machining customer presentation
DESCRIPTION
To help our customers make saving and generating revenue from Clean air, Clean coolant Clean workspaces and Profitable recovery while improving the environmentsTRANSCRIPT
2007-03-05 1
Nederman Machining Concept
Clean Air Clean Coolant
Clean WorkspaceProfitable Recovery
2007-03-05 2
The Nederman Group
Nederman –a public company on Stockholm OMX Stock Exchange
Develop, Design, Manufacturing, Marketing, Sales, Installation and Service
Worldwide Distribution Network with own sales organisation in 26 countries and authorised distributors in more than 30 countries
Experience from a global customer base
Arboga-Darenth a business unit of the Nederman Group
2007-03-05 3
Our Concept
“To help our customers make saving and generating revenue from
Clean air, Clean coolant
Clean workspacesand Profitable recovery
while improving the environments”
2007-03-05 4
Growth in the market is driven by
Increased awareness of working environment issues
Increased focus on production efficiency
More stringent laws and regulations globally
Profitable recovery - rising metal and oil prices
2007-03-05 5
Modular Designed Products and Systems
Coolant Cleaning SystemsClean Workspace & Conveying Systems
Metal Recovery Systems
Coolant Filters & Tramp Oil Separators
Chip Conveyors Chip Crushers, Wringers & Briquetting Presses
Air Cleaning Systems
Oil Mist Separators
2007-03-05 6
Oil mist filtersChip conveyors Standard filters
Conveyor Systems Perpetuum Systems
Vacuum Systems Chip Processing Systems Presto Coolant Systems
For t
he m
achi
neto
olFo
r the
pla
nt
Oil/water SeparatorsVacuum cleaner
Product Program Overview
2007-03-05 7
Clean Air - Nederman NOM-line
Full range of oil mist filters, from individual filters to high capacity central systems
Superior filtration efficiency
Self cleaning filter
2007-03-05 8
Clean Workspace - Vacuum cleaners
PPortable Stationairy System
• Increased productivity
• Extended machine life
• Attractive workplace
2007-03-05 9
Complete range
Modular design
Rigid
Application
Conveyor
Application
Harpoon Drag Hinged Pneumatic Flushing
Systems
From machine tobin Possible
(short chips)Good
Inside the plantGood Good Good Possible Possible
Out to container Possible Good Good
FMS-Installation Possible Good
Form
Width
Clean Workspace Conveyors
2007-03-05 10
Clean Workspace - Conveyor Systems
Key Selection Points:
Material (short, long, bushy) Form Amount Coolant
2007-03-05 11
Clean Coolant - Filters
Operation Material Level of cleaning Coolant- oil/emulsion Floor space Costs
Selection of Filter
Media based Permanent filter
DE-filters Hydrocyklonfilters Special filters
Filter mediafrom stock
Allows recycling of cutting fluidsExtends life-time of machine toolsImproves quality of surface finish
Benefits
2007-03-05 12
Clean Coolant - Oil/Water Separation Longer coolant life
Better working conditions Correct concentration Better qualityOperation
Recycling Stations
Cost of coolantTotal Cost for 100 l of coolant (£)
Change per y. Concentration3% 5% 7% 9% 11%
12 times/y. 372 444 516 588 6608 times/y. 248 296 344 392 4406 times/y. 186 222 258 294 3304 times/y. 124 148 172 196 2202 times/y. 62 74 86 98 1101 time/y. 31 37 43 49 55
Coolant costs 3£/lDisposal costs 22 £r/100 l
Application Turning Grinding RollingWire drawing Surface treatmentWashing
2007-03-05 13
Clean Coolant - Perpetuum System
extending the life of coolant
•Link machines to a central processing unit via machine stations
•Pump a partial amount of the coolant from the machines
•Remove tramp oil and dirt from the coolant
•Control the concentration of the emulsion
•Automatically and in 24/7
2007-03-05 14
Clean Coolant - Presto - Central Filtration System
Filters Tanks Pipes, Pumps Chillers Auto top-up
Integrated systems –Modular built
Bacteria Control units Conveyors Flushing Swarf processing Engineering, Installation
2007-03-05 15
Profitable Recovery - Swarf Processing Systems
Recovers coolant Reduces swarf volume Increases prices of swarf Environmental/Regulations
Conveyors Hinged Belt Drag Screw
Coolant Cleaning Tanks Filters Tramp oil separators
Skip hoistsContainer systems
2007-03-05 16
Makes briquettes of :
cast iron
aluminium
steel
brass
grinding sludge
Coolant Cleaning Tanks Filters Tramp oil separators
Conveyors Hinged Belt Drag Screw
Skip hoistsContainer systems
• Increased price of the swarf
• Coolant recovery• Savings in transport costs
Profitable Recovery - Briquetting
2007-03-05 17
The Maching Concept - Individual and Integrated Systems
2007-03-05 18
The Machining Concept – for the Machine Tool (OEM)
Nederman NOM 4 Oil Mist Separator
Chip Conveyors Coolant Filters
Tramp Oil Separators Vacuum cleaner
2007-03-05 19
Customer References
Customer IndustryAutomotive
Automotive
Automotive
Ball Bearing
Ball Bearing
Ball Bearing
Steel
Aerospace
Steel, Machinery
Automation