machining at its best - ila berlin...product portfolio stationary gas turbines: nozzels, shouds...
TRANSCRIPT
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awb-group.com© 2019 awb-group.com©2019
machining at its best
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awb-group.com© 2019
• Manufacturer of precision parts for the aerospace industry
• LOCATION: Lampertheim (De)
• FOUNDED: 2015
• Manufacturer of safety precision parts and special tools
• LOCATION: Lampertheim (De)
• FOUNDED: 1995
different companies but everywhere and everytime the best quality
companies of the AWB group
• Manufacturers of large components
(welding + machining)
• LOCATION: Karlovy Vary (Cz)
• FOUNDED: 1997
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awb-group.com© 2019
lift off
AWB Aviation – closer to the sky
• Specializing in the manufacture and assembly of complex machine
parts and assemblies made of special materials for Aerospace
Industry
• Approved as a supplier for the aerospace
• Production of precision components made of high-temperature
resistant materials (Inconel®, Hastelloy®, Nimonic®)
• Express production for spare parts requirements
• Individual part and small batch production
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awb-group.com© 2019
complex and difficult parts made of super alloys
products - parts
• Titan Aluminium Blades • Valves for Hydrogen power APU • Aluminium Blades
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awb-group.com© 2019
complex and difficult parts made of super alloys
products - parts
• part made of 2.4856 (Inconel 625)
• part made of 2.4665 (Hastelloy X)
• Part made of 1.4301
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awb-group.com© 2019
unique - identification
Direct Part Marking (DPM)
All manufactured parts can be marked
according to industrial standards
• Lasermarking
• Dot Deen Marking
• DoD compatibel
• IUID and Spec2000
• GS1 DPM compatibel
• Verification System
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awb-group.com© 2019
research & development
Iron aluminide alloy
Currently, one very promising prospect are Iron Aluminides, and her is why:
• 25% weight saving
• 20% material cost, little to no resource-critical alloying elements
• Partially comparable properties with nickel based and steel alloys
• High temperature resistant oxidation
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awb-group.com© 2019
AWB processes & with our certified partners
production
Milling (5-axis)
Turning
EDM
Sheet metal forming
3D PrintingGrinding
Heattreatment
Surface technologyWaterjetcutting (5-axis)
Laserprocessing
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awb-group.com© 2019
process & material range
Milling
• Max. part size:
500mm x 500mm x 500mm
40” x 40” x 40”
• Lot size:
1 – 2.000
Turning
• Max. part size:
Ø 350mm x 500mm
Ø 14” x 40”
• Lot size:
1 – 10.000
production
• Nickel based alloys
• Titanium
• Titanium Aluminide
• Stainless Steel
• Carbon Steel
• Aluminum
• New: Iron-Aluminide
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awb-group.com© 2019
product portfolio
stationary gas turbines:
nozzels, shouds
blades, liner segments
seals …
(more than 5.000 part numbers)
flying parts:
landing gear parts
piping parts (turbine)
shrouds
LPT stator
portfolio
running aviation R&D parts:
fuel cell valve block (APU)
piping parts (turbine, wing)
blades from TiAl, FeAl R&D
Erosion shields from titanium
Locking bold
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awb-group.com© 2019
our standards will be your advantage
certificates
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awb-group.com© 2019
• German Aerospace Industries Association
memberships
memberships in associations
• SPACE™ (SupplychainProgresstowardsAeronautical CommunityExcellence)
• The DWT is a DIALOG and INFORMATION PLATFORM for all
questions of security and defence policy as well as defence
and security technology.
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awb-group.com© 2019
company
• Specializing in the manufacture and assembly of complex machine parts
and assemblies made of special materials
• Production of special tools for assembly and inspection of turbines
• Production of precision components made of high-temperature resistant
materials (Inconel®, Hastelloy®, Nimonic®)
• Express production for spare parts requirements
• Individual part and small batch production
• Container: design and construction of mobile workshops, spare parts
containers and special containers
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awb-group.com© 2019
complex and difficult parts made of super alloys
products - parts
• part made of 2.4733 (Hayns 230®)
• part made of 2.4668 (Inconel 718®)
• part made of 2.4634 (Nimonic 105®)
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awb-group.com© 2019
complex and difficult parts made of super alloys
products - parts
• part made of 2.4668 (Inconel 718)
• part made of 2.4668 (Inconel 718)
• part made of 1.4021
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awb-group.com© 2019
container – special tooling and stocking solutions
products - container
• container assembling for different customers
• view into a built container ready to ship
• 40 feet container with inspection tools for railway systems
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awb-group.com© 2019
inside the company
production
• Self-examination at the workplace
• 5 -axis milling • Measuring room -Quality Inspection
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awb-group.com© 2019
extract from customers references
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awb-group.com© 2019
the direct way to get in touch
contact
Thomas Röser
business development
+49 (0) 151 - 16 33 42 08
Olaf Schneuer
senior key account manager
+49 (0) 151 - 16 33 42 05