macht technologies (p) ltd. eprofil-2016
TRANSCRIPT
e-Profile
www.macht-technologies.com
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CNC Turning and Special Purpose Machines
Modular Units for Machine Building
Automation : Multi Axes Linear Robot Precision Machined
Components for Exports
Our Major Customers
ABOUT MACHT
Macht Technologies Pvt. Ltd is an Engineering Company founded in Year 1994 by a Father and
Son Team of Technocrats. We provide solutions to the Automobile, and Precision Engineering
industry, in design and manufacture of: Special Purpose Machines
Sub-Assemblies like Spindles and Slides
Automation Systems : Robotic Automation together with Reis Robotics of Germany
Jigs & Fixtures
Gauges
Tooling for CNC as well as Conventional machines
Precision Machined Parts in small to medium batch quantities
Our Core Strength lies in the Technical experience of our Directors, who have an
excellent
Experience in the Automotive and Machine Tool industry. Both have been trained in
Germany. With companies of world repute, are conversant with the International
Standards and are fluent in German and English Language
1994 Inception of Company
1998 1st Special Purpose Machine Developed
2000 1st PLC Controlled Machine developed
2003 1st Self Feed Machining Unit developed
2005-2006 1st Export Consignment
2005-2006 MACHT Servo Self Feed Machining Unit Developed
2006 1st CNC Controlled SPM developed
2006-2007 Precision Parts Division formed
2006 MACHT Participates in National Exhibition for Automation
2007 MACHT forays into Automation
2007-2008 Sold and Commissioned 1st Gravity Die Casting Pouring Automation in India
Milestones in our journey
2008 Our First 3 Axes Linear Gantry Robot Prototype Developed
2009 Worked on New Spindle Designs and updated the Self Feed Modular Spindle Units
2010 Developed Special Purpose Machine for Differential Housing (5 Axes CNC)
2011 CNC Lathe MT 15 Developed
2012 ~2013 Developed Multi Axes Duplex Milling Machine with Auto Loading / Unloading
2014~2015 , we did some very interesting Projects including a Projects for Exports
CNC Lathe MT15s commissioned in Exports Division
Gravity Die Casting Machine manufactured for our customer’s German Partner
Multi Axes CNC Piston Ring Oil Hole Drilling Machine
We developed Next Generation of Servo Self Feed Spindle Units for our esteemed
customers
2015~2016 Another Lean Year for Machine Tool Industry however we had a few Highs
which are worth a mention
One more CNC Lathe MT15s commissioned in Exports Division
Gravity Die Casting Machine commissioned in Russia in scheduled time
MACHT’s first Rotary Transfer Machine developed, with many new Modules
such as
o Servo Indexing Rotary Table with Hirth Coupling for better accuracies
o Self Centering Fixture ( imperative for such machines)
o Ram Type Servo Controlled 2 Axis Drilling Station.
3 Axes CNC Controlled Linear Automation Loading / Unloading Solution with
In & Out put Conveyors developed.
MACHT has today 3 Divisions within the company
Machine Tools Division
Precision Manufacturing Division
Automation Division
Machine Tool Division In Year 1997 we started Special Purpose Machines Division within our Company and provide
innovative solutions in Machining & Assembly. So far more than 250 Machines from us are
running successfully at our customers end. Our main thrust in Machine Development is :
Design Machines that are Simple to Build, Operate & Maintain
To Achieve Quality beyond Customer’s expectations
To minimize Setup Time and improve Productivity
To Provide Low Cost Machine Automation thereby increasing Efficiency of the Machine
4 Axes CNC Slotting Machine for
Piston Rings
2 Axes CNC Cage Pocket Milling
Machine
Multi Operation Drilling
Machine
Design Department
MACHT has its own Design Department for both Mechanical and Electronics. For our
Critical Assemblies we use 3D Design Software “Solidworks”. The following Software are
installed in our Company for Design
Solidworks : 3 Licences
Autocad LT : 5 Licences
Machines for the Future
The Rotary Transfer or as they are also known as Dial Indexer Machine work on the principle of
dividing the Machining Operations into stages and using an Indexing Table stations are divided and each
Stage of Machining is performed on every station thereby reducing the Cycle Time to the longest
machining time at a particular stage. Such machines are used primarily for Accurate Parts which are
required in large volumes.
Above is the 6 Station Servo Controlled Rotary Indexing Machine developed by MACHT for its
esteemed Customer.
Over the years MACHT has developed over 250 Machines and the following slides
shall depict a few of our prestigious projects :
Multi Axes CNC End Facing Machine
with Gantry Auto Loading/Unloading
Piston Ring
Multi Axes CNC Oil Hole Drilling Machine for
Piston Rings with Auto Loading / Unloading
MACHT’s Team poses proudly before the
Global Casting Machine manufactured for an
International Client
Multi Axes CNC Machine
for Differential Housing
3 Axes Cage Window Milling Machine for
Bearing Cage of CVJ of GKN
Piston Ring
Multi Station Ring Oil Slot Milling Machine
for Piston Rings
10 Tons Bearing Assembly Press for
Harley Davidson 12.5 Tons Rivet Press Machine
Bearing Assembly Line
Bearing Pressing and
Depth Checking
Machine Caulking and Depth
Checking Machine Rotor Run-out
Checking Machine Marking
Machine
Multi Spindle Drilling
Machine Servo Angular Hole Peck
Drilling Machine
“Made to Order CNC Machines” In the year 2011 we decided to develop our own Range of Machines and did a Market Survey and
realized that even though there are many manufacturers of Standard Machines, there was a need
for something “More”. We have been in the Specials Business for the last 18 Years and realize
that every customer / the components have their own unique needs. Hence we decided to launch
our “Made To Order” Turning Program. We have based the design of our machines on the
Modular Concept so as to impart flexibility to take on variety of components as well as build
machines based on the Customer or their Components specific requirements.
Each Machine shall be suited to the family of components you wish them for, based on their Size,
Accuracy as well as the Productivity required.
Our “Made to Order” Turning Machines Product Program includes :
• End Turning for Shafts ( with Centering Facing and Clamping Diameter Generation)
• Middle Drive CNC Lathes with Multi Axes for Simultaneous Machining of Shafts
• Single Spindle Lathes (Horizontal or Vertical)
• Multi Spindle CNC Lathes
CNC Lathe MT-15
In September 2011 we commissioned our 1st CNC Turning Centre in
our own Precision Parts Exports Division and it is running successfully
ever since. MT-15s our latest addition was also commissioned in
Precision Parts division in September 2013
Philosophy behind the Turning Program
We want to develop Machines which have a good Chip Producing Capacity and is
rigid and accurate enough to perform in the toughest of conditions. With MT 15 we
believe we have developed a Work Horse with toughness and precision to match.
The Designs are all Automation Ready which we see as the coming future. Having
used the machine in our own Exports Department for over 2 Years and having
convinced ourselves with the Built and Quality of the Machine, we “Now” offer
CNC Turning Centers to our Valued Customers. We not only offer the Model MT-15
in the Market but have also decided to develop another Model MT-15s to offer our
Customers a Choice.
MT-15s has also been developed and inducted in our CNC Machine Shop in
September 2013. Model MT-15s as the name denotes is a machine with smaller foot
print but still true to its Pedigree it “packs quite a punch” and is in no way less in
either Sturdiness or Performance.
Salient Features of the Machines
Machine Base
Single Unit Precision Welded
Stress Relieved Structure
reinforced with Granite to impart
the rigidity and damping
properties essential for High
Speed Machining. The bed weighs
ca. 4 Tons
Main Spindle Unit
The Spindle Unit runs on Precision
Angular Contact Bearings greased
for life. The Bar Capacity of this
Spindle matches the world standard
of 40 mm, with a Front Bearing Size
of 90 mm. The Spindle has a max
RPM of 5000
Slide System
The Slide System is fitted with
Precision LM Roller Guideways
as well as precision pre-loaded
Ball Screws, which are suited to
take heavy cuts of upto 5 mm on
Radius on medium Carbon Steel
The Machines can be offered with many Add-on Features such as :
• Automation: Loading Unloading System
• Linear Position Readout System for X Axis for better accuracies on Diameter
• Post Process Measuring System with Auto Tool Correction for uninterrupted
Production and better Process Control
• Live Tooling
• Heavy Duty Imported Turret for better accuracy and chip producing capacity
• Tool Wear Checking System
Made to Order
Multi Spindle CNC Turning Machines Concept
A Double Spindle 4 Axes Machine with Auto Transfer of Parts between the Spindles on the Fly
We at MACHT have over the years developed our own range of Modular Units. This gives us
the flexibility to reduce the Lead Time for Machine Building and enhances the Quality of our
machines. Some of our Modular Units are :
SLIDE MOUNTED SPINDLE UNITS
MSU Range
MULTI SPINDLE HEADS
MODULAR UNITS for Machine Building
SERVO SELF FEED SPINDLE UNITS: MSSF RANGE
SELF FEED SPINDLE UNITS : MSF
Range
PRECISION SPINDLE UNITS
Self Feed Machining Units
We developed the 1st Self Feed Machining Unit in 2002, and have been
since then using them on our own machines and for our customers for
their Machine Building needs. These Units are Robust in Design and
Construction and over the years we have continuously optimized them
to take on a variety of Machining Tasks such as : Drilling, Reaming,
Counter Boring, Milling, etc.
These Units are available in 3 Variants :
•Pneumatic with Hydro Check Feed
•Hydraulic Feed
•Servo Feed
As we are in Specials Business, we can offer Special Versions of these Units to suit your specific
requirements
MACHT’s Latest Development in Servo Self Feed Spindle Units
MSSF 1.5 -50 -Servo Self Feed Spindle Unit with
15000 RPM for Micro Drilling
MSSF 6-100 -Servo Self Feed Spindle Unit
Slide Mounted Spindle Units
We have a standard range of Belt Driven Spindle Units such as :
•Drilling Spindles : with different tool adaptors max RPM
25000
•Milling Spindles : SK 30 ~ SK 50 Size
•Grinding Spindles: Internal Grinding Spindles @ 25000 RPM
•Boring Spindles : Fine Boring Spindle Units with TIR < 2
Microns
•CNC Turning Spindles : Spindles as per International
Standards from A2-3 ~ A2-8 Size
Slide Units
We can offer Slide Units in various variants:
• With Hardened and Ground Guideways
• Slides with LM Guideways
• Slides with Roller Guideways
Pneumatic, Hydraulic or Servo Driven
Multi Spindle Heads
In a High Productive Environment, Multi Spindle Heads
can be very useful, specially when many holes need to
be machined in a component.
We Design and Develop Multi Spindle Heads with Fixed
Centre Distance as per Customer’s Requirements.
With under 10 Micron runout on individual Spindles,
these Heads can be used with Tools which require High
Cutting Parameters.
Multi Spindle Head
for Tractor Component
3 Spindle Fixed CD Multi Head
Work Clamping Fixtures
Hydraulic Clamping Fixture for a Rotary
Milling Machine
Self Centring Clamping Fixture for
Con Rod Hyd. Clamping Mandrel for
Internal Splines
Measuring Fixtures
Ovaility Measuring System for
Auto Pistons
Measuring System for Cam Shaft Lobe
Profile Special Measuring Fixture for
Crank Shaft
Automation Division
When the Need is to Create More from Less
The rising demands on production has put pressure on the
process engineers to increase productivity. However once
the optimization of a manufacturing process has been
achieved the only way create more from less is to
minimize idle times and improve production efficiency.
Automation increases Machine Utilization thereby
increasing overall efficiency of the Process.
MACHT Technologies is geared to provide solutions in
Automation such as:
• Auto Loading / Unloading on Machines
• Machines Integration with Linear Robots
• Welding Automation
• Die Casting Automation HPDC Robotic Cells, Gravity Die
Casting Pouring Automation etc
• Auto Gauging Systems for In and Post Process Inspection
• Assembly Automation
MACHT - 3 Axes Linear Gantry Robot
3 Axes Linear Gantry Robot integrating CNC Lathe
and SPM.
Payload : 0~80 Kg.
Traverses :
Axis # 1 :1500 ~ 9000 mm
Axis # 2 : 500~1000 mm
Axis # 3 : 500 ~1500 mm
Speeds : ca. 90 m/min
Control : 3 Axes CNC
Linear Robotic Automation System with 3 Axes Robot &
Input and Output Conveyors by MACHT
Loading / Unloading Automation
for Duplex Milling Machine
MACHT has the capability of Designing
and Implementing Automation
Solutions for not only Machines
developed by us. The Duplex Milling
Machine is equipped with a Linear
Loading / Unloading System to perform
this task for 8 Components
Simultaneously.
The Complete System with the Input /
Output Conveyors along with the
Gripper and Orientation System was
designed and implemented by our
Team
Centring Facing Machine / Centre Lapping Machine
with Loading / Unloading Automation
Quenching Tank for H.P Die Casting
Quenching Tank is used for rapid cooling the Die Cast parts
in a quench medium. The quenching tank was developed for
our esteemed customer for their HPDC Robotic Cell. The
Tank and all other parts exposed to the quench medium are
of stainless steel.
Our team helped in integration of the Robot in the Die
Casting Cell. Robot picks up the part from the Die Casting
Machine and after checking the part at the Sensor Station
places it on the fixture of the Quenching Tank Slide. The
Slide then lowers the part into the quench medium for
cooling the part and returns back to home position. The
Robot then picks the part and transfers it to the Trimming
Press. Quenching Tank is fitted with Oil Chiller or Radiator
for maintaining the temperature of the Quench Medium.
Robotic Automation System
Robotic Pouring of in Gravity Die Casting Machines sold & serviced by MACHT
Precision Manufacturing Division
In year 2005-2006 we began exporting precision machined parts to companies of world repute in Germany and
formed a Precision Manufacturing Division. This division is primarily into manufacturing of Components
meant for Export Market.
If you place Orders for your critical components with MACHT you have the following advantages working for
you :
Our Promoters have worked in high precision / high productive environment, hence are aware of the
requirements of the industry.
MACHT has an Engineering Pool which supports the Precision Parts Division be it in Process selection
or Fixtures Gauges Design and / or Maintenance of Machines
MACHT‘s Machine Tool Division produces CNC Machines to suit the requirements based on Quality and
Productivity
MACHT produces its own fixtures and gauges in its captive tool room hence the Fixtures Gauges and
critical spares can never be a bottle neck
As MACHT is in Exports to Germany, the Quality Systems are already been placed to suit High Precision
Production
We at MACHT empower the Man behind the Machine as in our opinion he is the 1st Stage of Quality Assurance
and hence has the power to raise a Red / Orange Flag in case the quality of the product isnt satisfactory
CNC Machine Shop
CNC Turning CNC Milling
Tool Room
Quality Department
Quality Department
Surface Roughness Measurement
Digital Profil Projektor
Outsourcing of Manufacturing & Measurement
As we are a “Made to Order Machines” Manufacturer and keep making
different machines / equipments, we have over the years developed many
Vendors and Associates to outsource Services which may not be
necessarily available with us. Some of these Facilities are :
1. Horizontal Boring Machine ( Including CNC Controlled )
2. Jig Boring Machine
3. Large Surface / Cylindrical Grinding Machine
4. Heat Treatment Facilities
5. Spectro-Analysis
6. Material Testing (incl Physical Testing)
7. CMM & Contourograph
An Overview of Precision Parts
Machine Bushes in P.B
Various Tool Holders for Machines
Precision Fasteners in C45
Parts in Stainless Steel
Precision Ground Drive Shafts
Flanges and Couplings for Gearboxes
Parts in Stainless Steel
Special Fasteners
Machine Parts in Brass / Phosphorus Bronze
IT 7 Precision Class
Machinery Parts
Precision Assemblies for Machine Building as per
Customers Requirements
Mr. Ashwin Dhingra, Director
D-137, Site # 1, Bulandshahar Road Industrial Area
Ghaziabad – 201009. India
Tel: +91-120-2866567 , +91-120-2866259
Fax : +91-120-4157536
Mobile: - +91-9810157046
E-mail: [email protected]
www.macht-technologies.com
Thank you for sparing your valuable time. We shall look forward to your
valuable inquiries