magazine pages sept'2012

DEFINITIONS OF STEELS WITHSPECIFICATIONS

STEEL PROCESSING

IRON CARBON EQUILIBRIUM

CRYSTAL STRUCTURES OF IRON

FERRITE, PEARLITE AND CEMENTITE

MARTENSITE

BAINITE

MICROSTRUCTURES OF FERRITIC

Steels: DefinitionsSteel Specifications

Iron Carbon Equilibrium Diagram

Effects of CarbonCrystal Structures in Fe-C AlloysEffects of Alloying ElementsCritical TemperaturesCrystal Imperfections and Slip

Pearlite Transformation KeneticsInterphase PrecipitationDivorced Eutectold Transformation:Dispersed Carbide Particles in Ferrite

Martensitic Transformation KineticsMorphology of ferrous martensites

Bainite Transformation Start TemperaturesBainite versus Ferritic MicrostructuresUpper BainiteLower BainiteBainite Formation MechanismsMechanical Behaviour of Ferrite CarbideBainites

Cooling Rate Induced Changes in FerriteClassification Sysems for FerriticMicrostructuresPolygonal or Equiaxed FerriteWidmanstatten FerriteGranular Ferrite or Granular Bainitic Ferrite

Classification System for Proeutectoid FerriticMicrostructuresCooling Rate Induced Changes in FerriteClassification Systems for Ferritic MicrostructuresPolygonal or Equiaxed FerriteBainitic or Acicular FerriteGranular Ferrite or Granular Bainitic Ferrite

Austenite Grain Size and MeasurementAustenite FormationTime Temperature Austenitizing DiagramsAustenite Grain Size in Aluminium Killed SteelsAustenite Grain Size Control in Microalloyed Steels

Types and OriginsInclusion Identification and CharacterizationEffect of inclusions on Mechanical PropertiesSolidification Chemical ChangesSolidification Dendrites and Inter dendritic SegregationHot Work and its Effect on Solidification StructureBanded MicrostructuresThe Effect of Banding on Mechanical Properties

Continuous Cooling Transformation and Bar Diameter

The Ductile to Brittle TransitionContinuous and Discontinuous Yielding of FerriticMicrostructuresAging Phenomena in Ferritic Micro structuresGrain Size Effects on Strength and Fracture of FerriticMicrostructuresDispersion Strengthening of Ferritic MicrostructuresSolid Solution Strengthening of Ferritic Microstructures

Low Carbon SteelLow Carbon Steel ProcessingProcessing of Cold Rolled and Annealed Sheet Steelsfor High FormabilityInterstitial Free (IF) Steels

AnnealingNormalizingSpheroidizing

ProcessingMicro aloying ConsiderationsMechanical Properties of Micro alloyed Forging SteelsMicrostructures

Rail Steels Structure and PerformancePatenting: Pearlite Formation for High Strength WireWire Drawing Deformation of Pearlite for Steel WireFracture Mechanisms of Patented and Drawn SteelWire

IMPORTANCE OF AUSTENITE IN STEEL

PROCESSING EFFECTS ON STEEL

ISOTHERMAL TRANSFORMATION DIAGRAMS

CONTINUOUS COOLING TRANSFORMATIONDIAGRAMS

FERRITIC MICRO STRUCTURES

LOW CARBON STEELS

HEAT TREATMENTS

MEDIUM CARBON STEELS

HIGH CARBON STEELS

HARNESS AND HARDENABILITY

TEMPERING OF STEEL

TEMPERED CARBON STEELS

TOUGHNESS AND EMBRITTLEMENT

RESIDUAL STRESSES, DISTORTION, ANDHEAT TREATMENT

SURFACE HARDENING

STAINLESS STEELS

TOOL STEELS

Martensite StrengthDefinitions of HardenabilityHardness DistributionFactors Affecting Cooling RatesSeverity of QuenchQuantitative HardenabilityDetermination of Ideal SizeJominy Test for Hardenability

Mechanical Property ChangesAlloying Elements and TemperingStructural Changes on TemperingMatrix Changes during TemperingOxide Colours on Tempered Steels

Dynamic Strain Aging in MartensiteMechanical behaviour of Low TemperatureTempered Martensite

Effects of Primary processing on ToughnessHot Shortness Associated with CopperOverheating during Heating for ForgingAluminium Nitride EmbrittlementQuench EmbrittlementTempered Martensite Embrittlement

Origins of Residual StressesEvaluation and Preduction of Residual Stressesand Distortion

Flame Hardening

Induction HeatingCarburizing Processing PrinciplesCarburizing properties and StructureCarburizing Fatigue and Fatigue and Fracture

Alloy Design and Phase EquilibriaAustentic Stainless SteelsOther Phases in Austenitic Stainless SteelsOther Austenitic Stainless SteelsFerritic Stainless SteelsEmbrittlement in Ferritic Stainless SteelsMartensitic Stainless Steels

Tool Steel Alloy DesignPrimary Processing of Tool SteelsStress Relief of Tool SteelsHardening of Tool SteelsPreheating and AustenitizingHardenability and Martensite FormationTempering of Tool SteelsRetained Austenite Transformation and DoubleTempering in Tool Steels

New 2012 Edn.

Processing Technology ofSteels and Stainless SteelsBy Eiri Board Rs. 1900/- US$ 200/- Post/Courier Exp. Rs. 130/-

HI-Tech Projects, Sept'2012 # 4 www.eiribooksandprojectreports.com

STEEL FURNITURE

Nuts and Bolts are most commonly useditems in the family of industrial fasteners andtheir demand is fast increasing due toexpansion of industries in the country. Bolt isa piece of metal rod whose one end is upsetand at the other end threading is done. Nut isa device which rolls on bolt threads. In nuts,internal threading is done while bolts bearexternal thread. Screw, demonstrate theirtrue merit in the movements, assembly etc, ofwooden componets. Screws are mostpopular as fasteners which assemble, or joinparts toether to be made into a complete unit.Nuts and Bolts are available in various sizesand shapes. The kind of the classification ofbolts and nuts may broadly be those made bythe cold and hot process plant (i.e. coldformed & not formed fasteners). Bolts aremanufactured by foring (upsetting) andextrusion methods mainly. Nuts and Bolts areused by the existing industries, repairworkshops etc. The sale of these items isincreasing day-by-day. As such there is avery good scope for establishment of a fewsmall scale units for the manufacture of nutsand bolts. Nuts are plain, square orhexagonal in shape with flat chambered, orwasher crowned top.

NUTS AND BOLTS(INDUSTRIAL FASTNERS)

Cost EstimationPlant Capacity 1.50 MT/DayLand and Buldg (Area 1500 smt.) Rs. 89 LacsPlant & Machinery Rs. 75 LacsW.C. for 3 Months Rs. 65 LacsTotal Capital Investment Rs. 2.48 CrRate of Return 18%Break Even Point 60%

IRON ORESPELLETIZATION PLANT

Cost Estimation (in ThousandsPlant Capacity 300 MT/DayLand and Buldg (Area 30 Acre) Th. 4.86 LacsPlant & Machinery Th. 1.45 LacW.C. for 3 Months Th. 3.38 LacsTotal Capital Investment Th. 9.94 LacRate of Return 24%Break Even Point 53%

PROFITABLE MECHANICAL ANDMETALLURGICAL PROJECTS

The 20th century has seen the emergence ofaluminium as a key industrial and strategicmaterial, second to only steel in terms ofimportance and tonnages of production. Apoint to notice is the upsurge in productionsynchronising with the two world warspointing to the need for aluminium asstrategic material. In todays industrialcivilisation, aluminium is important because itserves as a basic input for a number ofindustry is, it is indistpensable for building upand strengthening the industrial infra-structure in the basic sectors viz. power andtransportation. Besides finding extensive usein other vital sectors like space, defence,buildings, construction, domestic hardwaresetc. Report Cost: Rupees Eleven ThousandOnly with CD.

ALUMINIUM INGOTS FROMBAUXITE ORE USINGALUMINIUM MELTING

FURNACE & ROLLING MILL

Cost EstimationPlant Capacity 500 MT/DayLand and Buldg (Area 35 Acre) Rs. 2559 LacsPlant & Machinery Rs. 26944 LacsW.C. for 3 Months Rs. 10357 LacsTotal Capital Investment Rs. 47701 LacsRate of Return 23%Break Even Point 59%

In fast changing developments andinnovations in designs have brought newconcepts in designing furniture, whereshortage of living space is effectively solvedby such furniture items having foldingarrangement so that these could be storedinfolding condition while not in use. Thepopularity of folding cot further increase dueto the fact that large quantities of such cotscan be stored and transported withcomparatively case. Cash boxes of variouskinds are being manufactured in India from along time to cater to the needs of governmentdepartments like the posts and telegrpahs,treasuries as well as railways, banks,companies and general public. Severalimprovements in the manufacture and designof cash boxes have been made from time totime, and need for a national standard forcash boxes to regulate their manufacture forthe requirement of consumers in general hasbeen widely felt. Cash boxes are vulnerableto attach by a wedge shaped lever, andprotedtion aginst this form of attack shouldkept in view. As the practice followed in themanufacture of cash boxes can not be judgedwhen these are in the finished stage. Thesteel almirahs along with steel ward robes,cabinet and racks find their prominance ate a c h a n d e v e r y p l a c e , i . e . i ngovernment/private offices and residentialhouses. There is good scope for this industrydue to our developing economy and increasein the standard of living.

Cost Estimation(2000 sq. mt.)Land and Building Rs. 26 Lacs

Plant & Machinery Rs. 40 LacsW.C. for 3 Months Rs. 2.89 Cr.Total Capital Investment Rs. 63.85 CrRate of Return 37%Break Even Point 37%

Iron Ore Pellets are used in blast furnaces forproducing sponge iron & steels. Marked by highproductly lower fuel consumption and improvedfurnace control, pellets are now preferred allover the world for primary steel making. An ironore pelletization unit can submit an IEM to SIA ofministry of Steel Industry to set-up a plant of mfg.capacity = 18 lakh tonners pa. This projectsould be 100% EOU or an ancillary to a spongeiron plant. This plant can be set-up near an ironore concentration site or a sponge iron plant ornear a sea port for respective benefits oftransportation costs saving on transfer of rawmaterials and /or finished products in betweenthe point of importance & the plant. If it is neariron ore concentration plant raw materialstransportation bill will be reduced. If set up near asponge iron plant the cost of delivering pelletizedproducts to the user plant will be small. Similarlyin case of EOU project its being near a sea portwill be beneficial. Except some criticalequipments which necessarly need to beimported all other equipments required for theproject are indigenously available. The technicalknow how, for an energy efficient, pollution-freeand highly productive sophisticated pelletizingplant is not fully available from indigenoussources.

COLD STORAGEFOR POTATO

Cost EstimationPlant Capacity 5000 MT/DayLand and Buldg (Area 2 Acres) Rs. 2.92 Cr.Plant & Machinery Rs. 1.39 Cr.W.C. for 6 Months Rs. 63 LacsTotal Capital Investment Rs. 6.05 CrRate of Return 17%Break Even Point 62%

India, at present does not have a comprehensivecold chain network, and is estimated to grow to Rs32,000 cr by 2015. In India, there has been aphenomenal growth in production of horticultureproduce, dairy products, and meat products over thelast decade. Owing to the tremendous pressure onimproving supply chain and reducing losses duringproduce handling and movement, the need forcreation of a cold chain network is crucial forperishable food commodities. Cold storage in Indiahas been largely adopted for long-term storage ofpotatoes, onions and high value crops like apples,grapes and flowers. Potato cold storages used tocontribute 88 per cent storage capacity till 2000.However most of the new cold storages in the lastdecade have been constructed as multipurposefacilities focusing on all fruits and vegetables, poultry,dairy and FMCG product categories.

DAIRY FARMING

FOR MILK

PRODUCTION

TECHNOLOGYISBN – 9789380772097

Price Rs. 1105/-


The plant will have facility to produce, maida,sooji, atta and bran. These products will besold as per the guidance issued for Food andCivil Supplies Department of the concernedstate. The same plant can be used to processother cereals such as rice gram, dal etcHowever, attempt is made have to examinefeasibility and profitability of processingwheat to produce maida, Suji, atta and bran.Flour mill serve the purpose of processingwheat to convert it into flour. Wheat grainsare the seeds of the wheat plant which is ableto grow is kinds of soil and under widelydiffering climatic conditions. The principlewheats of commerce belong to the botanicalgroups Triticum vulgane, Triticum drum andtriticum compactum. Agrain of wheat is avoidin shape and it bears at one end a number ofshort fine Grains. The grains of wheatconsists of three main parts the envelopingskins, the embryo and the endosperm. Therelative proportions of these parts vary withthe plumpness of the grain but the averagecomposition of wheat is 83% endosperm,2.5% embryo and 14.5% enveloping skins.

ROLLER FLOUR MILL

Cost EstimationPlant Capacity 300 MT./DayLand & Buldg (Area 2.5 Acres) Rs. 1.16 Cr.Plant & Machinery Rs. 2.41 Cr.W.C. for 3 Months Rs. 18.24 Cr.Total Capital Investment Rs. 22.22 Cr.Rate of Return 65%Break Even Point 25%

Among the synthetics in common use for certainapplications: as indicated are anethole (anicelicorice for cough drops and chewingg gum;Benzyl acetate (fruit raspberry and cherry) forcandies and soft drinks, cinnamaldehyde(cinnamon) for leaked goodes. Chewing gun,and leaked goods. Methyl anthranilite (comcoodgrapse) for candies and soft drinks. The flavourchemist is responsible for the basic knowledge ofsensory and application properties of each of thislarge number of raw materials. The tremendousnumber of possible combinations of theseflavoured finished compounds is readilyapparent. It is not uncommon to develop aflavour that combines essential oils, plantextractives, fruit juices and synthetics. Simpleflavours are those containing a single aingredient alone of diluted in appropriate neutralcarrier; compound flavours are blends of severalingredients either as mixture of them alone ordiluted in carriers (solvents). The presence ofalcohol as solvent is of very importantsignificance, therefore alcohol should besubstituted whenever feasoble with carbitols,glycerin or other apprroved functional carriers.Flavour ingredients may also be classified assolid, liquid, paste etc.

FLAVOURSMANUFACTURING

Cost EstimationPlant Capacity 100 KGS/DayLand & Building (Area 200 smt.) Rs. 16 LacPlant & Machinery Rs. 5 LacsW.C. for 3 Months Rs.48 LacsTotal Capital Investment Rs. 70 LacsRate of Return 53%Break Even Point 36%

291. ALUMINIUM DOORS,

WINDOWS, RAILINGS ANDFITTINGS (WITH ANODIZING& POWDER COATING) 2.75 Cr.

2. AIR CONDITIONERS & PARTS(WINDOW TYPE) 2.34 Cr.

3. ALUMINIUM PHOSPHIDE 2.23 Cr.4. BIOFERTILIZER 1.77 Cr.5. COLD STORAGE 1.56 Cr.6. COPPER WIRE DRAWING &

ENAMELLING PLANT 2.28 Cr.7. COMPUTER SOFTWARE

DEVELOPMENT &CALL CENTRE 3 Cr.

8. CONSTRUCTION CHEMICALS 2.74 Cr.9. COLD/SOFT DRINKS 1.76 Cr.10.CALCIUM CARBONATE

(PRECIPITATED & ACTIVATED) 2.28Cr.11.CASHEW NUT SHELL LIQUID

AND KERNEL PROCESSING 1.86Cr.12.CHLORINATED PARAFFIN WAX

(CPW) 2.86 Cr.13.COPPER OXYCHLORIDE

50 % W.P. 1.51 Cr.14.DISPOSABLE PLASTIC

SYRINGES (STERILISED) 2.01Cr.15.FOOD PROCESSING UNIT

(GARLIC, PINEAPPLE CANNING& TOMATO PROCESSING) 1.62 Cr.

16.FIBRE COTTON FROM SILICASAND (BEACH SAND) 1.75 Cr.

17.HDPE/PP WOVEN SACKS(BAGS) 2.14 Cr.

18.MINERAL WATER& SODA WATER 2.42 Cr.

19.MINI STEEL PLANT/ M.S.INGOTS BY INDUCTIONFURNACE 2.39 Cr.

20. MINERAL WOOL OR SLAGWOOL OR GLASS WOOL 2.09 Cr.

21. NUTS, BOLTS, RIVERTS ETC.(INDUSTRIAL FASTENERS) 2.49 Cr.

22. OFFSET PRINTING PRESS 2.16 Cr.23. PINE APPLE JUICE

MANUFACTURING &CANNING 2.29 Cr.

24. PVC PIPE AND FITTING 2.76 Cr.25. ROLLER FLOUR MILL 2.93 Cr.26. SURGICAL COTTON AND

BANDAGES (EOU) 2.04 Cr.27. TEXTILE BLEACHING, DYEING

AND FINISHING 2.65 Cr.28. WELDING ELECTRODE 1.57 Cr.29. ZINC & COPPER SULPHATE 2.69 Cr.

Each Project Report covers in this CDcontains Introduction, Uses, Market

Position, Present Manufacturers,Manufacturing Process with Formulations,Process Flow Sheet, Suppliers of Plant &

Machineries and Raw Materials, CostEconomics with Profitability Analysis, BEP,

Resources of Finance etc.Price of this CD containing all above 29Project Reports is Rs. 30,338/-. Payablefully in advance through Bank Draft in

favour of ENGINEERS INDIA RESEARCHINSTITUTE, DELHI. Delivery within 2 days.

(To Order please dial : 98114-37895).

NEW PROFITABLE1.5 CR TO 3 CR.

PROJECTSIN CD

(29 PROJECTSREPORT IN CD)

PROJECT COST (In Rs.)

START YOUR OWNAGRO FOOD INDUSTRY

CUT FLOWERS (EXPORT ORIENTED(GLADIOLI, MARIGOLD WITH GREEN HOUSE

Cost EstimationLand & Building (Area 8 Acres) Rs. 2.59 Cr.Plant & Machinery Rs. 1.67 Cr.W.C. for 1 Months Rs.16 LacsTotal Capital Investment Rs. 4.51 Cr.Rate of Return 18%Break Even Point 69%

Flowers are symbol of beauty, love, affection,romance tranquility etc. Besides their aestheticvalue, they are important for their economicuses, such as for cut-blooms and for extractingperfumes and other products. In our country,flowers are sanctified and are commonly used inworshipping the deities in our homes andtemples. We are intimately associated with them,and on all festive occasions like marriagesreligious ceremonies and social functions, theuse of flowers and garlands has become almostessential. A large genus of erect, same notes orclimbing shrubs widely distributed in thetemperate parts of the northern hemisphere andon tropical mountains. About ten species havebeen introduced for cultivation as ornamentals orfor production of rose water and attar. Thegenus includes about 120 or more species alarge majority of which are native to the Asiaticregion. It is divided into four sub-genera ofwhich three are small and aberrant and thefourth, Eurosa, contains the roses proper.

The plant will have facility to produce, maida,sooji, atta and bran. These products will besold as per the guidance issued for Food andCivil Supplies Department of the concernedstate. The same plant can be used to processother cereals such as rice gram, dal etcHowever, attempt is made have to examinefeasibility and profitability of processingwheat to produce maida, Suji, atta and bran.Flour mill serve the purpose of processingwheat to convert it into flour. Wheat grainsare the seeds of the wheat plant which is ableto grow is kinds of soil and under widelydiffering climatic conditions. The principlewheats of commerce belong to the botanicalgroups Triticum vulgane, Triticum drum andtriticum compactum. Agrain of wheat is avoidin shape and it bears at one end a number ofshort fine Grains. The grains of wheatconsists of three main parts the envelopingskins, the embryo and the endosperm. Therelative proportions of these parts vary withthe plumpness of the grain but the averagecomposition of wheat is 83% endosperm,2.5% embryo and 14.5% enveloping skins.

ROLLER FLOUR MILL

Cost EstimationPlant Capacity 300 MT./DayLand & Buldg (Area 2.5 Acres) Rs. 1.16 Cr.Plant & Machinery Rs. 2.41 Cr.W.C. for 3 Months Rs. 18.24 Cr.Total Capital Investment Rs. 22.22 Cr.Rate of Return 65%Break Even Point 25%

Among the synthetics in common use for certainapplications: as indicated are anethole (anicelicorice for cough drops and chewingg gum;Benzyl acetate (fruit raspberry and cherry) forcandies and soft drinks, cinnamaldehyde(cinnamon) for leaked goodes. Chewing gun,and leaked goods. Methyl anthranilite (comcoodgrapse) for candies and soft drinks. The flavourchemist is responsible for the basic knowledge ofsensory and application properties of each of thislarge number of raw materials. The tremendousnumber of possible combinations of theseflavoured finished compounds is readilyapparent. It is not uncommon to develop aflavour that combines essential oils, plantextractives, fruit juices and synthetics. Simpleflavours are those containing a single aingredient alone of diluted in appropriate neutralcarrier; compound flavours are blends of severalingredients either as mixture of them alone ordiluted in carriers (solvents). The presence ofalcohol as solvent is of very importantsignificance, therefore alcohol should besubstituted whenever feasoble with carbitols,glycerin or other apprroved functional carriers.Flavour ingredients may also be classified assolid, liquid, paste etc.

FLAVOURSMANUFACTURING

Cost EstimationPlant Capacity 100 KGS/DayLand & Building (Area 200 smt.) Rs. 16 LacPlant & Machinery Rs. 5 LacsW.C. for 3 Months Rs.48 LacsTotal Capital Investment Rs. 70 LacsRate of Return 53%Break Even Point 36%

291. ALUMINIUM DOORS,

WINDOWS, RAILINGS ANDFITTINGS (WITH ANODIZING& POWDER COATING) 2.75 Cr.

2. AIR CONDITIONERS & PARTS(WINDOW TYPE) 2.34 Cr.

3. ALUMINIUM PHOSPHIDE 2.23 Cr.4. BIOFERTILIZER 1.77 Cr.5. COLD STORAGE 1.56 Cr.6. COPPER WIRE DRAWING &

ENAMELLING PLANT 2.28 Cr.7. COMPUTER SOFTWARE

DEVELOPMENT &CALL CENTRE 3 Cr.

8. CONSTRUCTION CHEMICALS 2.74 Cr.9. COLD/SOFT DRINKS 1.76 Cr.10.CALCIUM CARBONATE

(PRECIPITATED & ACTIVATED) 2.28Cr.11.CASHEW NUT SHELL LIQUID

AND KERNEL PROCESSING 1.86Cr.12.CHLORINATED PARAFFIN WAX

(CPW) 2.86 Cr.13.COPPER OXYCHLORIDE

50 % W.P. 1.51 Cr.14.DISPOSABLE PLASTIC

SYRINGES (STERILISED) 2.01Cr.15.FOOD PROCESSING UNIT

(GARLIC, PINEAPPLE CANNING& TOMATO PROCESSING) 1.62 Cr.

16.FIBRE COTTON FROM SILICASAND (BEACH SAND) 1.75 Cr.

17.HDPE/PP WOVEN SACKS(BAGS) 2.14 Cr.

18.MINERAL WATER& SODA WATER 2.42 Cr.

19.MINI STEEL PLANT/ M.S.INGOTS BY INDUCTIONFURNACE 2.39 Cr.

20. MINERAL WOOL OR SLAGWOOL OR GLASS WOOL 2.09 Cr.

21. NUTS, BOLTS, RIVERTS ETC.(INDUSTRIAL FASTENERS) 2.49 Cr.

22. OFFSET PRINTING PRESS 2.16 Cr.23. PINE APPLE JUICE

MANUFACTURING &CANNING 2.29 Cr.

24. PVC PIPE AND FITTING 2.76 Cr.25. ROLLER FLOUR MILL 2.93 Cr.26. SURGICAL COTTON AND

BANDAGES (EOU) 2.04 Cr.27. TEXTILE BLEACHING, DYEING

AND FINISHING 2.65 Cr.28. WELDING ELECTRODE 1.57 Cr.29. ZINC & COPPER SULPHATE 2.69 Cr.

Each Project Report covers in this CDcontains Introduction, Uses, Market

Position, Present Manufacturers,Manufacturing Process with Formulations,Process Flow Sheet, Suppliers of Plant &

Machineries and Raw Materials, CostEconomics with Profitability Analysis, BEP,

Resources of Finance etc.Price of this CD containing all above 29Project Reports is Rs. 30,338/-. Payablefully in advance through Bank Draft in

favour of ENGINEERS INDIA RESEARCHINSTITUTE, DELHI. Delivery within 2 days.


NEW PROFITABLE1.5 CR TO 3 CR.

PROJECTSIN CD

(29 PROJECTSREPORT IN CD)

PROJECT COST (In Rs.)

START YOUR OWNAGRO FOOD INDUSTRY

CUT FLOWERS (EXPORT ORIENTED(GLADIOLI, MARIGOLD WITH GREEN HOUSE

Cost EstimationLand & Building (Area 8 Acres) Rs. 2.59 Cr.Plant & Machinery Rs. 1.67 Cr.W.C. for 1 Months Rs.16 LacsTotal Capital Investment Rs. 4.51 Cr.Rate of Return 18%Break Even Point 69%

Flowers are symbol of beauty, love, affection,romance tranquility etc. Besides their aestheticvalue, they are important for their economicuses, such as for cut-blooms and for extractingperfumes and other products. In our country,flowers are sanctified and are commonly used inworshipping the deities in our homes andtemples. We are intimately associated with them,and on all festive occasions like marriagesreligious ceremonies and social functions, theuse of flowers and garlands has become almostessential. A large genus of erect, same notes orclimbing shrubs widely distributed in thetemperate parts of the northern hemisphere andon tropical mountains. About ten species havebeen introduced for cultivation as ornamentals orfor production of rose water and attar. Thegenus includes about 120 or more species alarge majority of which are native to the Asiaticregion. It is divided into four sub-genera ofwhich three are small and aberrant and thefourth, Eurosa, contains the roses proper.

The bookcovers Citrus Industry in India, Background,

Cultivation of Citrus Fruits, Technique of Hybridization,Influence of Climatic Factors, Soils Requirement ofDifferent Citrus Species, Establishing an orchard, SeedPropagation, Citrus Rootstocks in India, Nutrition,Irrigation Requirement of Citrus Trees, Weed control innurseries, Harvesting, Quality of Fruit, Post harvestTechnology, Problems in Citriculture, The Extraction ofOrange Products, Kagzi Lime Carbonated Beverage,Citric Acid from Citrus Processing Wastes, Utilization ofKinnow Waste in Value Added Products, Rangupur Lime(Citrus Limonia Osbeck) Preparation and Storage ofBeverages, Citrus and Fortunella, Lists the Productswhich can be Obtained from Citrus Fruits, Citrus and OtherFruit Juices, Spray Drying Technology for Fruit JuiceDrying, Processing of Citrus etc.

Citrus Fruits Cultivation & ProcessingTechnology

ISBN NO. 9788189765996Rs. 1130/-

CITRUS FRUITS CULTIVATION &PROCESSING TECHNOLOGY


MANUFACTURING TECHNOLOGY &FORMULATIONS HAND BOOK ON

THINNERS,

PUTTY,

WALL &

INDUSTRIAL

FINISHES

AND

SYNTHETIC

RESINS

ISBN :978-81-89765-32-3New Edn.

Water & Air is basic need of life which can notbe avoidable at any circumstances. Throughthese two gifts of nature are freely availablethe quality is far below the level of purity forhuman consumption of pollution. It isneedless to mention that water, a compoundof Hydrogen and Oxygen is a recious naturalgift which is very essential for survival ofmankind including animals. The water usedfor potable purposes should be free fromundesirable impurities. The water availablefrom untreated sources such as Well,Boreholes and Spring is generally nothygienic and safe for drinking. Thus it isdesirable and necessary to purify the waterand supply under hygienic conditions forhuman drinking purpose. As the nameimplies, the mineral water is the purified waterfortified with requisite amounts of mineralssuch as Barium, Iron, Manganese, etc whichcan be absorbed by human body. It is eitherobtained from natural resources like springand drilled wells or it is fortified artificially byblending and treating with mineral salts. Themineral water shall be manufactured andpacked under hygienic conditions in properlywashed and cleaned bottles in sterilizedconditions.

PACKAGED DRINKING WATER/MINERAL WATER (PACKED IN

330 ML CUP & 500 ML PET)

Cost EstimationPlant Capacity 2000 Ltr/Hr.Land & Building (Area 4500 sq.mt.) Rs. 5.18 Cr.Plant & Machinery Rs. 74 LacsW.C. for 1 Months Rs. 66 LacsTotal Capital Investment Rs. 6.98 Cr.Rate of Return 40%Break Even Point 41%

Carbon is probably the most widelydistributed element in nature. It occurs intwo allotropic crystalline forms, viz graphite(hexagonal system) and diamond (isomericsystem), the former is soft and black whilediamond is hard and transparent. Charcoal,coke and carbon black, classified asemorphous carbon; are considered bysome to represent a third allotropic form.They are said to be composed of veryminute crystals of graphite by others.

ACTIVATED CARBONFROM RICE HUSK AND

COCONUT SHELL/SAW DUST

Cost EstimationPlant Capacity 4 Ton/DayLand & Building (Area 4000 sq.mt.) Rs. 92 LacsPlant & Machinery Rs. 62 LacsW.C. for 3 Months Rs. 53 LacsTotal Capital Investment Rs. 2.14 Cr.Rate of Return 32%Break Even Point 50%

The alcohol industry is very important for thegovernment. It generates an estimated Rs.16,000 crore per annum in spite of the factthat the per capita consumption of liquor inIndia is the lowest in the world. The total liquorindustry is worth Rs. 2,000 crore. IMFLaccounts for only a third of the total liquorconsumption in India. Most IMFLs are cheapand are priced below Rs. 200 per bottle.Alcohol sales proceeds account for 45% ofthe total revenue collection in the country.Whiskey accounts for 60% of the liquor saleswhile rum; brandy any vodka account for 17%18% and 6% respectively. MNC’s share isonly 10%and they have been successful onlyin the premium and super premium ranges.Post WTO the government may have openedIndia to foreign distilleries, but the duty hasbeen increased from 222% to 464-706%.Thisis due to the fact that there is a 100% customsduty, 150%contravening duty, local taxes,distributor’s margin, retailer’s margin andpublicity charges. The cost is finally borne bythe consumer. Though the governmentclaims that this is being done to protect thedomestic liquor industry, the domesticindustry accounts for 99% of the marketshare.

BOTTLING PLANT (WHISKY,BRANDY RUM, VODKA, GIN) FROM

RECTIFIED SPIRIT/ENA

Cost EstimationPlant Capacity 800 Boxes/DayLand & Building (Area 3 Acres) Rs. 4.40 Cr.Plant & Machinery Rs. 3.15 Cr.W.C. for 2 Months Rs. 3.90 Cr.Total Capital Investment Rs. 11.76 Cr.Rate of Return 41%Break Even Point 44%

Soybean (Glycine max) is a leguminous plant.The Chinese have been cultivating andconsuming soybeans for over 4000 years. Soyproducts have been around in India for almost 30years. But the consumption of these productsnever took off well in the market till recently.Indian population is predominantly vegetarian.Our diet is lacking in terms of quantity and qualityof protein. Even the majority of non-vegetariansamong us do not consume animal products on adaily basis in quantities sufficient to provide therecommended amount of protein. Soybeans area rich source of good quality protein and the costtoo is low. Soy products can easily meet theprotein requirements of a vegetarian diet.Soybean has been perceived more as poultryand cattle feed than as a good source of proteinfor human consumption by a lot of people. Alsothe misconception that soybeans are only usedin feeding programs conducted by thegovernment for malnourished children has beenprevalent nutritional benefits soybeans provideseveral therapeutic benefits too.

SOLVENT EXTRACTION &REFINING (SOYABEAN)

Cost EstimationPlant Capacity 250 MT/Day Soyabean Process50 MT/Day Refined Oil200 MT/Day Soya MealLand & Building (Area 10 Acres) Rs. 13.90 Cr.Plant & Machinery Rs. 21 Cr.W.C. for 2 Months Rs. 40 LacsTotal Capital Investment Rs. 75.56 Cr.Rate of Return 50%Break Even Point 35%

191. ALCOHOL FROM BROKEN RICE 6 Cr.2. AUTOMATIC BRICK PLANT 4 Cr.3. BATTERY-OPERATED

THREE WHEELER 6 Cr.4. BIOFERTILIZER 2 Cr.5. BUTYL RUBBER FOR THE MANUFACTURE

OF TUBESFOR TRUCK AND CAR TYRES 7 Cr.

6. CORRUGATED SHEET BOARD& BOXES (PRINTED ANDLAMINATED) 5 Cr.

7. COMPUTER SOFTWAREDEVELOPMENT ANDCALL CENTRE 3 Cr.

8. CONSTRUCTION CHEMICALS 5 Cr.9. DEHYDRATION OF ONION

AND GARLIC 6 Cr.10. DEHYDRATION OF FRUITS AND

VEGETABLES BY IQFTECHNOLOGY 5 Cr.

11. FERRIC ALUM 9 Cr.12. GUAR GUM POWDER

FROM GUAR SPLIT 8 Cr.13. INTEGRATED UNIT OF DAIRY,

FARMING MILK COLLECTION &PROCESSING, FISH FARMING,POULTRY FARMING & HATCHERY 9 Cr.

14. KATHA & KUTCH 5 Cr.15. MINERAL WATER CUM PET

BOTTLE MANUFACTURING UNIT 10 Cr.16. RODUCTION OF BIO-OIL FOR

POWER GENERATIONFROM COFFEE HUSK 3 Cr.

17. PVC PIPE AND FITTING 3 Cr.18. SOLAR POWER

(ENERGY) PLANT 104 Cr.19. TMT STEEL BARS 4 Cr.

Each Project Report covers in this CDcontains Introduction, Uses, Market,

Process with Product Formulae, Suppliersof Plant and Equipments, Cost Economicswith Profitability Analysis, BEP, Resources

of Finance etc.Price of this CD containing all above 19

Project Reports is Rs. 22,472/- or US $ 750/-. Payable fully in advance through

Draft/M.O. in favour of ENGINEERS INDIARESEARCH INSTITUTE, DELHI. Delivery

within 1 day.(To Order please dial : 98114-37895).

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Modern days are changes with theadvance of scientific discovery. Due to thescarcity of time now human beingschanges their food habits. No body canpay much more time for their preparationof food, every body wants to get readymade fresh food, such that human beingcan save their time. They do not want toloss their valuable time in the preparationof daily food. By this thiming now a daysthese different kind of food materialsdeveloped, like instant tea, instant coffee,instant milk, instant rice etc. On theabove point of view bakery products arecheaper, largely accepted ready madefood. Now the advancement of age use ofbakery foods will gradually increases andutilization will be around the proportionalof certain percentage of populationincrease.

AUTOMATIC BREADMAKING PLANT

Cost EstimationPlant Capacity 35000 LOA/DayLand & Building (Area 8000 sq.mt.) Rs. 2.17 Cr.Plant & Machinery(As Mentioned Earlier) Rs. 48 LacsW.C. for 1 Months Rs. 97 LacsTotal Capital Investment Rs. 3.79 Cr.Rate of Return 30%Break Even Point 51%

A walnut is an edible seed of any tree of thegenus Juglans, especially the Persian alnut,Juglans regia. Broken nutmeats of theeastern black walnut, from the tree Juglansnigra, are also commercially available insmall quantities, as are foods prepared withbutternut nutmeats. Walnut seeds are highdensity source of nutrients, particularlyproteins and essential fatty acids. Walnutseeds, like other tree nuts, must beprocessed and stored properly. Poor storagemakes walnut seeds susceptible to insectand fungal mold infestations; the latterproduces aflatoxin - a potent carcinogen.Mold infested walnut seed batch should notbe screened then consumed; the entire batchshould be discarded. In certain parts of theworld, walnuts are locally known as waln|sse,noix, nuiz, nuc, akhar??, kurumi. Walnuts arerounded, single-seeded stone fruits of thewalnut tree. The walnut fruit is enclosed in agreen, leathery, fleshy husk. This husk isinedible. After harvest, the removal of thehusk reveals the wrinkly walnut shell, which isin two halves. This shell is hard and enclosesthe kernel, which is also made up of twohalves separated by a partition.

WALNUT PROCESSINGPLANT

Cost EstimationPlant Capacity 1000 KGS/DayLand & Building (Area 1 Acres) Rs. 1.20 Cr.Plant & Machinery Rs. 1.10 Cr.W.C. for 1 Months Rs. 33 lacsTotal Capital Investment Rs. 2.78 Cr.Rate of Return 37%Break Even Point 51%

India is the home of mangoes. A largenumber of varieties are found in almost allparts of the country. According tostatistics collected by the FruitDevelopment Adviser, Government of India,out of the total fruit acreage of 12,79,000 hamangoes alone covered 8,19,000 ha in1948-49 i.e. nearly 70 per cent of total areaunder fruits. Uttar Pradesh, Tamil Nadu,Karnataka, Bihar and West Bengal lead inmango growing. Among the numerousvarieties, ‘Safaida’ and ‘Duschri’ of U.P.‘Alphonso’ of Ratnagiri, ‘Badami’ of Mysore,‘Benishan’ of East Coast, and ‘Raspuri’‘Neelam’ and ‘Mulgoa’ of Tamil nadu andKarnataka are the most important varietiesfor canning. The ‘Bangalora’ or ‘Totapari’mango which is an assured and heavyannual beater, and also yields an excellentpulp or juice, is sometimes canned to give afairly good canned product. Juicy and fibrousvarieties are not quite suitable for canning.They are mostly used for making juice,squash, nectar, chutney and pickles. Themango is one of the oldest tropical fruits andhas been cultivated by man for over 1000years, originating apparently in Indo-Burmaregion. to the large population of Asia,particularly Southern Asia and Malaysia, themango plays the role as the major fruit of theregion, much as the apple looms inimportance in North America and Europe.The fruit is eaten in its raw, fresh formwhen ripe. Unripened fruits are commonlyused for preparing jellies, jams andpreserves.

MANGO PULP(PROCESSING OF MANGOES)

Cost EstimationPlant Capacity 1000 Ton/YearLand & Building (Area 5000 smt.)Rs. 5.62 CrPlant & Machinery Rs. 55 LacsW.C. for 1 Months Rs. 46 LacsTotal Capital Investment Rs. 7.06 Cr.Rate of Return 21%Break Even Point 55%

Maize is an important food grain used in food,

feed and many industrial applications .The

grains contains about 6% hard per carp, 10-

11% germ and 75%-80% endosperm .The

germ contains 32-36% edible oil .The

removal of the hard pericarp is essentials to

make the grains easily digestible and

palatable. The flour consists of milled maize

grain from which course material like husk

bran are removed. Maize flour and semolina

are produced in a mini grain mill .The maize

oil is expelled oil form maize germ and very

rich source of phospholipids and tocopherols.

Maize flour is used for making a variety of

preparations like roti, thick porridge, this

porridge, pancakes. It is also admixed with

wheat flour or sorghum flour to improve the

eating quantity. Maize semolina is used for

making various preparations for which wheat

or rice semolina are conventionally used e.g.

sweet or savoury soft-cooked bhat type

items. Maize oil is a valuable edible oil and a

nutritive product. The maize germ oil contain

more than 60% linoliec acid which is a good

cholesterol reducing agent .It makes a good

choice for heart patients. It is an excellent

frying oil.

MAIZE FLOUR & BY PRODUTSMANUFACTURING

PLANT (FLOUR MILL)

Cost EstimationPlant Capacity 20 MT/DayLand & Building (Area 1 Acres) Rs. 1.22 Cr.Plant & Machinery Rs. 79 LacsW.C. for 2 Months Rs. 1.42 Cr.Total Capital Investment Rs. 3.54 Cr.Rate of Return 76%Break Even Point 33%

Gin, vodka, and related spirits like aquaritare distinguishable from whisky, rum andbrandy which themselves have a number ofcommon characteristics. The most evidentdifference is in colour, with gin an vodkanormally being colourless white whisky, rumand brandy vary in shade from straw-coloured to the deepest brown. Thisimmediate difference is linked withdistinguishing features of composition andflavour which are reflected in the methods ofproduction of the two troup of sprits. Theaurd whisky comes from the Gaelic wordwisge-beatha, as the Irish called it, incomingthe water of life.

INDIAN MADEFOREIGN LIQUOR (IMFL)

Cost EstimationPlant Capacity 60000 LIT./DayLand & Building (Area 10 Acres) Rs. 4.86 Cr.Plant & Machinery Rs. 18.66 Cr.W.C. for 3 Months Rs. 15.16 Cr.Total Capital Investment Rs. 47.32 Cr.Rate of Return 141%Break Even Point 22%


Rs. 880/-

HAND BOOK OF PLASTICMATERIALS AND

PROCESSING TECHNOLOGY

Rs. 980/-

TECHNOLOGY OFPET BOTTLES PREFORM

AND PET RECYCLING

NEW

ED

ITIO

NS

NEW

ED

ITIO

NS

Calcium compounds such as calcium carbonate,calcium phosphate, and calcium sulphate arewidly distributed in nature. A large number ofthem are manufactured on account of thisapplications in industry. Calcium oxide andsulphate are extensively employed in buildingand chemical industries Calcium phosphate,nitrate and cynomids areuseful as fertillizersCalcium carbide forms the source of acetylenewhich is an important starting material for thesynthesis of many organic chemicals. A largenumber of organic compounds find use inpharmacy. Calcium carbonate, CaCo forms amajor constituent of the earthis crust and occursas massive beds of limiestone, chalk and marble.It is found as dolomite in which a part of thecalcium is replaced by magnesium. Theprecipitated Calcium Carbonate applies to thecompound obtained by chemical means anddistinguishes it from the material produced bymechanical treatment of natural varieties ofCalcium carbonate such as calcite, marble,limestone and sea shells. Precipitated calciumcarbonate is produced in a number of differentgrades which range in particle size from 9.03 to15 micron I.P. grade precipitatyed calciumcarbonate is used in dentifrices, foods,cosmelics, pharmaccuticals, and antibiotics.

3

PRECIPITATED CALCIUMCARBONATE

Cost Estimation (in thousands)Plant Capacity 500 MT/DayLand & Building (Area 40 Acres) 2.99 LacsPlant & Machinery 2.02 LacsW.C. for 3 Months 2.38 LacsTotal Capital Investment 7.87 LacsRate of Return 30%Break Even Point 47%

Sodium phosphate enema is a very usefuland effective means of overcomingconstipation cases, which are of severenature and where ordinary routineconstipation pills fail to overcome thisailment. It basically constitutes of Sodiumacid phosphate (sodium phosphatemonobasic) and Sodium phosphate(Dibasic) in distilled water. Among theseconstituents which constitute sodiumphosphate enema, sodium phosphate(Diabasic) is colorless, hygroscopic,translucent crystal or white powder solublein water.

SODIUM PHOSPHATEENEMA

Cost EstimationPlant Capacity 5000 Pouches/DayLand & Building RENTEDPlant & Machinery Rs. 7 LacsW.C. for 1 Months Rs. 8 LacsTotal Capital Investment Rs. 16 LacsRate of Return 205%Break Even Point 22%

Processing of textile materials involves the useof diverse types of compounds to performvarious functions. The compounds are variouslyknown as textile auxiliaries, textile chemicals,textile process chemicals etc. They may bebroadly classified depending on he purpose forwhich they are used into two groups (1) Thosewhich are used in textile processing to servesome purpose or purposes and after thesepurposes are served, they have to be removedfrom the textile material being processed and (2)those which continue to form an integral part ofthe materials being processed by way of eitherchemical reaction with the textile substrate ormechanical deposition of water soluble or waterinsoluble substances in the textile substrate andare expected to remain on the material more orless permanently with standing the subsequentrigorous action of varying degrees exerted on theend products during the use by the consumers.These two classes may be called temporary andpermanent textile auxiliaries respectively.

DYE LEVELLING AGENT

Cost EstimationPlant Capacity 1MT/DayLand & Building (500sqmt.) Rs. 39 LacsPlant & Machinery Rs. 21 LacsW.C. for 1 Months Rs. 13 LacsTotal Capital Investment Rs. 79 LacsRate of Return 47%Break Even Point 61%

1. AMUSEMENTPARK 3.56 Cr.2. AMUSEMENTPARK

CUMWATERPARK 22.66 Cr.3. BANQUET HALL 52 Lacs4. BUSINESS PROCESS

OUTSOURCING (BPO) 1.15 Cr.5. CALL CENTRE 1.32 Cr.6. CALL CENTRE (INTERNATIONAL) 4 Cr.7. CHILDREN RECREATION CENTRE1.45 Cr.8. COLD STORAGE 2 Cr.9. COLLEGE 89 Lacs10. COMMUNITY CENTRE 69 Lacs11. COMPUTER EDUCATION

INSTITUTE 44 Lacs12. CYBER CAFE 13 Lacs13. COMPUTER SOFTWARE 2.20 Cr.14. DENTAL COLLEGE 12.48 Cr.15. ENTERTAINMENT CLUB 4 Cr.16. FASHION TECHNOLOGY

INSTITUTE 7.54 Cr.17. FAST FOOD PARLOUR 36 Lacs18. FILM VIDEO STUDIO 50 Lacs19. FRANCHISE TRAINING

PROGRAM 18 Lacs20. GOLF COURSE 12 Lacs21. HEALTH CLUB & FITNESS

CENTER (GYM) 7 Lacs22. HEALTH CLUB CUM BEAUTY

PARLOUR WITH SONABATH 54 Lacs23. HOLIDAY RESORTS 7.16 Cr.24. HOSPITAL CUM RESEARCH

CENTRE 62.26 Cr.25. HOTEL INDUSTRY (FIVE STAR) 26.98 Cr.26. MEDICAL COLLEGE 16.59 Cr.27. MEDICAL COLLEGE, HOSPITAL

& RESEARCH INSTITUTE 16.79 Cr.28. MEDICAL TRANSCRIPTION

CENTRE 26 Lacs29. MENTAL RETARDATION

HOSPITAL & CEREBRAL PALSY 2.99 Cr.30. MOTEL/SMALL HOTEL 2.12 Cr.31. MULTIPLEX CUM

ENTERTAINMENT CENTRE 10.37 Cr.32. MINERAL WATER (PACKED IN

BOTTLES, GLASSES & JARS) 2.89 Cr.33. NURSING HOME (25 BEDS) 2.37 Cr.34. PRE NURSERY, NURSERY &

K.G SCHOOL 60 Lacs35. PORTAL 9.28 Cr.36. REHABILITATION CENTRE FOR

AGED & NEEDY PERSONS 50 Lacs37. RESTAURANTS WITH PUB 43 Lacs38. RESTAURANT 39 Lacs39. RESIDENTIAL CUM

COMMERCIAL COMPLEX 1.75 Cr.40. RESIDENTIAL APARTMENTS 3.85 Cr.41. SENIOR SECONDARY SCHOOL 4.46 Cr.42. THREE STAR HOTEL 9.57 Cr.43. TOURIST CLUB (Fig. in Riyals) 27 Lac (R)44. WARE HOUSE 4.57 Cr.45. WATER PARK 1.54 Cr.

INFOTECH/ITHOSPITALITYHOSPITAL, COLLEGESCHOOL & CLUB ETC.

Each Project Report covers in this CD containsIntroduction, Uses, Market, Process withProduct Formulae, Suppliers of Plant and

Equipments, Cost Economics with ProfitabilityAnalysis, BEP, Resources of Finance etc.

Price of this CD containing all above 45 ProjectReports is Rs. 17,978/- or US $ 550/-.

Payable fully in advance through Draft/M.O. infavour of ENGINEERS INDIA RESEARCHINSTITUTE, DELHI. Delivery within 1 day.


45

Rs. 17,978/- in 45 Project Reports)

START YOUR OWNCHEMICAL INDUSTRY

Intra venous fluids, in general are used as I.Vdrips for patients in nursing homes and hospitalssuffering from accute dehydration orconsiderable debilitating conditions. These I.Vfluids replanish the body fluids. Though anumber of I.V fluids are there, generally threetypes of I.V fluids are used in hospitals as I.Vdrips. They are as follows:- 1. Dextrose injectionfluid, 2. Dextrose and sodium chloride injectionfluid, 3. Sodium chloride injection solution(Saline solution). When saline is injectedintravenously, it compensate the deficiency ofsodium ions when dextrose is injected it givesenergy due to glucose content of it when dextro-saline is given in combination, it replanishes thedehydration as well as gives energy therebyrecouping debility syndrome and also in generaltake care of malaise.

DEXTROSE SALINE(I.V. FLUID)

Cost EstimationPlant Capacity 4500 Bottle/DayLand & Building (1000smt.) Rs. 76 LacsPlant & Machinery Rs. 78 LacsW.C. for 1 Months Rs. 45 LacsTotal Capital Investment Rs. 2.20 Cr.Rate of Return 31%Break Even Point 59%

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421. ABRASIVE PAPER

(SAND PAPER)(EMERY CLOTH PAPER) 66 Lacs

2. AMMONIA PAPER 24 Lacs3. COATED PAPER AND BOARD

(ART AND CHROMO) 1.38 Cr.4. CARBONLESS PAPER 57 Lacs5. CARBON PAPER 43 Lacs6. COMPUTER CONTINUOUS

STATIONERY 1.15 Cr.7. CORRUGATED BOARD

BOXES WITH PRINTING 90 Lacs8. DEFOAMING AGENT FOR

PAPER INDUSTRY 4.02 Cr.9. EXERCISE NOTE BOOK

& REGISTER 30 Lacs10. ECG PAPER 35 Lacs11. EGG TRAY 1.10 Cr.12. HARD BOARD

FROM BAGASSE 2.78 Cr.13. HAND MADE PAPER 55 Lacs14. KRAFT PAPER FROM

WASTE PAPER 4.90 Cr.15. KRAFT PAPER

FROM BAGASSE 14.79 Cr.16. LAMINATION & COATING

ON PAPER 25 Lacs17. MULTI WALL PAPER SACKS

FOR TEA INDUSTRY 3.08 Cr.18. MILL BOARD FROM

RICE STRAW 19.05 Cr.19. NEWS PRINT PAPER 18.16 Cr.20. PAPER CARRY BAGS 98 Lacs21. PAPER WASTE RECYCLING

PLANT (PAPER MILL) 4.86 Cr.22. PAPER CONES & TUBES 56 Lacs23. PAPER ENVELOPES 3.92 Cr.24. PAPER CUPS FOR

ICE CREAM 34 Lacs25. PAPER GLASSES

FOR BEVERAGE 68 Lacs26. PAPER PLATES, GLASS,

CUPS MANUFACTURING WITHALUMINIUM FOIL COATEDPAPER SHEET 18 Lacs

27. PAPER TAPES 35 Lacs28. PAPER FILES 2.41 Cr.29. PAPER NAPKINS 17 Lacs30. PAPER LABELS

FOR BOTTLES 34 Lacs31. PAPER PRODUCTS 57 Lacs32. PAPER AND PULP ———-33. PAPER CONVERSION UNIT 3.09 Cr.34. PLAYING CARDS 1.66 Cr.35. PAPER NAPKINS 7.70 Cr.36. PAPER FROM BAMBOO 12.23Cr.37. SOAP COATED PAPER 71 Lacs38. SILICON RELEASE PAPER 64 Lacs39. SAND PAPER 66 Lacs40. STRAW BOARD 98 Lacs41. TISSUE PAPER 5.04 Cr.

Each Project Report covers in this CDcontains Introduction, Uses, Market,

Process with Product Formulae, Suppliersof Plant and Equipments, Cost Economicswith Profitability Analysis, BEP, Resources

of Finance etc.Price of this CD containing all above 43

Project Reports is Rs. 20,225/- or US $ 650/-. Payable fully in advance through

Draft/M.O. in favour of ENGINEERS INDIARESEARCH INSTITUTE, DELHI. Delivery

within 1 day.(To Order please dial : 98114-37895).


Paper & Pulp

Paper Board and

Paper Converted

Industries

in CD Rs. 20225/-

Tricalcium orthophosphate, Ca3 (PO4)2,commonly known as calcium phosphate,occurs in nature as rock phosphate ore, forexample and is used as such as a source offertilizer. It can also be converted withsulphuric acid to a mixture of calciumsulphate and phosphoric acid, or it can alsobe converted with sulphuric acid to a mixtureof calcium sulfate and monocalciumphosphate, Ca(H2 PO4)2, the latter alsobeing known as calcium dihydrogenphosphate. Calcium phosphate has arelatively low phosphorous content (20%m/m) while monocalcium phosphate, whilehaving a much higher phosphorous content(26.5% m/m), is difficult to manufacture, andalso expensive mainly because one of the by-products of the reaction by means of which itis so prepared, calcium sulphate, has to bediscarded as a waste product. Therefore,there is a need for an economical method ofproducing calcium hydrogenphosphate fromcalcium phosphate. There is a further need inthe art for an economical method ofproducing monocalcium phosphate fertilizerfrom calcium phosphate and furtherproducing edible products from the resultantfertilizer.

MONO CALCIUM PHOSPHATE(MCP AND DI CALCIUM

PHOSPHATE (DCP)

Cost EstimationPlant Capacity 300 Ton/DayLand & Buldg (Area 30000 sq.mt.) Rs.33.41 Cr.Plant & Machinery Rs. 30.63 LacsW.C. for 1 Months Rs.45.36 LacsTotal Capital Investment Rs. 112.66 Cr.Rate of Return 38%Break Even Point 39%

Fertilizers are substances which areintroduced into the oil to increase the yieldsof agricultural crops. In addition to increasingthe amount of agricultural produce, fertilizersalso improve their quality. Thus with theuse of fertilizes the starch, sugar, proteinand oil content of plant is raised, this in turnincreases the contents of fats andproteins in livestock’s products. The use offertilizers increases the strength of suchproducts as flax, cotton, and wool. Fertilizersincrease the resistance of plants todisease, drought, low temperatures andother condit ions which hinder thedevelopment of plants. Fertilizers are broadlyclassified in two types. (1) organic eg.manure etc and (2) Inorganic eg. CalciumAmmonium Nitrate, Super phosphate etc.Inorganic fertilizers are salts which containelements essential for plant growth andwhich are introduced into the soil to obtainlarge crops regularly. About 60 of theelements are found in composition of thevarious plants. Primarily, carbon, oxygen andhydrogen, which make up the principal part ofp lan t ma t te r , and a lso n i t rogen ,phosphorous, potassium, magnesium,sulphur, calcium end iron are utilized information of plant tissues and are necessaryfor normal growth and development ofplants.

SINGLE SUPER PHOSPHATE& SULPHURIC ACID

Cost EstimationPlant Capacity 33 MT./DayLand & Building (30000 sq.mt) Rs. 33.42 LacPlant & Machinery Rs. 28.48 Cr.W.C. for 2 Months Rs. 46.33 Cr.Total Capital Investment Rs. 110.94 Cr.Rate of Return 41%Break Even Point 36%

The purpose of Coolant is to removeexcess heat produced from the engineoperation, to control corrosion andscaling, antifreeze and boil over theradiator water. So many years ago waterwas used to reduce the temperature.Water is an effective heat transfer fluid butit boils at very low temperature., highlycorrosive and format scaling. It impure thecooling liquid by accumulating corrosiveand scaled waste. So it chocks up tubes ofradiator and finally engine overheats. Thecomplexity is increased with the use ofaluminum alloys in the head, water pumpand radiators.

COOLANT (ENGINE)

Cost EstimationPlant Capacity 200 Ltr./DayLand & Building (Area 350 sq.mt.) Rs. 17 LacsPlant & Machinery Rs. 7 LacsW.C. for 3 Months Rs. 11 LacsTotal Capital Investment Rs. 38 LacsRate of Return 28%Break Even Point 57%

START YOUR OWN CHEMICAL INDUSTRY

The book covers Natural Rubber, Basic Concepts ofSynthetic Rubber, Styrene Butadiene Rubber,Polybutadiene, Polychloroprene and PolyisopreneRubbers, Butyl and Nitrile Rubber, MiscellaneousRubbers, Latex Product Manufacturing Technology, FoamProducts Manufacturing Technology, Plasticisers, Facticeand Blowing Agents, Moulding and Finishing of RubberComponents, Compounding Ingredients and CompoundDesign, Footwear Technology, Conveyor Belt Technology,V-Belt and Fan Belt Manufacturing Technology, HoseTechnology, Rubber Sports Goods ManufacturingTechnology, Cable Technology, Rubber-To-Metal BondingComponents, Rubber-Covered Rolls, SealingTechnology, Nitrile Rubber and Its Application inConstruction Industry, Rubber-Resin Pressure SensitiveAdhesive Tape Technology, Test Methods in RubberIndustry, Recycling of Wastes from Rubbers and Plastics.

MODERN RUBBER CHEMICALS, COMPOUNDS& RUBBER GOODS TECHNOLOGYISBN-9788189765194 PRICE 1630/-


221. ALCOHOL FROM RICE STRAW 1.71 Cr.2. ALCOHOL FROM MOLASSES 8.32 Cr.3. ALCOHOL FROM POTATOES 38.88 Cr.4. ALCOHOLIC BEVERAGES AND

VINEGAR FROM COCONUT WATER 2.47 Cr.5. ALCOHOLIC DRINKS FROM ETHYL

ALCOHOL BY MIXING OF VARIOUSFLAVOURS (FLAVOURED ALCOHOLICBEVERAGES) 3.58 Cr.

6. BEER PLANT (E.O.U.) 15.33 Cr.7. COUNTRY LIQUOR 32.83 Cr.8. CIDER PLANT ———9. ETHANOL (BIOFUEL) 14.77 Cr.10. GRAPE WINE 1.05 Cr.11. HERBAL BEER 3.73 Cr.12. MINERAL WATER (PACKED IN

BOTTLES, GLASSES, JARS) 2.89 Cr.13. RECTIFIED SPIRIT FOR POTABLE

ALCOHOL INDUSTRIAL ALCOHOL& MEDICAL ALCOHOL 8.62 Cr.

14. RECTIFIED SPIRIT FROM RICE/PADDYSTRAW 2.76 Cr.

15. INDIAN MADE FOREIGN LIQUOR 2 Cr.16. IMFL (WHISKY) FROM POTATOES 40.48 Cr.17. OCTALOL (OCTYL ALCOHOL) FROM

MOLASSES4.62 Cr.

18. POTABLE BEER (ALCOHOLIC) BASEDON POTATO & BARLEY/MALT 14.57 Cr.

19. VODKA FROM POTATOES 29.33 Cr.20. WHISKY 9.57 Cr.21. WINE FROM DATES 10.38 Cr.22. WINE FROM MAHUA FLOWERS 10.69 Cr.

Price of this CD containing all above 22Project Reports is Rs. 24,720/- or US $ 700/-.Payable fully in advance through Draft/M.O.in favour of ENGINEERS INDIA RESEARCH

INSTITUTE. Delivery within 2 days. (ToOrder dial: 098114-37895 Gupta).


ALCOHOL,BEER, IMFL,

COUNTRYLIQUOR, WINE

AND OTHERRELATED

PROJECTS (22REPORTS IN CD)

Boric Acid (Orthoboric acid) H3BO3,formerly sometimes called boracic acid, istonnage material, the predominant use ofwhich (except as a raw material for boron andboron compounds) is in medical andpharmaceutical compounds, such as eye andmouth washes and nasal sprays. Solution ofboric acid non irritating and slightlyastringent, with antiseptic qualities. Asaturated solution of H3BO3 containsapproximately 2% of the compound at0oC;inceasing to 39% at 100oC.Commercially boric acid has the compositionB2O3.3H2O. It is derived by addinghydrochloric acid or sulphuric acid to asolution of borax and crystallizing. It is alsoderived from borax barine, by extractionwith a kerosine solution of chelating agentsuch as 2-ethyl-1, 3-hexane-diol, or otherpolyols. Borates are stripped from thechelate by sulphuric acid. At present onlytwo Industries under DGTD which is engagedin the manufacture of boric acid at theinstalled capacity of 3,660 tonne per annum.Other 3-4 industries also engaged in themanufacture of boric acid but the data is notavailable of these industries. It can bemanufactured in the small scale sector.Plant and machinery are indigenouslyavailable. Raw materials required for theproduction of boric acid is also indigenouslyavailable. Demand of boric acid isincreasing day by day due to increase ofpharmaceutical industries.

BORIC ACID

Cost EstimationPlant Capacity 1 MT./DayLand & Building (1000 Acres) Rs. 46 LacsPlant & Machinery Rs. 23 LacsW.C. for 1 Months Rs. 17 LacsTotal Capital Investment Rs. 92 LacsRate of Return 39%Break Even Point 52%

Solvents or Thinners are used in Paints andlacquers to reduce the viscosity orconsistency of the material and facilitate theapplication of a uniform coating. They must becompatible with the oil or resin present. Afterapplication the solvent is no longer requiredand should evaporate completely from the film.Another class of organic liquids used in paintindustry is plasticizers their function is to remainpermanently in the film of paint or varnishafter application in order to impart elasticityand proper adhesion to it. In contradiction tothe volatile solvents, plasticizers should beperfectly non-volatile, and should also bechemically stable, and not after in properties onprolonged exposure. The action of a solvent inthe production of a varnish on paint isessential. When linseed oil is added to Hexane,the glyceride of which the oil consists aredispersed or dissolved and a more or lessviscous solution results. A solvent can be definedas a liquid which disperses a solid or semi-solidsubstance so as to yield a useful solution. Anemulsion also consists of a dispersion of asubstance (usually organic) in a liquid mediumbut the particles of the dispersed material, e.g.polystyrene, are very large and, heavy and mayread visible dimension. This feature impartsproperties to emulsions.

THINNER (WHITESPIRIT BASED)

Cost EstimationPlant Capacity 5000 Ltr/DayLand & Building (2000 sq.mt.) Rs. 1.76 Cr.Plant & Machinery Rs. 1 Cr.W.C. for 3 Months Rs. 1.90 Cr.Total Capital Investment Rs. 5.15 Cr.Rate of Return 66%Break Even Point 30%

Organic coatings are composed of pigmentssuspended in a vehicle. The vehicle orcarrier consists primarily of a resinuous ofdriers, plasticizers and stabilizers as required.As the paint film dries, these vehicles changesfrom a liquid to the solid film by one or more ofseveral mechanisms. 1. Evaporation ofSolvents. 2. Oxidation (of a drying oil). 3.Polymerization through application of heat,addition of catalyst, or combination of eactivecomponents. The pigments contribute suchproperties as inhibitions of a metal surface (redlead & zinc chromate), reinforcement of the film,stabilization against deterioration by sunlight,controlled chalking (titanium oxide) and colourclear coating (varnishes, lacquers & shellac)are not pigmented. Inorganic coatings such asthe zinc silicates also may be though of as apigment suspended in a vehicle. In this case, thepigment con consists of metallic zinc dust, andthe vehicle is a blend of water soluble silicates.

PAINTS INDUSTRY &WALL PUTTY

Cost EstimationPlant Capacity 2MT/Day Wall putty

400 Kg/Day Paint and ThinnersLand & Building (Area 600 sq.mt.) Rs. 52 LacsPlant & Machinery Rs. 24 LacsW.C. for 2 Months Rs. 51 LacsTotal Capital Investment Rs. 1.34 Cr.Rate of Return 39%Break Even Point 53%

ZINC & COPPERSULPHATE

Cost EstimationPlant Capacity 15MT/DayLand & Building (2000 sq.mt.) Rs. 1.76 Cr.Plant & Machinery Rs. 1.62 Cr.W.C. for 3 Months Rs. 8.16 Cr.Total Capital Investment Rs. 12.02 Cr.Rate of Return 30%Break Even Point 45%

Zinc sulphate is a widely used chemical and hasbeen known under the name of “White Vitrol”.Although Zinc Sulphate (hepta hydrate) occurs innature in small quantities as mineral Glosarite,this compound is normally manufacturedsynthetically. It is the colourless crystalline solidwith crystals being orthorhombic in shape. Itexists in various crystalline forms of hydrates asZnSo4. 7H2O.ZnSo4.6H2O, ZnSo4.H2O. Zincsulphate is also found in three unstable hydratesforms whose molecular formula’s areZnSo4.4H2O,ZnSo4.H2O and ZnSo4.H2O.The unstable hydrates are more soluble thanstable form. The solubility of the unstablehydrate is 58.7 gm in 10 gm of water at 18ocwhile stable shows only 52.7 gm in 100 grams. Inreference to Bihar state they found that zincdeficiency varies from 25% to 75% and evenmore of the normal value. It was also shownthat the response of zinc sulphate was good forrice, potato and tea in particular and for all thecereals as a whole. The process used for themanufacture of zinc sulphate on commercialscale is simple but technical grade salt canbe produced by treating zinc ash or zinc dross (awaste by product form galvanizing units) withsulphuric acid and then filtering.Bioprocessing, Types of Fermentation, Composiion

and Nutrition of Fermented Products, Techniques ofFermentation Systems, Media for IndustrialFermentation, Process Control, Processing, Methodsof Preserving Food (Food Bio-Processing), MilkProducts Production, Production of Bakery Products,Fermented Beverages, Mushroom, AntibioticProduction, Industrial Enzymes, Organic Acids,Vitamins, Biofertilizers, Biopesticides, BiologicalWaste Treatment, Biofuels, Biogas Production,Ethanol, Biodiesel

MODERN TECHNOLOGY OFBIOPROCESSING

(FERMENTATION, FOOD, ENZYME,PHARMACEUTICAL INDUSTRIAL,AGRICULTURAL AND ENERGY)

PRICE 1605/-ISBN 9788189765354


After oil, World Tourism is the largest single itemof international trade today with the increase ineducation discretionary income and in leisureand paid holidays, travel has grown rapidly inrecent years. The phenomenal growth oftourism can be gauged from the fact that theworld spent 400 billion dollars on tourism in 1982as compared to 300 billion dollars as inarmament. Mass tourism started in Europe in thelate 19th Century but to day it is a world widereality. During last 30 years or so the periodwhich with the arrival of jet global internationaltourist increased from a mere 25 million in 1950to a stagering 240 million in 1982. This work outto be an average growth rate of 11 per cent. Ifsame growth rate is maintained through year2,000 A.D. then the affluent and newly affluent,the first time travellers and those with time tospare would being begin to more in suchnumbers at international airports that there aregrave doubt whether the industry would copewith them at all. The all per cent annual growthrate would result in 2000 million people on themove by the year 2000AD, the combined presentpopulation of China, India, USSR, Indonesia,Japan, Brazil and the USA. Even if the rateslows down to half (nearly 6 per cent or so) therewould still be 1300 million tourists in transit

HOTEL AND RESORT

Cost EstimationLand & Building (12000 sq.mt.) Rs. 9.96 Cr.Plant & Machinery Rs. 1.20 Cr.W.C. for 3 Months Rs. 1.20 Cr.Total Capital Investment Rs. 12.82 Cr.Rate of Return 24%Break Even Point 58%

PROFITABLE PROJECTSFOR YOU

Doors, windows slider, skylites and otherfabricated items etc are essentialcomponents of all types of buildings -residential, commercial and industrial.House building has been a need andbeautifying the buildings has been a lovefor mankind since time immemorial. Doorsare used for providing entrances fromoutside into the building and for inter roomconnections for easy approach. Ventilatorsare provided for sun rays and light, into thedwelling houses, in sufficient quantity.Windows play larger roles in the entirebuilding construction for enhancing theutility of the house. Windows are provided inbuilding walls in as many number aspossible. This is so because windows servein a lot many ways. Most of the air passagetakes placethrough these windows.Similarly,light and sun rays get entry throughwindows quite freely. Windows providecross ventilation in many cases. All theseconditions are essential for human conforts.Outsiders enter into the house through thedoors but the doors are opened after lookingat the entrance through windows and afterascertaining that the outsider could beallowed to enter.

ALUMINIUM FABRICATION(DOORS, WINDOWS, SLIDER ETC),

GLASS PLANT AND ANODIZING

Cost EstimationLand & Building (Area 4000 sq.mt.) Rs. 2 Cr.Plant & Machinery Rs. 40 LacsW.C. for 1 Months Rs. 77 LacsTotal Capital Investment Rs. 3.14 Cr.Rate of Return 53%Break Even Point 38%

NEW BOOKSON TECHNOLOGY

COLLECTING ELECTRODESELECTROSTATIC PRECIPITATOR

Cost EstimationLand & Building (2 Acres) Rs. 2.60 Cr.Plant & Machinery Rs. 2.50 Cr.W.C. for 3 Months Rs. 8.67 Cr.Total Capital Investment Rs. 14.12 Cr.Rate of Return 57%Break Even Point 28%

The purpose of the discharge electrode is toproduce the corona which ionizes thesurrounding air, thus charging and drivingparticulate to the collection plate. Dischargeelectrodes have changed over the years, startingout as a thin wire design. The typical problemwith this design was wire breakage, resulting ininadequate reliability. More recent electrodes fallinto several construction types includingstringing wires, thin metal strips, roll formedmasts, and the pipe and spike arrangements.Southern Environmental (SEI) is in the businessof rebuilding and new construction of wet and dryelectrostatic precipitators and scrubbers. Mostaspects of their systems are patented, testedcomponents. SEI also manufactures a patenteddesign discharge electrode. The design consistsof a formed carbon steel part having cantilevereddual emitter arms to uniformly distribute thecorona, and prevent dust build up. Theelectrodes are then independently hung fromtheir own suspension system. The goal of a goodelectrode system is to have the corona dischargeequally dispersed throughout the entire effectivelength of the precipitator column. Optimumcorona dispersion results in uniformly chargedparticles giving the best collection performance.In gas passages, the electrodes are typicallyspaced 8"-16" apart.


M. SEAL

Cost EstimationPlant Capacity 1380 KGS/DayLand & Building (450 sq.mt.) Rs. 11 LacsPlant & Machinery Rs. 20 LacsW.C. for 1 Months Rs. 26 LacsTotal Capital Investment Rs. 66 LacsRate of Return 39%Break Even Point 55%

The seed of Modern Epichlorohydrin (ECH)-Diphenyol-Propane (DPP) based epoxy resinswas first shown by castan, a suiss chemist. Hispatents were licenced to CIBA A.G. of Bosle. In1946, an industrial Fair was Organised inS w i t s e r l a n d . T h i s S w i s s c o m p a n ydemonstrated the use of an epoxy resinadhesive namely resin coatings to four swisselectrical, Electrical company remarkablematerials begin with the introduction toindustries. The epoxy resins have steadilygrown in their use in the plastics and relatedindustries due to the variety of forms in whichthey may be processed. As thermosettingmaterials, they are cured or cross-linked bythe addition of a hardner to the original liquidresin. The repeating molecular structure isattached to terminal molecular groups as curingtaken place. Epoxy Resins are now producedin most of the developed countries of theworld. But in India, although this item wasintroduced in late fifties, but indigenous

Rs. 2630/- Rs. 1030/-

Rs. 2630/-Rs. 880/-

Rs. 1880/- Rs. 980/-

Rs. 930/- Rs. 1880/-

Rs. 780/- Rs. 1380/-

The importance of sports is increasing day byday at educational institute and even otherwisethrough various programmes. Olympics, Asid,Commonwealth games and various matchesand tournaments played between variouscountries atract increasingly the young boys andgirls towards Sports Foot ball, Volley ball &Basket ball, etc. The most popular gamethroughout the world, but it is played in certaincountries very much like U.S.A, England,Australia, France Sweden etc. These gamesas very popular in India. Sport Goods areessential part of the game. It is played mainly bythe young blood but it is popular in all age groupsand enjoyed by all of them. These sports alsoplayed by girls also. It shows the popularity of thegame.To make more popular government isgiving facilities and incentives to those studentsand people who are in the game to devotemore time in this game. Government hasstarted fellowships and awards to increase thelevel and popularity of the game. These sportsare not only popular in India but throughout theworld.And every year many International eventsare held like. These Games are to be played inopen field by childrens and young persons toincrease stamine and fitness.

SPORTS GOODS (FOR BALLVOLLEY BALL, BASKET BALL)

Cost EstimationPlant Capacity 300 Nos/DayLand & Building (350 sq.mt.) Rs. 2.09 Cr.Plant & Machinery Rs. 15 LacsW.C. for 3 Months Rs. 2.93 Cr.Total Capital Investment Rs. 5.22 Cr.Rate of Return 72%Break Even Point 20%

Good Health is fundamental to the developmentof mental and spiritual aspects of humanpersonality. Health and human developmentform integral components of overall socio-economic development of any nation. There isour national commitment to attain the goal of“Health for all by the year 2000 A.D.”. inaccordance with ALMA - ATA Declarationseptember 1978. In order to sustain good healthand a happy life, healths and fitness has becomea major part of layout for various plans.Eradication and control of communicablediseases, cureness of food as a subject matterfor day to day life are being balt with under expertsupervision. In addition to above projects Health& Fitness include in their range educationtowards fitness equipments, machines, sportsand symmatic equipments, compact homeexercises units, sports goods, health foods,health literature and beauty care. In additionyoga, meditations sessions neutritionalcounselling, steam sowna and hydrotherapy,body building aerobic exercises, executivestress management are also included in the totalconcept of the theme. Health club beautyparlour, Hair saloon and sauna bath havebecome very popular in urban area as they helpachieve the derived objective in a modernarganised relaving and recreative way. To keepbody alert and straight various practices andequipments are necessary which are pupeuatedby various health club and their assemplies.

GYMNASIUM (GYM)

Cost EstimationPlant Capcity 150 Member/AnnumLand & Building (Area 100 sq.mt.) Rs. 3 LacsPlant & Machinery Rs. 15 LacsW.C. for 3 Months Rs. 4 LacsTotal Capital Investment Rs. 24 LacsRate of Return 59%Break Even Point 40%

Tiles are thin slabs of baked clay used for theconstruction of roofs, walls, or floors. They maybe plain or ornamented, and glazed orunglazed. Tiles are also made from marble,cement, or plastic materials. The types anddesigns of tiles are many and varied, and theycan be conveniently classified into two groups,namely, nonroofing and roofing. Non-roofinggroup comprises flooring tiles and wall tiles.Brick tiles used for lining irrigation water canalsare generally included in this group. Flooringtiles are rectangular or hexagonal slabs,variedly designed and glazed. Wall tiles arehollow rectangular blocks usually glazed anddecorated. Flooring and wall tiles are madefrom clay, cement and marble and of late frompolystyrene and polyvinyl chloride (PVC). Bricktiles are rectangular slabs made from clay.Roofing tiles are comparatively bigger tiles withan interlocking arrangement provided at oneend of the tile. The sizes and interlockingpattern vary with the design. During laying, thehook of one tile exactly fits into the socket of theprecedent tile forming a perfect roof structure.Ridge tiles are V-shaped pieces used forcovering the joints of the sides of the roof.

PAVER BLOCK & TILES

Cost EstimationPlant Capacity 2500 Tiles/DayLand and Building (2000 sq.mt.) Rs. 37 LacsPlant & Machinery Rs. 21 LacsW.C. for 3 Months Rs. 19 LacsTotal Capital Investment Rs. 79 LacsRate of Return 73%Break Even Point 34%

Advances in grinding process have beencontrolled primarily by the development ofabrasives and to a lesser extent by advances inbonding and manufacturing methods. Thesmoothness of the finish obtained with an Grindingand Polishing machine depends on its particlesize and hardness as well as the mechanical forceexerted. Grinding/Polishing machine is the mostimportant machine both in production volume andutility.

GRINDING ANDPOLISHING MACHINE

Cost EstimationPlant Capacity 500 Nos./AnnumLand and Building (1000sq.mt.) Rs. 1.35 Cr.Plant & Machinery Rs. 10 LacsW.C. for 3 Months Rs. 7 Cr.Total Capital Investment Rs. 8.57 Cr.Rate of Return 68%Break Even Point 19%

Electric lights are supplied with electricity froma storage battery. When the storage batteryruns down, it can be recharged from anoutside source, or from a dynamo, run fromthe engine. The old style ‘carbon’ filament inthe electric globe consumed so much currentthat it was difficult to obtain a storage battery ofa reasonable size and weight which wouldsupply current from any length of time. Thecarbon filament lamp used a filamentchemically treated and in a vacuum. Thefilament in the “Tungsten mazda” globereduces the current consumption and is notliable to break with the unusual motor carvibration. There are three methods offurnishing electric current for car lighting.

INJECTION MOULDEDPLASTIC AUTO PARTS

Cost EstimationPlant Capacity 800 Kgs/DayLand and Building (250 sq.mt.) Rs. 60 LacsPlant & Machinery Rs. 31 LacsW.C. for 3 Months Rs. 41 LacsTotal Capital Investment Rs. 1.43 Cr.Rate of Return 26%Break Even Point 50%

TECHNOLOGY OFPLASTIC ADDITIVESWITH PROCESSESAND PACKAGINGISBN No. 9789380772141

Rs. 1030/-

Patrons you can deposit theamount in EIRI Account

CA-054010200006248

(IFS Code: UTIB0000054)

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PROFITABLE PROJECTSFOR YOU

Banana is a gigantic herb and a food fruit cropan ancient species cultivated all over theworld.India is a largest Banana producer nextto Brazil. The fruit is a main source of vitaminand protein and the leaves find its applicationas a bio plates for serving food. The otherportion of Banana plant are dumped as wasteand is converted as a fibre using fibreextraction machinery. This process is doneonly after harvesting the Banana. In India wehave around 5 lakhs hectares of bananacultivation and only 10 % of banana waste isextracted as fibre. Bananas occupy amongtropical fruits a position comparable to that ofapples among temperate fruits. Musa is thebotanical name for bananas. They are grownover wide areas throughout the tropics from30 N to 30 S of the equator. The major arethe caribbean Islands, the central americancountries, Eucador, Colombia and Brazil in S.America. The canary islands, Cameroons,Ivory Coast, Cong and Tanganyika in Africa,India, Pakistan, Malaysia, Indonesia,Pilipines in Asia and a number of Polynesianislands in the pacific. The banana plant iscultivated mostly in the tropical but situatedwithin the 60 F is others north and south ofthe equator. In certain parts of India, in manypacific islands and in tropical of the people.Fresh fruit is later as dessert, while unripefruit and fruit flour cooking types are eater asvegetable. Fruit pulp is dried and processedinto flour or preserved in many forins forSubsequent use.

o o

o

BANANA FIBRE EXTRACTIONAND HAND MADE PAPER

Cost EstimationPlant Capacity 2MT/Month Banana Fibre

10 MT/Month Hand Made PaperLand & Building (10000sq.mt.) Rs. 37 LacsPlant & Machinery Rs. 16 LacsW.C. for 1 Months Rs. 20 LacsTotal Capital Investment Rs. 75 LacsRate of Return 60%Break Even Point 44%

G.I.Wire is becoming very prominent inmodern times which is used for commercialuse and for cable. The manufacturingprocess of G.I.Wire takes recourse to variousmachines viz. wire Drawing Machines,Galvanizing Plant Auxiliaries, etc. Animportant difference between bar drawingand wire drawing is that the bars must remainstraight. The length of the bars which can bedrawn is limited by the maximum travel of thecarriage, which may be from 50 to 100 feet.The first operation, preliminary to drawing, isthe pointing of the bars by rotary swaging orthe use 6% swaging dies in a press orhammer. After the pointed end is insertedthrough the die and gripped by the jaws of thecarriage, the hook is lowered to engage thechain. The speed of the chain at thebeginning of drawing, when the bar issubjected to an impact load, is limited andshould not be too high. On same drawbenches it is possible gradually to increasethe speed of drawing to an optimum value.

G.I. WIRE AND MSBINDING WIRE

Cost EstimationPlant Capacity 3100 Pcs/DayLand & Building (Area 2200 sq.mt.) Rs. 2.45 Cr.Plant & Machinery Rs. 1.62 Cr.W.C. for 2 Months Rs. 1.74 Cr.Total Capital Investment Rs. 6.38 Cr.Rate of Return 37%Break Even Point 55%

111. SOLAR ELECTRICAL

CELLS & PANEL 1.94 Cr.2. SOLAR COOKER 80 Lacs3. SOLAR ENERGY WATER HEATER 72 Lacs4. SOLAR PUMP 3.18 Cr.5. SOLAR MODULES 2.10 Cr.6. SOLAR LIGHTING SYSTEM 2.10 Cr.7. SOLAR LANTERS 47 Lacs8. SOLAR WATER HEATING PANELS 1.25 Cr.9. SOLAR PRODUCTS 1.71 Cr.10. SOLAR PHOTO VOLTAIC SYSTEM 50 Lacs11. SOLAR POWER (ENERGY) PLANT 4.66 Cr.


11 PROFITABLE

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SOLAR & SOLARBASED PRODUCTS

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Descriptions:Deodorants and Antiperspirantspreparations.Introduction: Antiperspirants are used primarily toreduce (auxillary) wetness. Deodorants (exceptsoaps) are employed to reduce axillary odour.Since this is considered a non-therapeutic purposeand a function of the body is not considered to bealtered, they are classed as cosmetics.Severalmetal salts have astringent properties includingthose of aluminium, zirconium, zinc, iron,chromium, lead, mercury and several rarermetals.Mechanism of deodorants and deodorantingredients.Since axillary odour is largelyproduced by the action of bacteria on nutrientspresent in apocrine secretion, any compoundwhich inhibits, the growth of those micro-organisms found in the axillae will, in theory, exhibitdeodourant properties.

ISBN 9788186732410Price 1030/-


Cosmetic

Processes &

Formulations

Hand Book

with Herbal

Cosmetics

Technology &

Formulae

ISBN No.

Rs. 1880/-9789380772189

MANUFACTURINGTECHNOLOGY OFNON- FERROUS

METAL PRODUCTS

The bookcovers Introduction to

Non-Ferrous Metals, Manufacturing of AluminiumProducts, Manufacturing Aluminium Pipe,Manufacturing of Aluminium Foil, Manufacturing ofAluminium Sheet, Manufacturing of AluminiumKettle, Manufacturing Process of AluminiumProducts, Heat Treatment of Aluminium Products,forming and Bending Processes of AluminiumProducts, Bending Process of aluminium,Technology Innovation in aluminium Products,Manufacturing of Copper Products, Manufacturingof Copper Foil, Material CharacterizationTechniques, Forging Process of Copper, JoiningProcess of Copper, Manufacturing of Lead Products,Manufacturing of Lead Acid Battery, Types of LeadAcid Batteries, Production of Lead Oxide andPigment, Manufacturing of Lead Crystal.

Manufacturing Technology of Non-Ferrous Metal Products

ISBN No.Rs. 1880/-

9789380772202

TECHNOLOGY OFPAINTS & COATINGS

WITH FORMULATIONS

The book covers Resins (Water Borne) for Coatings,High Solids Green Coatings (Air Drying), Technologyof Primer Compositions (Alkyd Resins), AcrylicPolyols Technology, Biodegradable SurfaceCoatings, Binders for Premium Paints, CyclizedRubber in Surface Coatings, Coatings for MedicalApplication, Dacro Coating, Epoxy Resin, Extraction,Modification and Applications of CNSL/CardanolBased Epoxy Resin, Elastomeric Poly urea coatings,Formulation of 2K Waterborne Concrete FloorCoatings, Green Coating, Herbal Coating, HighTemperature Coatings Technology, InfraredSpectroscopy: Its Relevance in the Field of SurfaceCoating,Marine Paints & Coatings, Magnetic Paint,Nanotechnology, PU Coatings, Photo LuminescentPaints, Polyaspartics, Phenolic Resins, Paints basedonAgricultural Materials, Polyester Powder Coatings,Paint Coating on Galvanized Steel in Coil CoatingLine, Photocatalytic Coatings,Ketonic Resins,Radiation Cure Coatings, Self Healing Coatings,Stealth Coatings for Aircraft and ships, Sol GelCoatings etc.

Ne

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012 e

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Ne

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012 e

d.

Hi-Tech ProjectsAn Industrial Monthly Magazine onHi-Tech Projects & developed and

underdeveloping Technologies with lucrativeProject opportunities

EditorSudhir Gupta (Industrial Consultant)

Ankur Gupta (Assistant Editor)

FOR INDIA: Single Copy Rs. 20/-One Year Rs. 225/-Three Years Rs. 650/-

(Add Rs. 125/- for outstation cheques.Please make the Draft/Cheque in favour of“Engineers India Research Institute, Delhi”

FOR OVERSEAS: Single Copy US$ 5/-One Year US$ 60/-Three Years US$ 170/-

SUBSCRIPTION RATES

CAUTIONProject Reports/Profiles provided in this issuehad been prepared on datas available at the

time of preparing these reports.Entrepreneurs/Industrialists are requested toplease update the data before venturing into

any project mentioned herein. Howeverefforts have been made to provide Correctinformation even then no guarantee can begiven about the authenticity of the matter. Alldisputes are subect to Delhi Jurisdiction only.

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Roop Nagar, DelhiPrinted, Published & Edited by Sudhir

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News Paper for India

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SELECTED NEWPROFITABLEINDUSTRIES

SCENTS AND PERFUMES

Cost EstimationPlant Capacity 10 KGS/DayLand & Building (1000 sq. mt.) Rs. 28 LacsPlant & Machinery Rs. 12 LacsW.C. for 3 Months Rs. 41 LacsTotal Capital Investment Rs. 85 LacsRate of Return 127%Break Even Point 23%

Perfumes are fragrant substances, generallyof complex composition, which gratify thesense of smell. Perfumery is the art ofproduction of perfumes by compoundigfragrant substances and in association withcosmetics, the art has been known since theearliest times. Perfumes are used not only forpersonnel adorn-ment but also for scentingsoaps and cosmetics. They are also madeuse of in food products and pharmaceuticalpreparations in the form of flavouring agent.The perfumery Industry can be considered tohave developed along many channels. A richvariety of odoriferous mateials occursnaturally as products of plants and animalmetabolism. A few decades ago perfumeswere composed primarily from naturalmaterial. Later isotates obtained form themwere also used for compounding perfumesfor example tepene alcohol and geraniolwhich have a lose odour, have been obtainedfrom citronella oil. Today the variety ofavailable natural perfume and flavouringmaterials is small compared to severalthousands of synthetic materials. Howeverthe importance of natural perfume mateialshave not been lost.

E-WASTE

Cost EstimationPlant Capacity 30 Tons/DayLand & Building (4 Acres) Rs. 79 LacsPlant & Machinery Rs. 32 LacsW.C. for 3 Months Rs. 2.35 Cr.Total Capital Investment Rs. 3.80 Cr.Rate of Return 122%Break Even Point 25%

The electrical and electronic waste (e-waste)is one of the fastest growing waste streams inthe world. The increasing market penetrationin developing countries, replacement marketin deve loped count r ies and h ighobsolescence rate make e-waste as one ofthe fastest growing waste streams.Environmental issues and trade associatedwith e-waste at local, transboundary andinternational level has driven many countriesto introduce interventions. In accordance withthe National Environmental Policy (NEP) andto address sustainable developmentconcerns, there is a need to facilitate therecovery and/or reuse of useful materialsfrom waste generated from a process and/orfrom the use of any material thereby,reducing the wastes destined for finaldisposal and to ensure the environmentallysound management of all materials. The NEPalso encourages giving legal recognition andstrengthening the informal sectors system forcollection and recycling of various materials.In particular considering the high recyclablepotential of e-waste such wastes should besubject to recycling in an environmentallysound manner. E-waste comprises of wastesgenerated from used electronic devices andhouse hold appliances which are not fit fortheir original intended use and are destinedfor recovery, recycling or disposal.

DETERGENT (ANIONIC)

Cost EstimationPlant Capacity 500 Kgs/DayLand & Building (500 sq.mt.) Rs. 21 LacsPlant & Machinery Rs. 4 LacsW.C. for 1 Months Rs. 5 LacsTotal Capital Investment Rs. 30 LacsRate of Return 13%Break Even Point 77%

When detergent is mentioned, the cake, bar orpowder usually comes to mind. For smallmanufacturers, the best advice on making liquiddetergents is to purchase from primaryproducers an intermediate dodecyl benzenesulphonic acid (DDBSA) better known as acidslurry. They themselves,can neutrilize thedoecyl compound in a variety of ways. They mayuse ammonia amines, soda or potash to yieldliquid detergents. Generally, there are two typesof liquid detergents. 1. Light duty liquiddetergent. 2. Heavy duty liquid detergent. Lightduty detergents are in general use, althoughheavy duty liquid detergents are also being madebut this has not captured the market to anyserious extent. Liquids detergents, whichactually proceeded powders, are used mainly forfine wash and dish washing. It can undoubtly besaid that liquid detergents are an important partof today cleanser markets of developedcountries. In India, liquid detergents is underdevelopment stage, except that is used in largequantities in textile mills for wet processing fortextile goods. In certain parts of the world,pastes which are purely sodium dodecylbenzene sulphonate in a fairly concentrativefrom are used for dish washing.


Ayurveda, Unani, Siddha, Emchi (Tibetan)and Prakrtika Cikitsa (Naturopathy) are thevarious traditional systems of medicine stillprevalent in India. The word ‘Ayurveda’ iscomposed of two Sanskrit terms, viz., ‘ayus’meaning ‘life’ and ‘veda’ meaning the‘knowledge’ and taken together, it means the“Science of Life”. However, in a limitedsense, it is always used to imply “the Scienceof Medicine”. Caraka has defined ayurvedaas the “Science through the help of which onecan obtain knowledge about the useful andharmful types of life (hita and ahita ayus),happy and miserable types of life, thingswhich are useful and harmful for such types oflife, the span of life as well as the very natureof life.

HERBAL CLINIC

Cost EstimationPlant Capacity 25000 Nos./DayLand & Building (Area 500 sq.mt.) Rs. 26 LacsPlant & Machinery Rs. 8 LacsW.C. for 1 Months Rs. 1.24 Cr.Total Capital Investment Rs. 1.63 Cr.Rate of Return 131%Break Even Point 16%

magazine pages sept'2012

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