machining centres ba 422 block | ba 422 | ba 442 · successful machine series. the monobloc...
TRANSCRIPT
architecture
®
MACHINING CENTRES BA 422 BLOCK | BA 422 | BA 442
GB-00
3/04
.201
2/SD
–Prin
tedinGermany–Cop
yrightSchwäbischeWerkzeugm
aschinenGmbH
.SWdoesno
tassumeanyliabilityforcorrectnessofinformationprovidedinthisbrochu
re;o
nlyinform
ationgiveninfirm
offersshallbebind
ing.
The BA 422 and BA 442 continue our successful machine series. The monobloc designed as a stiff ’cube’ (QUBE) carries the 3-axis unit equipped with two or four spindles. The BA 422 is optionally available with two independent Z-axes or a robust, block-type spindle head making the machine faster and more dynamic and providing more power.
All a modern machining centre needs: absolute measuring systems in all axes, a double swivel carrier with two fixture carriers hydraulically clamped on both ends. In-cycle loading, horizontal clamping fixtures in an optimum ergonomic position. Direct workpiece loading via loading gantry, overhead machining, opti-mum chip flow.
PERFECT PERFORMANCE
BA 422 BLOCKBA 422BA 442
architecture
®
• MachinebedasamonoblocpatentedbySW
• 2or4spindles
• 3-axisunitasabox-in-boxdesign(nodulariron)
• GantrydriveintheY-axis
• 2-spindlemachinewithtwoindependentZ-axes
• Motorspindlesupto17,500rpm
• Torqueupto200Nm
• Centralcoolingunit
• Integrated,upgradablehydraulicsystem(250bar)
• 4-or5-axismachining
• Planetarytableswith2/4satellites (torque motors)
• Clampingfixtureshydraulicallyclamped on both ends
• Upto10hydrauliclinesand 5pneumaticlinespertable
• Modulartoolmagazine,extensible from 72 to 232 pockets
• SWbrokentooldetectionsystem(<0.15s)
• Optimumaccessibilitytoallassemblies
SUPERIOR TECHNOLOGY FOR MAXIMUM PRODUCTIVITY
Complete machining in two set-ups. For medium and high volume production of complex, high-quality components. Wet or dry machining (oil mist lubrication). All types of material. Direct mounted clamping fixtures or on 2- or 4-satellite planetary tables. Every satellite with torque drive and sepa-rate, direct measuring system. Can be retrofitted at any time. Maximum accuracy and dynamics. Typically from 4 to 32 workpieces. Various tool magazine capacities, modular extension possible.
Productivity. Machining processes defined by ex- perienced project engineers provide for optimum quality and cycle times for lowest cost-per-part and long-term quality results achievable in your pro-duction. As a stand-alone machine or as a turn-key facility, including automation and other processes. In our technology centre we test and optimize established and try out new techniques. No matter whether it is about new tools, hardware and soft-ware: we advance your cutting processes.
• Forsteel,castiron,titanium,aluminium
• Rotaryaxeswithtorquemotorsandlockingmechanism
• Coolantsupplythroughthespindlesupto150bar
• Additionalcoolersforalltypesofclimate
• Powerfulspindles,upto200Nm
• Clampingfixturestobeloadeddirectand from the top
• Programmableflushingforcleanclampingfixtures
• Optimumaccessibilitytoallassemblies
• Timerequiredforfixturechange<30min
• Processdesignandsimulation
• Fixturedesignandcollisiondetection
• Tooltrials
• Processdevelopment
• ProcessoptimizationonsiteandatSW
• Cost-per-partcalculations
• Multi-spindle,5-axissimultaneousmachining
• Maintenancecontractsandindividualservices
• TrainingattheSW-Academy
• SWOnlineService,includingCondition Monitoring
DIMENSIONS
BA 422 BLOCK BA 442BA 422
5100
3050
3270
4400
5100
3050
3270
4400
5100
3050
3270
4400
5100
3050
3270
4400
5100
3050
3270
4400
5100
3050
3270
4400
5100
3270
4400
3050
5100
3270
4400
3050
5100
3270
4400
3050
BA 422 BLOCK BA 442BA 422
400 mm
500 mm (775 mm)
425 mm
400 mm
approx. 3.5 s
ø 550 mm x 1,030 mm
Torque motor
2 x 450 kg
1 - 50 rpm
2 / 4 satellites
Hollow shank DIN 69893 – HSK – A63
80 mm
< 0.9 s
Type 1 (40% duty cycle): 2 x 35 kW /
80 Nm / 1 – 10,000 rpm (1 – 17,500 rpm)*
Type 2 (40% duty cycle): 2 x 45 kW /
125 Nm / 1 – 10,000 rpm (1 – 17,500 rpm)*
Type 3 (25% duty cycle): 2 x 27 kW /
200 Nm / 1 – 10,000 rpm
Ballscrew
55 / 70 / 70 m/min
8 / 8 / 12 m/s2
15,000 / 15,000 / 12,000 N
Direct, absolute
Tp = 0.008 mm
Pick-Up
2 x 36 (2 x 60 / 2 x 92 / 2 x 116)*
80 mm / 160 mm (free adjacent pocket)
300 mm
10 kg
approx. 2.75 s
approx. 14,500 kg
3.27 m x 3.05 m x 4.40 m
4.38 m x 3.10 m x 7.00 m
3 x 400 Volt, 50 Hz, TN-S/TN-C network
105 kVA
0.6 Nm3/min (6 bar)
IndraMotion MTX
31i
SINUMERIK 840 D
400 mm
500 mm (775 mm)
425 mm (Z- and Z2-axis)
400 mm
approx. 3.5 s
ø 550 mm x 1,030 mm
Torque motor
2 x 450 kg
1 - 50 rpm
2 / 4 satellites
Hollow shank DIN 69893 – HSK – A63
80 mm
< 0.9 s
Type 1 (40% duty cycle): 2 x 35 kW /
80 Nm / 1 – 10,000 rpm (1 – 17,500 rpm)*
Type 2 (40% duty cycle): 2 x 45 kW /
125 Nm / 1 – 10,000 rpm (1 – 17,500 rpm)*
Type 3 (25% duty cycle): 2 x 27 kW /
200 Nm / 1 – 10,000 rpm
Ballscrew
55 / 70 / 70 m/min
8 / 8 / 15 m/s2
15,000 / 15,000 / 2 x 8,000 N
Direct, absolute
Tp = 0.008 mm
Pick-Up
2 x 36 (2 x 60 / 2 x 92 / 2 x 116)*
80 mm / 160 mm (free adjacent pocket)
300 mm
10 kg
approx. 2.75 s
approx. 14,500 kg
3.27 m x 3.05 m x 4.40 m
4.38 m x 3.10 m x 7.00 m
3 x 400 Volt, 50 Hz, TN-S/TN-C network
105 kVA
0.6 Nm3/min (6 bar)
IndraMotion MTX
31i
SINUMERIK 840 D
200 mm
500 mm (775 mm)
425 mm
200 mm
approx. 3.5 s
ø 550 mm x 1,030 mm
Torque motor
2 x 450 kg
1 - 50 rpm
4 satellites
Hollow shank DIN 69893 – HSK – A63
80 mm
0.45 s (1.2 s)*
(40% duty cycle):
4 x 32 kW (4,200 rpm) / 4 x 72 Nm /
1 – 10,000 rpm (1 – 17,500 rpm)*
Ballscrew
55 / 70 / 70 m/min
7 / 7 / 12 m/s2
15,000 / 15,000 / 12,000 N
Direct, absolute
Tp = 0.008 mm
Pick-Up
4 x 18 (4 x 30 / 4 x 46 / 4 x 58)*
80 mm / 150 mm (free adjacent pocket)
300 mm
10 kg
approx. 3.00 s
approx. 14,500 kg
3.27 m x 3.05 m x 4.40 m
4.38 m x 3.10 m x 7.00 m
3 x 400 Volt, 50 Hz, TN-S/TN-C network
110 kVA
1.0 Nm3/min (6 bar)
IndraMotion MTX
31i
SINUMERIK 840 D
n Working range
X-axis
Y-axis (toolchange position)
Z-axis
Spindle distance
n Workpiece carrier
Swivel carrier / counter bearing with crown
gear: swivel time 0/180°
A- and U-axis, prepared for mounting a
fixture plate, up to max.
Drive system
Load capacity
Speed range A-, U-axis
C- and W-axis*
n Work spindle
Spindle taper
Spindle bearings ø
Run up time 0 - nmax
Power / Torque /
Speed range
n Feed drive
Drive system
Rapid traverse X / Y / Z
Axis acceleration X / Y / Z
Max. feed thrust X / Y / Z
n Accuracy (according to VDI/DGQ 3441)
Position measuring system
Positioning tolerance X / Y / Z
n Tool magazine
Toolchange system
Capacity
Max. tool ø
Max. tool length
Max. tool weight
n Toolchange
Chip-to-chip time**
n Weight / Dimensions
Total weight
Transport dimensions W x H X L
Machine installed W x H x L
n Connected load
Operating voltage
Total connected load
Mean air consumption
n CNC control
Bosch-Rexroth
GE Fanuc
Siemens
TECHNICAL DATA
*Specificationdependson
machineequipment.Theillu
strationssho
wninth
isbrochuremayvaryfrom
actualfactssho
wingadditionalorspecialequipment.**Determinedaccordingto
SWworksstandardWN-966
5801
.Seealso
www.sw-m
achines.de.
There are quite many who build machining centres. But only a few take such intensive and successful care of the entire technological demand of your project like we do. The highest priority is given to deliver the best economical and sustainable solu-tion for your manufacturing task. Which machine model ends up being the right one and how it will be applied most effectively, depends on your requirements for materials to be machined, quality and production volumes.
We proclaim to be ’Technology People’. This is more than building machine tools. Competent counsel in all technological and commercial ques-tions from ’A’ like Automation to ’Z’ like Z-axis thrust. All topics are addressed before the first chip falls. We provide cost-per-part calculations and we areflexibleincraftingyourprojectfinance.Soyour decisionforSWasyourpreferredbusinesspartneris based on dependable data. We develop our machines from the inside out to make sure it is tailored for its future effective use in your plant.
SchwäbischeWerkzeugmaschinen GmbHSeedorferStraße9178713WaldmössingenGermany
Phone+49740274-0Fax+49740274-211info@sw-machines.dewww.sw-machines.de
TECHNOLOGY PEOPLE: FORwARD THINkING.
GB-00
3/04
.201
2/SD
–Prin
tedinGermany–Cop
yrightSchwäbischeWerkzeugm
aschinenGmbH
.SWdoesno
tassumeanyliabilityforcorrectnessofinformationprovidedinthisbrochu
re;o
nlyinform
ationgiveninfirm
offersshallbebind
ing.