machinetool cat new - factory max co., ltd. · (rated power 400w) 1.0n·m (for bms-4020) max. power...

SU

BS

PIN

DLE

SU

BS

PIN

DLE

133

SeriesSeriesUltra-high-Speed & Super-Precision

“E4000 SERIES” BRUSHLESS MOTOR SPINDLE

SU

BS

PIN

DLE

134

< Standard Equipment · Accessories >

-1 W 7WVE4000

LED Load Meter

External Control

External Monitor

*

CNC Interface forControlling & Monitoring

E4000 Control Unit40,000min-1 Specification

1,200W Rated Power 400W)

1.0N·m (For BMS-4020)

Max. Power

Max. Torque

Max.

Motor Speed Display-1

High PerformanceElectric Circuit

ELECTRICSYSTEM


SU

BS

PIN

DLE

135

“E4000 SERIES”HIGH TORQUE BRUSHLESS MOTOR SPINDLE

E4000 Control Unit

Air Line Kit

Signal Cable 4m

Power Cable with Air Hose 4m

Motor Spindle

Brushless Motor SpindleBMS-4020 / BMS-4040

Signal CableEMCD-4000S-2M 4M / 6M / 8M

Power Cable with Air HoseEMCD-4000-2M 4M / 6M / 8M

Brushless Motor SpindleBMS-4020RA / BMS-4040RA

Air Line Kit AL-0201

*Cooling-air is supplied. (0.35MPa)

Compressor

Collet ChuckCH16 Group

Chuck NutCHN-16

E4000 Control Unit

BMS SeriesBRUSHLESS MOTOR SPINDLE (One Piece Type)

One Piece Type ø40mm

Can be used inconjunction withwater or oilbased coolants.

Brushless Motor SpindleBMS-4040

ø40mm40,000min-1

1,200W (Rated Power 400W)

1.0N·m (For BMS-4020)

Max. Power

Max. Torque

Max.

Outside Diameter

Spindle Runout :Within 1 μm

Collet Chuck CH16-6.0 Collet Chuck :

Max. ø10.0 mm Other collet sizesare available.OPTION

BMS-4020CAT.No. 1784 Model

CAT.No. Model

CAT.No. Model

CAT.No. 8472 Model

Description

Description

Description

Description

DescriptionCAT.No. 1541 Model AL-0201

9258 EMCD-4000S-4M9254 EMCD-4000-4M

Combination Example

5 10 15 20 25 30 35 40 45 50 55 600

10

20

30

40

50

60

70

80

90

100

0

BMS-4020

BMS-4040

EMS-3060K

Torq

ue ( c

N. m

)

Speed ( x 103 min-1 )

Comparison E4000 with E3000

*

*Nakanishi collets are available up to ø8mm.

ELECTRICSYSTEM

SU

BS

PIN

DLE

136


mm

< Optional >mm

mm

mm

A mm

< Specifications >L

( ( 4ø2

3

0.3m

ø10

ø30

90 Recommended Clamping AreaQuick Disconnect Cord

(55.3) Max. Tool Mounting Depth 2


ø40

0 -0.0

1

40 90

(33.4) 204

ø23

2mø30

Recommended Clamping Area

Qui

ck D

isco

nnec

t Cor

d



ø40

0 -0.0

1

STRAIGHT TYPE BMS-4020BMS-4040

90˚ ANGLE TYPEBMS-4020RABMS-4040RA

Motor Cord is soldseparately.

Max. ø10.0 mm 400 W 70 mm1,200 Wø40 mm

Collet Chuck

Within 1 μm

Spindle Runout Max. Power Rated Power Min. Bending Cord RadiusO.D.Brushless Motor Spindle

BMS

20,000min-1

BMS-4020Model

Model

CAT.No.

CAT.No. BMS-4020RA

17841785

Shape Straight

Shape 90˚ AngleMax.

Torque

Weight 1.5kg

Weight 2.0kg

CordLength 0.3m

CordLength 2.0m

AirPressure 0.35MPa

Series

* W/O Motor Cord

1.0N·m

40,000min-1

BMS-4040Model

Model

CAT.No.

CAT.No. BMS-4040RA

17861787

Shape Straight

Shape 90˚ AngleMax.

Torque

Weight 1.5kg

Weight 2.0kg

CordLength 0.3m

CordLength 2.0m

AirPressure 0.35MPa

* W/O Motor Cord

0.5N·m

*1 : In case for the shank size more than ø6.9mm to ø10mm*2 : In case for the shank size less than ø6.9mm

00

200

400

600

800

1000

1200

1400

10

20

30

40

50

60

70

80

90

100

0 5 10 15 20 25 30 35 40

Torq

ue ( c

N. m

)

Out

put

( W)


Output

Torque

Continuous Duty Area

orque Characteristics (BMS-4040 / BMS-4040RA )

00

200

400

600

800

1000

1200

1400

10

20

30

40

50

60

70

80

90

100

0 5 10 15 20

Torq

ue ( c

N. m

)

Out

put

( W)


Output

Torque


orque Characteristics (BMS-4020 / BMS-4020RA )

*

*Nakanishi collets are available up to ø8mm.

ELECTRICSYSTEM


SU

BS

PIN

DLE

137


OPTIONAL PARTS10

45

36

350

278330

250

100

80

290

4.5

10

4.54580

276296

224

110

100

36

155

120

105290 250

Mounting Bracket

gnitnuoM lacitreVgnitnuoM latnoziroH

< Specifications>

ower Cord (400 mm) Emergency Stop Cord (400 mm)

CAT.No. 8475 Model

139

43

344.271.2250

90 100

10

Safety Relay Box

Example of placing E4000 control unit withE4000 Safety Relay Box

Product Description / Specifications Fit to

8474

8473

E4000 Control Unit

E4000 Control Unit

Operation Panel Extension Cord (4m)

Box For Control Panel

Case A Case B Blind PlateScrew (M3) : 6 pcs. Screw (M4) : 2 pcs.

CAT. No.

Operation Panel Extension Cord / Box For Control Panel

Mounts directly on E4000 Control Unit.Allows Emergency Stop Signal from the CNC to stop theE4000 Motor Spindle or the E4000 Control Unit to stopthe machine operation.

SU

BS

PIN

DLE

138

19020 20230

155

200

3003

60

110

PF1/4

AL-0201(For ø6mm Hose)

Product Model Inside Diameter : ød Fit to

93130931939314093160

CH16-3.0CH16-3.175CH16-4.0CH16-6.0

ø3.0

ø3.175

ø4.0

ø6.0

ø6.35

ø8.09318093196

CH16-8.0CH16-6.35

CAT. No.

BMS-4020 / BMS-4020RABMS-4040 / BMS-4040RA2161 CHN-16

BMS-4020 / BMS-4020RABMS-4040 / BMS-4040RA

Collet Chuck CH16 Group

Chuck Nut for Collet Chuck (CH16)

Never use for 90 ˚ Angle Motor.

Connector Diameter : ø30mm

9254 EMCD-4000-4M 4m

9255 EMCD-4000-6M 6m

9256 EMCD-4000-8M 8m

BMS-4020BMS-4040BMS-4020RABMS-4040RA

BMS-4020BMS-4040

Air Hose

9253 EMCD-4000-2M 2m

ot tiFhtgneLledoMtcudorP Std · AccessoriesCAT. No.

Power Cable with Air Hose

*

Connector Diameter : ø10mm

9258 EMCD-4000S-4M 4m

9259 EMCD-4000S-6M 6m

9260 EMCD-4000S-8M 8m

BMS-4020BMS-4040BMS-4020RABMS-4040RA

BMS-4020BMS-4040

9257 EMCD-4000S-2M 2m


Signal Cable

*

ø

ø23

18

Please purchase both the motor cord to drive the motorand the motor cord to signal the motor

The AL-0201 is a Clean air supply unit. Dust and moisture in the compressed air are eliminated by the filter in the first stage and regulator provides accurate and stable air to the control unit.

< Standard Equipment · Accessories >ir Filter ir Regulator ir Pressure Gauge

ir ON-OFF Valve ose for Piping (K-275) : 2m

CAT.No. 1541 Model AL-0201

Filter Mesh 0.3 μm

*

Never use for 90 ˚ Angle Motor.*Parts

Air Line Kit


SU

BS

PIN

DLE

139


SU

BS

PIN

DLE

140

Angle Spindle(One Piece / Modular Type)Select Head Size of 4 Modular Types or2 One Piece Types.

Straight Spindle(Modular Type)O.D. ø30, ø25mm Spindles are available.

BRUSHLESS MOTOR & SPINDLE ELECTRIC SYSTEM

Outside Diameter

Max.

Max. Output Power

ø30, ø25, ø20mm60,000min -1

350W (ø30mm)

* Inserted picture is modular type.

“E3000 SERIES” MOTOR SPINDLE

SU

BS

PIN

DLE

141

Straight Spindle(One Piece Type)O.D. ø30, ø25, ø20mm is available.

Available for small diameter drilling & milling, slitting, chamferring and grinding operations.The Angle Type spindles are capable of working on corners difficult to work or unfit for working with straight type, and drilling on side face.

CNC LATHES, SPECIAL PURPOSE MACHINESAND ROBOT AUTOMATION SOLUTION

SU

BS

PIN

DLE

142

Brushless Motor SpindleEM30-S6000



Motor Cord (Cord with Quick Disconnect)EMCD-3000J-3M / 4M / 6M / 8M

Brushless Motor SpindleEMS-3060A


Brushless Motor SpindleEMS-3060K


Brushless Motor SpindleEMR-3008K


90º AngleBrushless MotorSpindleEMA-3020S


90º AngleBrushless MotorSpindleEMA-3020K

Compressor

100V~240V

100V~240V

Air Line KitAL-0201

Selector UnitNE212

Control UnitNE211NE211-OP1

Grindstone Flange EGF-19

Axis for Metal Saw KCH-03

Grindstone Axis AGM-03

Chuck Nut K-265

Collet Chuck CHK Group



Chuck Nut K-265




Collet Chuck CHSS Group

Chuck Nut K-265


Chuck Nut K-265


Chuck Nut CHN-A

Collet Chuck CHA Group

Chuck Nut CHN-A


Cooled-air is supplied.

Single motor can only be operated at the same time. No simultaneous operation.

Motor CordEMCD-3000-4M / 6M / 8M



Angle Type Motor Cord is available. (EMCD-3000A-4M / 6M / 8M)

Refer to p.155Refer to p.154

60,000 min-1

60,000 min-1

8,000 min-1

60,000 min-1

60,000 min-1

60,000 min-1

21,300 min-1

21,300 min-1

Do not exceed the maximum motor speed recommendation for the spindles.Excess speed will dramatically reduce bearing life.*

ELECTRICSYSTEM One Piece Type ø30, ø25, ø20mm

“E3000 SERIES” SYSTEM CHART

SU

BS

PIN

DLE

143

100V~240V

100V~240V

Compressor


Spindle NR-2551

SpindleNR-453E / NR-403E

SpindleNR-3060S




Chuck Nut K-265


Collet Chuck CHR Group

Collet Chuck CHS Group

Collet Chuck CHB Group

Collet Chuck CHB Group





Chuck Nut K-265


Air Line KitAL-0201


Angle Type Motor Cord is available. (EMCD-3000A-4M / 6M / 8M)

7,490min-1

7,490min-1

50,000min-1

(NR-453E)

40,000min-1

(NR-403E)

13,330min-1

50,000min-1

50,000min-1

60,000min-1

50,000min-1

50,000min-1

20,000min-1

(RAX-271E)

5,000min-1

(RAX-71E)

60,000min-1

30,000min-1 ( 2)7,500min-1 ( 1)

30,000min-1 ( 2)1,870min-1 ( 1)

5,000~60,000min-1

1,000~60,000min-1

1,000~32,000min-1

5,000~50,000min-1

30,000min-1( 2)7,500min-1 ( 1)

30,000min-1( 2)1,870min-1 ( 1)

Selector UnitNE212

90º Angle SpindleRAS-151E(1/2.67)

90º Angle SpindleRAX-271E (1/1.5)RAX-71E (1/6)

90º Angle SpindleRA-271E (1/1.5)

90º Angle SpindleRA-151E (1/2.67)

Automatic Tool Replacement SpindleNR50-5100 ATC


Speed ReducerARG-2516N (1/ 16 Reduction)

Speed ReducerARG-2504N (1/ 4 Reduction)

Brushless Motor(Cord with Quick Disconnect)EM25N-5000-J4

Control UnitNE211NE211-OP1

Brushless MotorEM-3060

Brushless MotorEM-3060JEM-3060J-2M


Brushless MotorEM-3030JEM-3030J-2M


Speed ReducerARG-011E (1/ 4 Reduction)

Speed ReducerARG-021E (1/ 16 Reduction)

May be connected between the motor and the spindle as required for increased torque.


Single motor can only beoperated at the same time. No simultaneous operation.

Refer to p.152

Refer to p.153

Refer to p.153


Lever Type Spindle NRR-3060

Lever Type Spindle NRR-2651

Open and Close Lever

Open and Close Lever

Do not exceed the maximum motor speed recommendation for the spindles.Excess speed will dramatically reduce bearing life.

1 : Maximum rotating speed at the cutting tool.2 : Maximum allowable motor speed for the spindle.

***

ELECTRICSYSTEM Modular Type ø30, ø25mm


SU

BS

PIN

DLE

144

60,000 min-1 350 WWithin 1 μm 565 gø30 mm

rewoP tuptuO .xaMdeepS rotoM thgieWycaruccA eldnipSO.D.Brushless Motor Spindle

EMS-3060K

< Optional >Collet Chuck (CHK Group) : ø0.5~ø6.0 mm

Motor Cord : Length 3m (1778), 4m (1768), 6m (1767), 8m (1766)

Metal Saw Axis (KCH-03) : For ø6.0 (I.D.) x ø30 mm (O.D.)

Grindstone Axis (AGM-03) : For grinding wheel with I.D. of ø5.0mm

Grindstone Flange (EGF-19) : ø19.05 (I.D.) x ø40 (O.D.) x 7 (W) mm

Straight SpindleBRUSHLESS MOTOR SPINDLE (One Piece Type)

Brushless Motor SpindleEMS-3060K

6 7 85432100

35035

30030

25025

20020

15015

10010

505

Torque

Output


Out

put (

W)

Torq

ue (c

N.m

)

Speed (x103 min-1)

Torque Characteristics of EMR-3008K

60504030201000

4509

4008

3507

3006

2505

2004

1503

1002

501

Out

put

( W)

Torq

ue( c

N. m

)

Speed ( x 103 min-1)


Torque

Output

Torque Characteristics of EMS-3060K· EMS-3060A

Shorten Total Spindle Length

* Do not exceed the allowable motor speedfor the spindle.

< Standard Equipment · Accessories >Chuck Nut (K-265) : Provided Spanner (12 x 14) : 2pcs.

EMS-3060KCAT.No. 1756 Model

ø30

0 -0.0

1

ø15.

9

(164.2)

(16.9) 136.3 (11)

45

(46.4) Max. Tool Mounting Depth

20Recommended Clamping Area

Quick Disconnect Cord0.3m

Suitable for the compact sized NC orCNC Lathe.

Hardened andprecision groundfor high rigidity &excellent durability

External housing is one-piece withthe spindle & the motor formachine attachments

ø30mm60,000min-1

350WMax. Output Power

Max.

Outside Diameter

Collet Chuck CHK-3.0

Spindle Accuracy :Within 1 μm

* Other collet sizes are available.

Collet Chuck and Motor Cord are sold separately.

ELECTRICSYSTEM


SU

BS

PIN

DLE

145

(149.4)

(14.7) 123.7 (11)

4514

ø30

0 -0.0

1

ø11.

8


Recommended Clamping AreaQuick Disconnect Cord

0.3m

(183.5)

(11)155.6(16.9)


20

(77.1)

ø30

0 -0.0

1

ø15.

9


Grease Point

Quick Disconnect Cord

0.3m

8,000 min-1*1 350 WWithin 1 μm 650 gø30 mm

Max. Rotating Speed at The Cutting Tool

32,000 min-1

(Allowable Rotating Speed)

Max. Allowable Motor Speed for The Spindle Max. Output PowerSpindle Accuracy WeightO.D.

14

Reduction RatioBrushless Motor Spindle

EMR-3008K


Motor Speed Max. Output Power thgieWycaruccA eldnipSO.D.Brushless Motor Spindle

EMS-3060A

32,000 min-1

Maximum allowable motor speed for the spindle

< Standard Equipment · Accessories >Chuck Nut (CHN-A) : Provided Spanner (8 x 5), (9 x 11) : 1pc. each

< Optional >Collet Chuck (CHA Group) : ø0.5~ø4.0 mm


Refer to p.154

E3000 Control UnitNE211

OPTION

< Standard Equipment · Accessories >huck Nut (K-265) : Provided panner (12 x 14) : 2pcs. e

< Optional >: ø0.5~ø6.0 mm


: For ø6.0 (I.D.) x ø30 mm (O.D.)

mm

Maximum rotating speed at the cutting tool

8,000 min-1

Refer to p.153

Motor CordEMCD-3000J-4M

OPTION

* Cord length 3M, 6M, 8M is available.

EMS-3060ANo. 1755 Model

EMR-3008KNo. 1757 Model

For light duty grinding

ee

sthe degradation of the existing grease in the reducer. Please maintaina reducer grease maintenance program.

* 1 Maximum rotating speed at the cutting tool for the reduction ratio.

ELECTRICSYSTEM

ELECTRICSYSTEM



14

ReductionRatio

When using an angle type spindle or a speed reducer, do not exceed “ the maximum motor speed ” or “ the maximum rotating speed at the reducer ” for the spindle and the reducer.


SU

BS

PIN

DLE

146


Max. Output Power Motor Speed Weight Spindle AccuracyO.D.Brushless Motor Spindle

EM30-S6000

20 36

(17.4) 149.5

ø15.

9ø3

00 -0.0

1

(50) Max. Tool Mounting Depth


< Standard Equipment · Accessories >huck Nut (K-265) : Provided Spanner (12 x 14) : 2pcs.


Motor Cord : Length 4m (1748), 6m (1749), 8m (1750)

Straight SpindleBRUSHLESS MOTOR SPINDLE (One Piece Type)


60504030201000

4509

4008

3507

3006

2505

2004

1503

1002

501

Out

put

( W)

Torq

ue ( c

N. m

)



Torque

Output

Torque Characteristics of EM30-S6000

60504030201000

4509

4008

3507

3006

2505

2004

1503

1002

501

Out

put

( W)

Torq

ue ( c

N. m

)



Torque

Output

Torque Characteristics of EM25-S6000, EM20-S6000

* Do not exceed the allowable motorspeed for the spindle.

EM30-S6000CAT.No. 1747 Model


Collet Chuck :Max. ø6.0mm


ø30, ø25, ø20mm60,000min-1

350W (ø30mm)Max. Output Power

Max.

Outside Diameter

Refer to p.154


OPTION

Refer to p.152

Motor CordEMCD-3000-4M

OPTION

* Cord length 6M, 8M is available.Spindle Accuracy :Within 1 μm

ELECTRICSYSTEM



SU

BS

PIN

DLE

147

< Optional >Collet Chuck (CHA Group) : ø0.5~ø4.0mm




EM20-S6000



EM25-S6000

22 30

(14.7) 139.5

ø11.

8ø2

50 -0.0

1






18 34

(14.7) 133

ø11.

8ø2

00 -0.0

1




Motor CordEMCD-3000A-4M

17.7 15Motor CordEMCD-3000-4M

(34.9) (13)* Cord length 6M, 8M is available. * Cord length 6M, 8M is available.

ELECTRICSYSTEM

ELECTRICSYSTEM





Refer to p.152OPTION Refer to p.152OPTION


SU

BS

PIN

DLE

148

50.23.7

(17.4) 53.9

ø30 0 -0

.01

ø15.

9



< Standard Equipment · Accessories >Chuck Nut (K-265) : Provided Spanner (12 x 14) : 2pcs., (22 x 27) : 1pc.



Grindstone Axis (AGM-03) : For grinding wheel with I.D. of ø5.0 mm


CAT.No. 1583 Model NR-3060S

32.7180.1

93.5

EM-3060

195.393.5 47.9 53.9

NR-3060S NR-3060S

53.9

EM-3060

60,000 min-1

(Motor Speed)ø0.5 ~ø6.0 mm

(CHK Group)Within 1 μm 270 gø30 mm

kcuhC telloCdeepS rotoM elbawollA thgieWycaruccA eldnipSO.D.

NR-3060S

Straight SpindleBRUSHLESS MOTOR & SPINDLE (Modular Type)

Straight SpindleNR-3060S

60504030201000

4509

4008

3507

3006

2505

2004

1503

1002

501

Out

put

( W)

Torq

ue ( c

N. m

)



Torque

Output

Torque Characteristics of EM-3060

* Do not exceed the allowable motor speed for the spindle.

Brushless MotorEM-3060 Refer to p.264

ø30mm60,000min-1


Max.

Outside Diameter





Refer to p.264


OPTION

* Cord length 6M, 8M is available.

ELECTRICSYSTEM

Spindle < Ceramic Bearings >

Collet Chuck is sold separately.

Refer to p.272


OPTION

“E3000 SERIES” SPINDLE

SU

BS

PIN

DLE

149

100(17.4)

ø15.

9

20

ø30

0 -0.0

1



100(17.4)

ø15.

9

20

ø30

0 -0.0

1

55



CAT.No. 1566 Model NR-453E

NR-453E

241.4100 93.5 47.9

NR-453E EM-3060

226.2100 93.5

EM-3060

32.7

NR-403E

241.4100 93.5 47.9

NR-403E EM-3060

226.2100 93.5

EM-3060

32.7


NR-453E 50,000 min-1



kcuhC telloCdeepS rotoM elbawollA thgieWycaruccA eldnipSO.D.

40,000 min-1



kcuhC telloCdeepS rotoM elbawollA thgieWycaruccA eldnipSO.D.Spindle

NR-403E

< Standard Equipment · Accessories >Collet Chuck ø3.0mm (CHK-3.0) Chuck Nut (K-265)

panner (12 x 14) : 2pcs., (22 x 27) : 1pc.





< Standard Equipment · Accessories >Collet Chuck ø3.0mm (CHK-3.0) Chuck Nut (K-265)

Spanner (12 x 14) : 2pcs., (22 x 27) : 1pc.






ELECTRICSYSTEM

ELECTRICSYSTEM


SU

BS

PIN

DLE

150

Automatic Tool Replacement SpindleBRUSHLESS MOTOR & SPINDLE (Modular Type)

60504030201000

4509

4008

3507

3006

2505

2004

1503

1002

501

Out

put

( W)

Torq

ue ( c

N. m

)



Torque

Output

Torque Characteristics of EM-3060J

Automatic Tool Replacementwith Air ON/OFF

Collet Chuck :ø3.175mm

Collet Chuck CHR-3.175


Motor CordEMCD-3000J-4M

* Cord length 3M, 6M, 8M is available.

New dust protection mechanism design exhaustsair sideways. Side exhaust discharge keeps chipsfrom being disbursed away from the machining area(NR50-5100 ATC)

ø50, ø40mm50,000min-1


Max.

Outside Diameter



Brushless MotorEM-3060J Refer to p.153

Spindle Accuracy :Within 1 μm(NR50-5100 ATC)

Refer to p.153OPTION

Refer to p.154


OPTION


SU

BS

PIN

DLE

151

NR50-5100 ATC

202.4106 96.4

EM-3060J

Exhaust air direction

15 55Recommended Clamping Area

10

(82)

(6.1) 90

ø40

0 -0.0

1

ø10.

8ø2

4

NR40-5100 ATC

186.490 96.4

EM-3060J

< Standard Equipment · Accessories >Collet Chuck ø3.175mm (CHB-3.175)

panner (6.1 x 8), (9 x 11) : 1pc. eac Bar Wrench (K-236) : 1pc.

ir Hose with filter (K-251) : ø6 mm x 2m

< Optional >Collet Chuck (CHB Group) : ø2.0, ø3.0, ø3.175, ø4.0 mm

CAT.No. 1582 Model NR40-5100 ATC

50,000 min-1

(Motor Speed)ø3.175 mm(CHB Group)

Within 2 μm 740 gø40 mm

Allowable Motor Speed

0.55 ~0.6 MPa

Air for Collet Opening Collet ChuckSpindle Accuracy WeightO.D.

NR40-5100 ATC

< Standard Equipment · Accessories >Collet Chuck ø3.175mm (CHR-3.175)

panner (9 x 11), (12 x 14) : 1pc. each ar Wrench (K-236) : 1pc.

ir Hose with filter (K-251) : ø6 mm x 2m

< Optional >Collet Chuck (CHR Group) : ø2.0, ø3.0, ø3.175, ø4.0, ø6.0, ø6.35 mm

CAT.No. 1580 Model NR50-5100 ATC

50,000 min-1

(Motor Speed)ø3.175 mm(CHR Group)

Within 1 μm 1,370 gø50 mm

Allowable Motor Speed

0.55 ~0.6 MPa

Air for Collet Opening Collet ChuckSpindle Accuracy WeightO.D.Automatic ToolReplacement Spindle

Automatic ToolReplacement Spindle

NR50-5100 ATC

Exhaust air direction

ø50

0 -0.0

1

ø15.

8ø

36

12.5

98(9.6) (8)

70


17* for ø3.175mm tool shank


ELECTRICSYSTEM

ELECTRICSYSTEM


SU

BS

PIN

DLE

152

(34.9) (13)

17.7 15ø30 0 -0

.02

93.5

< Standard Equipment · Accessories >panner (22 x 27) : 1pc.

CAT.No. 1597 Model EM-3060

Brushless Motor

EM-3060 5,000 ~60,000 min-1350 W 325 gø30 mm

Max. Output Power WeightO.D. Housing

Motor Cord is sold separately. Please select a cord from the list below.

60504030201000

4509

4008

3507

3006

2505

2004

1503

1002

501

Out

put

( W)

Torq

ue ( c

N. m

)



Torque

Output

Torque Characteristics of EM-3060

Refer to the following Motor Cord table


Motor Cord (Straight Type)EMCD-3000-4M / 6M / 8M

OPTION

Motor Cord (Angle Type)EMCD-3000A-4M / 6M / 8M

OPTION

32.7180.1

93.5

EM-3060

195.393.5 47.9 53.9

NR-3060S NR-3060S

53.9

EM-3060

1748 EMCD-3000-4M 4m

1749 EMCD-3000-6M 6m

1750 EMCD-3000-8M 8m

EM-3060EM30-S6000EM25-S6000EM20-S6000

ir Hoseonnector Cap

(Provided)

ot tiFhtgneLledoMtcudorP Std ·.

(34.9) (13)

1744 M 4m

1743 M 6m

1742 M 8m

EM-3060EM30-S6000EM25-S6000EM20-S6000

ir HoseConnector Cap(Provided)

17.7 15

ELECTRICSYSTEM

Motor Cord EMCD-3000J-3M / 4M / 6M / 8Mon page p.153 can not used for this motor.

“E3000 SERIES” MOTOR · MOTOR CORD

SU

BS

PIN

DLE

153

< Standard Equipment · Accessories >panner (22 x 27) : 1pc.

1,000 ~60,000 min-1350 W 360 gø30 mm

Max. Output Power WeightO.D.

ø30 0 -0

.02

2m

0.3m

No. 1765 EM-3060J

No. 1779 EM-3060J-2M

0.3m

2m

*Torque Characteristics of EM-3060J

60504030201000

4509

4008

3507

3006

2505

2004

1503

1002

501

Out

put

( W)

Torq

ue ( c

N. m

)



Torque

Output

Motor CordEMCD-3000J-3M / 4M / 6M / 8M

OPTION

Motor CordEMCD-3000J-3M / 4M / 6M

OPTION

150.396.4

NR-3060S

53.9

EM-3060J

1768 EMCD-3000J-4M 4m(3.7m)

1767 EMCD-3000J-6M 6m(5.7m)

1766 EMCD-3000J-8M 8m(7.7m)

EM-3060J· EM-3030JEMS-3060K· EMS-3060AEMR-3008K· EMA-3020KEMA-3020S

Air HoseConnector Cap(Provided)

1778 EMCD-3000J-3M 3m(3.0m)


Motor Cord

Brushless Motor<Cord with Quick Disconnect>

EM-3060JELECTRICSYSTEM

*EMCD-3000J-8M (8m long) can not used for this motor.

Motor Cord is sold separately. Please select a cord from the list below.

EMCD-3000-4M / 6M / 8M and EMCD-3000A-4M /6M / 8M on page p.152 can not used for this motor.



Caution : Brushless Motor with 2m long quick disconnect cord can not used with EMCD-3000J-8M.


SU

BS

PIN

DLE

154

LOAD

ELECTRICSYSTEM

< Standard Equipment · Accessories >ower Cord : 2m Air Hose with filter educer

racket ower Cord Grip Scre d

~ min-1 W 8

Motor Speed

~ 1.8 A

Power Consumption Weight

NE211E3000 Control Unit

NE211

CAT.No. 8421Plug

Type For 100V (A type)

CAT.No. 9775Plug

Type For 115V (B type)

CAT.No. 8422Plug

Type For 200V (C type)

CAT.No. 9776Plug

Type For 230V (D type)

Load Meter for checkingLoad Situation

Control UnitE3000 SERIES

Model

External Input / OutputControl Signal Operation

External InputMotor Rotating / StoppedError ReleasedRotating DirectionMotor Speed Setting and etc.

External MonitorMotor CurrentErrorWarningRotating pulse and etc.

Parameter SettingMaximum motor speed setting,Fix the motor speed

60,000min-1 Specification

350W (ø30mm Motor)Max. Output Power

Max.

: Continuous load area: Intermittent load area: Overload

*The NE211-OP1 {CAT.No. : 8423 (100V), 9778 (115V), 8424 (200V), 9779 (230V)} are an Optional Safety Version with an "Emergency Stop Input" and "Safety Relay".

* AC100-240V for international operation. Please check the power source plug type and order accordingly.

“E3000 SERIES” CONTROL UNIT

SU

BS

PIN

DLE

155


ot tiFsnoitacificepS / noitpircseDledoMtcudorP

8407 E3000-PEX-4 NE211Operation Panel Extension CordAssemblies. (4m)

CAT. No.

Operation Panel Extension Cord (For NE211)

The AL-0201 is a Clean air supply unit. Dust and moisture in the compressed air are eliminated by the filter in the first stage and regulator provides accurate and stable air to the control unit.

19020 20230

155

200

3030

60

110

PF1/4

AL-0201(For ø6mm Hose)

< Standard Equipment · Accessories >ir Filter ir Regulator ir Pressure Gauge

ir ON-OFF Valve ose for Piping (K-260) : 2m


Filter Mesh 0.3 μm

SU

BS

PIN

DLE

156

Straight Spindle(Modular Type)Suitable for small diameter milling & drilling, slitting, chamfer and grinding operation.

BRUSHLESS MOTOR & SPINDLE ELECTRIC SYSTEM

Outside Diameter

Max.

Max. Output Power

ø22.8mm30,000min -1

125W

“E2530 SERIES” BRUSHLESS MOTOR & SPINDLE

SU

BS

PIN

DLE

157

Angle Spindle(Modular Type)Capable of working on corners difficult to work with straight type and drilling andmilling on side face. Three type Angle HeadSizes available.

For small diameter drilling, grinding with NC lathes, working on corners difficult to work with straight typeand drilling on side face.


SU

BS

PIN

DLE

158

Grindstone Flange NGF2-19




Spindle NR-2351

Spindle NR-311

Slim Neck Spindle AMH-301

90º Angle SpindleRA-100(1 / 2.67 Reduction)

90º Angle SpindleRA-200(1/1.5 Reduction)

Collet Chuck CHM Group



Chuck Nut K-265





Chuck Nut K-265


Spindle NR-303

Speed Reducer ARG-02 (1/15.39 Reduction)


90º Angle SpindleRAS-101(1 / 2.67 Reduction)


30,000min-1

30,000min-1

7,490min-1

7,490min-1

13,330min-1

30,000min-1

30,000min-1

30,000min-1 ( 2)7,650min-1 ( 1)

30,000min-1 ( 2)1,940min-1 ( 1)



***

ELECTRICSYSTEM Modular Type ø22.8mm

“E2530 SERIES” SYSTEM CHART

SU

BS

PIN

DLE

159

Brushless Motor(Cord with Quick Disconnect)EM25-5000-J4

115V230V Air Line Kit

AL-0201Control UnitNE236Refer to p.162



Transmission Clutch

The connection part" " is "concave"

The connection part" " is "convex"

Compressor

5,000~30,000min-1


SU

BS

PIN

DLE

160

ø22.8

ø25

76.6

ø15.

9

21.7 35

16.9(50) Max. Tool Mounting Depth

ø22.

80 -0.0

1


NR-303

18876.6 111.4

EM25-5000-J4

30,000 min-1


(CHK Group)Within 2 μm 215 gø22.8mm


NR-303CAT.No. 1830 Model NR-303


.

< Optional >Collet Chuck (CHK Group) : ø0.5~ø6.0mm



Straight SpindleBRUSHLESS MOTOR & SPINDLE (Modular Type)

Refer to p.163Straight SpindleNR-303

Brushless MotorEM25-5000-J4 Refer to p.162

ø22.8mm30,000min-1

125W

1206

Torq

ue ( c

N. m

)

1

100

3010 20

5


804

0

603

Out

put (

W)

40

20

2

0

1407

Torque

Torque


Intermittent Duty Area

Output

Torque Characteristics of EM25-5000-J4


OPTION





Max. Output Power

Max.

Outside Diameter

ELECTRICSYSTEM


SU

BS

PIN

DLE

161

76.6

ø15.

9

16.9

22 35

ø22.

80 -0.0

1



87.1(22.5)12.5 5.1 31.7 (55.4)


31 24.4Recommended Clamping Area

ø21.

4ø1

5.9

ø22.

80 -0.0

1

ø35

0 -0.0

1

83.56.5

ø8ø13

38.5


ø22.

80 -0.0

1


NR-2351

18876.6 111.4

EM25-5000-J4

NR-311

198.587.1 111.4

EM25-5000-J4

AMH-301

194.983.5 111.4

EM25-5000-J4

30,000 min-1



kcuhC telloCdeepS rotoM elbawollA thgieWycaruccA eldnipSO.D.Spindle < Ceramic Bearings >

NR-2351

30,000 min-1




NR-311* Marked specs is changed from NR-310.

30,000 min-1


(CHM Group)171 gø22.8 mm

Allowable Motor Speed Collet Chuck WeightO.D.Spindle

AMH-301


mm * * )

< Optional >

* * mm

* mm

* mm


mm )

< Optional >mm

mm

1074 AMH-301

2511 NR-311

8220 NR-2351


mm

< Optional >mm

mmmm

ELECTRICSYSTEM

ELECTRICSYSTEM

ELECTRICSYSTEM


SU

BS

PIN

DLE

162


.

< Optional >m4gL

4

50 -0.0

m.3m3.0

8333 EM25-5000-J4

Brushless Motor(Cord with Quick Disconnect)

EM25-5000- 4 5,000 ~30,000 min-1125 W 250 g(w/o Cord)

ø25 mm

Motor SpeedMax. Output Power WeightO.D.

Stainless steel(SUS416)

Housing

JELECTRICSYSTEM

1206

Torq

ue ( c

N. m

)

1

100

3010 20

5


804

0

603

Out

put (

W)

40

20

2

0

1407

Torque

Torque


Intermittent Duty Area

Output

Torque Characteristics of EM25-5000-J4

Refer to p.163


OPTION

* Use the Brushless Motor EM25-5000-J4 for the spindlesand the reducers in this catalogue.

*Use EM25-5000-J4 with E2530 Control UnitNE236 less than 30,000 min-1.

“E2530 SERIES” MOTOR

19020 20230

155

200

3030

60

110

PF1/4

AL-0201 (For ø6mm Hose)


1541 AL-0201

AIR LINE KIT

SU

BS

PIN

DLE

163

NE236E2530 Control Unit

Load LED

LOAD

Automatic Control System Chart

Spindle Motor

Compressor

Sequence

NE236ControlUnit ON/OFF

R/L

Motor Cord

Air

AirSingle Motor Spindle Operation


mm

5,000 ~30,000 min125 W 3.6

Motor Speed

92 W

NE236

No 8601

Model

Type For 100V (A type)

CAT.No. 8602Plug

Type For 115V (B type)

CAT.No. 8603Plug

Type For 200V (C type)

CAT.No. 8604Plug

Type For 230V (D type)

Cooled-air is supplied(0.25~0.3MPa)

Refer to p.162

Air Line KitAL-0201

OPTION

< Specifications >

632EN :ledoM

Power Source : AC 115V/230V, 50-60 Hz (switchable type)

Rating Power Consumption : 92W

gk6.3 :thgieW

Dimensions : W108 x D156 x H175 mm

176

156

18.8

25

10

)01()01(

199.

821

9.8

4-4.5(20)(20)

2.5 2.510868186

206

2525

176

10

(10)(10)

156

4-4.5

(20)

(20)

5.25.2

108

68

Bottom Mounting Back Mounting

Mounting Bracket

tcudorPaerA elbasU niaMepyT gulP

For JapanFor 100V (A type)

For U.S.A.and

CanadaFor 115V

(B type)

Power Source Plug

Without PlugFor 200V(C type)

For EuropeFor 230V(D type)

ELECTRICSYSTEM


External Input / Output Control Signal OperationExternal InputMotor Rotating / StoppedError ReleasedRotating DirectionMotor Speed Setting and etc.

Parameter SettingMaximum motor speed settingFix the motor speed

High-Performance Electric Circuit‘High grade feedback loop to maintain constant spindle speedeven if load is varied’, and ‘Gentle start/Quick stop functions’ areprovided.

Motor Speed DisplayMotor speed is displayed precisely and digitally.

Warning / Error FunctionMotor/Spindle is stopped safety, Warning/Error LED is lit, andWarning/Error Signal is output to external when there is somethingwrong with the motor/spindle, or any breakage is detected. Warning

Error r

Locked Motor and others (Total 13 items)


Load Meter

“E2530 SERIES” CONTROL UNIT

SU

BS

PIN

DLE

164


Brushless Motor SpindleHES510-BT40

4

1

3

5

2

6

7

8

0 53015 15 2520 30 40 45 50

50

100

200

150

0

250

Output

Torque

Torq

ue ( c

N. m

)

Out

put

( W)


Torque & Output Power Characteristics of HES510 Series



Negligible spindle expansion

Emergency ConnectorCord incorporated

Large Variety ofTapers Available

* Cord length 6m, 8m is available

Air Line KitAL-0201

BT, NT, IT, CAT, ST32, HSK A

If the machine’s main shaft is rotated bymistake, the Emergency Connector onthe motor is designed to separate.

* All HES Series spindles incorporated.

Control Unit

Emergency Connector200mm

Long use operationto prevent the motorfrom generating heat

HES510 SeriesBRUSHLESS MOTOR SPINDLE

Collet Chuck (High precision type is also available)CHK-4.0AA


50,000min-1


Max.

Realize high speed machiningwithout rotating the mainshaft of machining centers

“HES510 SERIES” MOTOR SPINDLE

SU

BS

PIN

DLE

165

Caution If the machine's main shaft is rotatedby mistake, the EmergencyConnector on the motor is designedto separate. In order for theEmergency Connector to function asdesigned it must be set andpositioned correctly. Please refer tothe owner's manual for properinstallation and check the integrity ofthe Emergency Connector andsuspension prior to each use.

Motor CordEMCD-510-4M/6M/8M

HES510

Compressor

Air Line KitAL-0201

Control UnitNE211

HES510 Connection DrawingThe HES510 motor and spindle require dry, clean, regulated air. Please refer to the drawing to the rightfor proper components. Air Line Kit AL-0201 supplies clean dry air to the control unit through thefilter and the regulator.

HES510-BT40CAT.No. 19461.1.

2.3. 4.

5.

2.

3.

4.

5.

Model

CAT.No.

9242Model

EMCD-510-4MCAT.No.

91599Model

CHK-4.0AA

CAT.No. 9776 Model NE211

Motor SpindleDescription

Description

Description

Description

Description

Motor Cord 4m

Collet Chuck (High precision type)

Control Unit (230V)CAT.No. 1541 Model AL-0201 Air Line Kit

Combination Example <BT40>

HES510 Series

HES510 Series

HES510-BT50CAT.No. 19511.1.

2.3. 4. 5.

2.

3.

4.

5.

Model

CAT.No.

9243Model

EMCD-510-6MCAT.No.

91599Model

CHK-4.0AA

CAT.No. 9776 Model NE211


Description

Description

Description

Description

Motor Cord 6m

Collet Chuck (High precision type)



UPGRADE MACHINING CENTERS TOHIGH SPEED MACHINES SOLUTION

SU

BS

PIN

DLE

166

HES510-NT30 (M)

CAT.No.

CAT.No.

CAT.No.

194319441945

5,000 ~50,000 min-1 Within 1 μm250 W

Motor Speed Spindle AccuracyMax. Output PowerBrushless Motor SpindleELECTRICSYSTEM HES510-BT30 / NT30 (M)


< Optional >mm

mm


HES510-BT30

HES510-NT30

HES510-NT30M

* —

mm mm


SU

BS

PIN

DLE

167

HES510-BT40

HES510-CAT40

5,000 ~50,000 min-1 Within 1 μm250 W

Motor SpeedMax. Output PowerBrushless Motor SpindleELECTRICSYSTEM BT40 / NT40 (M) / CAT40 / IT40

If the machine's main shaft is rotated by mistake, the Emergency Connector on the motor is designed to separate. In orderfor the Emergency Connector to function as designed it must be set and positioned correctly. Please refer to the owner'smanual for proper installation and check the integrity of the Emergency Connector and suspension prior to each use.

Caution :



< Optional >mm

mm

CAT..

CAT..

CAT..

194619471948

Model

Model

Model

HES510-BT40 Weight g

gHES510-NT40

HES510-NT40M

* — Retention knob threads are metric.

Weight

CAT..

CAT..

19491950

Model

Modelg

HES510-CAT40

HES510-IT40Weight

70.

0

Motor Cord mm

0

70.

0

Motor Cord mm

70.

0

Motor Cord

mm e

70.

0

Motor Cord mm e

0

HES510 -


SU

BS

PIN

DLE

168

5,000 ~50,000 min-1 Within 1 μm250 W

Motor Speed Spindle AccuracyMax. Output PowerBrushless Motor SpindleELECTRICSYSTEM

HES510-BT50 / NT50 (M) / CAT50 / IT50


Motor Cord (EMCD-510-[][]) : Length 4m (9242) / 6m (9243) / 8m (9244)

Air Cooling Hose ø4 mm x Length 4m

*NT50M — Retention knob threads are metric.

< Standard Equipment · Accessories >CAT.No.

CAT.No.

CAT.No.

195119521953

Model

Model

Model

HES510-BT50 Weight 5.0kg

5.4kgHES510-NT50

HES510-NT50MWeight

CAT.No.

CAT.No.

19541955

Model

Model5.0kg

HES510-CAT50

HES510-IT50Weight


05TB-015SEH

BT50

ø100

ø40

ø29.

6ø1

5.9

261.8160

(17.4)

(70.1) (89.9)(101.8)

60

Motor Cordø4 mm Air Cooling Hose

)M( 05TN-015SEH

NT50

ø100

ø40

ø29.

6ø1

5.9

160.2 (126.6)286.8(17.4)

(70.1) (90.1)

60


CAT50

ø98.

4

ø40

ø29.

6ø1

5.9

261.8160.2

(17.4)

(70.1) (90.1)(101.6)

60


HES510-CAT50

160.2

IT50

262

ø97.

5

(17.4)

(70.1) (90.1)(101.8)

ø40

ø29.

6ø1

5.9

60


HES510-IT50

5,000 ~50,000 min-1 Within 1 μm250 W

Motor Speed Spindle AccuracyMax. Output PowerBrushless Motor SpindleELECTRICSYSTEM HES510-ST32


< Optional >0mm

Motor Cord (EMCD-510-[][])

Air Cooling Hose ø4mm

HES510-ST32 gCAT. 9197 Model Weight


22

(70.2) (92.9) 60( 1)(17.4)

ø40

ø29.

6ø1

5.9 2

ø6

60 45

Motor Cord

ø4 mm Air Cooling Hose

M8x1.25depth6


SU

BS

PIN

DLE

169

HES510-HSK A63



5,000 ~50,000 -1 1 μm250 WELECTRICSYSTEM HES510-HSK A63



Air Cooling Hose ø4mm x Length 4m

5,000 ~50,000 min-1 Within 1 μm250 W

Motor Speed Spindle AccuracyMax. Output PowerBrushless Motor SpindleELECTRICSYSTEM HES510-HSK A100



Air Cooling Hose ø4mm x Length 4m

HES510-HSK A100

HES510-HSK A63 2.7kgCAT.No. 1956 Model Weight

HES510-HSK A100 4.4kgCAT.No. 1957 Model Weight

If the machine's main shaft is rotated by mistake, the Emergency Connector on the motor is designed to separate. In orderfor the Emergency Connector to function as designed it must be set and positioned correctly. Please refer to the owner'smanual for proper installation and check the integrity of the Emergency Connector and suspension prior to each use.

Caution :

60

ø63

HSK A63

(17.4)

(70.1) (116.9)187

219(32)

ø40

ø29.

6ø1

5.9


197247

HSK A100

ø100

(17.4)

(70.1) (126.9)(50)

ø40

ø29.

6ø1

5.9

60





SU

BS

PIN

DLE

170

HES810 Series

Brushless Motor SpindleHES810-BT40

Out

put (

W)

1

0

2

3

4

5

6

7

8

9

20 30 40 50 60 70 80

300

350

400

250

200

150

100

50

0

Output


Torque

Torq

ue ( c

N. m

)


Torque & Output Power Characteristics of HES810 Series

E3200 Control Unit

BRUSHLESS MOTOR SPINDLE

OPTION Refer to p.174

Control Unit

Emergency Connector200mm

OPTION Refer to p.175


* Cord length 6m, 8m is available

Collet ChuckCHA-4.0



80,000min-1 (20,000~80,000min-1)

350WMax. Power

Max.

Refer to p.175

Air Line KitAL-0201

OPTION

Emergency ConnectorCord incorporatedIf the machine’s main shaft is rotated bymistake, the Emergency Connector onthe motor is designed to separate.

* All HES Series spindles incorporated.

Large Variety ofTapers AvailableBT, NT, IT, CAT, ST32, HSK A63

Realize high speed machiningwithout rotating the mainshaft of machining centers

Spindle Runout :Within 1 μm


SU

BS

PIN

DLE

171


500

2,000

Coolant Oil MistNAK80 (HRC 40)

Cutting Depth0.01 mm 0.01 mm12 mm 5 mm

NS TOOL MRB230 R0.5 x 14 NS TOOL MRB230 R0.3 x 6

80,000min -1

80,000min -1

4times

450

1,800

4times

1/4 1/4

Usable Tool

Work Feed

Total Time

Material

mm / min

Cutting

MC Main Spindle20,000min-1

MC Main Spindle20,000min-1

14h 56min

3h 39min

6h 52min

1h 40min

HES810 Series

Case Studies

HES810 Connection DrawingThe HES810 motor and spindle require dry, clean, regulated air. Please refer to the drawing to the rightfor proper components. Air Line Kit AL-0201 supplies clean dry air to the control unit through thefilter and the regulator.

Motor CordEMCD-810-4M/6M/8M

HES810

Compressor

Air Line KitAL-0201

E3200Control Unit

HES810-BT40CAT.No. 91991.

2.

3.

4.

5.

Model

CAT.No.

9248Model

EMCD-810-4MCAT.No.

91440Model

CHA-4.0

CAT.No. 8445 Model


Description

Description

Description

Description

Motor Cord 4m

Collet Chuck


HES810 Series


Caution If the machine's main shaft is rotatedby mistake, the EmergencyConnector on the motor is designedto separate. In order for theEmergency Connector to function asdesigned it must be set andpositioned correctly. Please refer tothe owner's manual for properinstallation and check the integrity ofthe Emergency Connector andsuspension prior to each use.

1.

2.3. 4. 5.

*Cutting tool capabilities vary depending on the tools being usedor cutting conditions.

SU

BS

PIN

DLE

172

HES810-BT30 2.0kg

HES810-BT30

CAT.No. 9198 Model Weight

20,000 ~80,000 min-1

Within 1 μm350 W

Motor Speed Spindle RunoutMax. PowerBrushless Motor SpindleELECTRICSYSTEM HES810-BT30

Motor Cord


48.4

ø63

(198.7)

(94.9)(150.3)

(55.4)

60˚

BT30

ø40

ø29.

6ø1

1.8

(14.7)


mm

Motor Cord is sold separately.

~ n-1( )

1 μm350 W

reELECTRICSYSTEM HES810-BT40 / NT40

< Optional >Collet Chuck (CHA Group) : ø0.5~ø4.0 mm See Page 306 for details


Provided with Air Cooling Hose ø4 mm

Motor Cord


60˚

BT40

(79.9)(135.3) 65.4

(200.7)

ø63

(55.4)

ø40

ø29.

6ø 1

1.8

(14.7)

Motor Cord


(79.5)(134.9) 93.4

(228.3)

NT40

ø63

(55.4)

ø40

ø29.

6ø 1

1.8

(14.7)

60˚

CAT.No.

CAT.No.

91999200

Model

Model

HES810-BT40 Weight 2.2kg

2.3kgHES810-NT40 Weight


mm

h


20,000 ~80,000 min-1

~ n-1( )

< Optional >0mm

Motor Cord (EMCD-810-[][])



SU

BS

PIN

DLE

173


Motor Cord


ø63

HSK A63

(55.4) (116.9)(172.3)

(204.3)32

ø40

ø29.

6ø1

1.8

(14.7)

60˚

HES810-HSK A63

HES810-BT50

HES810-ST32

HES810-BT50 4.9 kgCAT.No. 9203 Model Weight

Within 1 μm350 W

Motor Speed Spindle RunoutMax. PowerBrushless Motor Spindle

ELECTRICSYSTEM HES810-BT50





mm

h


20,000 ~80,000 min-1

~ n-1( )

Within 1 μm350 W

re

ELECTRICSYSTEM HES810-HSK A63 20,000 ~80,000 min-1

~ n-1( )




HES810-HSK A63 2.6 kgCAT. 9204 Model Weight


mm

h


(55.4) (92.9) (60)(208.3)(14.7)

ø63

ø32

2238

ø40

ø29.

6ø 1

1.8

Motor Cord


M8 1.25depth 60 45

Within 1 μm350 W

re

ELECTRICSYSTEM HES810-ST32 (Straight Type)

HES810-ST32 2.3 kgCAT.No. 9205 Model Weight





mm

h


20,000 ~80,000 min-1

Ideal Operating Speed ~ n-1( )

Motor Cord


60˚ BT50

ø100

ø40

ø29.

6ø1

1.8

(247.1)(145.3)

(14.7)

(55.4) (89.9)101.8

SU

BS

PIN

DLE

174

LOAD

External Input / OutputControl Signal Operation

External InputMotor Rotating / StoppedError ReleasedRotating DirectionMotor Speed Setting and etc.


Parameter SettingMaximum motor speed setting,Fix the motor speed


E3200 Control Unit80,000min-1 Specification

350WMax. Power

Max.

LED Load Meter

ELECTRICSYSTEM 1,000 ~80,000 min-1 350 W 2.8 kg

Motor Speed Max. Power

AC100 ~240 V

Power Source

AC 1.8 A

Power Consumption Weight

E3200 Control Unit

Dimensions : W88 x D138 x H238 mm

< Standard Equipment · Accessories >ower Cord : 2m ir Hose with filter Reducer

ir Plug (Provided) Connector Cap (Provided)

racket ower Cord Grip cre Rubber Pad

use (T6.3AL) 250V : 2pcs.

E3200Control Unit

CAT.No. 8442Plug

Type

CAT.No. 8443Plug

Type

CAT.No. 8444Plug

Type

CAT.No. 8445Plug

Type

Product

* AC100-240V for international operation. Please check the power source plug type and order accordingly.


SU

BS

PIN

DLE

175


19020 20230

155

200

3030

60

110

PF1/4

* All HES series are available.

Motor Cord

EMCD-810

< Standard Equipment · Accessories >Air Cooling Hose : ø4mm Reducer Plug Cap

CAT.No. 9248 Model EMCD-810-4M

4m


6m


8m

Air Line Kit

AL-0201The AL-0201 is a Clean air supply unit. Dust and moisture inthe compressed air are eliminated by the filter in the first stageand regulator provides accurate and stable air to the control unit.


Air ON-OFF Valve Hose for Piping (K-275) : 2m


Filter Mesh 0.3 μm

SU

BS

PIN

DLE

176

CHA-3.175CHA-4.0

CHA-3.0CHA-2.35

CHA-[][]-

91440914939143091492

ø3.175

ø4.0

ø0.5, ø0.6, ø0.7, ø0.8, ø0.9

ø1.0, ø1.5, ø2.0, ø2.5, ø3.5

ø1.6

ø1.1, ø1.2, ø1.3, ø1.4, ø1.7, ø1.8, ø1.9ø2.1, ø2.2, ø2.3, ø2.4, ø2.6, ø2.7, ø2.8, ø2.9ø3.1, ø3.2, ø3.3, ø3.4, ø3.6, ø3.7, ø3.8, ø3.9

ø3.0

ø2.35

914959149691494 ø3.0AA*CHA-3.0AA

ø3.175AA*CHA-3.175AAø4.0AA*CHA-4.0AA

ø0.5, ø0.6, ø0.7, ø0.8, ø0.9

ø1.0, ø1.5, ø2.0, ø2.5, ø3.5, ø4.5, ø4.76, ø5.5

ø1.1, ø1.2, ø1.3, ø1.4, ø1.7, ø1.8, ø1.9ø2.1, ø2.2, ø2.3, ø2.4, ø2.6, ø2.7, ø2.8, ø2.9ø3.1, ø3.2, ø3.3, ø3.4, ø3.6, ø3.7, ø3.8, ø3.9ø4.1, ø4.2, ø4.3, ø4.4, ø4.6, ø4.7, ø4.8, ø4.9ø5.1, ø5.2, ø5.3, ø5.4, ø5.6, ø5.7, ø5.8, ø5.9

ø1.6, ø5.0

CHK-2.35CHK-3.0CHK-3.175CHK-4.0CHK-6.0CHK-6.35

CHK-[][]

ø2.35

ø3.0AA*

ø3.0

ø3.175

ø4.0

ø6.0

ø6.35

91592

CHK-3.0AA91597

9153091593915409156091596

-

ø3.175AA*CHK-3.175AA91598ø4.0AA*CHK-4.0AA91599ø6.0AA*CHK-6.0AA91600ø6.35AA*CHK-6.35AA91601

Product Model Inside Diameter : ød Fit toCAT. No.

2102 CHN-A

HES510

HES810

2129 K-265 Chuck Nut for Collet Chuck (CHK)

HES810

HES510

ø11.

8

11.5

ø15.

9

12.5

Chuck Nut for Collet Chuck (CHA)

*High precision type

*High precision typeCollet Chuck CHA Group


ø7.4

17d

ø10.

5

20d


SU

BS

PIN

DLE

177

“HTS SERIES” TURBINE SPINDLE

HTS SeriesAIR TURBINE SPINDLE

Spindle Runout :Within 1 μm Dramatically shorten mold

cavity machining time

Air Turbine SpindleHTS1501S-BT40

HTS Series Connection DrawingClean, lubricated, and regulated air is required for HTS Series spindles. Please refer to thediagram to the right for proper connections. AL-0304 incorporates a filter, regulator and lubricatorto provide the appropriate air.

Air Line Kit AL-0304HTS Series

Compressor

Negligible spindle expansionAir Turbine mechanism has extremely lowheat generation.Only a minimal warm up time is requiredex.1-2 min.Up to cutting tool R x 0.1 depth of cut is possible.

Highly stable millingconditions are possibleever with very smalldiameter cutting tools

Usable max. cutting tool diameter : Ball End Mill R0.5, Square End Mill ø1

Air Line KitAL-0304



Collet ChuckCHA-4.0


Caution

150,000min-1 (0.5MPa)

25WMax. Power

Max.

Do not rotate themachining center's mainspindle with the HTS1501spindle installed.

SU

BS

PIN

DLE

178

Material

Usable Tool

Cutting Depth

Work Feed

Total Time

NAK80 (HRC 40)

ø0.2 x 2

Sample No.

Motor Speed

[1]

Ad 0.003mm

29min. 50sec.

ø0.3 x 3

[2]

Ad 0.005mm

2,000mm/min

150,000min-1

27min. 43sec.

ø0.4 x 4

[3]

Ad 0.007mm

26min. 22sec.

Finishing Cutting

Motor Speed

Usable Tool

Material

Rough Cutting

Total Time

Work Feed

Work Feed

Ad 0.01 x Rd 0.01mm

150,000min-1

R 0.2 x 2L Ball End Mill

NAK80 (HRC 40)

Ad 0.03 x Rd 0.04mm

4h 31min

2,000mm/min

1,500mm/min

Total Time

Material

Usable Tool

Motor Speed

Work Feed

Cutting Depth

3h 30min (42min / 1pc.)

DC53 (HRC 60)

R 0.1 x 0.5 cBN

150,000min-1

2,250mm/min

Ad 0.005 x Rd 0.01mm

[1][2]

[3]

HTS1501 Series

Case Studies <Rough mill for deep cutting, High-speed feeding> F=2,000mm/min (Rough cutting)

HTS1501 Series

Case Studies <High-speed rotation and feeding> F=2,250mm/min

HTS1501 Series

Case Studies <Rib processing> F=2,000mm/min


SU

BS

PIN

DLE

179



mm )

mm

< Optional >mm

8296 HTS1501S-BT30( )( )

( )

HTS1501S - BT30


mm )

mm

< Optional >mm

8297 HTS1501S-BT40( )

( )

( )

89.5

HTS1501S -BT40


mm )

mm

< Optional >mm

. 8281 HTS1501S-BT50

855

( )

(9.9)

3

598.5

5

HTS1501S - BT50

150,000 1 μm 1,030 g25 W

150,000 1 μm 1,700 g25 W

150,000 1 μm 4,500 g25 W

SU

BS

PIN

DLE

180

Air Turbine Spindle


mm )

mm

< Optional >mm

8300 HTS1501S-HSK E25( )

( )

HTS1501S - HSK E25


mm )

mm

< Optional >mm

8283 HTS1501S-HSK E32(14.7)(16)

(9.9)

86

17.53470

HTS1501S - HSK E32


mm )

mm

< Optional >0 mm

. 8279 HTS1501S-HSK E40

8555 3

0

(14.7)

(9.9)

(93.5)

17.5(34)(73.5)

HTS1501S - HSK E40 150,000)

1 μm 980 g25 W

150,000)

1 μm 790 g25 W

150,000)

1 μm 760 g25 W

Speed Spindle Runout WeightMax. Power

Do not rotate the machining center's main spindle with the HTS1501 spindle installed.Caution :


SU

BS

PIN

DLE

181



mm )

mm

< Optional >mm

8298 HTS1501S-HSK A63

HTS1501S - HSK A63


mm )

mm

< Optional >mm

8282 HTS1501S-HSK F63

3

HSK F63

(14.7)(25)

(9.9)

117

17.53492

ø52

HTS1501S - HSK F63Air Turbine Spindle

(14.7)(32)

(9.9) ø52

124

HSK A6392

17.534

ø11.

8ø2

5ø4

4.5

ø63

ø49.

5


mm )

mm

< Optional >mm

8280 HTS1501S-HSK E50

150,000)

1 μm 1,070 g25 WHTS1501S - HSK E50

150,000)

1 μm 1,400 g25 W

150,000)

1 μm 1,380 g25 W

ø11.

8ø2

5ø4

4.5

ø49.

5

ø63

HSK E50

(14.7)

25

(9.9)

(100.5)

17.5(34)(75.5)

SU

BS

PIN

DLE

182


mm )

mm

< Optional >mm

8299 HTS1501S-M2040( )

( )

( )

HTS1501S -M2040 150,000 1 μm 710 g25 W

Do not rotate the machining center's main spindle with the HTS1501 spindle installed.Caution :

(Straight Type)

Product Model Inside Diameter : ød Fit toCAT. No.

SMS series

SMS series

2102

2137

CHN-A

AGM-01A

HTS series · SMS series*High precision type


ø11.

8

11.5

ø11.

8

11.5

Chuck Nut for Collet Chuck (CHA)

HTS series2159 CHN-AA Chuck Nut for Collet Chuck (CHA)

Grindstone AxisRun-out Accuracy : Within 0.02 mmFor Grindstone with ø5.0 mm I.D.

41

ø5

*Reducer (ø8 - ø6mm Adaptor) is provided.

The AL-0304 provides simple, automatic conditioning of the airsupplied to NAKANISHI air motors. The filter removes waterand other contaminants. The regulator maintains to proper airpressure and the lubricator ensures proper oil flow to the motorand spindle. In high humidity areas it is recommended to use anair dryer between the compressor and AL-0304.

26020 20300

17022

0

3030

70

120

8-ø7

ø8PF1/4



Filter Mesh 0.3 μm

Air Line Kit

AL-0304

ø7.4

17d

CHA-3.175CHA-4.0

CHA-3.0CHA-2.35

CHA-[][]-

91440914939143091492

ø3.175

ø4.0

ø0.5, ø0.6, ø0.7, ø0.8, ø0.9

ø1.0, ø1.5, ø2.0, ø2.5, ø3.5

ø1.6

ø1.1, ø1.2, ø1.3, ø1.4, ø1.7, ø1.8, ø1.9ø2.1, ø2.2, ø2.3, ø2.4, ø2.6, ø2.7, ø2.8, ø2.9ø3.1, ø3.2, ø3.3, ø3.4, ø3.6, ø3.7, ø3.8, ø3.9

ø3.0

ø2.35

914959149691494 ø3.0AA*CHA-3.0AA

ø3.175AA*CHA-3.175AAø4.0AA*CHA-4.0AA

Parts

: For right hand (cw) rotation only.*

(For ø6mm, ø8mm Hose)


SU

BS

PIN

DLE

183


SU

BS

PIN

DLE

184

AIR MOTOR & SPINDLE

O.D. ø30mm(Modular Type)Angle Type Spindles and Straight Type Spindles are available.

AIR SYSTEM

Outside Diameter

Max.

Max. Output Power

ø30, ø25, ø22.8 mm60,000 min -1

130W

“MA SERIES” AIR MOTOR & SPINDLE

SU

BS

PIN

DLE

185

O.D. ø22.8mm(Modular Type)Angle Type Spindles and Straight Type Spindles are available.

O.D. ø25mm(Modular Type)Straight Type Spindles are available.

Enable a wide varietyoperations by the combinationof various kinds of spindles,air motors and reducers.


SU

BS

PIN

DLE

186

Modular Type ø30 mmAIRSYSTEM



Chuck Nut K-265



90º Angle SpindleRAS-151E(1/2.67 Reduction)

90º Angle SpindleRAX-271E (1/1.5 Reduction)RAX-71E (1/6 Reduction)

90º Angle SpindleRA-151E (1/2.67 Reduction)

90º Angle SpindleRA-271E (1/1.5 Reduction)



SpindleNR-453E / NR-403E

SpindleNR-3060S

Speed ReducerARG-021E (1 / 16 Reduction)

Speed ReducerARG-011E (1 / 4 Reduction)


60,000min-1

50,000min-1

(NR-453E)

40,000min-1

(NR-403E)

20,000min-1

(RAX-271E)

5,000min-1

(RAX-71E)

7,490min-1

7,490min-14,750min-1 ( 1)

1,187min-1 ( 1)

19,000min-1 ( 2)

19,000min-1 ( 2)

13,330min-1




***

“MA SERIES” SYSTEM CHART

SU

BS

PIN

DLE

187

Compressor

Air MotorAM-3020R / L

Air Line KitAL-0304 / AL-95190º Angle

Air MotorAM-3020RA / LA

19,000min-1

18,000min-1

Refer to p.190

Refer to p.190

Refer to p.182


SU

BS

PIN

DLE

188

“MA SERIES” SPINDLE

50.23.7

(17.4) 53.9

ø30 0 -0

.01

ø15.

9



Straight SpindleAIR MOTOR & SPINDLE (Modular Type)

0

25

5

20

20 2515105

30

15

10

0.5MPa

0.4MPa

0.3MPa

Torq

ue ( c

N. m

)


AM-3020R Torque-Speed Characteristics

90˚ Angle Type AirMotor is available

NR-3060S NR-3060S

53.9140.9

87

AM-3020R

142.453.9 88.5

AM-3020RA


NR-3060S 19,000 min-1

(Using AM-3020R/L)ø0.5 ~ø6.0 mm


kcuhC telloCdeepS thgieWycaruccA eldnipSO.D.AIR

SYSTEM

Straight SpindleNR-3060S

Air MotorAM-3020R

ø30mm19,000min-1 (Using 0.5MPa : AM-3020R/L)


Max.

Outside Diameter


Air Line KitAL-0304


< Standard Equipment · Accessories >Chuck Nut (K-265) : Provided Spanner (12 x 14) : 2pcs., (22 x 27) : 1pc.





CAT.No. 1583 Model NR-3060S





SU

BS

PIN

DLE

189


100(17.4)

ø15.

9

20

ø30

0 -0.0

1

55



100(17.4)

ø15.

9

20

ø30

0 -0.0

1

55



NR-453E

187100 87

AM-3020R E354-RN

188.5100 88.5

AR0203-MA

NR-403E

187100 87

AM-3020R

E304-RN

188.55.88001

AR0203-MA


NR-453E 19,000 min-1



kcuhC telloCdeepS thgieWycaruccA eldnipSO.D.AIR

SYSTEM

19,000 min-1



kcuhC telloCdeepS thgieWycaruccA eldnipSO.D.Spindle

NR-403EAIRSYSTEM


< Standard Equipment · Accessories >mm

.

< Optional >mm

mm

mm

mm


.

< Optional >mm

mm

mm

mm


SU

BS

PIN

DLE

190

“MA SERIES” MOTOR · SPEED REDUCER

178 NL/min125 W 0.3 ~0.5 MPa 339 g(w/o hose)

ø30 mm

Air ConsumptionMax. Output Power Proper Air Pressure WeightO.D. Motor Speed

18,000 min-1

(0.5MPa)

8712

ø30-0

.02

-0.0

3

ø29.

8

88.513.5

ø30-0

.02

-0.0

3

ilencer

ilencer

0

25

5

20

20 2515105

30

15

10

0.5MPa

0.4MPa

0.3MPa

Torq

ue ( c

N. m

)



CAT.No. 1800 Model AM-3020LA

CAT.No. 1799 Model AM-3020RA

< Specifications >m2 : esoH rotoM fo htgneL

4ø .D.I: telnI riA retemaiD esoH mm x O.D. ø6mm

Exhaust Air : I.D. ø6mm x O.D. ø8mm

< Standard Equipment · Accessories >mm mm x 1m

.

CAT.No. 1798 Model AM-3020L

CAT.No. 1797 Model AM-3020R


ø30 mm

Air ConsumptionMax. Output Power Proper Air Pressure WeightO.D.Air Motor(Forward Rotation / Reverse Rotation)

AM-3020R / LAIR

SYSTEM

Motor Speed

19,000 min-1

(0.5MPa)

90˚Angle Air Motor(Forward Rotation / Reverse Rotation)

AM-3020RA / LAAIR

SYSTEM


4ø .D.I: telnI riA retemaiD esoH mm x O.D. ø6mm

Exhaust Air : I.D. ø6mm x O.D. ø8mm

< Standard Equipment · Accessories >Hose (K-215) : ø6mm x 2m Hose (K-256) : ø8mm x 1m

ilencer (K-208) Spanner (22 x 27) : 1pc.

Air Line KitAL-0304


SU

BS

PIN

DLE

191


1,187 min-1* By planetary gearsystem 325 gø30 mm

Rotating speed at the cutting tool

19,000 min-1

(Using AM-3020R/L)

Allowable motor speed for the spindle Speed Reducing Mechanism WeightO.D.

116

Reduction Ratio



19,000 min-1

(Using AM-3020R/L)


14

Reduction Ratio

53

ø30

0 -0.0

1

8Grease Point

Allowable motor speedfor the spindle

19,000 min-1

Rotating speed at thecutting tool

4,750 min-1

Using AM-3020R/L

70

ø30

0 -0.0

1

8Grease Point


1,187 min-1


19,000 min-1

Using AM-3020R/L

CAT.No. 1507 Model ARG-011E

CAT.No. 1508 Model ARG-021E

NR-3060S

193.953.9 53 87

AM-3020RARG-011E NR-3060S

195.453.9 88.553

AM-3020RAARG-011E

NR-3060S

210.953.9 70 87

AM-3020RARG-021E NR-3060S

212.453.9 88.570

AM-3020RAARG-021E

Speed Reducer (1/4)

ARG-011E

Speed Reducer (1/16)

ARG-021E

AIRSYSTEM

AIRSYSTEM

14

Reduction Ratio

To extend the life expectancy of the Speed Reducer, inject grease every 70 to 100 hours. Grease injection prevents friction ofthe internal gears as well as heat generation. Adding grease also prevents the degradation of the existing grease in the reduce r.Please maintain a reducer grease maintenance program.

To extend the life expectancy of the Speed Reducer, inject grease every 70 to 100 hours. Grease injection prevents friction ofthe internal gears as well as heat generation. Adding grease also prevents the degradation of the existing grease in the reduce r.Please maintain a reducer grease maintenance program.

116

Reduction Ratio

When using an angle type spindle or a speed reducer, do not exceed “ the motor speed ” or “ the rotating speed at the reducer ” for the spindle andthe reducer.

* Maximum rotating speed at the cutting tool for the reduction ratio


SU

BS

PIN

DLE

192

Modular Type ø25 mmAIRSYSTEM

Spindle NR-2551

Collet ChuckCHK Group

Chuck NutK-265



50,000 min-1

6,000 min-1 ( 1) 24,000 min-1 ( 2)

1,500 min-1 ( 1) 24,000 min-1 ( 2)

Speed Reducer ARG-2516N (1/16 Reduction)

Speed Reducer ARG-2504N (1/4 Reduction)

The connection part"+" is "convex"

The connection part"+" is "concave"

Transmission Clutch



0

20

4

16

3020 2515105

24

12

8

0.5MPa

0.4MPa

0.3MPa

Torq

ue ( c

N. m

)


AM-2526R Torque-Speed CharacteristicsStraight SpindleNR-2551

Air MotorAM-2526R

ø25mm24,000min-1 (Using 0.5MPa : AM-2526R / L)


Max.

Outside Diameter


Air Line KitAL-0304







SU

BS

PIN

DLE

193

Compressor

Air MotorAM-2526R / L

Air Line KitAL-0304 / AL-95190º Angle

Air MotorAM-2526RA / LA

24,000min-1

22,000min-1

Refer to p.326

Refer to p.194

Refer to p.182

1 : Maximum rotating speed at the cutting tool.2 : Maximum allowable motor speed for the spindle.**

Please refer to the concerned product introduction page about the details.*

76.616.9

ø15.

9

34.520.2


ø25

0 -0.0

1



.

< Optional >mm

0 mm (O.D.)

mm

CAT. 1819 Model NR-2551

156.376.6 79.7

AM-2526R

162.876.6 86.2

AM-2526RA

< Ceramic Bearings >

NR-2551 24,000 min-1

(Using AM-2526R/L)ø0.5 ~ø6.0 mmWithin 1 μm 253 gø25 mm

cuhC telloCdeep thgieWycaruccA eldnipO.D.AIR

SYSTEM

*Outside diameter ø25.4mm type is also available.


SU

BS

PIN

DLE

194


ø25 mm


22,000 min-1

(0.5MPa)


ø25 mm


24,000 min-1

(0.5MPa)

79.77

ø25

0 -0.0

1

ilencer



0

20

4

16

3020 2515105

24

12

8

0.5MPa

0.4MPa

0.3MPa

Torq

ue ( c

N. m

)



Air Motor(Forward Rotation / Reverse Rotation)

AM-2526R / LAIR

SYSTEM


AM-2526RA / LAAIR

SYSTEM

86.2

ø24.

6

13.5

ø25

0 -0.0

1

ilencer






5.4ø .D.I : telnI riA retemaiD esoH mm x O.D. ø6.7mm

Exhaust Air : I.D. ø5.5mm x O.D. ø7.5mm

< Standard Equipment · Accessories >Hose (K-204) : 2m Silencer (K-208)

panner (22 x 27) : 1pc.


4ø .D.I : telnI riA retemaiD esoH mm x O.D. ø6mm

Exhaust Air : I.D. ø5.5mm x O.D. ø8mm


ilencer (K-209) panner (22 x 27) : 1pc.

Air Line KitAL-0304


Filter Joint ø6mm


SU

BS

PIN

DLE

195

47.5

ø25

0 -0.0

1


24,000 min-1

Using AM-2526R/L


6,000 min-1

64.5

ø25

0 -0.0

1


1,500 min-1


24,000 min-1

Using AM-2526R/L

CAT.No. 1822 Model ARG-2504N

CAT.No. 1824 Model ARG-2516N

Speed Reducer (1/4)

Speed Reducer (1/16)



24,000 min-1

(Using AM-2526R/L)

Allowable motor speed for the spindle WeightO.D.

14

Reduction Ratio Speed Reducing Mechanism



24,000 min-1

(Using AM-2526R/L)


116

Reduction Ratio

ARG-2516N

AIRSYSTEM

AIRSYSTEM

ARG-2504N

*Outside diameter ø25.4 mm type is also available.

*Outside diameter ø25.4 mm type is also available.

14

Reduction Ratio

116

Reduction Ratio

When using an angle type spindle or a speed reducer, do not exceed “ the motor speed ” or “ the rotating speed at the reducer ” for the spindle andthe reducer.



NR-2551

220.876.6 64.5 79.7

AM-2526RARG-2516N NR-2551 AM-2526RAARG-2516N

227.376.6 64.5 86.2

NR-2551

203.876.6 47.5 79.7

AM-2526RARG-2504N NR-2551 AM-2526RAARG-2504N

210.376.6 47.5 86.2


SU

BS

PIN

DLE

196

“MA SERIES” SYSTEM CHART

Modular Type ø22.8 mmAIRSYSTEM



Spindle NR-2351

Spindle NR-311

Slim Neck Spindle AMH-301



Spindle NR-601

Spindle NR-303

90º Angle SpindleRAS-101(1 / 2.67 Reduction)


30,000min-1

30,000min-1

30,000min-1

30,000min-1

60,000min-1

7,490min-1 7,650min-1 ( 1) 30,000min-1 ( 2)

1,940min-1 ( 1) 30,000min-1 ( 2)

7,490min-1

13,330min-1



90º Angle SpindleRA-100(1 / 2.67 Reduction)

90º Angle SpindleRA-200(1/1.5 Reduction)

Transmission Clutch

The connection part" " is "convex"

The connection part" " is "concave"

Chuck Nut K-265






Grindstone Flange NGF2-19


Chuck Nut K-265






***

SU

BS

PIN

DLE

197


55,000min-1

58,000min-1

30,000min-1

30,000min-1

30,000min-1

30,000min-1

90º AngleAir MotorAM-310RA / LA

Air Motor AM-300R / L

Air Line KitAL-0304 / AL-951

Compressor

Air Motor AM-310R / L

Air Motor AM-600R

90º AngleAir MotorAM-600RA

90º AngleAir MotorAM-300RA / LA

Refer to p.200

Refer to p.201

Refer to p.201

Refer to p.182

Refer to p.200

SU

BS

PIN

DLE

198


0

8

6040 50302010

12

4

AM-310(0.5MPa)

Torq

ue ( c

N. m

)



76.6

ø15.

9

21.7 35

16.9(50) Max. Tool Mounting Depth

ø22.

80 -0.0

1


NR-303

152.176.6 75.5

AM-310R NR-303

158.676.6 82

AM-310RA

30,000 min-1


(CHK Group)Within 2 μm 215 gø22.8 mm


NR-303AIRSYSTEM

Straight SpindleNR-303

ø22.8mm30,000min-1 (0.5MPa)

108W


Max. Output Power

Max.

Outside Diameter

Air MotorAM-310R Refer to p.200

Air Line KitAL-0304


CAT.No. 1830 Model NR-303


< Standard Equipment · Accessories >Chuck Nut (K-265) : Provided

panner (12 x 14) : 2pcs., (20 x 24) : 1pc.


0mm (O.D.)

: mm


Collet Chuck



“MA SERIES” SPINDLE

SU

BS

PIN

DLE

199

76.6

ø15.

9

16.9

22 35ø2

2.8

0 -0.0

1



* Marked specs is changed from NR-310.

87.1(22.5)12.5 5.1 31.7 (55.4)


31 24.4

ø21.

4ø1

5.9

ø22.

80 -0.0

1

ø35

0 -0.0

1


83.56.5

ø8ø13

38.5


ø22.

80 -0.0

1


NR-2351

152.176.6 75.5

AM-310R NR-2351

158.676.6 82

AM-310RA

NR-311

162.687.1 75.5

AM-310R NR-311

169.187.1 82

AM-310RA

AMH-301

15983.5 75.5

AM-310R AMH-301

165.583.5 82

AM-310RA


NR-2351AIR

SYSTEM 30,000 min-1



kcuhC telloCdeepS thgieWycaruccA eldnipSO.D.

30,000 min-1




NR-311AIRSYSTEM

30,000 min-1


(CHM Group)171 gø22.8 mm

thgieWkcuhC telloCdeepSO.D.Spindle

AMH-301AIRSYSTEM


< Standard Equipment · Accessories >ollet Chuck ø3.0mm (CHK-3.0) huck Nut (K-265)

panner (12 x 14) : 2pcs., (20 x 24) : 1pc.


: For ø6.0 (I.D.) x ø30 mm (O.D.)

: mm

< Standard Equipment · Accessories >ollet Chuck ø3.0mm (CHK-3.0* ) huck Nut (K-265* )

panner (12 x 14) : 2pcs., (20 x 24) : 1pc.

< Optional >Collet Chuck (CHK Group* ) : ø0.5*~ø6.0 mm

* ) : For ø6.0 (I.D.) x ø30 mm (O.D.)

* ) mm


< Standard Equipment · Accessories >Collet Chuck ø3.0mm (CHM-3.0)

h

< Optional >Collet Chuck (CHM Group) : ø1.0~ø3.0 mm

: mm

CAT.No. 1074 Model AMH-301

* -1


SU

BS

PIN

DLE

200


ø22.8 mm


30,000 min-1

(0.5MPa)


ø22.8 mm


30,000 min-1

(0.5MPa)

ø22.

6

8213.5

ø22.

80 -0.0

1






< Standard Equipment · Accessories >.

Air Motor

AM-310R / LAIR

SYSTEM

75.57

CAT.No. 1079 AM-310R

CAT.No. 1085 AM-310L


AM-310RA / LAAIR

SYSTEM

0

8

6040 50302010

12

4

AM-310(0.5MPa)

Torq

ue ( c

N. m

)






< Standard Equipment · Accessories >ose (K-215) : ø6mm x 2m ose (K-216) : ø8mm x 1m

Silencer (K-208) panner (20 x 24) : 1pc.

ilencer

ilencer

Filter Joint ø6 mm

Air Line KitAL-0304


“MA SERIES” MOTOR

SU

BS

PIN

DLE

201


ø22.8 mm


30,000 min-1

(0.4MPa)

65.57

ø22.

80 -0.0

1

ø22.

6

71.813.4

ø22.

80 -0.0

1

ilencer



Air Motor(Forward Rotation / Reverse Rotation)

AM-300R / LAIR

SYSTEM

0

8

6040 50302010

12

4

AM-300(0.4MPa)

Torq

ue ( c

N. m

)




ø22.8 mm


30,000 min-1

(0.4MPa)


AM-300RA / LAAIR

SYSTEM




< Standard Equipment · Accessories >Hose (K-221) : 2m ilencer (K-209) panner (20 x 24) : 1pc.



ilencerFilter Joint ø6 mm





ilencer (K-208) .

Air Line KitAL-0304



SU

BS

PIN

DLE

202




Chuck Nut K-265




Chuck Nut K-265


Chuck Nut CHN-A



Chuck Nut K-265





Chuck Nut K-265


Air Motor SpindlePMS-3020KStraight Type

Air Motor SpindlePMS-3020AStraight Type

Air Motor Spindle PMR-3005KStraight Type

90 AngleAir Motor Spindle PMA-3013SAngle Type

90 AngleAir Motor Spindle PMA-3013KAngle Type

Air Motor SpindleMSS-25 SeriesStraight Type

Air Motor SpindleMSST-23 SeriesStraight Type

Angle Type

Angle Type

Compressor

Compressor

Angle Type

Angle Type

Angle Type


Angle Type

Angle Type


Collet Chuck CHSS Group

20,000min-1

20,000min-1

5,000min-1

13,000min-1

13,000min-1

24,000 / 6,000 / 1,500min -1

30,000 / 8,000 / 2,000min -1

One Piece Type ø30mmAIRSYSTEM

Vane

Exhaust Air PortAir Inlet Port

Rotor

Cylinder

Air Motor

The rotor of the air motorrotates off center in thecylinder. The vanes arepushed by compressed airand this rotates the rotor.

One Piece Type ø25, ø23mmAIRSYSTEM

Vane


Rotor

Cylinder

Air Motor

Refer to p.182

Refer to p.182

“MS SERIES · AMS SERIES” SYSTEM CHART

SU

BS

PIN

DLE

203

One Piece Type ø22, ø20, ø19.05mmAIRSYSTEM

Axis for Metal Saw KCH-01A

Grindstone Axis AGM-01A

Chuck Nut CHN-A


Angle Type

Angle Type

Angle Type

Compressor





30,000 / 8,000 / 2,000min-1

30,000 / 8,000 / 2,000min-1

30,000 / 8,000 / 2,000min-1

Vane


Rotor

Cylinder

Air Motor

Refer to p.182


SU

BS

PIN

DLE

204

Installation of 90˚Angle TypeMSS · MSST series angle (RA) type drive air and exhaust air pipes can be removed enabling the motor spindle installed through the front of a holder with backside restriction as shown in the illustration.

Installation[1] Remove Inlet and Exhaust Air Pipes from motor spindle.[2] Insert the straight spindle from the front side of holder and fix it.[3] Mount the inlet and exhaust air pipes to the spindle fixed on the holder and attach a

hose to the quick disconnect joint.rethane hose of 6 x 4 for inlet air and 8 x 5 for exhaust air can be installed.

Set Screw forInlet Air PipeM5.5X0.5

Set Screw forExhaust Air PipeM6X0.5

O RingO Ring

Inlet Air Pipe Exhaust Air Pipe

Quick Disconnect Joint Quick Disconnect JointInlet Air ø6 mm Exhaust Air ø8 mm

MS SeriesAIR MOTOR SPINDLE (One Piece Type)

Outer Housing MaterialMade from stainless steel (SUS416)Configuration2 Types available, Straight type & 90˚Angle type.The design of NAKANISHI's air motors andair turbines gives the highest output poweris this small spindle class.

Air MotorThe rotor of the air motorrotates off center in thecylinder. The vanes arepushed by compressed airand this rotates the rotor. Thissmall air motor produces hightorque making it suitable forsmall diameter drilling, milling,slitting and grinding.

SilencerBy utilizing a silencer on the exhaust air tubing the noisegenerated by the motor or turbine is greatly reduced.Speed Reduction SystemA planetary gear speed reduction system is in corporated insome of the MS Series motor/spindles. The speed reductionratio is either 1/4 or 1/16.

Vane


Rotor

Cylinder

1/4 · 1/16 : Planetary Gear System

Model Code Example

[1] SERIES CODE[2] OUTSIDE DIAMETER[3] SPEED[4] R=FORWARD (Right)[5] CODE FOR

90˚ ANGLE TYPE

traight Type

0 ˚ Angle Type19 08 AR

[1] [2] [3] [4] [5]

MSS 19 08 R

[1] [2] [3] [4]

MSS

*The motor speed of 90˚ Angle air connection type motor / spindles are 10% less than that of the straight type.

ø25, ø23, ø22, ø20, ø19.05mm30,000min-1


Max.

Outside Diameter


Air Line KitAL-0304


“MS SERIES” MOTOR SPINDLE

SU

BS

PIN

DLE

205

ø0.5 ~ø6.0 mm(CHK Group)

130 WWithin 2 μm 230 NL/minø25 mm

Collet Chuck Max. Output PowerSpindle Accuracy Air ConsumptionO.D.

*Outside diameter ø25.4 mm type are also available.

7(13.5)

ø15.

9

L(16.9)(52) Max. Tool Mounting Depth

21

50 MRecommended Clamping Area

ø25

0 -0.0

1

ø25 -

0.02


ø15

.9

L(16.9)(13.5)

ø24

.6


ø25

0 -0.0

1

21


26

ø25-

0.02

0


5 03520251010

MSS-2524MSS-2506MSS-2501

Proper Air Pressure (0.5MPa)

50

60

40

30

20

10

Torq

ue ( c

N. m

)


MSS-25 Series Torque-Speed Characteristics


mm x 2m

mm x 1m

e

MSS-25 SeriesAIR

SYSTEM

6,000min-1 (0.5MPa) 1/4 Speed Reduction


MSS-2506RCAT.No. 1698

CAT.No. 1700 MSS-2506RA

Shape Straight

Shape ˚ e

Weight

Weight 526g

L 164.1mm

L 170.6mmMax.

Torque N·m



Shape Straight

Shape 90˚ Angle

Weight 475g

Weight 516g

L 168.5mm

L 175.0mmMax.

Torque 332cN·m

MSS-2524RCAT.No. 1690 Model

CAT.No. 1692 Model MSS-2524RA

Shape Straight

Shape 90˚ Angle

Weight 395g

Weight 436g

L 131.3mm

L 137.8mmMax.

Torque 22.5cN·m

24,000min-1 (0.5MPa)

Filter Joint ø6mm

M 25mm

M 62mm

M 58mm

Two recommended clamp areas are laser-marked on the spindle. Select one of them for clamping, and donot clamp both areas.


Metal Saw Axis (KCH-03) : For ø6.0 (I.D.) x ø30mm (O.D.)


< Specifications >aPM5.0~3.0 : erusserP riA reporP

m2 : esoH rotoM fo htgneL

Hose Diameter (R-type) Air Inlet : ø6.7mm (O.D.)

Exhaust Air : ø7.5mm (O.D.)

Hose Diameter (RA-type) Air Inlet : ø6.0mm (O.D.)


MSS-25 Series STRAIGHT TYPE (R)

MSS-25 Series 90˚ ANGLE TYPE (RA)


SU

BS

PIN

DLE

206

L(16.9) (13.5)7

ø15.

9

ø23

0 -0.0

1


21

MRecommended Clamping Area

ø23 -

0.02

-0.0

1

26


ø0.5 ~ø6.0 mm(CHK Group)



50

MSST-2330MSST-2308MSST-2302


10 15 20 25 30

80

90

50

60

70

40

30

20

10

Torq

ue ( c

N. m

)


MSST-23 Series Torque-Speed Characteristics

Air Motor Spindle

MSST-23 SeriesAIR

SYSTEM

30,000min-1 (0.5MPa)

MSST-23 Series STRAIGHT TYPE (R)

MSST-23 Series 90˚ ANGLE TYPE (RA)


MSST-2330RCAT.No. 1637 Model

CAT.No. 1639 Model MSST-2330RA

Shape Straight

Shape 90˚ Angle

Weight 328g

Weight 369g

L 127.3mm

L 133.8mmMax.

Torque 13.7cN·m

MSST-2302RCAT.No. 1653 Model

CAT.No. 1655 Model MSST-2302RA

Shape Straight

Shape 90˚ Angle

Weight 405g

Weight 446g

L 164.5 mm

L 170.9 mmMax.

Torque 202cN·m

M 25mm

M 62mm








mm

mm

< Optional >: ø0.5~ø6.0mm

0mm (O.D.)

mm


MSST-2308R. 1645. 1647 MSST-2308RA ˚ Angle

Weight

Weight

L mm

L 6mmMax. m M 58mm

Filter Joint ø6mm

.

L( )( 5)

ø60

( ) ool Mounting Depth

M50ea

ea


SU

BS

PIN

DLE

207

ø0.5 ~ø4.0 mm(CHA Group)



5 03520251010

MSS-2230MSS-2208MSS-2202


50

60

40

30

20

10

Torq

ue ( c

N. m

)




h

mm x 2m

mm x 1m

e

MSS-22 SeriesAIR

SYSTEM

30,000min-1 (0.5MPa)





Shape Straight

Shape ˚

Weight 232g

Weight 280g

L 110. mm

L 103.1mmMax.

Torque 7.8cN·m



Shape Straight

Shape 90˚ Angle

Weight 275g

Weight 323g

L 126.8mm

L 119.0mmMax.

Torque 30.4cN·m



Shape Straight

Shape 90˚ Angle

Weight 290g

Weight 338g

L 141.0mm

L 133.2mmMax.

Torque 120cN·m

M 23mm

M 53mm

M 39mm





Hose Diameter (RA-type) Air Inlet : ø6.0 mm (O.D.)



Metal Saw Axis (KCH-01A) : For ø6.0 (I.D.) x ø30mm (O.D.)

Grindstone Axis (AGM-01A) : For grinding wheel with I.D. of ø5.0mm



Two recommended clamp areas are laser-marked on the spindle. Select one of them for clamping, and donot clamp both areas.

ø18.

8

ø11.

80 -0.0

1ø2

2

(41) Max. Tool Mounting Depth(14.7)

20L

1528 M


ø22 -

0.02

-0.0

1

12 Recommended Clamping Area

Filter Joint ø6mm

(12.2)

ø11.

80 -0.0

1ø2

2

(14.7)

ø18.

9


L

1528 M


ø22 -

0.02

-0.0

1



SU

BS

PIN

DLE

208

(14.7)

ø11.

8

20


L

ø20

0 -0.0

1

1528 M



ø20 -

0.02

-0.0

1

(12.2)

ø18.

9

(14.7)

ø11.

8

L

ø20

0 -0.0

1


1528 M



ø20 -

0.02

-0.0

1




50

MSS-2030MSS-2008MSS-2002

10 15 20 25 30

Proper Air Pressure (0.5MPa)60

50

40

30

20

10

Torq

ue ( c

N. m

)

Speed (x103 min-1)


Air Motor Spindle

MSS-20 SeriesAIR

SYSTEM



Shape Straight

Shape 90˚ Angle

Weight 241g

Weight 290g

L 141.0mm

L 133.2mmMax.

Torque 120cN·m

30,000min-1 (0.5MPa)





Shape Straight

Shape 90˚ Angle

Weight 225g

Weight 274g

L 126.8mm

L 119.0mmMax.

Torque 30.4cN·m



Shape Straight

Shape 90˚ Angle

Weight 190g

Weight 239g

L 110.9mm

L 103.1mmMax.

Torque 7.8cN·m M 23mm

M 53mm

M 39mm



Hose Diameter (R-type) Air Inlet : ø5.7 mm (O.D.)

Exhaust Air : ø6.5 mm (O.D.)

Hose Diameter (RA-type) Air Inlet : ø6.0 mm (O.D.)

Exhaust Air : ø8.0 mm (O.D.)




h

mm x 2m

mm

< Optional >: ø0.5~ø4.0mm

) : For ø6.0 (I.D.) x ø30mm (O.D.)

) : For grinding wheel with I.D. of ø5.0mm

Filter Joint ø6mm

.


SU

BS

PIN

DLE

209

(14.7)

ø11.

8

20


L

ø19.0

50 -0.0

1

15

28 M

12 Recommended Clamping Area -0.0

2-0

.01

ø19.0

5



63 WWithin 2 μm 130 NL/minø19.05mm


50

MSS-1930MSS-1908MSS-1902

10 15 20 25 30

Proper Air Pressure (0.5MPa)60

50

40

30

20

10

Torq

ue ( c

N. m

)



Air Motor Spindle

MSS-19 SeriesAIR

SYSTEM

(12.2)

ø18.

9

(14.7)

ø11.

8

L

ø19.0

50 -0.0

1


15


12 Recommended Clamping Area -0.0

2-0

.01

ø19.0

5

30,000min-1 (0.5MPa)





Shape Straight

Shape 90˚ Angle

Weight 202g

Weight 250g

L 126.8mm

L 119.0mmMax.

Torque 30.4cN·m



Shape Straight

Shape 90˚ Angle

Weight 216g

Weight 264g

L 141.0mm

L 133.2mmMax.

Torque 120cN·m



Shape Straight

Shape 90˚ Angle

Weight 171g

Weight 219g

L 110.9mm

L 103.1mmMax.

Torque 7.8cN·m M 23mm

M 53mm

M 39mm










Metal Saw Axis (KCH-01A) : For ø6.0 (I.D.) x ø30mm (O.D.)

Grindstone Axis (AGM-01A) : For grinding wheel with I.D. of ø5.0mm


h

mm x 2m

mm x 1m

Filter Joint ø6mm

Two recommended clamp areas are laser-marked on

not clamp both areas.


SU

BS

PIN

DLE

210

Straight SpindleAIR MOTOR SPINDLE (One Piece Type)

Air Line KitAL-0304

20,000 min-1

(0.5MPa)130 WWithin 1 μm 480 gø30 mm

Speed Max. Output Power

28 cN·m

Max. Torque thgieWycaruccA eldnipSO.D.Air Motor Spindle

PMS-3020KAIR

SYSTEM


Metal Saw Axis (KCH-03) : For ø6.0 (I.D.) x ø30mm (O.D.)



PMS-3020KCAT.No. 1760 Model

PMS-3020K-RACAT.No. 1770 Model

Straight Air Motor SpindlePMS-3020K


4520

(157.5)117.7(16.9) (23)

ø15.

9

(25.6)

Angle Type

ø30

0 -0.0

1


< Specifications >Proper Air Pressure : 0.3~0.5MPa

Air Consumption : 230NL/min

Length of Motor Hose Air Inlet : 2m

Exhaust Air : 0.1m

Hose Diameter Air Inlet : ø6mm (O.D.)

Exhaust Air : ø8mm (O.D.)


mm mm

4 53210

120

100

80

60

40

20

0.3MPa0.5MPa 0.4MPa

Torq

ue ( c

N. m

)

( x 103 min-1)

s

20 25151050

30

25

20

15

10

5

0.3MPa0.5MPa 0.4MPa

Torq

ue ( c

N. m

)


PMS-3020K· PMS-3020A Torque-Speed Characteristics

Collet Chuck : Max. ø6.0mm

Shorten Total Spindle Length


Suitable for the compact sized NC or CNC Lathe.

ø30mm20,000min-1 (0.5MPa : PMS-3020K )


Max.

Outside Diameter






Hardened andprecision groundfor high rigidity &excellent durability

External housing is one-piece with thespindle & the motor for machineattachments


SU

BS

PIN

DLE

211

5,000 min-1

(0.5MPa)14 130 WWithin 1 μm 565 gø30 mm

Max. Rotating Speed at The Cutting Tool rewoP tuptuO .xaMoitaR noitcudeR

112 cN·m

Max. TorqueSpindle Accuracy WeightO.D.

(25.6)

Angle Type

(176.8)

20

(16.9) (23)

45

137

ø15.

9ø3

00 -0.0

1



(77.1) Grease Point

AIRSYSTEM

Air Motor Spindle

PMR-3005KAIR

SYSTEM

20,000 min-1

(0.5MPa)130 WWithin 1 μm 410 gø30 mm

Speed Max. Output Power

28 cN·m

Max. Torque thgieWycaruccA eldnipSO.D.


(25.6)

Angle Type

ø11.

8

45


(142.7)105.1 (23)(14.7)

14

ø30

0 -0.0

1





Exhaust Air : 0.1m


Exhaust Air : ø8 mm (O.D.)




Exhaust Air : 0.1m


Exhaust Air : ø8 mm (O.D.)

PMS-3020ACAT.No. 1761 Model

PMS-3020A-RACAT.No. 1771 Model



Grindstone Axis (AGM-03) : For grinding wheel with I.D. of ø5.0mm< Standard Equipment · Accessories >

mm Exhaust Air Hose : ø8mm

ear Grease


mm mm

PMR-3005KCAT.No. 1762 Model

PMR-3005K-RACAT.No. 1772 Model

PMS-3020AAir Motor Spindle

5,000 min-1

Maximum rotating speed at the cutting tool

To extend the life expectancy of theSpeed Reducer, inject grease every 70to 100 hours. Grease injection preventsfriction of the internal gears as well asheat generation. Adding grease alsoprevents the degradation of the existinggrease in the reducer. Please maintain areducer grease maintenance program.



14

Reduction Ratio

Caution : Do not exceed max. allowable air pressure.

For light duty grinding


machinetool cat new - factory max co., ltd. · (rated power 400w) 1.0n·m (for bms-4020) max. power...

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