 mm (± .0004 in)

± 0.1 mm / 300 mm (± .004 in / 12 in)

180 lb / bearing block

Repeatability

Accuracy


NOTES ON SPECIFICATIONS: Stepper motor is model HL2600M3989001 as described on page 152,operating in half step mode, with 4.5A / phase, 40V chopper driver.Servo motor is model HZ2600M0242601 as described on page 164,operating with 6A / 80V chopper amplifier and 1000 line encoderoperating in quadrature. These figures will, of course, vary with differentloads, amplifiers and acceleration profiles provided by the controller.

MotorDrive

Ball ScrewPitchmm

Resolutionmm (in)

No LoadSpeed

mm/sec (in/sec)

Thrust Force@ Low Speeds

kg (lb)

2.5

5

10

20

2.5

5

10

20

ServoMotor

StepperMotor

182 (400)

91 (200)

45 (100)

23 (50)

226 (500)

113 (250)

57 (125)

28 (63)

64 (2.5)

127 (5)

254 (10)

508 (20)

77 (3)

152 (6)

305 (12)

610 (24)

0.0062 (.0002)

0.0125 (.0005)

0.0250 (.0098)

0.0500 (.0197)

0.0013 (.00005)

0.0025 (.0001)

0.0050 (.0002)

0.0100 (.0004)

SPECIFICATIONS

27

25L

15

77.7

75

STEPPER MOTOR MODULE

200

47.247.2

49

47.2

79.5

4 x M5

4 x M5

150225

47.2

Ø8h7

Heavy-Duty Slide 2





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2 2.7 (6) 4 (9) 5.9 (13) 6.8 (15) 9 (20)10.4 (23)11.3 (25)12.7 (28)14 (31)15 (33)

0100 0(3.9)0200 0(7.8)0300 (11.8)0400 (15.7)0650 (21.6)0800 (31.4)0900 (35.4)1050 (41.3)1150 (43.2)1300 (51.1)

300 (11.8) 400 (15.7) 500 (19.6) 600 (23.6) 850 (33.4)1000 (39.3)1100 (43.3)1250 (49.2)1300 (53.1)1500 (59.0)


CATALOG NUMBER

Narrow Profile Slide 1

FEATURES

HL31000 0M501


Screw Pitch05 5 mm10 10 mm20 20 mm

EXAMPLE: To order a Narrow Profile Slide with StepperMotor (S), 5 mm Pitch Ball Screw (B) & 200 mmTravel (0400), the Catalog Number isHL31SBM501040005

�� Narrow profile housing built from a single rigid, clearanodized aluminum extrusion

�� Aluminum dust cover with plastic lip seals to protectagainst contaminants

�� All models with stepper motor option feature 125oz•in stepper motor, model HL2600M210001

�� All models with servo motor option feature motormodel HZ2600M1050XY3 with line driver opticalrotary encoder, 1000 line

�� Home reference and far end limit switch with arepeatability of ±0.01 mm

�� Patented double linear rail and patented doublebearing block


�� Work surface is flat milled aluminum 125 x 65 x 8 mmwith 6 drilled and tapped M6 mounting holes

�� Optional ball screw is 16 mm diameter, 10 mm or 20mm pitch

Length, L1mm (in)

Travelmm (in)

Weightkg (lb)

Code

0300040005000600085010001100125013001500

STANDARD-DUTY SLIDE SELECTION

For mating connectors and cables, see page 166.For motor standoffs and couplings, see page 132.





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Narrow Profile Slide 1

NOTES ON SPECIFICATIONS: Stepper motor is model HL2600M210001 as described on page 152,operating in half step mode, with 4.5A / phase, 40V chopper driver.Servo motor is model HZ2600M1050XY3 as described on page 164,operating with 6A / 80V chopper amplifier and 1000 line encoderoperating in quadrature. These figures will, of course, vary withdifferent loads, amplifiers and acceleration profiles provided by thecontroller.

Repeatability

Accuracy


SPECIFICATIONS

± 0.01 mm (± .0004 in)

± 0.1 mm / 300 mm (± .004 in / 12 in)

23 kg (50 lb)

Ball Screw Pitchmm

Thrust Force atLow Speeds, kg (lb)

No Load Speedmm/sec (in/sec)

Resolutionmm (in)Motor Drive

5

10

20

5

10

20

91 (200)

45 (100)

23 (50)

113 (250)

57 (125)

28 (63)

127 (5)

254 (10)

510 (20)

152 (6)

305 (12)

610 (24)

0.0125 (.0005)

0.025 (.001)

0.05 (.002)

0.0025 (.0001)

0.005 (.0002)

0.01 (.0004)

StepperMotor

ServoMotor

20.5

1

LENGTH L-4 MM8 8

92

2529 TRAVEL = LENGTH L-200MM

Table Plate End of Travel Table Plate End of Travel84

48

X

71

17.552.5

21

47.2

102

46

M5

47.2

70

125

6 x M6

50 50

50

65

143


166

70

10.5

6.5

6.52

X1:1

Ø12

Ø6.35 H7

Ø50

DETAILS OF T-SLOT





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Motor DriveS Stepper, 150 oz⋅inV Servo, 120 WX No motor

HL31NPMB

HEAVY-DUTY SLIDE SELECTION

CATALOG NUMBER

EXAMPLE: To order a Narrow Profile Slide 2 with ServoMotor (V), 10 mm Ball Screw (B), 1 screw and 2carriages (3), and 390 mm length, the CatalogNumber is HL31NPMB0390103V.

Pitch Code00 No screw02 2.5 mm05 5 mm10 10 mm20 20 mm

FEATURES

�� Constructed from a single rigid aluminum extrusionprofile with aluminum end plates

�� Compact, modular design with T-slotted extrusions foreasy mounting

�� Available with 150 oz • in stepper motor or 120W servomotor


�� Home reference and far end limit switch with arepeatability of ± 0.01 mm

�� Two precision steel rails Ø12h6 with either one ortwo single piece steel bearing blocks hardened toHRC 62 ± 2

�� Anti-backlash Ø16 mm ball screw drives with pitchesof 2.5, 5, 10 and 20 mm available

�� Linear carriage is capable of speed up to 5 m/sec.

Lengthmm (in)

Code Lengthmm (in)Code

03900490059006900790089009901090

1190 (46.9)1290 (50.8)1390 (54.7)1490 (58.7)1790 (70.5)1990 (78.3)2490 (98.0)2990 (117.7)

11901290139014901790199024902990

390 (15.4) 490 (19.3) 590 (23.2) 690 (27.2) 790 (31.1) 890 (35.0) 990 (39.0)1090 (42.9)

Travel*mm (in)

122 (4.8)222 (8.7)322 (12.7)422 (16.6)522 (20.6)622 (24.5)722 (28.4)822 (32.4)

Travel*mm (in)

922 (36.3)1022 (40.2)1122 (44.2)1222 (48.1)1522 (59.9)1722 (68.0)2222 (87.5)2722 (107.2)

*Travel spec is based on a slide with 2 bearings. For a slide with only one bearing, add 130 mm (5.1 in) to the travel. Dimension L is unchanged.

Setup2 1 Carriage3 2 Carriages

(Carriage Plate Included)

For mating connectorsand cables, see page 166.For motor standoffs andcouplings, see page 132.

Narrow Profile Slide 2for Heavy Loads





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± 0.01 mm (± .0004 in)± 0.1 mm / 300 mm (± .004 in / in)

125 lb / bearing block



Ball ScrewPitchmm

Resolutionmm (in)

Thrust Force@ Low Speeds

kg (lb)

2.5 51020

2.5 51020

182 (400) 91 (200) 45 (100) 23 (50)226 (500)113 (250) 57 (125) 28 (63)

64 (2.5)127 (5.0)254 (10.0)508 (20.0) 77 (3.0)152 (6.0)305 (12.0)610 (24.0)

0.0062 (.0002)0.0125 (.0005)0.0250 (.0098)0.0500 (.0197)0.0013 (.00005)0.0025 (.00010)0.0050 (.00020)0.0100 (.00040)

No LoadSpeed

mm/sec (in/sec)

NOTES ON SPECIFICATIONS: Stepper motor is model HL2600M3989001 as described on page 152,operating in half step mode, with 4.5A / phase, 40V chopper driver.Servo motor is model HZ2600M0242601 as described on page 164,operating with 6A / 80V chopper amplifier and 1000 line encoderoperating in quadrature. These figures will, of course, vary with differentloads, amplifiers and acceleration profiles provided by the controller.

MotorDrive

ServoMotor

StepperMotor

SPECIFICATIONS

2 T-SLOTS ON 50 mm CENTERS

77.7

15L

25

27 47.2

47.2

79.54 x M5

49 75


75

200

Ø8h7

Narrow Profile Slide 2for Heavy Loads





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Narrow Profile Belt Drive Slide 1

FEATURES

HL31 PM003


CATALOG NUMBER

100 (3.9) 200 (7.8) 300 (11.8) 400 (15.7) 500 (19.6) 650 (25.6) 800 (31.4) 900 (35.4)1050 (41.3)1150 (45.3)1300 (51.1)1800 (70.9)2300 (90.6)2800 (110.3)

300 (11.8) 400 (15.7) 500 (19.6) 600 (23.6) 700 (27.6) 850 (33.4)1000 (39.3)1100 (43.3)1250 (49.2)1350 (53.1)1500 (59.0)2000 (78.7)2500 (98.4)3000 (118.1)

Length, L1mm (in)

Travelmm (in)

�� Constructed from a single rigid aluminum extrusionprofile

�� Tooth belt drive with virtually no backlash

�� Home reference and far end limit switches with ±0.01mm repeatability

�� All models with stepper motor option feature 125 oz • instepper motor, model HL2600M210022

�� All models with servo motor option feature motormodel HZ2600M0242601 with line driver optical rotaryencoder, 1000 line

�� Patented double linear rail and patented doublebearing block


�� Work surface is flat milled aluminum 125 x 65 x 8 mmwith 6 drilled and tapped M6 tapped holes.

EXAMPLE: To order a Narrow Belt Drive Slide 1 withStepper Motor (S) & 200 mm Travel (0400),the Catalog Number is HL31SPM0030400

NARROW PROFILE BELT DRIVE SLIDE 1SELECTION

03000400050006000700085010001100125013501500200025003000

Code






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Stepper1 m / sec

20 lbs0.05 mm (.002 in)

SPECIFICATIONS

± 0.1 mm (± .004 in)± 0.2 mm / m (± .002 in / 10 in)

22.5 kg (50 lbs)

NOTES ON SPECIFICATIONS: Stepper motor is model HL2600M210022 as described on page 152,operating in half step mode, with 4.5A / phase, 40V chopper driver.Servo motor is model HZ2600M0242601 as described on page 164,operating with 6A / 80V chopper amplifier and 1000-line encoderoperating in quadrature. These figures will, of course, vary with differentloads, amplifiers and acceleration profiles provided by the controller.


Vertical Static Load CapacityMotor Drives


Resolution

Servo1.2 m / sec

25 lbs0.01 mm (.0004 in)

Narrow Profile Belt Drive Slide 1

5835

4 x M6

47.2 50

L1=L+100 mm

92

10.5 10.547.2

4 x M5

40 Length L-4 mm 60

6.5

6

4.5

80

10.5

1048

2717

70

6 x M6

100

125

50

65

CARRIAGE PLATE END OF TRAVEL

Ø6.35

Carriage Plate





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Blueline 1Belt Drive Slide


� Carriage rides on two Ø8 mm precision groundsteel shafts that are supported along the entirelength of travel to minimize deflection

� Lengths up to 2 meters

� Resolution is 0.12 mm/step in half-step mode and0.012 mm/pulse with standard servo motor

� Available with either a 160 N •cm stepper motor,120W servo motor or no motor

� Maximum speed: 2.4 m/s

� Belt is 3 mm HTD, 15 mm wide. HTD belt profilehelps reduce backlash

� Home and end reference switch repeatable to < 0.1 mm

FEATURES

Motor TypeX No motorV Servo motorS Stepper motor

CodeLength (mm)

Travel (mm)

045055065075085095105115125135145155165175185195205

450 550 650 750 850 95010501150125013501450155016501750185019502050

143 243 343 443 543 643 743 843 94310431143124313431443154316431743

BLUELINE 1 BELT DRIVE SELECTION

CATALOG NUMBERHL3101MP

Motor Mounting0 Right-hand side1 Left-hand side





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Maximum acceleration based on belt specifications:Blueline 1


• Belt type: 3 mm HTD, 15 mm wide• Mass of carriage: 0.730 kg• Weight without motor module: 6.25 kg/1000 mm• Specific mass of belt: 0.0375 kg/1000 mm• Diameter of pulley: 15.28 mm• Pulley mass moment of inertia: 1.461 x 10–6 kg • m2

• Effective circumference: 48 mmNOTE: One revolution of motor shaft produces 48 mm of linear

travel. This determines travel resolution.

[m/s2]

[kg]

1 g = 9.81 m/s2

No loadspeed(rpm)

No loadtorque(N • m)

50015003000

0.060.090.13

Technical Data

72.5

599370.5

150

L + 5 mm

L125

56 SQ

30

47.2 SQ.

Travel = L - 307 mm 109.5

M5

52.6

29.75

6.5

10.537

116.5

1008 h9

Y

Y

Z

Z

5080

100116.5

8 h9

65

21.25

8.5

7 3

6.5

10.5

Shown withoptional feet





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Blueline 1Foot Mount & 90° Carriage Mount

X

X6.510.5

39

100

100

3 13.7

12116.5

13.7

2

6100

116.5

66.519.5

50

90° Carriage Mount

Ø6.5

Ø6.5

Ø11

Foot MountHL4700M232199

90° Carriage MountHL4700M232100

Load 1

Load 2

F

F

L

L

400 N

200 N

100 N

800 N

400 N

200 N

4

3.5

3

2.5

2

1.5

1

0.5

0500 1000 2000 3000

Length (mm)

Def

lect

ion

(m

m)

Deflection Chart – Blueline 1

22.5

55.5

100

173.25

65

Mounting foot

Optional 90 Carriage Mount shown on slide

Optional Foot Mount shown on slide

Foot MountAssembly End View

40

22.5

116.5

100

50

Ø6.5

Ø11

Ø6.5

°





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125100

7550

22.5

25

50

33.25

100

116.5

A

AA-A

Ø6.5 (x8)

Ltw = a – 145 mm

where:a = Distance between axesLtw = Transmission bar length

0.02 A

0.05 A

0.05 A

0.05 A

30 30

10

A

A

B

B

15.5

20M6

B-B

A-A

10.5

15M6

210

Carriage Plate

Moment of Inertia

For Coupling:JK = 4.258 • 10–5 Kg • m2

For Transmission Bar:JTRS = 2.513 • 10–6 Kg • m2/100 mm

Transmission Bar

Motormount left

Motormount right

Coupling for Transmission Bar

HL5500M218051 – Coupling for Ø20 mm Transmission Bar(two are included per set)

Ltwa

Ø20

Ø20.05

Ø6.6

Ø11

Ø45Ø35

Ø6.6

Ø11

Ø8 H7

Ø11(x4)

Ø6.5(x4)

Plate stationary, slide moves

Slide stationary, plate moves

HL5500M219002-1 – 1 meter longHL5500M219002-2 – 2 meters long





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Blueline 1Motor Assembly Information

Specifications

DC Servo Motor CATALOG NUMBER: HZ2600M0242601

Power ....................................................... 120WMaximum Operating Speed .................... 6000 rpmContinuous Stall Torque ......................... 50 oz • inMaximum Continuous Current .............. 4.2A

Stepper Motor CATALOG NUMBER: HL2600M210022

Maximum Terminal Voltage .................... 60VPeak Stall Torque .................................... 350 oz • inMaximum Pulse Current ......................... 31AOperating Temperature ........................... 0°C to 40°C

Holding Torque (bipolar) ........................ 160 N •cmSteps Full ...................................... 1.8°

Half ...................................... 0.9°Voltage (bipolar) ...................................... 1.7V

Specifications

Resistance ............................................... 1.2Inductance ............................................... 2.2mHCurrent (bipolar) ...................................... 4.1A

56.50 SQ.132.59

47.2 SQ. 246.21

47Ø5

(4 PLACES)

113.556.5 SQ.

36.5 SQ.

18.6

6.35

159.663

21.57

47.2 SQ.

M5

Ø58





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Application Examples

2-Axis H-DesignFormat #63 x Blueline 1(2) 90° Carriage Mounts(1) Transmission-shaft Bar(12) Mounting feet(1) Coupling set

2-Axis CantileverFormat #71 x Blueline 11 x Blueline 3(1) 90° Carriage Mount(3) Mounting feet

Suggested Applications:• Transfer Systems• In-House Automation• Pick & Place





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� Resolution is 0.175 mm/step in half-step mode and0.0175 mm/pulse with standard Servo motor

� Available with either a 600 N •cm stepper motor,300W servo motor or no motor

� Maximum speed: 5 m/s

� Belt is 5 mm HTD, 25 mm wide. HTD belt profile.helps reduce backlash


HL3103MP


Code Length (mm)

Travel(mm)

080110120160210260290300

8001100120016002100260029003000

400 700 80012001700220025002600

BLUELINE 3 BELT DRIVE SELECTION


CATALOG NUMBER

FEATURES






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[m/s2]

[kg]Maximum acceleration based on belt specifications:

Blueline 3

1 g = 9.81 m/s2

No loadspeed(rpm)

No loadtorque(N • m)

50015003000

0.160.240.36

35.5

176.5160140

128

160

176.5

209.6

X

92.5

87

81 143

M6

R27 42.5

122.5

40

35.5

Travel = Length L - 400

Slide Length L + 5

Slide Length L7

46.5

10.5

176

Motor Mount64 x 64 x 8

826

35X

Shown withoptional feet

Ø12

• Belt type: 5 mm HTD, 25 mm wide• Mass of carriage: 1.530 kg• Weight without motor module: 12 kg/1000 mm• Specific mass of belt: 0.09 kg/m• Diameter of pulley: 22.28 mm• Pulley mass moment of inertia: 8.542 x 10–5 kg • m2

• Effective circumference: 70 mmNOTE: One revolution of motor shaft produces 70 mm of linear

travel. This determines travel resolution.

Technical Data





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Blueline 3Foot Mount & 90° Carriage Mount

Load 1

Load 2

F

F

L

L

200 N

100 N

1600 N

400 N

800 N

4

3.5

3

2.5

2

1.5

1

0.5

0500 1000 2000 3000

Length (mm)

Def

lect

ion

(m

m)

Deflection Chart – Blueline 3

176

160.5125

2517690

160

160

Foot MountHL4700M232399

90° Carriage MountHL4700M232300

90° Carriage Mount

Ø6.5Ø11

Ø6.5(x4)

Foot MountAssembly End View

4 3 1335.5

37.5

3

94106

149

176.5160

100

60

Ø6.5

Ø11

Ø6.5

85.5

160

255

8735.5

Optional 90 Carriage Mount shown on slide

Optional Foot Mount shown on slide

°





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Ltw = a – 225 mm



Ltw

a

Ø25

Motormount left

Motormount right

Moment of Inertia

For Coupling:JK = 6.643 • 10–5 kg • m2

For Transmission Bar:JTRS = 5.218 • 10–6 kg • m2/100 mm

100.05 A

0.05 A

0.05 AA

B10

A

0.02 A

B A3030

2 M6A – A

B – BM6

20

15

18

13

Ø40 Ø50

Ø6.6

Ø6.6

Ø25.05

Ø11

Ø12 H7

Ø11

Transmission Bar CATALOG NUMBER: HL5500M219001-1 – 1 meter long

HL5500M219001-2 – 2 meters long

Coupling forTransmission Bar CATALOG NUMBER: HL5500M218050

Coupling for Ø25 mm Transmission Bar(two are included per set)





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BCD: Bolt Circle Diameter

Motor Stand-Off CATALOG NUMBER: HL5500M218100

40

153

3

62M5

4 x M6 x 75

45

4.256.5 A

SECTION A

60

22.522.5

40 x 60 Coupling

BCD 98.5

BCD 54Ø45

BCD 75

Ø44

Ø108

Ø73.5

not included

CATALOG NUMBER: HL5500M1214

Ø12 Ø12Ø

176

160

100

90A

A

100160

SECTION A-A

8 x Ø6.5

Ø6.5

Carriage Plate

Ø11





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Blueline 3Motor Assembly Information

147.5

45

108

85 SQ.

98.5 775

M6

108

82.5

206.4

247.2

62

M6 (x4)

Ø54 B.C.



Stepper Motor CATALOG NUMBER: HL2600M396085193 (Right Mount)

HL2600M396085020 (Left Mount)

Specifications


Holding Torque (bipolar) ........................ 600 N • cmSteps Full ...................................... 1.8°


Specifications






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ZF1Belt Drive Slide

� Available with a 50 N • cm, 160 N • cm stepper motor,120W servo motor or no motor

� Resolution for 50 N • cm motor is 0.15 mm/step inhalf-step mode; for 160 N • cm motor is 0.075 mm/step and 0.0075 mm/pulse with standard servomotor

� Maximum speed: 1.5 m/s


� Belt is 3 mm HTD, 9 mm wide. HTD belt profile helpsreduce backlash



CodeLength(mm)

030040050060068070080100150180200250300

298 398 498 598 675 698 798 99814981798199824982998

153 253 353 453 530 553 653 85313531653185323532853

Motor Type0 50 N • cm Stepper motor1 160 N • cm Stepper motor, 2:1 Ratio2 120W Servo motor, 2:1 Ratio3 No motor4 2:1 Ratio Assembly, No Motor

(Includes Pulley for Motor)ZF1 BELT DRIVE SELECTION

HL3105MP

CATALOG NUMBER

Carriage Type0 Bearing Carriage1 Roller Carriage

FEATURES

For mating connectors and cables, see page 166. For couplings, see page 132.





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ZF1Belt Drive Slide

Technical Data

Roller Carriage

Bearing Carriage

Maximum Acceleration Based On Belt SpecificationZF1

242220181614

1210

8642

00 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40

[kg]

[m/s2]1 g = 9.81 m/s2

• Belt type: 3 mm HTD, 9 mm wide• Mass of bearing carriage = 0.43 kg• Mass of roller carriage = 1.03 kg• Weight without motor module: 3.00 kg/1000 mm• Specific mass of belt: 0.0225 kg/m• Diameter of pulley: 19.10 mm• Pulley mass moment of inertia: 5.585 x 10–7 kg • m2

• Effective circumference: 60 mmNOTE: One revolution of motor shaft produces 60 mm

of linear travel. This determines travelresolution. When NEMA 23 frame stepper orservo motor is used, two revolutions of motorshaft produces 60 mm of linear travel.

47 27

34

34

M4 (4x)

Length L

126100

44 4415.5

50

72

8.5

6.5

2.5

6.5

10.5

Travel = Length L - 145

A

B

DETAIL A

DETAIL B

10

118

3.76.5

30

22

11

11

28

22

Ø5

Ø5

11

11

28

22

M6 (4x)

90

56.1

50 SQ.

30

2211 3.7

8

10

6.5

7.7

23.290

42.7

47

34

M4 (4x)

34LENGTH L

44

27126

TRAVEL = LENGTH L - 145

C

DETAIL C

Ø5

Ø5

ROLLER Ø31





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ZF1Deflection Data & Motor Options

Case 1

Case 2

F

F

L

L

50 N

200

N

100

N

50 N

200

N

4

3.5

3

2.5

2

1.5

1

0.5

0500 1000 2000 3000

Length (mm)

Def

lect

ion

(m

m)

Deflection Chart – ZF1

100

N

DC Servo Motor CATALOG NUMBER: HZ2600M05NEMA23V


Specifications


2611

13

M622

46

24

130.520

66

82.5

247.2206.4

Ø5





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ZF1Stepper Motor Options

Ø6.35

Ø58Ø5

160 N • cm Stepper Motor CATALOG NUMBER: HL2600M05NEMA23

Holding Torque ........................................ 160 N • cmStep Size: Full ................................... 1.8°

Half ................................... 0.9°Voltage – bipolar ..................................... 1.7V

Specifications

Resistance ............................................... 1.2Inductance ............................................... 2.2mHCurrent – bipolar ..................................... 4.1A

50 N • cm Stepper Motor CATALOG NUMBER: HL2600M05NEMA17

Holding Torque ........................................ 50 N • cmStep Size: Full ................................... 1.8°

Half ................................... 0.9°Voltage – bipolar ..................................... 3.2V

Specifications

Resistance ............................................... 1.1Inductance ............................................... 1.85mHCurrent – bipolar ..................................... 1.8A

44

87

20

42 SQ.

13M6

2271

125.5

18.6

2611

13

M622

4624

130.520

66





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CATALOG NUMBER

Motor TypeX No motorV Servo motor, 2:1 RatioS Stepper motor, 2:1 Ratio

ZF2Belt Drive Slide



� Resolution is 0.0875 mm/step in half-step modeand 0.00875 mm/pulse with standard servo motor

� Available with either a 600 N • cm stepper motor,300W servo motor or no motor


� Belt is 5 mm HTD, 25 mm wide. HTD belt profilehelps reduce backlash


HL3102MP

CodeLength(mm)

Travel (mm)

070100150200250300

698 9981498199824982998

463 7631263176322632763

NOTE: All slides provided with a motor come with a 2:1 belt and pulley assembly.

ZF2 BELT DRIVE SELECTION


FEATURES






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ZF2Belt Drive Slide

• Belt type: 5 mm HTD, 25 mm wide• Mass of Bearing Carriage = 0.940 kg• Mass of Roller Carriage = 2.03 kg• Weight without motor module: 7.9 kg/1000 mm• Specific mass of belt: 0.09 kg/m• Diameter of pulley: 22.28 mm• Pulley mass moment of inertia: 5.58 x 10-6 kg • m2

• Effective circumference: 70 mmNOTE: Two revolutions of the motor shaft produce 70 mm

of linear travel. This determines travel resolution.

No load speed(rpm)

No load torque(N • m)

50015003000

0.160.240.36


2422201816141210

86420

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38

[kg]

3.5810

6.510.5

37

6.5

10.5

61

65

100

100

100 SQ.176

50 SQ.

M6 (8x)

115 171

20

25

8

M6

44

24.5

LENGTH L

TRAVEL = LENGTH L - 235 mm

5220

41

8

A

A150

501153.5

7.7

13

50.2

A-A B

65

61

100

100

20

115 171

5220

8 41

176

LENGTH L

TRAVEL = LENGTH L - 235 mm

25M6

24.5

844

A

A

3.5810

6.510.5

37

6.5

10.5

501153.5

32.5130100

13

55.5

A-A B

Ø6.5

Ø12

Ø7.4

Technical Data

Roller Carriage

Bearing Carriage

Ø6.5

Ø12

Ø31 ROLLER

Ø7.4

1 g = 9.81 m/s2

[m/s2]





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ZF2Deflection Data & 90°Carriage Mount

90° Carriage Mount CATALOG NUMBER: HL4700M232200

4

10.5

6.5

3

9

13.5

12

176.513.7

160.5

6

100

160

13010025

100

A

Ø6.5

Ø6.5Ø11

Load 1

Load 2

F

F

L

L

300 N

1000 N

500 N

1000 N

300 N

500 N4

3.5

3

2.5

2

1.5

1

0.5

0500 1000 2000 3000

Def

lect

ion

(m

m)


Length L (mm)





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ZF2Transmission Bar & Coupling

Ltw = a - 180 mm


Motormount left

Motormount right

Ltw

a

Ø25

Moment of Inertia



100.05 A

0.05 A

0.05 AA

B10

A

0.02 A

B A3030

2 M6A-A

B-BM6

20

15

18

13

Ø40 Ø50

Ø6.6

Ø6.6

Ø25.05

Ø11

Ø12 H7

Ø11


Coupling for Ø25 mm Transmission Bar(two are included per set)







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153

3

62M5

4 x M6 x 75

45

4.256.5 A

SECTION A

60

22.522.5

40 x 60 Coupling

ZF2Motor Stand-Off and Mount Plate

BCD 98.5

BCD 54Ø45

BCD 75

Ø44

Ø108

Ø73.5


B

B

A

C C

A

564

832

4459

64

5 15.5

32

48.559

B-BSECTION

A-A

C-C

8

M6 (4x)

Motor Mount Plate CATALOG NUMBER: HL4700M232204

90° 90°

17.5 x 45°

Ø6.2 Ø6.2

Ø14

Ø40

Ø12


not included

CATALOG NUMBER: HL5500M1214

Ø12





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ZF2Motor Assembly Information

147.5

45

108

85 SQ.

98.5 775

M6

108

82.5

206.4

247.2

62

M6 (x4)


Power ....................................................... 300WMaximum Operating Speed .................... 5000 rpm

Continuous Stall Torque ......................... 165 oz • inMaximum Continuous Current .............. 6.4A



Specifications

Maximum Terminal Voltage .................... 90V

Peak Stall Torque .................................... 825 oz • inMaximum Pulse Current ......................... 38AOperating Temperature ........................... 0°C to 40°C



Specifications


Ø54 B.C.

(motor module does not include 2:1 pulley module)

(motor module does not include 2:1 pulley module)





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HL3106MP

ZF3Belt Drive Slide



� Resolution is 0.375 mm/step in half-step mode and0.0375 mm/pulse with standard servo motor.

� Available with either a 600 N • cm stepper motor, 300Wservo motor or no motor


� Belt is 5 mm HTD, 25 mm wide. The HTD belt profilehelps reduce backlash



CodeLength (mm)

Travel(mm)

070100150200250300

698 9981498199824982998

458 7581258175822582758

FEATURES

ZF3 BELT DRIVE SELECTION

CATALOG NUMBER








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ZF3Belt Drive Slide

No load speed(rpm)

No load torque(N•m)

50015003000

0.600.700.80

Technical Data

1 g = 9.81 m/s2

10.5

6.5

9

3

130100

5088

95.5 80

2832.5

54

54

65

25

65

51

100

M6

6.5

11

73

10.5

10.5

6.5

12

120

176

80

B

A

SLIDE LENGTH L

3

TRAVEL = SLIDE LENGTH L - 235

Bearing Carriage

Roller Carriage

• Belt type: 5 mm HTD, 25 mm wide• Mass of Bearing Carriage = 0.940 kg• Mass of Roller carriage = 2.03 kg• Weight without motor module: 10.5 kg/1000 mm• Specific mass of belt: 0.09 kg/m• Diameter of pulley: 47.75 mm• Pulley mass moment of inertia: 1.796 x 10–4 kg • m2

• Effective circumference: 150 mmNOTE: One revolution of motor shaft produces 150

mm of linear travel. This determines travelresolution.


242220181614

1210

8642

00 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40

[kg]

[m/s2]

90.580

28

5088

7.7

54

54

65 SLIDE LENGTH L

TRAVEL = SLIDE LENGTH L - 235

25 M6

51

100

73

6.5

10.5

6.510.5

3

11M6

100 SQ.

50 SQ.

150

176

120

80

Ø12

Ø31 ROLLER





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ZF390° Carriage Mount & Motor Stand-Off

Load 1

Load 2

F

F

L

L

1600 N

800 N

1600 N

800 N

400 N

400 N

4

3.5

3

2.5

2

1.5

1

0.5

0500 1000 2000 3000

Length (mm)

Def

lect

ion

(m

m)

160

100

10.5

6.5

94 3

12

13.5

176.5

160.5

6

13.7

130

10025

100

A

Ø6.5

Ø6.5

Ø11

A

153

3

62M5

(4) M6 x 75

45

4.256.5 A

A-A

BCD 98.5

BCD 54Ø45

BCD 75

Ø44

Ø108

Ø73.5



90° Carriage Mount CATALOG NUMBER: HL4700M232600

(Does not include coupling)





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Ltw = a - 145 mm


Ltwa

Ø25

Motormount left

Motormount right




Coupling for Ø25 mm Transmission Bar (two are included per set)

ZF3Transmission Bar & Coupling

Moment of Inertia



100.05 A

0.05 A

0.05 AA

B10

A

0.02 A

B A3030

2 M6A-A

B-BM6

20

15

18

13

Ø40 Ø50

Ø6.6

Ø6.6

Ø25.05

Ø11

Ø12 H7

Ø11





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ZF3Motor Assembly Information

147.5

45

108

85 SQ.

98.5 775

M6

108

82.5

206.4

247.2

62

M6 (x4)





Specifications


Ø54 B.C.



Specifications

Resistance ............................................... 0.66Inductance ............................................... 2.5 mHCurrent (bipolar) ...................................... 5.9A





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Selecting a Rotary Table

First you must determine

1) Load

2) Orientation of Loada) Table is horizontal, load is acting perpendicular to surfaceb) Table is vertical, load is acting parallel to surface

3) Maximum speed (rpm)

4) Resolution needed

5) Maximum torque required

Refer to each rotary table's data sheet to match theserequirements to the table's specifications.

a) LOAD

SIDE VIEW OF ROTARY TABLE TOP VIEW OF ROTARY TABLE

b) LOAD





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FEATURES

Description

Rotary Table, Stepper MotorRotary Table, Servo Motor

TailstockVertical Mounting Set

Center Set

Catalog Number

HS3600M15877RTHS3600R15877RTHS3600M15877TSHS6100M15877MSHS5600M15877

Rotary Table 1

� Special anti-backlash worm & gear set, providing100:1 reduction

� Very high load capacity

� Sealed to allow use with cutting fluids

� Includes precision inductive proximity HOMEsensor

� All models with stepper motor option feature 150oz• in stepper motor, model HL2100M473040

� All models with servo motor option feature modelH50R10-0242 with line driver optical rotaryencoder, 1000 line

� Versatile mounting surfaces

� Sturdy single piece aluminum case

� Heavy-duty chrome plated steel table top withintegral shaft

� Includes 4 tapped 1/4 - 20 x 7/16" holes for mounting

For mating connectors and cables, see page 166.





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PROXIMITY SENSOR WITH TABLE IN HOME POSITION

1.575 (40)

A

A

1.968 (50)

3.150 (80)

.984 (25)

.250 DIA.(6.35)

.406 DIA. MARKED A (10.3)

A

A

PILOT HOLE.5001/.5006 x 7/16 DP.

9.486 (241)

10.434 (265)

4.921 DIA.(125)

.474 (12)

.474(12)

5.118 (130)

2.559 (65)

ENGRAVED RADIAL GROOVESAT 10mm INCREMENTS

2.793 (70.54)

3.150 (80)

.984 (25)

.375(9.5)

1.456 (37)

.375 (9.5)

MOTOR COVER.150

1 2

3

INPUT CABLE WITH"HEYCO" STRAIN RELIEF

1,2 & 3 ARE MOUNTING SURFACES

1/4-20 x 7/16 DP. Tapped Hole4 @ 90° ON 3.937 DIA. (100 mm)

Rotary Table 1

NOTES ON SPECIFICATIONS: Stepper motor is model HL2100M473040 as described on page 152,operating in half step mode, with 4.5A / phase, 40V chopper driver. Servomotor is model H50R10-0242 as described on page 164, operating with6A/80V chopper amplifier and 1000 line encoder operating in quadrature.These figures will, of course, vary with different loads, amplifiers andacceleration profiles provided by the controller.

1.5 (38.1)

.75(19)

.406 (10.3)

BOTH ENDS

HANDWHEEL

C.W. REMOVE TOOL

C.C.W. ADVANCE TO WORKPIECECLAMP

KNOB.88 TRAVEL

(22.3)

#2 MORSETAPER

3.0 (76.2)

5.31 (135)

6.26 (159)

.62(15.8)

2.5 DIA(63.5)

.251 DIA. x 3/4 DP.HOLES WITH SIDESET SCREWS FORUSE WITH DOWELPINS, ETC.

2.559 ± .003(65.00 ± 0.08)

125 mm80 mm65 mm

.5001 / .5006 in .437 in

60 deg / sec 33 sec 1340 N •cm

1000 kg500 kg

6000 N•cm± 33 sec± 3.4 sec

0.005 TIR mm0.018 TIR mm

6.4 kg

72 deg / sec6.5 sec

1600 N •cm

Servo

Table DiameterTable Height

Table Center HeightCenter Hole, Diameter

Center Hole, DepthMaximum Speed

ResolutionMaximum Torque

Load Capacity, HorizontalLoad Capacity, Vertical

Clamping TorqueHoming Accuracy

RepeatabilityFlatness

ConcentricityWeight

StepperSPECIFICATIONS





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Rotary Table 2

0 No Magnetic Brake1 With Magnetic Brake

Belt Reduction UnitHL5600M269010

Magnetic BrakeHL5600M269002

3-Jaw ChuckHL5600M269060125

� Compact, modular design suitable for generalapplications in horizontal or vertical mount.

� Available with either 306 oz • in stepper motor or330W servo motor option

� Hardened, ground and flat milled Ø125 mm steeldisk rotary surface

� Low backlash operation

� Large load capacity

� Final output reductions available in thefollowing ratios: 1:6, 1:18, 1:54, 1:162, byconnecting 1:3 belt reduction modules in serieswith each other

� Rigid cast aluminum body for durability

� Options include Ø490 mm flat milled aluminumattachment disk, Ø200 mm T-slotted attachmentdisk, 3-jaw chuck set, magnetic brake

FEATURES

Flat Disk 19" DiameterHL5600M269051500(Same as Rotary Table RF)

HL36000M2600

CATALOG NUMBER

S Stepper MotorV Servo Motor

0 Motor Mounted Above Base1 Motor Mounted Below Base

0 1:6 Output Reduction1 1:18 Output Reduction2 1:54 Output Reduction3 1:162 Output Reduction






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20 kg30 kg40 kg40 kg20 kg30 kg40 kg40 kg

1:61:181:541:1621:61:181:541:162

ServoMotor

12 Nm36 Nm48 Nm48 Nm 8 Nm28 Nm48 Nm48 Nm

40 kg60 kg80 kg80 kg40 kg60 kg80 kg80 kg

40 kg 80 kg120 kg160 kg 50 kg100 kg140 kg180 kg

243 81 27 9540180 60 20

9 min 3 min 1 min20 sec3.6 min1.2 min24 sec 8 sec

Table:

Load:

StepperMotor

OutputReduction

OutputTorque

Outputrpm

Maximum Loads forMounting Orientations (brake open)

Resolution

Maximum Force Load Perpendicular to DiscMaximum Torque Load on Disc about Disc Diameter

Holding Torque of Magnetic Brake

5000 N (1125 lb) Brake Closed160 Nm (120 lb• ft) Brake Closed55 Nm (40 lb• ft)

Operating Temperature Range 0°C to +70°C

Setup Assembly Any Position

Limit Switch Reed Sensor

BodyTracks

Roll Barrel

Aluminum CastingHardened and Ground Tool SteelRoller Bearing Steel

MATERIAL

Runout of Face PlateConcentricity of Face Plate

Concentricity of the Center Shaft

≤ 0.02 mm≤ 0.02 mm≤ 0.02 mm

POSITIONING ACCURACY

SPECIFICATIONS

Horizontal

Vertical

Vertical

HorizontalVertical

Vertical

Rotary Table 2

Ø8.4

10

45

SERVOMOTOR 330 W

114110

100

162

7.2

29

12

93.5

ASSEMBLY OF THE TRANSMISSION UNITS WITHMOTOR UNIT UPWARDS OR DOWNWARDS IS POSSIBLE.

HEIGHT DIFFERENCE PER GEAR STEP 45 mm.

isel200180

150

2575

200

150

25100

175312

STEPPERMOTOR

300 oz • in

Ø8.4Ø110

3 x 120°

45°

4 x 90°

Ø9

Ø23

M8





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Rotary Table RF

FEATURES

�� Compact design suitable for general applications in horizontal or vertical mount

�� Available with either 202 oz• in stepper motor or 120W servo motor

�� Hardened, ground & flat milled Ø125 mm steel rotary surface

�� Low backlash operation

�� Large load capacity

�� Ø23 mm hole through middle of rotary table

�� Rigid cast aluminum body for durability

�� Options include:

– Magnetic brake– 3-jaw chuck– Ø490 mm aluminum utility disk

CATALOG NUMBERHL360 00M263

Motor DriveS Stepper MotorV Servo Motor

Brake0 No Brake1 24V DC Brake

Output Reduction0 1: 241 1: 522 1: 100


3-Jaw ChuckHL5600M269060125

490 mm DiameterAluminum Flat DiskHL5600M269051500





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MATERIAL

Rotary Table RF

POSITIONING ACCURACY

SPECIFICATIONS

Runout of Face PlateConcentricity of Face Plate

Concentricity of the Center Shaft

≤ 0.02 mm≤ 0.02 mm≤ 0.02 mm

BodyTracks

Roll BarrelSetup Assembly

Limit SwitchOperating Temperature Range

Max. Force Load Perpendicular to DiscMax. Torque Load on Disc about Disc Diameter

Holding Torque of Magnetic Brake

Aluminum CastingHardened and Ground Tool Steel

Roller Bearing SteelAny PostionReed Sensor0°C to +70°C

5000 N (1125 lb) Brake Closed160 Nm (120 lb• ft) Brake Closed

55 Nm (40 lb• ft)

VerticalVertical

Motor Drive

StepperMotor

ServoMotor

OutputReduction

Resolutionsec

OutputTorqueN •m

Outputrpm

Max. Loads for Mounting Orientations(brake open) kg

Table:Load:

HorizontalVertical

VerticalHorizontal

1:24

1:52

1:100

1:24

1:52

1:100

135

62.3

32.4

54

24.9

12.9

17.5

38

75

45

98

188

50

23

12

125

57

30

80

120

150

100

140

170

30

40

40

30

40

40

60

80

80

60

80

80

45

4 X 90

401

102

275

(122) 200(110) 188

8

A A 2

3 X 120

300

0 50 101.5 200 350 400

204

250

275

7 X M8

Ø135Ø125

Through Hole Ø23Bolt Circle Ø110

°

°

°

Ø100 0-0.02

NOTE:Dimensions in parenthesesare for Stepper Motor Unit.





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FEATURES

�� Special anti-backlash worm & gear set, providing50:1 reduction

�� Moderate load capacity (up to 50 lbs vertical load)

�� Sealed against dust and contaminants

�� Includes precision inductive proximity HOMEsensor

�� All models with stepper motor option feature 125oz • in stepper motor, model HL2100M473030

�� All models with servo motor option feature modelH50R10-0242 with 1000 line driver optical rotaryencoder.

�� Versatile mounting surfaces

�� Sturdy single piece aluminum case

�� Heavy-duty chrome plated steel table top withintegral shaft

�� Includes 4 tapped 1/4-20 x 3/8” holes for mounting

Rotary Table 5

HS3600M15890STHS3600M15890SV

CATALOG NUMBER

StepperServo






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90 deg / sec .009°

50 lb• in50 lb / in

23 kg (50 lbs)50 lb• in

.038°

.038°.001" TIR.0015" TIR

4 kg (8.8 lbs)

135 deg / sec.0018°

Table DiameterTable Height

Table Center HeightCenter Hole, Diameter

Center Hole, DepthMaximum Speed

ResolutionMaximum Torque

Load Capacity, HorizontalLoad Capacity, Vertical

Clamping TorqueHoming Accuracy

RepeatabilityFlatness

ConcentricityWeight

185 150

100

17.5

125

100

188

131

68.3

68.3

10012.5

8112.7

45

10.5 M6 x 14 DP (4 PLACES)

PILOT HOLE .376" DIA. 3/4" DEEP.375"

Ø.265" THRU HOLE 4 PLACES

1/4" - 20 x 3/8" DPTAPPED HOLES

4@90° ON AØ100 mm B.C.

Ø150

Rotary Table 5

NOTES ON SPECIFICATIONS: Stepper motor is model HL2100M473040 asdescribed on page 152, operating in halfstep mode, with 4.5A / phase, 40V chopperdriver. Servomotor is model H50R10-0242as described on page 164, operating with6A/80V chopper amplifier and 1000-lineencoder operating in quadrature. Thesefigures will, of course, vary with differentloads, amplifiers and acceleration profilesprovided by the controller.

4.5 kg (9.9 lbs)

ServoStepperSPECIFICATIONS

150 mm81 mm

100 mmØ.375 in.

.75 in.

Ø





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XYZ Configurations

There are several options available when an XYZ configuration is required. Heavy-Duty 2 Slides are recommendedfor such applications due to the higher load bearing capabilities realized in their single-piece solid steel bearings. Fourdifferent configurations are provided here, but they are not intended to be an exhaustive representation of thepossibilities. In addition to these, the Gantry III, DaVinci, or Bridge Mounted slide may suitably serve the application.To configure an XYZ system as shown below, the components must be bought as outlined.

Techno would be pleased to quote on preassembled systems

XYZ1: consists of 3 Heavy-Duty 2 slides (page 76), 1XY Mounting Plate 3 (page 127), and 1 Series 4 rightangle mounting plate (page 122).

XYZ3: consists of 3 Heavy-Duty 2 slides (page 76), 1Series 3 right angle mounting plate (page 122), 1 XYmounting plate 3 (page 127).

XYZ2: consists of 3 Heavy-Duty 2 slides (page76), 1 Series 3 right angle mounting plate (page122), 1 XY mounting plate 3 (page 127).





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Accessories

MOUNTING HARDWARERight Angle Mounting Plates ....... page 122Bearing Plates 1 & 2 for Narrow Profile Slide 2 ....... page 124Bearing Plates 3 & 4 for Heavy-Duty Slide 2 ........... page 125XY Mounting Plate 1 for Standard-Duty Slide .......... page 126XY Mounting Plate 3 for Heavy-Duty Slide 2 ........... page 127

SPINDLESVariable High-Speed Spindle ...... page 128Low-Speed Drilling Head ............ page 129Low-Speed Milling Head ............. page 129

COUPLINGSMachine Stands .......................... page 130Work Holding Components ......... page 131Couplings & Motor Standoffs ...... page 132Inertial Dampers .......................... page 133Cable Carriers ............................. page 133





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Right Angle Mounting Plates

FEATURES��Die-cast aluminum

��Mounting surfaces milled flat to 0.05 mm.

��Perpendicular machined surfaces are accurate to 0.1 mm.

��Unmachined surfaces have black or silver powder-coated finish.

��All through holes and slots are designed for M6 screws.

��Mounting through holes are on a 25 mm grid.

��Wall thicknesses range from 12 to 15 mmto resist large forces and vibrations.

��Weights: HL6100M209110002 – 1.8 kgHL6100M209110003 – 3.8 kgHL6100M209110004 – 22.8 kg

��Suitable for machine components, machiningmounting block, universal angular mount.

��Aluminum alloy plates feature high thermalconductivity and corrosion resistance.

��45° mounting slots on Series 3 offeradditional mounting flexibility.

SERIES 2black, 446 x 221 x 75 mm

HL6100M209110002


HL6100M209110003


HL6100M209110004

Catalog Numbers

XYZ Positioning SystemThis system uses two standard-duty slides.A right angle bracket supports the Z-axis.

XYZ Positioning System with Bridge Mounted Y-AxisThis system uses four standard-duty slidesand two right angle brackets.





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Right Angle Mounting Plates

SERIES 2

SERIES 3

SERIES 4

R10

446

37.5

25

25

221

R10

12

R100

446

22112

R100

12

50

12.5

37.5

25

7550

12

112.5

37.5 22137.5 25 150

25

50

6.5175

112.5337.5

300

175

1637.5

87.5137.5187.5

225

200 225

12.5175

700

25

500

143

205

325

15

425

200 80

25

45

45

20°

°

90°

20°

NOTE:ALL HOLES Ø6.5 mm

NOTE:ALL HOLES Ø6.5 mm

°





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Bearing Plates 1 & 2For Narrow Profile Slide 2

FEATURES

�� Constructed from dark finished,polished steel plate 8 mm thick

�� Bearing Plate 1 can be used as a heavy-duty steel replacement

bearing plate on Narrow ProfileSlide 2 system

�� Bearing Plate 2 can be used asan extended heavy-duty steelreplacement bearing plate onNarrow Profile Slide 2 systems

for special applications

�� Both Bearing Plate 1 and BearingPlate 2 can be used in originaldesigns involving Techno BearingCarriage 4 with either Series 2,Series 200, Series 400 or Series500 Double Linear Rail Systems

�� Each supplied with pretappedM6 mounting holes and ø6 (H7)dowel pin holes, as shown

CATALOG NUMBERBearing Plate 1 HL4700M277001Bearing Plate 2 HL4700M277002

5

0.8

BEARING PLATE 1SECTION A-A

8 -0.05

0.05 0.8GROUND

0.8GROUND

A

50 ±0.01

25

M6 M6

100

50

50

A

125

A

70

BEARING PLATE 2

SECTION A-AGROUND

0.8 GROUND

0.1 0.05

A

A 5 8 -0.05

2525 25 25

M6 M6

50 70

A

255130

56131

231

M6

A

0.05 A

Ø6.6 Ø11

Ø6H7

Ø6H7 Ø6H7 Ø6.6 Ø11





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Bearing Plates 3 & 4For Heavy-Duty Slide 2

HL4700M277003

HL4700M277004

FEATURES

�� Constructed from dark finished, polished steelplate 8 mm thick

�� Bearing Plate 3 can be used as a heavy-dutysteel replacement bearing plate on Heavy-DutySlide 2 System and Double Slide System

�� Bearing Plate 4 can be used as an extendedheavy-duty steel replacement bearing plate onHeavy-Duty Slide 2 systems for specialapplications with four bearing blocks

�� Bearing Plates 3 & 4 can be used in originaldesigns involving Techno Bearing Carriage 4with either Series 2, Series 200, Series 400 orSeries 500 Double Linear Rail Systems

�� Each supplied with pretapped M6 mounting holesand Ø6H7 dowel pin holes, as shown

CATALOG NUMBERS

Bearing Plate 3

Bearing Plate 4

BEARING PLATE 3

BEARING PLATE 4

Ø6H7

X

X0.05

SECTION X-X

0.1

GR

OU

ND

0.8

58 -0.05

0.8GROUND220

255

X130

50

25

200

231

18 X M6131

56X

50

1099

25

209

100

0.850 100

X220

200150

125

M6

M6

25

SECTION X-X

0.05 XX

0.1GROUND

0.8

GR

OU

ND

5 8 -0.05

X

Ø6H7Ø6H7

Ø6H7

Ø6.6150 ±0.01

100 ±0.01

Ø11

Ø6H7

240 ± 0.01

Ø11

Ø6.6 150 ± 0.01

Ø6H7





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XY MOUNTING PLATE 1

87.5 97

184.5

STANDARD-DUTY

Two Standard-Duty Slides (page 74) can be mounted together to provide XY positioning tables.

Two Configurations:

��bearing plate of bottom slide to the bearing plate of the top slideor

��bearing plate of bottom slide to base of the top slide

XY Adapter Plate for Standard-Duty Slides.Provided with 16 pieces of M6 x 12 socket headcap screws and eight M6 square nuts.

FEATURES

Bearing plate to bearing plate mounting shown

10

10

50 TYP

35

220

35 50 TYP220

Ø6.35Ø12 C'BORE 5 DP(16 PLACES)

Catalog Number Part Description

HS4700MXY-1 XY Mounting Plate 1

XY Mounting Plate 1For Standard-Duty Slides





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25

255

130

50

0.8

0.8

A 0.1

0.05 A

85 -0.05

SECTION A–A

A

5

85

-0.05

0.8

0.8

0.1

0.05 A

SECTION A–A

A

220

231

5025

A

13156

A

200100

25

9109

209

18 x M6

255A

75

170

792

CONNECTORPLUGS

225

200130220

792

50

XY Mounting Plate 3For Heavy-Duty Slide 2

Two Heavy-Duty 2 Slides(page 76) can be mountedtogether to provide XYpositioning tables. The XYMounting Plate 3 set is usedin place of the two bearingplates to mount the twooperating sides of the slidestogether. The set consists oftwo pieces, and is made offlat milled steel, 8 mm thick.Each slide must have a totalof 4 bearing blocks, two perrail set. The plates aresupplied with all mountinghardware including dowel pinsto assure perpendicularmounting.

XY Mounting Plate 3

Catalog Number

HS4700MXY-3

Part Description

Ø11

Ø6H7

Ø11

Ø6.6

Ø6H7

Ø6.6

240 ±0.01

150±0.01

240 ±0.01

150 ±0.01

150±0.01





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Variable High-Speed Spindle

FEATURES

�� 900 Watt power

�� 8000-24000 rpm

�� 110V (220V optional)

�� Set includes mounting bracket, 1/8"1/4" and 6 mm collets and wrenches.

�� Ideal for drilling and milling woods and plastics

�� Ready to mount on most Techno-Isel gantriesand slides

�� Two sets of mounting holes on bracket. 100 mmon center and 150 mm on center

H24K50M6990ST

H24K00M6990

H24K52M6990ST

H24K02M6990

H25K00-1178

H25K00-1174

HL5400M172010

H25K00-14372

H25K00-12437

H25K00-21208

Catalog Number Description

900 Watt, VariableHigh-Speed Spindle Set

900 Watt, VariableHigh-Speed Spindle Only

900 Watt, VariableHigh-Speed Spindle Set (220V)

900 Watt, VariableHigh-Speed Spindle Only

1/8" Collet

1/4" Collet

Mounting Bracket

14 mm Open-End Wrench

18 mm Open-End Wrench

Collet Nut





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Variable Speed Drill Head

Low Speed Milling Head

FEATURES

�� 800 - 2500 rpm

�� 900 Watt

�� 120 V AC Operation

�� 3/8" Drill Chuck

�� Includes Mounting Bracket

H24S50M21151

H24S52M21151

Catalog Number

120V

220V

FEATURES

�� 800 - 2500 rpm

�� 900 Watt

�� Accepts Industry Standard ER16 Collets

�� Includes Mounting Bracket

Spindle without Collets:120V Milling Spindle Only, H24S00M23110220V Milling Spindle Only, H24S02M23110Spindle with Collets:120V Milling Spindle Set, H24S50M23110220V Milling Spindle Set, H24S52M23110

Spindle with Collets include the following sizes: Collet Set:

H24X10-ER1618H24X10-ER1614H24X10-ER1638

Catalog Number

1/8"

1/4"

3/8"H24X10-ER16SET

Catalog Number

Includes 10ER16 Collets

from 1/32"up to 2/8"

Machining Head Options





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HX3500-015EHX3500-027EHX3500-040EHX3500-054EHX3500-067EHX3500-130E

Machine Stands

323232323232

24-3/434-1/8

4453-3/453-3/4

70

36-1/446-1/1646-1/1646-1/1650-3/1660-1/32

015027040054067130

Catalog NumberGantryModel W L H

FEATURES

�� Welded steel machine base with powder-coated finish for durability�� Leveling feet to assure horizontal

table top�� 3" x 2" heavy steel tubing construction for rigidity

Width, W

Height, H

Length, L

NOTE: E-stop panel supplied when purchased with Techno-ISEL electronics only.





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Work Holding Components

ADJUSTABLE TOGGLE CLAMP, made of steel, is ideal for holdingodd shaped parts. The front screw can be positioned along the slot whilethe rear screw adjusts the pressure on the part. Both M6 screws and anM6 T-slot nut are included with the clamp.

HEAVY-DUTY CAM LOCK CLAMP, made of black oxidized hardenedsteel. This clamp will provide up to 2500 N of clamping force with 100 Nof actuating force. A 180 degree rotation of the locking arm will providea clamp stroke of 4 mm. 15 mm high, 32 mm wide, 107 mm overall length.Provided with two-hole nut strip and screws to allow mounting to a T-slot.

CLAMP BARS, made of plated steel, 10 mm high and 20 mm wide inlengths to 250 mm. To be used with either the cam lock clamps or thepneumatic clamps to make a work holder. Provided with screws and nutsto allow mounting to a T-slot.

PNEUMATIC CLAMP, made of hardened steel with a blackoxide finish, provided with screws and nuts for mounting to theT-slots and a fitting for 6 mm OD, 4 mm ID plastic pressure tube.

MANUAL VISES are made of steel with side slots for flexible mounting.The moveable jaws have side guides and the stationary jaws have bothhorizontal and vertical V slots for holding round objects. Both jaws havesupport surfaces for holding flat objects.

HL5400M290051Catalog Number

HL5400M290002

Catalog Number

Length(mm)Catalog Number

HL5400M290020075HL5400M290020125HL5400M290020175HL5400M290021225

75125175225

Catalog NumberMaximum

Stroke

ClampingForce

(N at 6 bar)

Dimensionsat min. length

(mm)

HL5400M290010 10 50 20H x 65W x 75L

Catalog Number MaximumStroke

HL5400M290055HL5400M290056

152H x 130W x 45L215H x 175W x 75L

6595

OverallDimensions

(mm)





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Accessories

MOTOR STANDOFFS

COUPLINGS

For Use With:Heavy-Duty Slide 2 Page 76Narrow Profile Slide 2 Narrow Profile Belt Drive Slide 1 Page 82Blueline 1 Belt Drive Slide Page 84

Requires (4) M5 x 70mm Socket Head Screws - HX6100M05070

NEMA 23 Frame

HL4700M681699-60

NEMA 23 Frame

HX4700MNEMA23-14

For Use With:Gantry III Page 64Z-Axis Slides Page 66Bridge Mounted Slide Page 72Standard-Duty Slide Page 74Narrow Profile Slide 1 Page 78(Includes Circuit Board and Home Switch)

NEMA 34 Frame

HL5500M218100

For Use With:Blueline 3 Belt Drive Slide Page 90ZF2 Belt Drive Slide Page 100ZF3 Belt Drive Slide Page 106

Catalog Number Boremm

HL5500M6380HL5500M3473HL5500M80127HL5500M1214HL5500M1212

8 - 6.35

6.35

8 - 12.7

12

12 - 12.7

O.D.mm

30

20

20

40

40

Lengthmm

40

30

30

60

60

MaximumParallel Offset

mm

0.15

0.20

0.13

0.1

0.1

MaximumTorque

N • m

7.5

3

3

10

10

Shaft Coupling, jaw type with clamp hub, 1° Max. angular offset

(Please make notethis catalog numberis for one bolt)





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Accessories

Inertial Dampers

The Techno Inertial Damper has beendesigned to provide smoother operation andstop loss of steps which may occur whenstepper motors operate at resonancefrequencies.

Catalog Number Machines

H90Z12-17967H90Z12-65A2902B

All except DaVinci

DaVinci only

Catalog Number Cable Carrier Kits

HX3500-CCKIT1HX3500-CCKIT2HX3500-CCKIT3HX3500-E164060HX3500-117412PZ

Cable Carrier Kit (Model 130)

Cable Carrier Kit (Models 027, 040, 054 and 067)

Cable Carrier Kit (Model 015)

Cable Carrier, 1 Foot Length

Cable Carrier End Brackets (Set of Two)

All kits include mounting brackets and flexible track.

Cable Carriers2.46

(62.5)

1.89(48)

1.26 (32)

1.54 (39)

NOTE: 0.79" is maximum diameter of a single cable which can be used in this system.





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SEE OUR NEW COMPONENTSCATALOG H860

Linear Rails and Bearings

For all types of automation applications.Stock lengths of rails to 3 m, carriagesrated up to 10 m/s and loads to 2700 kg.

Ball and Cross Roller Slides

Loads from 1.5 lbs to 2032 lbs. Travellengths from 0.5 inches to 12 inches.High accuracy, low friction and lightweight.

Ball and Acme Screws

Inch and metric sizes in stock. Screw diametersfrom 1/4" to 1 1/2" and 10 mm to 25 mm withlengths to 3 meters. Nuts with threadedor flanged ends as well as anti-backlash models.

Aluminum Extrusions and Table Plates

For a variety of automation applications. Stocklengths to 3 meters and table plates up to 375 mmwide. A complete line of accessories and hardwareto complete any project.




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