magnetic filter---magnetic separator...drum. the shell of the drum is supported by high-quality...
TRANSCRIPT
Magnetic Filter---Magnetic Separator
By Great Magtech Electric
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1. Bullet Magnets, Pipeline Magnets
Magnetic Liquid Trap Filter
2. Chute Magnet / Magnetic Drawer
Hump Magnet
3. Plate Magnets / Overband MagnetSuspension Magnets
4. Drum MagnetsMagnetic Pulley
5. Magnetic GrillGrate Magnets
6. Bar MagnetsMagnetic Filter Bar
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Magnetic Filter---Magnetic Separator
1.1 Bullet Magnets--Pipeline Magnets
1.1 Bullet magnet Housed bullet magnets remove ferrous elements, especially nuts, bolts, washers, staples, rust etc., from pneumatic lines and conventional supply lines.
Usually used in first phase pneumatic systems for tramp metal removal and installed where ingredients enter the lines as well as at the first processing stage.
The unit is designed to prevent ferrous items damaging expensive equipments, such as grinders, mixers and screw conveyors. The ‘bullet’ magnet is mounted in the center of a casing of stainless steel.
Designed to not affect product flow.
Stainless steel 304 and 316.
Decomposed for easy cleaning.
Light and compact.
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Item no. A B C E F capacity (t/u)**
BM-100 100 550 180 220 240 6
BM-150 150 600 230 275 310 20
BM-200 200 650 280 345 405 50
BM-250 250 750 330 430 490 75
BM-300 300 850 400 485 550 100
BM-400 400 950 500 620 665 150
BM-500 500 1100 600 780 770 200
Item no. NW B C E F capacity (t/u)**
BM-100F 100 578 220 220 240 6
BM-150F 150 632 285 275 310 20
BM-200F 200 686 340 345 405 50
BM-250F 250 790 395 430 490 75
All dimensions in mmapplies to dry, granular materials
Sanitary model of a tube magnet system with DIN 2576 ND10 flanges*
Left: without Flange, Right: with Flange
1.1 Bullet Magnets--Pipeline Magnets
1.2 Magnetic LiquidTrap Filter
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1.2 Magnetic Liquid Trap Filters are designed to remove ferrous contaminants from liquids, syrups, food, Chemical, Paint, Printing Ink, Lubrication Oil, Cutting Oil, Ceramic, Colorant, Sugar and Pulp in wet. The high intensity neodymium magnetic rods are assembled or welded in an Easy-clean assembly. The rod assembled guarantees maximum exposure of contaminants to the magnetic field without impeding flow.
Used in liquid and slurry applicationsFilters are available in two versions: single wall or insulated. Insulated filters are used for applications where high line temperature is essential to maintain the viscosity of the product e.g. chocolate, syrups, jaMLT, sauces.Both versions are tested and certified with a maximum pressure of 6 bar standard.A 20 bar maximum pressure version is available on request. All contact parts are stainless steel 304 and 316.Wide variety of magnetic tube selection.Available ferrule and flange fitting.Standard acid cleaning finish for inside and out.Also available buffing finish.Material: SUS304, SUS316L
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Model No.: Connection Normal PressureQTY of Tube
Magnets
MS-25A 25A Flange
1.0 MPa
5 Pcs
MS-40A 40A Flange 5 Pcs
MS-50A 50A Flange 7 Pcs
MS-60A 60A Flange 7 Pcs
MS-80A 80A Flange 7 Pcs
MS-100A 100A Flange 7 Pcs
1.3 Magnetic Strainer Series
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Nominal Diameter
Nominal Diameter
Φd(mm)
H(mm)
φD(mm)
Normal Pressure
QTY of Tube Magnets
MLT-1S 1S 25.4 200114.3
0.7MPa
5 Pcs
MLT-1.5S 1.5S 38.1 200 5 Pcs
MLT-2S 2S 50.8 230
139.8
7 Pcs
MLT-2.5S 2.5S 63.5 240 7 Pcs
MLT-3S 3S 76.3 255 7 Pcs
MLT-2.5S 3.5S 89.1 260 7 Pcs
MLT-4S 4S 101.6 270 165.2 7 Pcs
For Food Grade; Custom made can be arranged
Magnetic Liquid Trap Series
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2.1 Chute Magnet / Magnetic Drawer separator are usually installed in gravity pipes for quick access to magnets and chutes to remove larger items such as nuts, bolts and washers, preventing damage to process machinery, for various industries such ceramics, glass, food, in organic fertilizer ect.
Drawer in housing type ferrous metal separators are designed to allow quick and easy removal of tramp of metals in adjusted intervals, virtually no reduction in product flow rate and easy installation with connection of flange or ferrule.
In manual cleaning system, the operator pulls out the drawer by holding the handles in the front of housing.
In automatic cleaning system, the same operating is done by two pneumatic pistons instead.
2.1 Chute Magnet / Magnetic Drawer
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2.1 Chute Magnets Series
※We accept custom design and requests on number of tube magnets.
Model Post size A(mm) Magnet size Quantity of tube magnets Casing height Magnetic power
CM-150A 150A(φ165.2)
190L 2-layer type 7pcs(4+3) 330
12,000 gauss10,000 gauss9,000 gauss3,000 gauss
3-layer type 10pcs(3+4+3) 390
4-layer type 14pcs(3+4+3+4) 450
CM-200A 200A(φ216.3)
240L 2-layer type 9pcs(5+4) 330
3-layer type 13pcs(4+5+4) 390
4-layer type 18pcs(4+5+4+5) 450
CM-250A 250A(φ267.4)
290L 2-layer type 11pcs(6+5) 330
3-layer type 16pcs(5+6+5) 390
4-layer type 22pcs(5+6+5+6) 450
CM-300A 300A(φ318.5)
340L 2-layer type 13pcs(7+6) 330
3-layer type 19pcs(6+7+6) 390
4-layer type 26pcs(6+7+6+7) 450
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2.2 Hump magnet are used in situations where ferrous particles have to be removed thoroughly from large quantities of raw materials, used in gravity flow or pneumatic applications forcing product flow into the magnetic fields. Hump magnets are available in manual and automatic models and are strongly built with a S304 or S316 stainless steel or steel housing. GME Hump magnets have a wide range of uses and are easy to incorporate in existing systems. A valve box is built in to the Hump magnets to remove the ferrous particles that have been collected. Once the valve box has been opened, the magnets can be turned away and the ferrous particles will then drop out of the system via the side exit.
2.2 Hump Magnet
Both manual and pneumatic versions are available in all models. With the pneumatic versions, a push of a button is sufficient to remove all the ferrous particles collected in the valve box chamber. Optionally, this type can be supplied with an electrically operated valve. All the components of the pneumatic system conform to the ISO and CETOP standards.
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Rare earth or ceramic designsDust tight, food grade gasketingAll stainless steel, welded constructionAvailable in a wide range of plate magnet styles & strengthsSanitary construction options
2.2 Hump Magnet
Model Spout Dimension A Dimension B Dimension C Dimension D Capacity
Ceramic NdFeB Round / Square inch/mm inch/mm inch/mm inch/mm CU/FT Hour
HMC8 HMN8 4 102 8 203 7 178 30 762 19 482 1200
HMC10 HMN10 6 152 10 254 7 178 30 762 19 482 2700
HMC16 HMN16 8 203 16 406 7 178 30 762 19 482 4800
HMC24 HMN24 10 254 24 610 7 178 30 762 19 482 7500
HMC30 HMN30 12 305 30 762 8 203 36 914 22.5 572 10800
HMC36 HMN36 14 358 36 914 8 203 36 914 22.5 572 14700
HMC48 HMN48 16 406 48 1219 8 203 36 914 22.5 572 19200
※Note: Dimensions are for reference only. Please contact us for proper size and selectionDue to ongoing product development, certain specifications are subject to change without notice
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3.1 Positioned above conveyors to prevent foreign bodies being introduced to grinders, screws and other valuable tools. Plate Magnets can be used in harsh environments, humidity and temperatures. Wide range of use over or under the shooter, hopper, duct and conveyer for dry or wet condition.
These magnets generate a strong magnetic field that penetrates deep into transported product to extract metal contaminants. The magnet has five stainless steel sides and a painted steel plate with attachment points for attaching suspension chains.
3.1 Plate Magnets
Features1. Complete Stainless plate shielding for even dry condition use.2. Available custom design for flange and any type of connections.3. Available barrier stop design higher attraction force.
Specification1. Materials in SUS 304 and SUS 316.2. Model PMC with ferrite magnet or PMN with neodymium magnet.3. Available samarium cobalt magnet for high 300 degree C use.
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3.1 .1PlateMagnets PMF
Model L(mm) W(mm) C(mm) D(mm) Weight
PMF115 159
131
219
191
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PMF120 210 270 12
PMF125 261 321 15
PMF130 312 372 18
PMF135 363 423 21
PMF140 414 474 24
PMF145 465 525 26
PMF150 516 576 29
PMF155 566 626 32
PMF160 617 677 35
PMF215 159
200
219
260
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PMF220 210 270 18
PMF225 261 321 22
PMF230 312 372 27
PMF235 363 423 31
35PMF240 414 474
PMF245 465 525 39
PMF250 516 576 43
PMF255 566 626 48
PMF260 617 677 52
PMF315 159
275
219
335
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PMF330 210 270 22
PMF335 261 321 29
PMF330 312 372 36
PMF335 363 423 42
PMF340 414 474 49
PMF345 465 525 56
PMF350 516 576 63
PMF355 566 626 69
PMF360 617 677 76
Ferrite Type Standard: 1500 GS Pro Type: 4000 GS
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3.1.2 PlateMagnets PMN
Model L(mm) W(mm) C(mm) D(mm) Weight
PMN115 159
131
219
191
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PMN120 210 270 9
PMN125 261 321 11
PMN130 312 372 14
PMN135 363 423 16
PMN140 414 474 18
PMN145 465 525 20
PMN150 516 576 22
PMN155 566 626 24
PMN160 617 677 27
PMN215 159
200
219
260
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PMN220 210 270 14
PMN225 261 321 17
PMN230 312 372 21
PMN235 363 423 24
PMN240 414 474 27
PMN245 465 525 30
PMN250 516 576 34
PMN255 566 626 36
PMN260 617 677 40
PMN315 159
275
219
335
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PMN330 210 270 17
PMN335 261 321 22
PMN330 312 372 27
PMN335 363 423 32
PMN340 414 474 37
PMN345 465 525 43
PMN350 516 576 47
PMN355 566 626 52
PMN360 617 677 58
Neodymium TypeStandard: 4500 GSPro Type: 10000 GS
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4.1 Simple exchange from the head pulley to magnetic pulley will transform a conveyer to separator of iron particles from the raw material. It’s the No.1 item for food processing factories, chemicals, minerals and to recycling facilities.The drums is mounted at the outlet of the carrier or directly above a vibrationary feed. High intensity rare earth magnets are mounted in a wear- resistant stainless steel drum. The shell of the drum is supported by high-quality sealed bearings that provide reliable and smooth rotation around the magnetic element.
4.1 Drum Magnets / Magnetic Pulley
Features1. Selection of vertical and horizontal pole.2. Available Samarium Cobalt magnet type for high temp. application.3. Available custom made of pulley shaft and pole.
Specifications1. Standard (FM): Vertical 2,000 gauss, Horizontal 1,000 gauss (pulley surface)2. High intensity magnetic power type (ND): horizontal 3,000/5,000 gauss (pulley surface)3. Pulley OD: Φ215~Φ4004. Available custom made on pulley length and shaft size
Item no. øMax.
capacity (m3/h)
Recom. revs
(rpm)
Motor power (kW)
A B D E F G H I J K L M NWeight
(KG)
215-400 215 5 40 0.25 400 500 650 215 150 50 50 12 8 28 60 135 50 85
215-500 215 6 40 0.25 500 600 750 215 150 50 50 12 8 28 60 135 50 95
215-650 215 8 40 0.25 650 750 900 215 150 50 50 12 8 28 60 135 50 120
215-800 215 10 40 0.25 800 900 1050 215 170 60 50 14 10 32 80 135 50 135
215-1000 215 12 40 0.25 1000 1100 1250 215 170 60 50 14 10 32 80 135 50 165
315-400 315 12 40 0.25 400 500 680 300 170 60 50 14 10 35 80 160 50 100
315-500 315 15 40 0.25 500 600 780 300 170 60 50 14 10 35 80 160 50 115
315-650 315 20 40 0.25 650 750 930 300 170 60 50 14 10 35 80 160 50 140
315-800 315 25 40 0.25 800 900 1080 300 170 60 50 14 12 40 110 160 50 160
315-1000 315 30 40 0.37 1000 1100 1280 300 170 60 50 14 12 40 110 160 50 190
400-400 400 20 35 0.25 400 500 700 405 210 70 60 18 14 45 110 165 70 160
400-500 400 25 35 0.25 500 600 800 405 210 70 60 18 14 45 110 165 70 180
400-650 400 30 35 0.25 650 750 950 405 210 70 60 18 14 45 110 165 70 210
400-800 400 40 35 0.37 800 900 1100 405 230 80 60 18 16 45 110 165 70 240
400-1000 400 50 35 0.37 1000 1100 1200 405 230 80 60 18 16 45 110 165 70 280
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4.1 Drum Magnets / Magnetic Pulley
※Note: All dimensions in mmDrum magnets are equipped with a permanent ceramic magnet system. Types with drum diameters of 215 and 315 mm can also be supplied with the extra powerfulNeodymium magnet system (add "/ND" to the item number).
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4.2 Head roller magnets for conveyor belt
※Note: All dimensions in mmTypes with drum diameters of 215 and 315 mm can also be supplied with the extra powerfulNeodymium magnet system (add "/ND" to the item number).
Item no. Belt øMax.
capacity (m3/h)
Max Blet Speed(rpm)
A C D F I J Kweight
(KG)
215-400 400 215 14 0.8 500 40 32 119 10 27 909 75
215-500 500 215 17 0.8 600 40 32 119 10 27 1009 90
215-600 600 215 21 0.8 700 40 32 119 10 27 1109 100
215-650 650 215 23 0.8 750 40 32 119 10 27 1159 110
215-800 800 215 28 0.8 950 40 32 119 10 27 1359 130
215-1000 1000 215 35 0.8 1150 40 32 119 10 27 1559 160
315-400 400 315 20 1.2 500 40 32 119 10 27 909 130
315-500 500 315 27 1.2 600 40 32 119 10 27 1009 140
315-600 600 315 30 1.2 700 50 48 153 14 42.5 1173 190
315-650 650 315 35 1.2 750 50 48 153 14 42.5 1223 195
315-800 800 315 45 1.2 950 50 48 153 14 42.5 1423 230
315-1000 1000 315 55 1.2 1150 65 55 207 16 49 1717 280
400-400 400 400 35 1.5 500 50 48 153 14 42.5 973 200
400-500 500 400 45 1.5 600 50 48 153 14 42.5 1073 220
400-600 600 400 55 1.5 700 50 48 153 14 42.5 1173 270
400-650 650 400 55 1.5 750 50 48 153 14 42.5 1223 280
400-800 800 400 70 1.5 950 65 55 207 16 49 1517 330
400-1000 1000 400 90 1.5 1150 65 55 207 16 49 1717 420
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5.1 Permanent magnet grids or Grate magnets extremely efficient at removing ferrous contaminants from the flow of dry goods such as sugar, grain, tea, plastic pellets and chemicals powders, which placed in pipeline systems, hoppers, chutes, etc., to separate ferrous particles from materials flowing past the grid, and provide effective protection against contaminants such as rust particles and stainless steel resulting from mechanical wear of processing machinery.
5.1 Magnetic Grill / Grate Magnets
To ensure durability against corrosion and wear and to supply good mechanical strength, all parts of the casing that come in contact with the material to be decontaminated are made from stainless steel (AISI 304 or 316). By carefully calculating the dimensions of the entire system, the resistance to the material flowing through is small and the chance of bridges forming is minimal. GME permanent magnet grids with neodymium magnets are suitable for temperatures up to 80°C. There is also a version available with a demountable magnet system for simple and thorough cleaning
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5.1 Round Grate Magnets
Shelf Diameter Layer QTY Height H Distance A Distance B Bar QTY
MM Layer MM MM MM PCs
Φ1001 40 50 40 2
2 80 50 40 3
Φ1501 40 50 40 3
2 80 50 40 5
Φ2001 40 50 40 4
2 80 50 40 7
Φ2501 40 50 40 5
2 80 50 40 9
Φ3001 40 50 40 6
2 80 50 40 11
Φ3501 40 50 40 7
2 80 50 40 13
Φ4001 40 50 40 8
2 80 50 40 15
Φ4501 40 50 40 9
2 80 50 40 17
Φ5001 40 50 40 10
2 80 50 40 19
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5.2 Rectangle Grate Magnets
Shelf Size Layer QTY Height H Distance A Distance B Bar QTY
MM Layer MM MM MM PCs
100*1001 40 50 40 2
2 80 50 40 3
150*1501 40 50 40 3
2 80 50 40 5
200*2001 40 50 40 4
2 80 50 40 7
250*2501 40 50 40 5
2 80 50 40 9
300*3001 40 50 40 6
2 80 50 40 11
350*3501 40 50 40 7
2 80 50 40 13
400*4001 40 50 40 8
2 80 50 40 15
450*4501 40 50 40 9
2 80 50 40 17
500*5001 40 50 40 10
2 80 50 40 19
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5.1 Easy installation requires limited area such as production flow exit or transition area to remove contaminants.Food processing factories require stainless steel for almost all production lines, so the metal contaminants are changing to stainless materials. Nonmagnetic austenite family, SUS304 or 316L can be attracted by magnet if shock (cutting, shredding, twisting, grinding, pressing, buffing and polishing), welding and rubbing are applied. Deformation will cause magnetic attraction.
1. Wide selection from High magnetic force (12,000), Standard (10,000), Heat resistance ( 9,000, Ferrite(φ25, φ32).2. Pipe Material: SUS304, SUS316L, Titanium3. Tap end and thread fabrication can be arranged. Standard tap M6, M8(depth 12-20mm).
Custom design can be arranged. Non-standard tap is also possible .Dry Material /Wet Material
6.1 Magnetic Filter Bar/ Bar Magnets
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6.1 Rectangle Grate Magnets
Surface Gauss4000GS 5000GS 6000GS 7000GS 8000GS 10000GS 11000GS 12000GS
Diameter
Φ6(0.24") √180C - - - - - - -
Φ8(0.31") √180C - - - - - - -
Φ9(0.35") √180C - - - - - - -
Φ10(0.39") √180C - - - - - - -
Φ12(0.47") √180C √180C - - - - - -
Φ16(0.63") √180C √180C √180C - - - - -
Φ19 (0.75") √180C √180C √180C √180C - - - -
Φ20.3(0.80") √180C √180C √180C √180C - - - -
Φ22 (0.85") √180C √180C √180C √180C √180C - - -
Φ25 (1.00") √180C √180C √180C √180C √180C √180C √80C √80C
Φ32 (1.25") √180C √180C √180C √180C √180C √180C √80C √80C
Φ38 (1.50") √180C √180C √180C √180C √180C √180C √80C √80C
Φ50 (1.75") √180C √180C √180C √180C √180C √180C √80C √80C
Φ63(2.48") √180C √180C √180C √180C √180C √180C √80C √80C
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Eason Hu
+86 13850-081554
live:greatmagtech
+86 13850-081554
www.greatmagtech.comwww.gme-magnet.com