MACHINES CATALOG

OUR MISSION. We design and develop innovative solutions for the 100% inspection and sorting of fasteners and special parts produced by cold-forging, turning or fine banking processes.We own the entire know-how to manufacture our machines: the engineering competence to design and realize reliable mechanical equipments as well as electric and pneumatic servo-devices, the R&D in hardware and software solutions to control and measure parts. Worldwide the most important producers of fasteners and special components for the automotive, aerospace and assembly industries are using our machines to inspecting their parts.We offer suitable custom solutions for 100% inspection and sorting in partnership with our customers.We share with our customers the project development and implementation.Continuous Innovation is a key point at Dimac and we guarantee the portability of the new control solutions towards all the machines of the previous generations.Dimac machines never get old.

100% INSPECTION

360° INSPECTION

LENGTH AND STRAIGHTNESS

POINT GEOMETRY

HEAT TREATMENT CONTROL

CRACK DETECTION

THREAD START

HEAD CENTRICITY

HEAD SOCKET

THREAD DEFECTS

MIXED PARTS

ZERO DEFECTS

GUARANTEED QUALITYOUR MACHINES can guarantee the highest sorting rates according to the sorting criteria applied and to the standards of the automotive, aerospace and automatic assembly industries.

• Dimensional controls and inspection by attributes are performed by optical devices up to 1000 parts per minute

• Crack detection and heat treatment inspection by eddy current are performed up to 250 parts per minute

• Micro-defects and deformations all around 360° as well as bending detection are performed by high resolution cameras up to 200 parts per minute

VISION INSPECTION SOFTWARE available in 8 languages: English, Deutsch, French, Chinese, Turkish, Spanish, Portuguese and Polish

MECANISM AND SAFETY FASTENERS

CRANKSHAFT AND TRASMISSION COMPONENTS

WHEEL BOLTS AND STUDS

POWER TRAIN FASTENERS

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8 SPECIAL CONTROLS

DOORS AND SEATS COMPONENTS

ENGINE BLOCK FASTENERS

CHASSIS FASTENERS

BRAKES AND CLUTCHES COMPONENTS

ST CONTROL – Straightness control for the parts after the heat treatment. Inspection of concentricity between head/shank. Thread quality inspection all around 360°

LINEAR FACTOR – Linearity software inspection tool to detect any burr and damage along the part profile and surfaces

IN-TH-OK IN-THREAD-OK – Function to verify the presence and check the quality of inner threads

SG – Super gewinde tool for 360° all around optical inspection of external threads. It allows to detect any small and localized thread defect

MR-INSP – Mechanical recess-drives inspection with interchangeable penetrating gages. Accuracy < 0.1 mm

High speed CRACKS CONTROL with adjustable eddy current station

HT CONTROL – Heat treatment inspection with eddy current module to sort parts by classes of hardness

HS REVERSE MODE – Dimensional inspection independent from the orientation of a part

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MCV0 PARTS THAT CAN BE INSPECTED• Screws, microscrews, pins, studs,

ball studs, bushes, shafts, threaded inserts, special components obtained by cold forming or turning

MODULARITY• Interchangeable feeding systems

for high speed outputs with special design and easy changing-over procedures

• Satations for 360° dimensional control and bit gauging

WORKING RANGE• Head diameter 3-12 mm• Head height 2-5 mm• Shank diameter 2-5 mm• Shank length 5-20 mm

SORTING SPEED• Up to 1000 pieces/minute

REPEATABILITY• Up to +/- 0,005 mm

High speed continuous and index rotary table for high accuracy inspection and sorting of small and micro-screws - Modular configuration with options for recess inspection and 360º all around dimensional control with part rotation

MR-INSP Mechanical recess-drives inspection with interchangeable penetrating gages Accuracy < 0.1mm

SG Super Gewinde tool for 360º all around optical inspection of external threads - It allows to detect any small and localized thread defect

MSR Multiple Statistic Report analysis with data collection in web-compatible formats - Listing of the defective parts divided by batches and SPC

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MODELS

MCV1 PARTS THAT CAN BE INSPECTED• Screws, fittings, studs, ballpins,

bushes, threaded inserts, valve retainers,special nuts and special components produced by turning or cold forming process

MODULARITY• Multi-purpose feeding system for parts

hung by the head and headless parts Flexible quick-change feeding units dedicated to special parts

• All around 360º dimensional control and recess drives inspection by interchangeable bits and mechanical gages

• Crack detection and heat treatment detection by eddy current modules

WORKING RANGE• Shank diameter from 3 mm to 12 mm • Shank length from 6 mm a 90 mm

SORTING SPEED• Up to 850 pieces/minute

REPEATABILITY• Up to +/- 0,005 mm

High productivity index and continuous rotary table – Dimac best seller - Suitable for a wide range of parts - Dimensional controls and inspection of attributes by high resolution cameras Mechanical gaging and NDT controls for cracks and heat treatment available

HIGH SPEED CRACKS CONTROL with adjustable eddy current station

ST CONTROLStraightness control for the parts after the heat treatment - Inspection of concentricity between head/shank - Thread quality inspection all around 360º

SCRAP CONTROL Detection of the correct ejection of the NOK parts - Sorting statistics with the listing of the defective parts and the related images

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MCV2Slant tilting glass “V” track - Single or double side profile camera for superprecise dimensional inspection of parts with cylindrical simmetry - Very fast changeover without any tooling to be replaced

PARTS THAT CAN BE INSPECTED• Screws, plugs, pins, studs,

ball-studs, special mechanical components with cylindrical simmetry having a ratio 1:2 between max. diameter/length

NON-STOP FEED

WORKING RANGE• Shank diameter from 3 mm to 12 mm • Shank length from 15 mm to 60 mm • Wider range upon request

SORTING RATES• Optical controls

up to 450 pieces/minute• Heat treatment controls up to 200 pieces/minute

HT CONTROLHeat treatment inspection by eddy current module to sort parts by classes of hardness

LINEAR FACTOR Linearity software inspection tool to detect any burr and damage along the part profile

HS REVERSE MODE Dimensional inspection independent from the orientation of a part when sliding down along the “V” track. High efficiency of the sorting process

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MODELS

MCV3

PARTS THAT CAN BE INSPECTED• High-tensile screws and bolts, ballpins,

plugs, studs, shafts, bushes and special nuts, special turned /cold formed parts

WORKING RANGE• Shank diameter from 8 mm to 20 mm• Shank length from 20 mm a 220 mm• Extra range on request

SORTING SPEED• Up to 450 pieces/minute

REPEATABILITY• Up to +/- 0,01 mm

Oversize, indexed rotary table for medium and large size parts - NDT inspection stations for detection of heat treatment presence and cracks - Optical dimensional inspection over 360º for thread damages and long parts straightness

HT CONTROLHeat treatment inspection by eddy current module to sort parts by classes of hardness

ST CONTROLStraightness control for the parts after heat treatment - Inspection of concentricity between head/shank - Thread quality inspection all around 360º

SCRAP CONTROLDetection of the correct ejection of the NOK parts - Sorting statistics with the listing of the defective parts and the related images

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PARTS THAT CAN BE INSPECTED• Screws, fittings, studs, ballpins,

bushes, shafts, threaded inserts, valve retainers,special nuts and special components produced by turning or cold forming process

MODULARITY• One or two optional stations for

high speed inspection of cracks, mechanical measurement of drive recesses, go-no-go gages, heat treatment detection, 360º rotation

TELESERVICE - OFFLINE PROGRAMMING

• Remote control via web - data management and offline programming with full support of Dimac service

WORKING RANGE• Shank diameter from 6 mm to 16 mm• Shank length from 15 mm to 120 mm

SORTING SPEED• Up to 850 pieces/minute

REPEATABILITY• Up to +/- 0,01 mm

MCV4High efficiency index rotary table with double rate mode feeding concept - Designed for the inspection of 2 parts simultaneously - 360º all around optical controls in combination with eddy current modules for crack or heat treatment detection

ADAPTIVE SETUP Optimization of working parameters based on the choice of the inspection stations

SUPER GEWINDEHigh precision inspection of the thread profile over 360º to detect very small marks or localized defects

DOUBLE RATE MODESimultaneous inspection of two parts with high speed feeding/positioning and sorting of the defective parts into two classes

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MODELS

MCV5Glass rotary table – 100% inspection dimensional and by attributes – Up to 6 high resolution cameras – Universal feeding system - Superfast setup times – No tooling required – Extreme reliability h24/24 – High accuracy

PARTS THAT CAN BE INSPECTED• Nuts, welding nuts, self-locking

nuts, washers, safety rings, plates, feather keys, bushes, fittings, screws, threaded inserts, parts produced by fine blanking

DIMAC MCV5-VISION• New generation vision system,

based on high resolution digital cameras, developed for optical dimensional controls and surface defects detection

• Intuitive,flexyble and user friendly interface with automatic setup and recording of the machine working parameters.

WORKING RANGE• Parts with flat/cylindrical geometry diameter max. 40 mm• Height (or thickness) max. 25 mm

SORTING SPEED• Up to 450 pieces/minute

REPEATABILITY• Up to +/- 0,01 mm

PFCH - PROFILE CHECK Function for high resolution scanning of the part profile and detection of small marks, burrs and any kind of deviation from the geometrical contour

IN-TH-OK IN-THREAD-OK Function to verify the presence and check the quality of inner threads

DFC - DOUBLE FACE CHECKPossibility of simultaneous inspection of surface defects performed on two opposite faces of the component

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MCVBELT PARTS THAT CAN BE INSPECTED• Screws, studs, ballpins, bushes,

shafts, threaded inserts, special components produced by turning or cold forming

SIMPLICITY• No tooling or parts to be replaced,

setup and changeover effected in 5 minutes

NON-STOP FEED• Parts feeding without orientation

by bowl and linear conveyor belt• Optical inspection along

the conveyor belt• No interruption of the parts flow -

Non Stop sorting 24H/24 WORKING RANGE• Diameter from 3 mm to 25 mm• Length up to 60 mm• Minimum “diameter/length ratio” 1:2 SORTING SPEED• Up to 400 pieces/minute REPEATABILITY• Up to +/- 0,01 mm

Transport belt concept with adjustable speed control – Side profile digital camera for dimensional controls – Ultrarapid changeover in less than 5 minutes – The best solution for the depollution of mixed batches and for the low cost dimensional sorting with high accuracy

NSS - NON STOP SORT Automatic sorting of mixed batches and separation of foreign bodies Unattended 24H/24 running

ASET - AUTOMATIC SETUP Automatic optimization and storage of the sorting parameters to guarantee immediate machine setup at every job changeover

ILP - INTERFACE LOADING & PACKING Interface to connect external bulk feeders and automatic packing units

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MODELS

PARTS THAT CAN BE INSPECTED• Any kind of fasteners or mechanical

component produced by cold forming, stamping, machining

SIMPLICITY• No part fixing required, pieces are

positioned on a V track support.• The most user-friendly measuring

interface to effect simple and complex measures on the shopfloor without moving to the metrology room.

• Login with password and configurable operator privileges

• Barcode reading and control plans networking

WORKING RANGE• Part diameter from 2 mm to 30 mm• Part length from 10 to 70 mm• Extra range upon request

REPEATABILITY• up to +/- 0,005 mm

SPCLABFirst-piece inspection mobile equipment suitable for in-process and post process measurements and controls - Non contact measurements by profile projection with high resolution camera - Connectivity for USB gages and hi-precision calipers

SPC LAB – VISION Software for the dimensional control of complex geometries by profile projection Up to 100 instantaneous measurements Dynamic control plans with functions dedicated to threads, radii and calculation of theoretical dimensions

SPC-COLLECT Calculation and storage of statistical data for the effected measurements Storage of the measurements and direct calculation of Cp, Cpk, etc. Displaying of Gauss curves

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MODELS

MCV0PARTS SPECTRUMMicroscrews, screws, rivets, studs and special parts by cold forging or turning processWORKING RANGEParts with head Ø3÷12 mmHead height Ø2÷5 mmShank Ø2÷5 mm / M3÷M5Shank length 5÷20 mmSORTING RATEUp to 1000 pp/minuteINSPECTION ACCURACYUp to ±0,005 mm

MCV1PARTS SPECTRUMScrews, bolts, rivets, studs, ball pins, bushes, fittings and special parts by cold forging or turning process

WORKING RANGEParts with head Ø4÷25 mmHead height Ø3÷25 mmShank Ø3÷12 mm / M3÷M12Shank length 6÷90 mmSORTING RATEUp to 850 pp/minuteINSPECTION ACCURACYUp to ±0,005 mmSPECIAL PARTS ON DEMAND

MCV2PARTS SPECTRUMScrews, bolts, rivets, studs, ball pins, bushes, fittings and special parts by cold forging or turning processWORKING RANGEHeaded or headless parts Ø5÷25 mmHead diameter max Ø25 mmMinimum shank length = 2x Max head ØTotal length max 68 mmSORTING RATEUp to 450 pp/minuteINSPECTION ACCURACYUp to ±0,01 mmSPECIAL PARTS ON DEMAND

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MODELS

MCV4PARTS SPECTRUMScrews, bolts, rivets, studs, ball pins, bushes, brake-booster bolts, fittings and special parts by cold forging or turning processWORKING RANGEParts with head Ø8÷35 mmHead height Ø5÷25 mmShank Ø6÷16 mm / M6÷M16Shank length 15÷120 mmSORTING RATEUp to 850 pp/minuteINSPECTION ACCURACYUp to ±0,01 mmSPECIAL PARTS ON DEMAND

MCV_BELTPARTS SPECTRUMScrews, bolts, rivets, studs, ball pins, bushes, fittings and special parts by cold forging or turning processWORKING RANGEHeaded or headless parts Ø5÷25 mmHead diameter max Ø25 mmMinimum shank length = 2x Max head ØTotal length max 68 mmSORTING RATEUp to 450 pp/minuteINSPECTION ACCURACYUp to ±0,01 mmSPECIAL PARTS ON DEMAND

MCV3PARTS SPECTRUMScrews, bolts, rivets, studs, ball pins, bushes, brake-booster bolts, fittings and special parts by cold forging or turning processWORKING RANGEParts with head Ø10÷45 mmHead height Ø5÷35 mmShank Ø8÷20 mm / M8÷M20Shank length 20÷200 mmSORTING RATEUp to 450 pp/minuteINSPECTION ACCURACYUp to ±0,01 mmSPECIAL PARTS ON DEMAND

MCV5PARTS SPECTRUMNuts, fittings, washers, screws, distance rings, bushes, elastic rings, spring valve retainers and chain platese by cold forging, fine blanking or turning processWORKING RANGEParts with diameter Ø5÷40 mmHeight/Length max 25 mmSORTING RATEUp to 450 pp/minuteINSPECTION ACCURACYUp to ±0,01 mmSPECIAL PARTS ON DEMAND

SPC-LABPARTS SPECTRUMScrews, bolts, rivets, studs, ball pins, bushes, fittings and special parts by cold forging or turning processWORKING RANGEHeaded or headless parts Ø5÷25 mmHead diameter max Ø25 mmMinimum shank length = 2x Max head ØTotal length max 68 mmINSPECTION RATE Up to 100 measurements/secondINSPECTION ACCURACYUp to ±0,005 mmSPECIAL PARTS ON DEMAND

Data subject to change without prior notice

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Dimac Srl 15057 Tortona (AL) Italy - S.S. N.10 per Voghera 93/5/DTel +39 0131 863447 Fax +39 0131 890624 info@dimacsrl.com www.dimacsrl.com