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Maharashtra State Power Generation
Co Ltd
FEASIBILITY REPORT
1 x 800 MW Ultra Super Critical Thermal Power Project
Pit Head coal TPP at Umred Coal Mine area village – Heoti , Tahsil – Umrer , District - Nagpur, Maharashtra
March 2018
FE
AS
IBIL
ITY
RE
PO
RT
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1.0
INDEX Executive Summary ....................................................................................................
1-6
1.1 Introduction 1-6
1.2 Site Location and area 1-7
1.3 Access to Site 1-7
1.4 Meteorological Data 1-7
1.5 Coal Source 1-7
1.6 Water 1-9
1.7 Technology Selection 1-9
1.8 Unit size and Plant Configuration 1-10
1.9 Power Evacuation 1-10
1.10 Environment 1-10
1.11 Project Completion Schedule 1-12
1.12 TechnIcal Evaluation 1-13
1.13 Conclusion .......................................................................................................... 1-13
2.0 Basis of Report ............................................................................................................ 2-17
2.1 Unit Size and Plant Configuration .................................................................... 2-17
2.2 Site (Land) ........................................................................................................ 2-17
2.3 Water ................................................................................................................ 2-17
2.4 Fuel ................................................................................................................. 2-17
2.5 Inputs ............................................................................................................... 2-17
3.0 Need for the Project .................................................................................................... 3-20
3.1 Introduction ...................................................................................................... 3-20
3.2 Present Power Sector Position in India ............................................................ 3-20
3.3 Power Supply and Demand Position in Maharashtra ....................................... 3-22
3.4 Replacement Plan In Maharashtra ................................................................... 3-24
3.5 Justification for the Project ............................................................................... 3-25
4.0 Technology Selection ................................................................................................. 4-29
4.1 Power Plant Technology .................................................................................. 4-29
4.2 Conclusion on Technology Selection ............................................................... 4-36
5.0 Project Site, Land, Water, Fuel Requirements and Power Evacuation .................. 5-39
5.1 Project site ....................................................................................................... 5-39
5.2 Land ................................................................................................................. 5-40
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5.3 Overall Layout Planning and Plant Location .................................................... 5-43
5.4 Water ............................................................................................. 5-44
5.5 Fuel ............................................................................................... 5-46
5.6 Power Evacuation ......................................................................... 5-47
6.0 Socio Economic and Environmental Aspects ........................................ 6-51
6.1 Socio Economic Profile and Development .................................... 6-51
6.2 Environmental Protection .............................................................. 6-51
6.3 Ash Generation, Utilisation and Disposal ..................................... 6-60
6.4 Green Belt ..................................................................................... 6-61
6.5 Conclusion .................................................................................... 6-61
7.0 Project Execution ...................................................................................... 7-64
7.1 Method of Executing the Project ................................................... 7-64
7.2 Project Completion Schedule ........................................................ 7-64
7.3 Logistics of Heavy Equipments ..................................................... 7-64
64 7.4 Project Development Requirements.............................................. 7-64
8.0 Project Cost and Cost of Generation ...................................................... 8-68
8.1 General ......................................................................................... 8-68
8.2 Basis for Project Cost .................................................................... 8-68
8.3 Basis of Fixed Charge ................................................................... 8-68
8.4 Basis of Variable Charge............................................................... 8-69
8.5 Project Cost Estimate (CAPEX) .................................................... 8-69
8.6 Fixed Charge, Variable Charge and Cost of Generation............... 8-70
9.0 Analysis and Conclusion ......................................................................... 9-73
9.1 Comparative Analysis ................................................................... 9-73
9.2 Analysis and Observations ........................................................... 9-73
9.3 Analysis of Project Cost and Cost of Generation .......................... 9-74
9.4 Conclusion .................................................................................... 9-75
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List of Appendices
Appendix - 1 Key Features of the Project Site
Appendix - 2 Landed Fuel Cost at site for Indian Coal
Appendix - 3 Coal Analysis
Appendix - 4 Coal Generation in WCL Umred Coal Mine
Appendix - 5 Coal Balance Scenario
List of Exhibit
Exhibit - 1 Key Plan
Exhibit - 2 Typical HMBD for 1 x 800 MW with Supercritical Parameters
Exhibit - 3 Site grade in Plot area
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1 Executive Summary
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Table of Contents
1.0 Executive Summary .......................................................................................
1.1 Introduction ............................................................................................. 1-6
1.2 Site Location and area ............................................................................ 1-7
1.3 Access to Site .................................................................................... 1-7
1.4 Meteorological Data ............................................................................ 1-7
1.5 Coal Source........................................................................................ 1-7
1.6 Water ............................................................................................. 1-9
1.7 Technology Selection ......................................................................... 1-9
1.8 Unit size and Plant Configuration ........................................................... 1-10
1.9 Power Evacuation .............................................................................. 1-10
1.10 Environment ....................................................................................... 1-10
1.11 Project Completion Schedule ................................................................. 1-12
1.12 TechnIcal Evaluation .......................................................................... 1-13
1.13 Conclusion ......................................................................................... 1-13
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1.0 EXECUTIVE SUMMARY
1.1 INTRODUCTION
Maharashtra State Power Generation Co Ltd. (hereinafter referred to as “The Company”)
has been incorporated under Indian Companies Act 1956 pursuant to decision of Govt. of
Maharashtra to reorganize Erstwhile Maharashtra State Electricity Board (herein after
referred to as “MSEB”). The said reorganization of the MSEB has been done by Govt. of
Maharashtra pursuant to Part XIII read with section 131 of The Electricity Act 2003.
MAHAGENCO has been incorporated on 31.05.2005 with The Registrar of Companies,
Maharashtra, Mumbai and has obtained Certificate of Commencement of Business on
15.09.2005. MAHAGENCO is engaged in the business of generation and supply of Electricity
and has been vested with generation assets, interest in property, rights and liabilities of MSEB
as per Gazette Notification dated 4th June 2005 issued by Industry, Energy and Labour Dept.
of Govt of Maharashtra pursuant to section 131 of Electricity Act 2003.
MAHAGENCO having generation capacity of 11657 MW comprising 8220 MW thermal, 2585
MW hydel, 672 MW gas turbine and 180 MW solar; was established by Government of
Maharashtra under the Electricity Act-2003 with the principal objective of engaging in the
business of generation of electricity.
Government of India is planning to replace old underperforming units with modernised high
efficiency thermal plants. MAHAGENCO is operating Thermal Power Plant with capacities
ranging from 210 MW to 660 MW in Maharashtra. The plants uses Indian Coal sourced from
various mines in Mahanadi Coal Field, Western Coal Field and South Eastern Coal fields.
MAHAGECO has an installed capacity of 1260 MW of thermal plants which are older than 35
years. MAHAGENCO are considering to replace some of the older plants with high efficiency
and higher capacity plants.
Maharashtra State Generation Company Limited (MAHAGENCO) is planning to set up
1 x 800 MW pit head coal based thermal power project at Umred WCL coal mine area,
near Nagpur in Maharashtra. Fichtner Consulting Engineers (India) Private Limited (FI)
have been appointed by MAHAGENCO as their Consultant to conduct Feasibility Study to
establish a plant of a configuration of 1 x 800 MW project and preparation of DPR for the
final selected plant configuration. This report provides the finding of the feasibility study.
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The objective of this Feasibility Study is to assess the available land, its suitability for the
proposed configuration options and suggest the most suitable configuration for the proposed
Power Plant considering the fuel availability, water availability and power evacuation facilities.
Based on the site visits, discussion held with MAHGENCO and the inputs collected, a
comparative study of the different configurations for the proposed thermal power plant in
respect of techno-commercial aspects was carried out.
The salient aspects of the study are summarized as below:
1.2 SITE LOCATION AND AREA
The proposed site is located in Umed coal mine of WCL, in village Heoti in Umrer Tahsil,
Nagpur Dist, Maharashtra. The proposed site is mined area which was back filled over a
period 30 years. There is no village/habitations located inside the proposed site area. The
land terrain with variations of upto 30 meters is seen in the proposed area. The available
areas measures approximately 475 acres and the exact availability of area and the contour
shall be ascertained by topographic survey. The identified site will be taken on long lease
from WCL and no land acquisition is required for the main power plant facilities including ash
pond. The township will also be located adjacent to the existing WCL township area.
However right of way needs to established for conveying the treated waste water from NMC
and river water from Goshikurd dam to proposed power plant.
1.3 ACCESS TO SITE
The Major State Highway (MSH-9) is 5 km away on the eastern side of the proposed site.
The existing railway station at Umred is 6 km from the proposed site. The nearest airport is
Nagpur which is located at 42 km away from the proposed site. The nearest harbor is
Mumbai which is located at 850 km from away from the proposed site on western side.
1.4 METEOROLOGICAL DATA
The Project Information and Meteorological Data are given in Appendix-1.
1.5 COAL SOURCE
The proposed project is a pit head power project located in Umred coal mines. WCL have
confirmed for supply of coal for the proposed project. Coal from the Umred coal mines of
WCL will be the source for the proposed power plant. The grade of coal to be considered for
the project is in the range of 3000 – 3400 Kcal/kg, typical coal analysis is given in Appendix
3. The annual coal requirement considering the GCV of 3400 Kcal/kg for 1 x 800 MW at
85% PLF are as follows :
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Table 1.1: Annual Coal Consumption considering GCV of 3400 kcal/kg
Sl.
No. Description Unit
Plant Configuration
1x800MW
1 Turbine cycle heat rate kcal/kWh 1746.6
2 Boiler efficiency % 87
3 Station Heat Rate (Design)
kcal/kWh 2008
4
Station Heat Rate (Weighted Average, considering the factor as per CERC)
kcal/kWh 2098
5 Coal consumption TPH 494
TPD 11847
6 Annual Coal
consumption
Million
TPA 3.68
The annual coal requirement considering the worst coal GCV of 3000 Kcal/kg for
1 x 800 MW is 4.17 Million tonnes per annum at 85% PLF
The yearly target production of coal in WCL Umred area is tabulated here
under: Table 1.2: Yearly Production of Coal in WCL Umred area
Name of
Mine
Total
reserve of coal
in MMT
Nominal Capacity
in MT
Mine
Operation
starting date Life up
to Year
Tentative Target in MTY
2017-18 2018-19 2019-20
Dinesh 87.36 4.0 Oct 2016 2040 2.6 3.5 3.75
Umrer 20.58 2.0 April 2016 2021 3.15 3.1 3.2
MKD-I 34.68 2.0 Dec 2014 2032 1.65 1.7 2
Gokul 15.30 1.5 May 2015 2025 1.65 1.8 1.8
Total 157.92 9.5 9.05 10.10 10.75
Dinesh coal mine is planned to be allocated for the proposed power plant, Dinesh mine has
started its coal mining from October 2016 onwards and the total reserve of this coal mine is
around 87.36 MT. Based on the above projected production targets for Umred coal mines
table, it can be observed that around 3.5 - 4.0 million tones per annum can be considered for
the proposed power plant. It is also seen from the coal balance scenario of WCL presented
as Appendix 5 of this report, the coal available in excess to the already committed supplies is
in the range of about 2.5 million tonnes per annum from the year 2021 – 22 onwards.
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For 1 x 800 MW coal is available considering 4.0 million tones as annual generation .
Mahagenco shall take a confirmation from WCL for supply of coal for a period of 25 years
with necessary allocation from WCL Umred mines by readjusting the coal supply to other
consumers of WCL Umred mines
1 .6 W ATER
Based on the MOEF draft Notification released on October 2017, all the new plants to be
installed after 1st January 2017 shall have to meet specific water consumption upto maximum
3 m3/MWh. Based on this consideration, the proposed power project would require water of
around 17.87 Million cubic meter.
The available sources of water for the plant are viz Treated waste water from Nagpur
Municipal Corporation (NMC) and River water from Goshikhurd dam. The treated waste water
from NMC will have to sourced from Nagpur which is located at a distance of around 45 km.
The Goshikhurd dam is located at a distance of around 56 km from the proposed site.
Water conservation point of view treated waste water from NMC would be a better option
instead of utilising the natural resources, hence treated waste water would be considered as
the primary source.
Presently Nagpur municipality corporation (NMC) is supplying 130 MLD of treated waste
water to MAHAGENCO STP at Bhadaewadi, which is used for CW cooling, ash handling coal
washeries etc., for Power generation at Koradi Thermal power station. NMC is augmenting
the existing 100 MLD STP at Bhandewadi to 200 MLD capacity, the augmentation work is
likely to completed by Dec 2018.
Availability of 28 MCM per annum is confirmed by NMC through a consent letter. As an
alternative, Mahagenco has taken a consent for about 28 million cubic meter from Chief
engineer Irrigation Goshikhurd project for use of river water for the proposed plant.
1.7 TECHNOLOGY SELECTION
Supercritical and Ultra supercritical Technology and steam parameters are now being
considered in India due to higher thermal efficiency and resulting reduction in power plant
emissions. Efficiency gains, worldwide references and the suppliers have been considered in
evaluating both these technologies and USC technology is recommended for the proposed
project.
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1.8 UNIT SIZE AND PLANT CONFIGURATION
The report consider plant configuration 1 x 800 MW for the proposed power project.
The various requirements for the above configurations in terms of land requirement, coal
consumption and water consumption and power evacuation have been studied for arriving at
an optimized configuration.
1.9 POWER EVACUATION
In the vicinity of proposed power plant, at a distance of 20 km (near Bhivad), a 400 kV single
circuit transmission line connecting Khaperkeda and Chandrapur is available which is
operated by MSETCL. This line has twin moose ACSR conductor, which has Surge
Impedance Load (SIL) loading capacity of 517 MW. By making Line In Line Out (LILO)
arrangement of this line at Bhivad and further laying 20 kM 400 kV double circuit transmission
line up to Umred power plant site, Power evacuation network can be established. Through
this arrangement about 1034 MW power can be evacuated and is subject to validation
through Load flow study of the transmission network by MSETCL.
For evacuation of power beyond 1034 MW, additional transmission lines need to be planned
to evacuate the power.
Further, In the State Transmission Utility(STU) 5 year transmission plan (2016-17 to 2021-
22), MSETCL have envisaged new transmission lines and substations including
augmentation in the Nagpur region. As the proposed power plant will be ready only by end of
2021-22, MSETCL can be requested to consider suitable evacuation plan from Umred Power
plant to MSETCL grid substations or through Central Transmission Utility (CTU) network in
coordination with PGCIL.
1.10 ENVIRONMENT
Ministry of Environment, Forest and Climate Change, Government of India issued Gazette
notification on 7th December 2015 amending Environment (Protection) Rules, 1986. Amended
rules will be called Environment (Protection) Amendment Rule, 2015 and subsequently MOEF
issued draft Environment (Protection) Amendment Rules, 2017.
Emission standards for Thermal Power Plants as per Ministry of Environment, Forest and
Climate Change are given below:
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Table 1.3 : Emission Standards as per MOEF
Sr.No. Industry Parameter Standards
1 2 3 4
“5A.
Thermal
Power plant
(Water
consumption
limit)
Water consumption
1. All Plants with Once Through Cooling
(OTC) shall install Cooling Tower (CT)
and achieve specific water
consumption upto maximum of 3.5
m3/MWh with in a period of two years
from the date of publication of this
notification.
2. All existing CT -based plants reduce specific water consumption upto maximum of 3.5 m3/MWh MW with in a period of two years from the date of publication of this notification.
3. New plants to be installed after 1st
January, 2017 shall have to meet
specific water consumption upto
maximum of 3 m3/MWh and achieve
zero water discharged.
“25. Thermal
Power Plants TPPs (units) installed before 31st December, 2003*
Particulate Matter 100 mg/Nm3
Sulphur Dioxide(SO2)
600 mg/Nm3 (Units Smaller than 500MW
capacity units)
200 mg/Nm3 (for units having capacity
of 500 MW and above)
Oxides of Nitrogen(NOx) 600 mg/Nm
3
Mercury(Hg)
0.03 mg/Nm3 (for units having capacity
of 500 MW and above)
TPPs (units) installed after 1st
January,2003, upto 31st
December, 2016*
Particulate Matter 50 mg/Nm3
Sulphur
Dioxide(SO2)
600 mg/Nm3 (Units Smaller than 500
MW capacity units)
200 mg/Nm3 (for units having capacity
of 500 MW and above)
Oxides of Nitrogen
(NOx) 300 mg/Nm3
Mercury(Hg) 0.03 mg/Nm3
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Sr.No. Industry Parameter Standards
1 2 3 4
TPPs(units) to be installed from 1stJanuary, 2017**
Particulate Matter 30 mg/Nm3
Sulphur
Dioxide(SO2) 100 mg/Nm
3
Oxides of
Nitrogen(NOx) 100 mg/Nm
3
Mercury(Hg) 0.03 mg/Nm3
The above notification is effective from 7th December 2015. As per the new rules all thermal
power plant units, which are to be installed from 1st January 2017 shall meet the following
emission standards. The proposed power plant will be designed to meet the new
environmental norms by MOEF.
Table 1.4 : Emission Standards
Parameters Unit Standard
Particulate matter mg/Nm3 30
Sulphur Dioxide (SO2) mg/Nm3 100
Oxides of Nitrogen (NOX) mg/Nm3 100
Mercury (Hg) mg/Nm3 0.03
Also as per the new draft rules the proposed power plant will be designed to meet the specific
water consumption of 3 m3/MWh and achieve zero water discharge.
1.11 PROJECT COMPLETION SCHEDULE
The project completion schedule will depend on unit configuration and number of units. The
project schedule for configuration is as below :
1x 800 MW
Forty two (42) months for COD of the unit from the date of letter of Award (LOA) for EPC
contract.
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1.12 TECHNICAL EVALUATION
In order to decide the best suited configuration from among the three proposed
configurations, a technical evaluation was carried out.
The following factors were considered as the basis for the technical evaluation:
- Extent of Land
- Availability of coal for the full life of plant
- Availability of water
- Power evacuation constraints
The technical comparison is presented below :
Description Unit 1 x 800 MW
1
2
3
4
Land
Water consumption per annum
Coal consumption per annum
Power evacuation
Acers
M Cubic Meter
Million tonnes
499
17.87
3.68
20 kM of 400 kV Double
circuit up to LILO to be considered
1.13 CONCLUSION
Feasibility study was carried out to establish the configuration considering Land, Water, Fuel
and Power evacuation for 1 x 800 MW inside the Umred coal mine.
From the techno economic evaluation, it can be seen that land availability, coal and Water
requirement are met for 1 x 800 MW TPP. The Power evacuation is also not a constraint for
1x 800 MW TPP.
Considering the limitation imposed by coal availability it is suggested that a plant configuration
of 1 x 800 MW can be adopted for the proposed project. Mahagenco shall take a confirmation
from WCL for supply of 4.17 tonnes per annum considering the Worst Coal GCV of
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3000 Kcal/kg for a period of 25 years with necessary allocation of coal from WCL Umred
mines by readjusting the coal to other consumers of WCL Umred Mines.
Proposed power project is being planned as a pit head station within the existing WCL mine
area. No additional land is required to be acquired for this proposed project. Necessary
infrastructure facilities are already available. Considering the projected future power supply
and demand scenario installing a Power Plant of 1 x 800 MW capacity at Umred mine area
with assured water supply, all existing infrastructure is considered to be techno economically
viable.
Project cost and Cost of generation is highlighted hereunder for the selected configuration of
1 x 800 MW :
Description Unit 1 x 800 MW
Project Cost Rs.Crs/MW 7.52
Cost of generation
- Fixed cost Rs./kWh 1.98
- Energy cost Rs./kWh 1.17
- Cost of Generation (First Year) Rs./kWh 3.15
- Levelised Tariff for 25 Years Rs./kWh 3.05
- Levelised Tariff for 30 Years Rs./kWh 3.08
- Payback Years 17
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2 Basis of Report
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Table of Contents
2.0 Basis of Report ..................................................................................................... 2-17
2.1 Unit Size and Plant Configuration ........................................................... 2-17
2.2 Site (Land) ................................................................................................ 2-17
2.3 Water ........................................................................................................ 2-17
2.4 Fuel .......................................................................................................... 2-17
2.5 Inputs ........................................................................................................ 2-17
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2.0 BASIS OF REPORT
2.1 UNIT SIZE AND PLANT CONFIGURATION
MAHAGENCO proposed Unit size and plant configurations 1 x 800 MW for the feasibility
of the proposed power project.
2.2 SITE (LAND)
For the feasibility study, MAHAGENCO have proposed the land area inside the Umred coal
mine, which is located in the village Heoti in Umrer Tahsil, Nagpur Dist, Maharashtra.
2 . 3 W A T E R
The required plant water for the proposed plant will be the treated waste water from Nagpur
city which is at distance of 45 km. As an alternate, the water from the Goshikhurd dam at a
distance of nearly 56 km is also considered. Water Source and Requirement is further
detailed in Section 5.0.
2.4 FUEL
The site is located inside the Umred coal mine of Western coal fields. Umred mine area
have four mines viz Dinesh, Umrer, Makaradhura 1 and Gokul Based on the discussion with
WCL and the data collected, 100% coal will be sourced from the Umred coal mines of WCL.
Coal source and coal analysis is further detailed in Section 5.0.
2.5 INPUTS
The basis of the study is carried out based on the following inputs collected during kick off
meeting and site visit.
1. Minutes of meeting between Mahagenco and FI is furnished in Annexure - 1
2. Mahagenco letter for Inputs - Land and Water is furnished in Annexure - 2
3. Mahagenco letter regarding Power evacuation is furnished in Annexure - 3
4. Letter for Water Availability is furnished in Annexure - 4
5. Letter from WCL is furnished in Annexure - 5
6. Letter from MAHAGENCO on Replacement plan of old units is furnished in Annexure – 6
7. Geotechnical report is furnished in Annexure - 7
8. STP outlet water analysis is furnished in Annexure -8
9. Coal analysis is furnished in Annexure - 9
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3 Need for the Project
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Table of Contents
3.0 Need for the Project ............................................................................................. 3-20
3.1 Introduction ............................................................................................... 3-20
3.2 Present Power Sector Position in India .................................................... 3-20
3.3 Power Supply and Demand Position in Maharashtra ............................... 3-22
3.4 Replacement Plan In Maharashtra ........................................................... 3-24
3.5 Justification for the Project ....................................................................... 3-25
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3.0 NEED FOR THE PROJECT
3.1 INTRODUCTION
The power demand in our country is increasing rapidly due to rapid industrial and
infrastructure developments. Lack of availability of sufficient electric power has always been
one of the greatest deterrents to the growth of industry in the state. Government of India is
planning to build last mile connectivity to the rural landscape of the country which will
enhance the power demand.
To meet the increasing power demand and to Generate power at cost lower than the average
cost of power generation, Maharashtra State Power Generation Co Ltd (MAHAGENCO) is
planning to set up thermal power project In Umred Western Coal Mine area as a pit head
project, the plant capacity will be 1 x 800 MW .
3.2 PRESENT POWER SECTOR POSITION IN INDIA
Over the years, the Electricity Industry has made significant progress, Installed capacity
increased from 288664.97MW (Feb, 2016) to 330260 MW (May, 2017). Annual per capita
electrical energy consumption is increased to over 1075 kWh (2015-16).
Table 3.1 : Installed Capacity in India
Type Installed Capacity (MW)
Hydro 44594.42
Coal 195602.88
Gas 25185.38
Diesel 837.63
Nuclear 6780
Renewable 57260.23*
Total 330260.53
* - Renewable installed capacity as on 31-12-2016
Source: Central Electricity Authority-31-05 2017
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All the three sectors namely Central, State and Private contribute to the availability of power
in the country. States sector owns a share of about 32% (104303.28 MW), central sector
owns a share of about 24% (81167.25 MW) of installed capacity and the rest by private
sector i.e. 44% (144790.01 MW). Major contribution of energy generation is from thermal
followed by hydel energy.
Peak power demand and peak power availability across India for the 11th and 12
th plan period
is presented below:
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Table 3.2 : Actual Power and Energy Demand Vs Supply Position in India
Sl. No
Period
Peak Demand
(MW)
Peak Gen.
(MW)
Deficit (MW)
%
Deficit (-) /
Surplus(+)
Energy Requi- rement
(MU)
Energy Availa- bility (MU)
Energy Deficit
(MU)
% Deficit(-) /Surplus
(+)
1 2009-10 119166 104009 15157 -12.7 830594 746644 83950 -10.1
2 2010-11 122287 110256 12031 -9.8 861591 788355 73236 -8.5
3 2011-12 130006 116191 13815 -10.6 937199 857886 79313 -8.5
4 2012-13 135453 123294 12159 -9.0 995557 908652 86905 -8.7
5 2013-14 135918 129815 6103 -4.5 1002257 959829 42428 -4.2
6 2014-15 148166 141160 7006 -4.7 1068923 1030785 38138 -3.6
7 2015-16 153366 148463 4903 -3.2 929167 908663 20504 -2.2
8 2016-17* 165253 169503 -4250 +2.6 1214642 1227895 13252 +1.1
Source: Central Electricity Authority
* Anticipated power supply position
3.3 POWER SUPPLY AND DEMAND POSITION IN MAHARASHTRA
The power scenario i.e. installed capacity & actual power supply position in Maharashtra is
given below:
3.3.1 Overview of Western Region
Table 3.3 : Installed Capacity (MW) in Western Region
Sl. No Sector Thermal Nuclear Hydro
(Renewable) RES (MNRE) Total
1 State 25819.82 0.00 5480.50 311.19 31611.51
2 Private 37551.67 0.00 447.00 17993.27 55991.91
3 Central 17851.4 1840.00 1520.00 0.00 21211.54
4 Sub-total 81223.03 1840.00 7447.50 18304.43 108814.96
Source: Central Electricity Authority-31.05.2017
Table 3.4: Actual Power and Energy Supply Position in Western Region
Sl. No
Period Peak
Demand (MW)
Peak Gen. (MW)
Deficit (MW)
% Deficit
Energy Requi- rement (MU)
Energy Availa- bility (MU)
Energy Deficit (MU)
% Deficit
1 2012-2013 40075 39486 589 1.5 296475 286683 9792 3.3
2 2013-2014 41335 40331 1004 2.4 294659 291856 2803 1.0
3 2014-2015 44166 43145 1021 2.3 317367 314923 2444 0.8
4 2015-2016 48640 48199 441 0.9 346767 345967 800 0.2
5 2016-2017 48531 48313 218 0.4 345247 345127 120 0
Source : Central Electricity Authority
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3.3.2 Maharashtra
Table 3.5 : Installed Capacity (MW) in Maharashtra
Sl. No.
Sector Thermal Nuclear Hydro
(Renewable) RES (MNRE) Total
1 State 11052.00 0.00 2884.84 208.12 14144.97
2 Private 12874.00 0.00 447.00 7439.47 20760.47
3 Central 6732.43 690.00 0.00 0.00 7422.43
4 Sub-Total 30658.43 690.00 3331.84 7647.60 42327.87
Source: Central Electricity Authority-31.05.2017
Table 3.6 : Actual Power and Energy Supply Position in Maharashtra
Sl. No
Period Peak Demand
(MW)
Peak Gen. (MW)
Deficit (MW)
% Deficit
Energy Requi- rement
(MU)
Energy Availability
(MU)
Energy Deficit (MU)
% Deficit
1. 2012-2013
17934 16765 1169 6.5 123984 119972 4012 3.2
2. 2013-2014
19276 17621 1655 8.6 126288 123672 2616 2.1
3. 2014-2015
20147 19804 343 1.7 134897 133078 1819 1.3
4. 2015-2016 20973 20594 379 1.8 141817 141361 456 0.3
5. 2016-2017 22516 22207 309 1.4 139294 139229 65 0.0
Source: Central Electricity Authority
As per the Government of Maharashtra proposal 14,400 MW capacity power projects
based on new and renewable energy sources are targeted and to be installed in the next
5 years in Maharashtra. The details of the projects are listed below:
5000 MW of Wind Power projects.
1000 MW of Bagasse -based Co-generation Projects
400 MW of Small Hydro Projects
300 MW of Biomass-based Power Projects
200 MW of Industrial Waste-based Power Projects
7500 MW of Solar Power Projects
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3.3.3 Future Demand in Western Region
The future demand in the Western region upto 2021-22 as per the 19th Electrical Power
Survey is given below:
Table 3.7 : Future Demand in Western Region
Energy/Power Year Western Region India
Peak Demand (MW)
2016-17 50278 161437
2021-22 71124 222210
2026-27 94202 291084
Energy Requirement (MU) 2016-17 358580
1166590
2021-22 490013 1569400
2026-27 634822 2036227
Source : The demand forecast for the Western Region as per the 19th Electrical Power Survey, Govt. of India.
Projected future demand at the end of 12th plan and 13
th plan period indicates need for
capacity addition in western states.
Peak demand for western region during 2021-22 period is projected as 71124 MW which is
about 21000 MW more than the peak demand in 2016-17 period. Peak demand for All- India
during 2021-22 period is projected as 2, 22, 210 MW which is about 60000 MW more than
the peak demand in 2016-17 period.
India is now one of the rapidly growing economies in the world and electric power generation
capacity is central to achieving projected economic growth in the country. Rapid urbanization,
focus on infrastructure projects, expansion of manufacturing base and growth in income level
and quality of life would result in continuous increase in energy demand in the country and
specifically in western region.
3.4 REPLACEMENT PLAN IN MAHARASHTRA
Proposed Replacement Units Retiring Units & Status of the same,
Date for completion of 40 years of service
Bhusawal Unit #6
(660 MW)
Bhusawal #2 (210 MW) : Not in service, August 2019
Bhusawal #3 (210 MW) : In service, May 2022
Nashik #3 (210 MW) : In service, April 2019 (Retiring capacity 630 MW)
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Proposed Replacement Units Retiring Units & Status of the same,
Date for completion of 40 years of service
Umred (1x 800 ) Shall be considered as a replacement
project of Ultra super critical technology
Nashik #4 (210 MW) : In service, July 2020
Nashik #5 (210 MW) : In service, Jan 2021
Koradi #5 (200 MW) : Not in service, July 2018
Koradi #7 (210 MW) : In service, Jan 2023
Parli #4 (210 MW) : Not In service, March 2025
Parli #5 (210 MW) : Not In service, Dec 2027
MAHAGENCO is planning to replace the older capacity plants with higher efficient and
higher capacity plants, the total capacity planned to be replaced is around 1880 MW.
3.5 JUSTIFICATION FOR THE PROJECT
a) To meet such increasing power demand as detailed above, power sector need to grow at
accelerated pace since there is a confirmed increase in demand in every five year period.
b) Government of India is planning to replace old underperforming units with modernised
high efficiency thermal plants.
c) As Maharashtra State is one of the most preferred state for industrialization, the industrial
demand for power will be ever increasing. Added to the industrial demand, the agriculture
need as well as domestic consumption coupled with the improved standard of living of
the population will be on the rise.
d) 19th power survey projects peak demand for Western region as 71124 MW in the year
2021-22, which is about 21000 MW more than the projected demand for the year 2016-
17.
e) The proposed projected capacity addition of power through renewable sources in Western
Region is around 54,010 MW (of which 28,140 MW is from Solar and 22,600 MW is from
Wind). Solar power is generated during sunny time and Wind power is seasonal
f) Though, Maharashtra state is planning to add 14,400 MW of power through renewable
sources in the next five years period, addition of pit head thermal power plant will cater to
the load demand during non sunny and non windy times. Also the thermal plant will
provide the necessary power for maintaining the load in the grid.
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g) The proposed plant is also to be considered as a replacement for low efficiency existing
units of MAHAGENCO which are being phased out. This will also bring down the
CO2,SOx ,NOx SPM emission making it environment friendly.
h) Taking all these into consideration and Government of India vision for 24 x 7 for urban,
rural and remote areas through last mile connectivity to power starved areas,
establishment of the proposed Pit head power project is justified in all aspects.
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4 Technology Selection
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Table of Contents
4.0 Technology Selection .................................................................................... 4-29
4.1 Power Plant Technology ......................................................................... 4-29
4.2 Conclusion on Technology Selection ...................................................... 4-36
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4.0 TECHNOLOGY SELECTION
4.1 POWER PLANT TECHNOLOGY
Higher steam pressure and temperature is one of the major factors contributing to efficiency
improvement for coal fired thermal power generation. Based on the steam conditions, coal
fired power generation is broadly classified as subcritical, supercritical and ultra-supercritical
technology.
Subcritical ( Main steam pressure below 224 kg/cm2)
Supercritical ( Main steam pressure above 224 kg/cm2)
Ultra Supercritical ( Main steam pressure above 224 kg/cm2, temperature >600 deg C)
In order to increase the thermodynamic cycle efficiency and resulting reduction in power plant
emissions including greenhouse gases, Coal fired power plants are now moving towards
Supercritical and Ultra supercritical steam parameters worldwide.
4.1.1 Sub-critical Units
Sub-critical conditions occur when the steam pressure is below 221.2 bar(a) where mixture of
steam and water co-exists. Typical steam pressures for sub critical units will be about 170
kg/cm2(a).
Subcritical power plant units in India operate at steam conditions 170 kg/cm2(a) main steam
pressure and at 540°C main steam and reheat steam parameters at turbine inlet.
4.1.2 Supercritical and Ultra supercritical Units
Supercritical conditions occur when the boiler steam pressure increases above the critical
pressure of 221.2 bar (a). Steam parameters for supercritical technology are generally
classified into two major groups - „Supercritical‟ and „Ultra supercritical‟.
a) Supercritical steam parameters:
Steam pressures up to 250 kg/cm2 (a) and Steam temperatures ranging from 538°C to
593°C at turbine inlet.
b) Ultra Supercritical steam parameters:
Steam pressures above 250 kg/cm2 (a) and steam temperatures ranging from 600°C to
620°C at turbine inlet.
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4.1.3 Efficiency Gains
The following graph shows efficiency gains that can typically be achieved through the use of
higher steam pressures and temperatures on a single reheat cycle.
Figure 4.1: Curve for Efficiency Improvement
Other factors which affect the turbine cycle efficiency are the number of reheats (single or
double), the condenser pressure, single/dual condenser pressures, the number of feed water
heaters, pressure drops, inherent steam turbine efficiency etc.
4.1.4 Development of Supercritical/Ultra supercritical technology worldwide
Around mid to late 1980s, European countries and Japan embarked on a major program of
increasing the efficiency of the steam cycle with increased steam pressures/temperatures.
Need for reducing greenhouse gas emission and high cost of fuel were major drivers for
advancement in supercritical and ultra-supercritical pressures and temperatures for boiler
and turbine cycle.
Countries in Europe and Japan have adapted supercritical technology much earlier and have
further moved towards ultra-supercritical units with higher steam pressures and
temperatures. Significant improvement in steam conditions was mainly driven by the need for
reducing air pollutants and green house gas emissions.
Evolution of steam conditions from sub critical to supercritical happened in the last 30 years
and to ultra-supercritical parameters in the last 15 to 20 years. Many Large size Supercritical
and Ultra supercritical thermal power plants in the range of 660 MW to 1000 MW were
installed from 1995 onwards in Europe, Japan and China
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Figure 4.2: Indicates the Evolution of SC and USC parameters
25 Mpa - 28 MPa/604°C/602°C
25 MPa/598°C/596°C
25 MPa/570°C/595°C
25 MPa/543°C/569°C
25 MPa/543°C/541°C
1985 1990 1995 2000 2005 2010
Fiscal year of Operation commencement
There are more than 600 Supercritical units operating in the world of varying Unit sizes.
Many Ultra Supercritical units of sizes between 600 MW and 1000 MW have also been
commissioned in Germany, Japan, Italy and USA in the past 10 to 15 years. Few Ultra
supercritical Units are under execution in China. These units adapted steam temperatures up
to 610°C.
SC/USC technology for thermal power generation could evolve successfully worldwide mainly
due to continuous research and development activities in US, Europe and Japan with regard
to materials for high temperature service with higher creep strength, advancements in
fabrication and manufacturing of high alloy ferritic and austenitic steel, improvement in Steam
turbine design and large size blades etc.
Suppliers of Supercritical/Ultra supercritical Units:
Suppliers for Supercritical / Ultra Supercritical Units are mainly from Europe, Japan, USA and
Korea.
Major OEMs from Europe are GE-Alstom and Siemens for both boilers & turbines and Hitachi
Babcock Borsig Power for boiler design. In Japan, MHI and Hitachi offer both boiler and
turbines; Toshiba offer only turbines; IHI only boilers. The major USA manufacturers also
offer supercritical / ultra supercritical boilers of a similar design to those offered by the
German and Japanese manufactures.
Recently Mitsubishi Hitachi Power Systems (MHPS) was established by merging thermal
power generation sectors of MHI Ltd and Hitachi Ltd in Feb 2014. Both the companies are
historically involved in the development of Boiler technology based on SC/USC steam
parameters.
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Doosan from Korea offer supercritical Boilers and Turbines. Chinese manufacturers also offer
supercritical boilers under the licensees from European and Japanese manufacturers.
4.1.5 Supercritical experience in India
Post 2003, Government of India, Ministry of Power launched an initiative to facilitate
development of large size power plants with state-of- the art supercritical technology and
clean coal technology to accelerate pace of capacity addition in India. Thrust was given to
select higher unit sizes of capacity 660 MW, 800 MW and 1000 MW. Large capacity units
were required in the country to meet the power growth plan envisaged.
Supercritical steam parameters and technology were mandated in all the Ultra Mega Power
Projects (UMPP), which were launched during the period between 2006 and 2008 by Ministry
of Power & CEA through Special Purpose Vehicle (SPV). Subsequent period witnessed setting
up of many 660 MW and 800 MW Supercritical units by Central/ State/Private sector.
First 660 MW Supercritical Unit in India was commissioned in December 2010 by Adani
Power in Mundra, Gujarat. First 800 MW Supercritical Unit in India was commissioned in
2011 by Tata Power, also in Mundra, Gujarat as a part of 4000 MW UMPP.
Subsequently, National Thermal Power Corporation (NTPC) invited Bulk Tenders for 660 MW
units and 800 MW Units in 2 phases, totaling to 20 Supercritical Units. Localisation through
phased manufacturing program, transfer of technology and capacity building were
implemented through such bulk orders and competitive environment was created.
The above initiatives resulted in rapid capacity addition and adaption of supercritical
technology in India across the power sector industry.
11th Plan (2007-2012) witnessed commissioning of about 11 Supercritical Units of sizes
660/800 MW. 12th Plan (2012 – till 2015) witnessed commissioning of about 32 Supercritical
Units of sizes 660/700/800 MW. In addition to the above commissioned units, about 70
Supercritical Units are under various stages of execution.
Apart from BHEL, private sector firms such as L&T, JSW and Barath Forge formed JV
Company with OEMs from Japan and Europe to establish design, manufacture and execution
capabilities for Supercritical technology based Power Units in India. Doosan India and TBW
India has established facilities in India for supercritical Boiler through their Technology tie-up
with their respective parent company.
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4.1.6 OEMs with manufacturing base in India for Supercritical units:
Table 4.1: OEM’s for Supercritical Units in India
Supplier Equipment Technology from
Country for Technology
Supplier
BHEL Boiler & Turbine GE-Alstom for Boiler Siemens for Turbine
France Germany
L&T MHI Boiler & Turbine MHPS for Boiler
MHPS for Turbine Japan
Toshiba JSW Turbine Toshiba Japan
Alstom Bharat
Forge Turbine GE-Alstom France
Doosan Boiler Doosan South Korea
TB&W Boiler Babcock & Wilcox USA
4.1.7 Ultra-Supercritical experience in India
First Ultra Supercritical thermal power project is initiated by NTPC in 2015 and the plant of
2 X 660 MW is being set up in Khargone, MP state with MHI technology, the total EPC is with
L&T and the project is under execution ,expected to be commissioned in 2019. The main
steam condition for this unit are 270 kg/cm2(a)/ 600°C/ 600°C.
4 x 1000 MW USC Power project, Pudimadakka, near Vishakhapatnam in AP state being
developed by NTPC is also under planning and design stage. The project was initially was
planned with 5000 GCV imported coal, which was subsequently changed to Indian coal. In
May 2017, NTPC was allotted a coal block at Ranigunj Coalfields for the plant.
Recently, BHEL has got the order from TANGEDCO for 2X660 MW Udangudi Thermal Power
Project and 2X800 MW Uppur Thermal Power Project. Both the plants are with ultra
supercritical technology.
4.1.8 Heat Rate improvement with Supercritical & Ultra Supercritical parameters
To determine the Steam conditions for the power cycle, potential increase in the cycle
efficiency gains at elevated steam pressures and temperatures needs to be considered. Plant
thermal efficiency and therefore environmental performance are enhanced by increasing
steam pressure and temperature.
Heat Rate improvement for supercritical/ultra supercritical steam parameters is presented in
Table 4.2.
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Table 4.2 : Typical range of Turbine cycle heat rate for Supercritical (SC) / Ultra super critical (USC) parameters
Steam Conditions at Turbine inlet
(Pressure/ Steam Temperatures)
Cycle Heat rate (kCal/kWh)
(Note 1)
250 kg/cm2 (a)/ 565°C/ 565°C (SC) 1840 to 1860
250 kg/cm2 (a)/ 565°C/ 593°C (SC) 1810 to 1835
270 kg/cm2 (a)/ 600°C / 600°C C (USC) 1746 to 1800
Note 1 : Above Turbine cycle heat rates are considering turbine driven boiler feed
pump. 4.1.9 Environmental Benefit
Gains in efficiency will result in the environmental benefits, i.e. reduced specific coal
consumption and hence lower amount of CO2, NOx, SO2 and Mercury emission (Hg) per kWh
of power generated using efficient supercritical plants.
4.1.10 Steam Parameters for proposed 1x800 project
Supercritical (SC) technology and steam parameters are considered as the base case for
this feasibility study in order to have increased efficiency and to reduce the emissions per
kWh power generation. Steam parameters at steam turbine inlet for Supercritical 242 bar (a),
565/593°C.
Most of the leading OEMs are having proven design / operating experience with the above
parameters. Many utilities in India have started gaining operating experience with the
supercritical parameters. Proven materials for Boiler pressure parts, Critical piping, and
Steam turbine parts are available.
CERC/CEA have stipulated operating norms which requires turbine cycle heat rate of 1850
kCal/kWh with turbine driven boiler feed pumps and 1810 k Cal/kWh for motor driven boiler
feed pump. Most turbine suppliers can meet the above norms at 242 bar (a) steam pressure
with 565°C main steam and 593°C reheat steam temperatures.
As discussed in this report, Ultra supercritical (USC) technology and steam parameters, due
to higher pressure and temperature require use of high strength material for pressure parts. It
is expected that cost of USC unit will be relatively higher than SC Unit;
Ultra Supercritical technology:
Steam parameters for Ultra supercritical at Turbine inlet: Main steam pressure at 270 bar(a)
and Main steam / Reheat steam temperature at about 600 to 610˚C.
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Many international OEM i.e. Hitachi, MHI, Alstom, Siemens and IHI have designed and built
USC thermal power plants worldwide and many USC plants of 700 MW/800 MW/ 1000 MW
sizes are in operation during the past 10 to 15 years.
For high pressure and high temperature conditions in USC boiler, it is necessary to select high
strength materials to reduce the wall thickness of pressure parts, resulting in low stresses. For
superheater and reheater in Boiler, high strength austenitic steel with higher creep strength at
elevated temperatures are used; High alloy ferritic pipe material is selected for main and
reheat steam piping. Similarly, for steam turbine design, many new concepts are introduced
such as selecting high temperature materials for turbine components, steam cooling
technology, high efficiency nozzle and blades, improving the Last stage blade design.
A heat & mass balance diagram for the above-mentioned configurations are furnished in
Exhibit – 5&6.
4.1.11 Techno-Economic Evaluation for SC & USC Technology
Following two (2) cases with regard to technology are considered for techno-economic
evaluation.
Case-1: 100 % Indian coal
1 x 800 MW Plant configuration
Ultra-supercritical parameters - 270kg/cm2(a)/600°C/600°C
Case-2: 100 % Indian coal
1 x 800 MW Plant configuration
Supercritical parameters - 247 kg/cm2(a)/565°C/593°C
S No Description Unit Case-1 Case-2
1 Plant configuration 1 x 800 MW 1 x 800 MW
2 Technology Ultra-supercritical Supercritical
3 Turbo generator capacity kW 800000 800000
4 GCV of coal kcal/kg 3400 3400
5 Plant load factor % 85 85
6 Turbine heat rate kcal/kWh 1746.6 1810
7 Boiler efficiency % 87 87
8 Plant heat rate kcal/kWh 2007.6 2080.5
9 Plant heat rate with 4.5% design margin
kcal/kWh 2097.9 2174.1
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S No Description Unit Case-1 Case-2
10 Specific coal consumption kg/kWh 0.6170 0.6394
11 Annual coal requirement Tons 36,75,569.13 38,08,988.97
12 Annual ash generation @ 42.45%
Tons 15,60,279.1 16,16,915.8
13 Excess coal consumption per annum
Tons - 1,33,419.83
14 Coal cost Rs/tonne 1623 1623
15 Coal cost escalation % 1.24 1.24
16 Plant Life Years 25 25
17 Discount rate % 11 11
18 Coal cost (NPV) for 25 years life due to additional coal consumption
Rs. In Crores
- 200
Life cycle cost for the SC & USC technology is presented below:
S No Description Unit Case-1 Case-2
1 Project Cost Rs. In Crores 6019 5952
2 Coal cost (NPV) for 25 years life due to additional coal consumption
Rs. In Crores
- 200
3 Life Cycle Cost Rs. In Crores
6019 6152
4 Savings Rs. In Crores 133 -
Additional Benefits:
Since the specific coal consumption is lesser for USC technology as compared to SC
technology, additional benefits are as follows:
a. Reduction (approx. 5%) in Limestone & Ammonia consumption cost
b. Reduction in Annual Ash generation (i.e. 56,636.72 tons)
c. Reduction in CO2 emission will be around 1,80,000 tons per annum.
From the above, it can be observed that Ultra Super critical technology has an advantage
over Super critical technology.
4.2 CONCLUSION ON TECHNOLOGY SELECTION
Considering the factor of better heat rate, saving of fuel and reduction in emission Ultra super
critical technology is considered.
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5 Project site, Land, Water, Fuel
Requirements & Power Evacuation
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Table of Contents
5.0 Project Site, Land, Water, Fuel Requirements and Power Evacuation ... 5-39
5.1 Project site ........................................................................................ 5-39
5.2 Land .................................................................................................. 5-40
5.3 Overall Layout Planning and Plant Location ..................................... 5-43
5.4 Water ................................................................................................. 5-44
5.5 Fuel ................................................................................................... 5-46
5.6 Power Evacuation ............................................................................. 5-47
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5.0 PROJECT SITE, LAND, WATER, FUEL REQUIREMENTS AND POWER EVACUATION
5.1 PROJECT SITE
The proposed site is located in Umred coal mine of WCL, in village Heoti in Umrer Tahsil,
Nagpur Dist., Maharashtra. The Major State Highway (MSH-9) is 5 km away on the eastern
side of the proposed site. The existing railway station at Umred is 6 km from the proposed
site. The nearest airport is Nagpur which is located at 42 km away from the proposed site.
The nearest harbor is Mumbai which is located at 850 km from away from the proposed site
on western side.
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5.2 LAND
5.2.1 Current Usage and Topology
The proposed site is mined area which was back filled over a period 30 years. Presently the
site is having natural vegetation and trees. Soil dumped at this yard over a period of time has
a large variation of site contour level from 0 m to 30 m as observed from Google earth.
The proposed plant site is part of coal mine exploited & back filled long back, the depth and
nature of sub soil profile is unknown for dump or back filled material. Mahagenco has carried
out the Geo technical investigation which is attached as Annexure 7. Based on the report it is
noted that, the soil is basically a back filled soil with the low bearing capacity. Based on the soil
data provided by Mahagenco for the Umred site, pile foundation of 750 mm dia. (approx. 40m
depth) is considered for major structures and foundation system for cost estimation.
During project implementation stage, a detailed geo-technical investigation need to be carried
out to obtain all data necessary for finalising foundation system.
5.2.2 Extent of Land Requirement
Land requirement for 1 x 800 MW power plant configuration is worked out for Boiler Turbine
Generator (BTG) and Balance of Plant (BOP) system / equipment and other facilities required
within the power plant boundary and land required for ash pond, river water pipe corridor, etc.
as required.
Land requirement considering all facilities of power plant for 1 x 800 configuration is
summarized in the Table-5.1.
Table 5.1: Land Requirement Summary
[ Area in acres ]
Sl.No Facilities 1 x 800MW
1 Main power plant facilities
Power Block 60
Water system 42
Coal handling system 30
Non plant buildings 15
Green belt 49
Sub total of main power plant facilities 196
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Sl.No Facilities 1 x 800MW
2 Ash pond
- Ash with 45 % 198
3 Corridors for treated waste water intake/ River water intake
90
4 Township 15
5 Total Area required 499
6 Area required /MW 0.62
7 Area required /MW for Pit
head plant as per CEA
0.67
Note
1. As per MOEF requirements, green belt area of 33% is considered inside power plant
boundary
2. Ash content of 45 % is considered for ash pond area sizing.
3. 45 km treated waste water intake/ River water intake for right of way is considered.
4. 0.77 Acres/MW is for 3 x 660 MW and 0.67 Acres /MW is for 4 x 800 MW as per CEA report.
Typical Plot Plan are presented for the above three plant configuration in Exhibit Nos. 2, 3
and 4.
5.2.3 Acquisition of Land and its Costs
The available areas measures approximately 475 acres and the exact availability shall be
ascertained by topographic survey. The identified site will be taken on long lease from WCL
and no land acquisition is required for the main power plant facilities including ash pond. The
township will also be located adjacent to the existing WCL township area. However right of
way needs to established for conveying the treated waste water from NMC/ River water
intake to the proposed power plant.
Around 500 acres is required for the main plant facilities and ash pond, depending on the
plant configuration. All the main plant facilities can be accommodated in the identified area,
additional area required for ash pond can be used in the adjoining area available near to the
identified site area.
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Photograph of the proposed site
Index map of the proposed Site
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5.3 OVERALL LAYOUT PLANNING AND PLANT LOCATION
The proposed site is located in the coal mine area. The identified area inside the coal mine
has river (part of coal mine area) on West and Southern side. A valley on the southern side of
the plot area because of the development of open cast mining. On the south eastern side of
the proposed plot area mining is progressing. The northern side of the proposed site is having
a railway line for the loading of coal in wagons to be transported from the mine area.
Considering these features available on the plot area, the plant layout has been conceived.
Site grading is planned in such a manner to optimise the cutting and filling and hence it is
proposed to have a terrace grading concept for BTG & BOP area.
BTG area and the cooling tower will be located at RL+289.00 on eastern side of dump area
by considering this level which is more than high flood level and other facilities like balance of
plant will be planned at RL+ 284.00 adjacent to BTG area in the western side. The coal stock
pile area is planned at RL + 282.0.
For the proposed power plant two entries are planned for plant entry, one is for main entry
and another is for material entry. Main entry to the plant will be planned in the north-west
corner of river and this access road is connected to Nagpur-Umrer state highway.
Material entry to the plant will be planned in the southern side of plant and this road is
connected to state highway in the southern side of plant. A Double lane bridge is required in
the southern side to connect material entry road to the state highway road.
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AMB River runs around the proposed site. Earlier to expand coal mine, it was understood
that this river has been diverted from southern side by construction of check dam & made it
to flow on west & northern side. Since, this river lies in proposed power project area, it was
proposed to construct a check dam on north-west corner where the effective river width is
less.
Considering the proximity to site and its catchment details, it is suggested to use this north-
west portion of the river as the raw water reservoir for the proposed plant. Further a check
dam is proposed across the river on north-west side and south side with in the plant
boundary. The height of check dam shall be such that the minimum water requirement for the
plant is catered for, even during any future dry spell period. Average depth of 6 meter is
required to store the required water in reservoir within the plant boundary.
Raw water in-take pump house will be constructed at suitable location adjacent to river (raw
water reservoir) with due protections of the river banks on upstream as well downstream side.
Stone pitching is proposed along the sides of river bund. Embankment is proposed on both
sides of river bund to protect the stored water in the raw water reservoir.
For the purpose of storage of Treated waste water will be stored in a reservoir on the western
side of the plot area.
Considering river water as an alternate and additional source, the required water shall be
made available from Goshikhurd dam which is about 56 km from WCL Umrur area. Jack well
and In-take pump house will be proposed at Goshikhurd dam to discharge the required water
by buried pipe lines and it will be routed to the proposed plant by road. Necessary Box
culverts will be planned at the junction of road crossing of pipes wherever required.
Coal stock yard will be developed in the southern side of river and the eastern side of
proposed site will be used for power plant area as it happened to be higher level.
Ash pond is planned in the southern side of dump area which is lying at lower level of the
entire plant The ash pond will be developed in a phased manner ,necessary grading and
bund wall required for the ash pond will be developed.
A detailed Hydrology and Hydogeological study will be carried to evaluate the impact of
proposed TPP in and around water body.
5 . 4 W A T E R
5.4.1 Water Source and method of Intake
Based on the MOEF draft Notification released on October 2017, all the new plants to be
installed after 1st January 2017 shall have to meet specific water consumption upto maximum
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3 m3/MWh. Based on this consideration, the proposed power project would require water of
around 17.87 Million cubic meter.
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The available sources of water for the plant are viz Treated waste water from Nagpur
Municipal Corporation (NMC) and River water from Goshikhurd dam. The treated waste water
from NMC will have to sourced from Nagpur which is located at a distance of around 45 km.
The Goshikhurd dam is located at a distance of around 56 km from the proposed site.
Water conservation point of view Treated waste water from NMC would be a better option
instead of utilising the natural resources, hence Treated waste water would be considered as
the primary source.
Presently Nagpur municipality corporation (NMC) is supplying 130 MLD of treated waste
water to MAHAGENCO STP at Bhadaewadi, which is used for CW cooling, ash handling coal
washeries etc., for Power generation at Koradi Thermal power station. NMC is augmenting
the existing 100 MLD STP at Bhandewadi to 200 MLD capacity, the augmentation work is
likely to completed by Dec 2017. Availability of 28 MCM per annum is confirmed by NMC
through a consent letter. Right of way for waste water intake piping shall be obtained for the
proposed, which needs to be further explored during the execution stage.
As an alternative, Mahagenco has taken consent for about 28 million cubic meter from Chief
engineer Irrigation Goshikhurd project for use of river water for the proposed plant. For this
purpose existing river inside the plant shall be used as reservoir.
The River water intake piping shall be laid nearly 56 km from the Goshikhurd dam to the
proposed plant. Necessary Right of way for river intake piping shall be obtained for the
proposed, which needs to be further explored during the execution stage
Table 5.2 : Plant Water Intake Requirement
Description Unit 1x800MW
Total Water requirements(As per specific water consumption stipulated by MOEF)
M3/hr 2400
M3/day 57600
Annual Water consumption Million Cubic
meter 17.87
From the above table it can be observed that the availability of water is not a constraint,
primary water shall be sourced through treated water from NMC. Goshirkud dam is
considered as alternate source.
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5.5 FUEL
5.5.1 Coal Source and Coal Analysis
The proposed project is a pit head power project located in Umred coal mine. WCL have
confirmed for supply of coal for the proposed project. Coal from the Umred coal mines of
WCL will be the source for the proposed power plant. Based on the discussion with WCL and
the data collected, 100 % coal will be sourced from the Umred coal mines of WCL.
The grade of coal for the project to be considered is G13 which has a calorific value of 3400
Kcal/kg. The distance from the coal mine to the proposed power project area is around 4.0
km, the coal from the mine area to plant shall be transported through conveyors.
The yearly target production of coal in WCL Umred area is tabulated hereunder :
Name of Mine
Total reserve of coal in MMT
Nominal Capacity
in MT
Mine Operation starting
date
Life up to Year
Tentative Target in MTY
2017-18 2018-19 2019-20
Dinesh 87.36 4.0 Oct 2016 2040 2.6 3.5 3.75
Umrer 20.58 2.0 April 2016 2021 3.15 3.1 3.2
MKD-I 34.68 2.0 Dec 2014 2032 1.65 1.7 2
Gokul 15.30 1.5 May 2015 2025 1.65 1.8 1.8
Total 157.92 9.5
9.05 10.10 10.75
Dinesh coal mine is planned to be allocated for the proposed power plant, Dinesh mine has
started its coal mining from October 2016 onwards and the total reserve of this coal mine is
around 87.36 MT. Based on the above projected production targets for Umred coal mines
table, it can be observed that around 3.5 - 4.0 million tones per annum can be considered for
the proposed power plant. It is also seen from the coal balance scenario of WCL presented
as Appendix 5 of this report, the coal available in excess to the already committed supplies is
in the range of about 2.5 million tonnes per annum from the year 2021 – 22 onwards.
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5.5.2 Annual Coal Requirement
Coal Requirements for 1X 800 MW with GCV of 3400 Kcal/kg is tabulated below:
Table 5.3: Annual Coal Consumption considering GCV of 3400 kcal/kg
Sl. No.
Description Unit 1x800MW
1 Turbine cycle heat rate kcal/kWh 1746.6
2 Boiler efficiency % 87
3 Station Heat Rate (Design)
kcal/kWh 2007.59
4
Station Heat Rate (Weighted Average, considering the factor as per CERC)
kcal/kWh 2098
5 Coal consumption TPH 494
TPD 11847
6 Annual Coal consumption (Note 1)
Million TPA
3.68
Note 1: Coal consumption is at 85% PLF.
The annual coal requirement considering the worst coal GCV of 3000 Kcal/kg for 1 x 800 MW
is 4.17 Million tonnes per annum at 85% PLF
Considering a GCV of 3400 Kcal/kg ,for 1 x 800 MW coal is available considering 4.0 million
tones as annual generation .
Mahagenco shall take a confirmation from WCL for supply of coal for a period of 25 years
with necessary allocation from WCL Umred mines by readjusting the coal supply to other
consumers of WCL Umred mines for 1 x 800 MW configuration considering that the project is
likely to commissioned in the year 2023.
5.6 POWER EVACUATION
1 X 800 MW Plant configuration
The total power generated from power plant will be about 800 MW. With minimum estimated
auxiliary power consumption of 42 MW (5.25%), the power available for evacuation will be
about 758 MW.
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A 400 kV single circuit transmission line is presently operated by MSETCL between
Khaperkeda and Chandrapur. This line is passing at Bhivad, which is about 20 km distance
from the proposed Umred Site. It has twin moose ACSR conductor, which has SIL loading
capacity of 517 MW. By making Line IN Line Out (LILO) arrangement of this line for Umred
power plant site, about 1034 MW power can be evacuated. This proposal will involve
construction of 20 km long 400 kV double circuit transmission line from Umred power plant to
LILO point. This arrangement is subject to validation through Load flow study of the
transmission network by MSETCL.
In the State Transmission Utility (STU) 5 year transmission plan (2016-17 to 2021-22),
MSETCL have envisaged new transmission lines and substations including augmentation in
the Nagpur region. As the proposed power plant will be ready only by end of 2021-22,
MSETCL can be requested to consider suitable other evacuation plan from Umred Power
plant site to MSETCL substations or to Central Transmission Utility (CTU) Substations in
coordination with PGCIL.
Power map of 765 kV, 400 kV & 220 kV network in Maharashtra is shown below:
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6 Socio Economic and Environmental
Aspects
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Table of Contents
6.0 Socio Economic and Environmental Aspects ......................... 6-51
6.1 Socio Economic Profile and Development ....................... 6-51
6.2 Environmental Protection ................................................. 6-51
6.3 Ash Generation, Utilisation and Disposal ......................... 6-60
6.4 Green Belt ........................................................................ 6-61
6.5 Conclusion ........................................................................ 6-61
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6.0 SOCIO ECONOMIC AND ENVIRONMENTAL ASPECTS
6.1 SOCIO ECONOMIC PROFILE AND DEVELOPMENT
There are no problems of displacement of population and no related impacts will be applicable
to the site since this proposed site is located within the boundary of existing coal mine in Umred.
Also livelihood is not affected as the proposed site doesn‟t cover any agricultural land.
Umred Karhandla wildlife sanctuary is located at a distance of 10.30 km from the proposed
power project site.
The project is expected to meet the future growing energy demand in the state and will have
a tremendous positive impact on enhancement in the economy of Maharashtra.
The proposed project is likely to have a positive impact on the socio-economic conditions of
the region. The social structure in the region is likely to change due to the creation of more
job opportunities and avenues for income generation. People will have higher incomes due to
direct employment as well as indirect employment and will have higher earning and buying
capacities.
The project would enable increase in the industries around the area due to improvement and
enhancement of water and other facilities. Creation of new infrastructure & up-gradation of
the existing infrastructure is likely to create a boost to the local economy and enhance the
quality of life of the people living in the region.
6.2 ENVIRONMENTAL PROTECTION
6.2.1 Introduction
The environmental impact of the proposed power station covering the following aspects and
the measures for controlling the pollution within the values specified by Central / State
Pollution Control Board is briefly discussed in this chapter:
Air pollution
Water pollution
Sewage disposal
Thermal pollution
Noise pollution
Particulate matter
Pollution monitoring and surveillance systems
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6.2.2 Air Pollution
The Air pollutants from the proposed units are:
Sulphur dioxide in flue gas
Nitrogen oxides in flue gas
Carbon monoxide in flue gas.
Suspended Particulate Matter (SPM) in flue gas
Coal dust particles during storage/handling
Mitigation measures to limit the above air pollutions are to be investigated in detail through an
Environmental Impact Assessment Study to satisfy ambient air quality standards.
6.2.3 Environment (Protection) Rules Amendment
Ministry of Environment, Forest and Climate Change, Government of India issued Gazette
notification on 7th December 2015 amending Environment (Protection) Rules, 1986. Amended
rules will be called Environment (Protection) Amendment Rule, 2015 and subsequently MOEF
issued draft Environment (Protection) Amendment Rules, 2017.
Emission standards for Thermal Power Plants as per Ministry of Environment, Forest and
Climate Change are given below:
Table 6.1 : Emission Standards as per MOEF
Sr.No. Industry Parameter Standards
1 2 3 4
“5A.
Thermal Power plant
(Non sea water based
plants) (Water
consumption limit)
Water consumption
1. All Plants with Once Through Cooling (OTC) shall install Cooling Tower (CT) And achieve specific water consumption upto maximum of 3.5 m
3/MWh with in a period of
two years from the date of publication of this notification.
2. All existing CT -based plants reduce specific water consumption upto maximum of 3.5 m3/MWh MW with in a period of two years from the date of publication of this notification.
3. New plants to be installed after 1st January,
2017 shall have to meet specific water
consumption upto maximum of 3 m3/MWh
and achieve zero water discharged.
“25. Thermal Power Plants
TPPs (units) installed before 31st December, 2003*
Particulate Matter 100 mg/Nm3
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Sr.No. Industry Parameter Standards
Sulphur Dioxide(SO2)
600 mg/Nm3 (Units Smaller than 500MW
capacity units) 200 mg/Nm
3 (for units having capacity
of 500 MW and above)
Oxides of Nitrogen(NOx) 600 mg/Nm
3
Mercury(Hg) 0.03 mg/Nm
3 (for units having capacity
of 500 MW and above)
TPPs (units) installed after 1st
January,2003, upto 31st
December, 2016*
Particulate Matter 50 mg/Nm3
Sulphur Dioxide(SO2)
600 mg/Nm3 (Units Smaller than 500
MW capacity units) 200 mg/Nm
3 (for units having capacity
of 500 MW and above)
Oxides of Nitrogen (NOx) 300 mg/Nm
3
Mercury(Hg) 0.03 mg/Nm3
TPPs(units) to be installed from 1stJanuary,2017**
Particulate Matter 30 mg/Nm3
Sulphur Dioxide(SO2) 100 mg/Nm
3
Oxides of Nitrogen(NOx) 100 mg/Nm
3
Mercury(Hg) 0.03 mg/Nm3
a) This notification is effective from 7th December 2015.
b) As per the new rules all thermal power plant units, which are to be installed from 1st
January 2017 shall meet the following emission standards.
Table 6.2 : Emission Standards
Parameters Unit Standard
Particulate matter mg/Nm3 30
Sulphur Dioxide (SO2) mg/Nm3 100
Oxides of Nitrogen (NOX) mg/Nm3 100
Mercury (Hg) mg/Nm3 0.03
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c) As per the new rules all thermal power plant units, which are to be installed from 1st
January 2017 shall meet the specific water consumption of 3 m3/MWh and achieve zero
water discharge.
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6.2.3.1 SOx Emissions
As per the latest notification from Ministry of Environment, Forest and Climate change
thermal power stations to be installed from January 2017 shall be able to limit the Sulphur
Dioxide (SO2) to a level of 100 mg/Nm3.
It is necessary to use SO2 removal technology to bring down the SO2 level within the
permissible value. Wet FGD is proven technology used Worldwide for the control of SO2 from
utility power plants for high sulphur coal. It is proposed to install FGD system downstream of
ID fans for the power plant. FGD system is based on forced oxidation wet limestone process
with SO2 removal efficiency more than 95%.
In addition, sulphur dioxide level in ambient air shall be kept below permissible value by
dispersing the pollutant to atmosphere through a tall stack.
The minimum stack height to be maintained to keep the sulphur dioxide level in the ambient
within the air quality standards, as furnished below:
Table 6.3 Stack Height Requirement for thermal power plants with FGD as per MOEF draft notification dated on 16
th October,2017
Generation Capacity Stack Height
100 MW and above
H=6.902(QXO.277)0.555
Or 100 m whichever is
more
Less than 100 MW
H=6.902(QXO.277)0.555 Or
30 m whichever is more
Where,
Q = Sulphur dioxide emission rate in kg/h
H = Physical Stack height in metres
With this, the stack height for the proposed power plant units under consideration will be
around 100 metres. However the stack height will be decided by MoEF based on the EIA
report.
The flue gas temperature at chimney inlet after installation of wet limestone FGD is around
100°C, which is below the acid dew point. Under this condition, the traces of SO3 present in
flue gas and moisture combine to form Sulphuric acid condensate on the internal surfaces of
the chimney flues. Hence internal anticorrosive lining for chimney flue can shall be provided.
The anticorrosive lining shall be of Borosilicate or high temperature poly glass flake.
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6.2.3.2 NOx Emissions
At present, Advanced Low NOx combustion technology is used in all steam generator
combustion system with Low NOx burner and over fire air system. This will reduce the NOx
emission to a large extent. However, to meet the new emission standard in India, NOx
emission should be brought down to less than 100 mg/Nm3. Hence based on guaranteed NOx
emission that can be achieved with low NOx combustion technology by OEM, cost effective
post-combustion NOx control method is required to meet the current emission norms. In order
to meet the NOx emission level of 100 mg/Nm3, Selective Catalytic Reduction (SCR) method
will be provided.
6.2.3.3 CO Emissions
Carbon monoxide (CO) another kind of pollutant hardly exists in the modern power stations
as design of combustion control equipment and the furnace eliminates, almost completely the
possibility of incomplete combustion. The ground level concentration is expected to be within
the limit prescribed by Ministry of Environment and Forest.
6.2.3.4 Suspended Particulate Matter (SPM)
As per the latest notification from Ministry of Environment, Forest and Climate change
thermal power stations to be installed from January 2017 shall be able to limit the particulate
matter to a level of 30 mg/Nm3 and hence Electrostatic Precipitators (ESP) proposed in this
project will be designed to limit the emission level of particulate matter to 30 mg/Nm3 while
firing worst coal at 100% load.
6.2.3.5 Coal Dust Particles during Storage/Handling of coal
Dust generated in the coal handling area will be eliminated by providing suitable dust
suppression/extraction systems. Boiler bunkers will be provided with ventilation system with
bag filters to trap the dust in the bunkers. Wind barrier will be considered for coal stockpiles to
prevent coal dust from being carried by wind.
6.2.3.6 Mercury
The preliminary coal analysis does not indicate any mercury presence. Hence, no separate
mercury control system is envisaged. Based on the final coal analysis, if mercury traces are
available then necessary system requirement shall be provided.
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6.2.4 Water Pollution
The wastewater treatment systems will be designed to collect and treat the various effluents
from the site, which are as follows:
Table 6.4 : Collection and Treatment of Various Effluents
Effluents Sources Method of treatment Disposal / Reuse
Oily wastes
Transformer yard,
TG hall floor wash
Fuel oil handling
area.
Tilted Plate interceptor,
oil skimmer to bring
down the treated water
oil level to less than
10 ppm.
Treated effluents are
reused for horticulture and
removed oil is taken offsite
for disposal.
Industrial
waste with high
suspended
solid levels
Boiler area floor
wash
Service water
wastes
Treatment through
Tilted Plate Interceptors
to reduce suspended
solid levels to within
PCB norms.
Treated effluents are
reused for horticulture and
sludge is disposed to ash
pond.
Chemical
contaminated
waste
DM Regeneration
waste
Neutralisation in a
neutralising pit to bring
the pH to acceptable
levels.
The acid and alkali
effluents generated during
the regeneration process
of the ion exchangers will
be drained into an
underground neutralizing
pit. The effluent will be
neutralized by the addition
of either acid or alkali to
achieve the required pH.
The effluent will then be
pumped for utilisation such
as ash handling plant by
effluent discharge pumps
and the excess will be
utilised for horticulture and
gardening purposes.
Sewage Canteen
Toilets
Sewage treatment Plant
where that sewage is
large and localised
anaerobic treatment
where generation of
sewage is limited.
Treated sewage is reused
for horticulture.
Cooling tower
blowdown
Cooling Tower No treatment is
envisaged.
Cooling tower blowdown
water will be used for ash
handling plant, coal
handling plant dust
suppression.
As per MOEF regulation, Zero water discharge philosophy will be followed for the proposed
plant for all the three configurations
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6.2.5 Thermal Pollution
According to the Central Pollution Control Board stipulation, the thermal power plants using
river water should adopt closed cooling with cooling towers. For the proposed plant no hot
water discharge to ambient is envisaged.
6.2.6 Noise Pollution
Several noise suppression and attenuation features will be designed into the plant for the
protection of personnel at all normally accessible locations within the plant boundary, both
inside and outside the different buildings, and for the protection of the inhabitants living in
the vicinity of the power plant.
6.2.6.1 Equipment Noise
To achieve the noise limitations around the equipment, the main measures taken will be as
follows:
Providing noise enclosures for equipments with unacceptable noise levels.
Small units like condensate and vacuum pumps, will be designed so as to limit noise
emission,
Bypass valve, the desuperheater and the relevant piping will be covered with acoustic
insulation.
To achieve the noise limitations in the control room, the control equipment such as
computers and its accessories (printers, etc) and the air conditioning system will be
designed so as to limit noise emission.
During maintenance/inspection works, the personnel will wear ear
protections. 6.2.6.2 Far Field Noise
To achieve the far field noise limitations, the following main measures will be taken, as
appropriate for that purpose:
Steam vent pipes will be fitted with silencers.
The boiler thermal insulation will be designed to limit noise emission.
The boiler draught fans, the electrostatic precipitators and the air heaters will be
designed to limit noise emission.
The main transformers will be designed to limit noise emission.
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Noise standards for the various areas/zone as per Central Pollution Control Board, 2001
Pollution Control Acts, Rules, and Notification issued there under are tabulated below:
Table 6.5 : Noise Standards
Area
Code Category of Area
Limits in dB(A)
Day Time (6 am to 9 pm)
Night Time (9 pm to 6 am)
A Industrial 75 70
B Commercial 65 55
C Residential 55 45
D Silence Zone 50 40
Notes;
1) dB(a) = decibel (acoustic).
2) Daytime is from 6 a.m. to 9 p.m.
3) dB(A) Leq denotes the time-weighted average of the level of sound in decibels on scale
A which is relatable to human hearing.
4) Night time is from 9 p.m. to 6 a.m.
5) Silence zone is defined as areas up to 100 meters around such premises as hospitals,
educational institutions, and courts.
The proposed site falls under the Industrial Area category.
6.2.7 Pollution Monitoring and Surveillance Systems
For thermal power stations, the Indian Emission Regulations stipulate the limits for particulate
matter emission and minimum stack heights to be maintained for keeping the sulphur dioxide
levels in the ambient within the air quality standards.
The characteristics of the effluent from the plant would be maintained so as to meet the
requirements of the State Pollution Control Board and the Minimum National Standards for
Thermal Power Plants stipulated by the Central Board for Prevention and Control of Water
Pollution.
6.2.8 Air Quality Monitoring Programme
The purpose of air quality monitoring is acquisition of data for comparison against prescribed
standards, thereby ensuring that the quality of air is maintained within the permissible levels.
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It is proposed to monitor the following from the stack emission:
Suspended particulate matter
Sulphur dioxide
Carbon Monoxide
Nitrogen oxides
For this purpose, it is proposed to acquire monitoring equipment as per following methods of
measurement:
Table 6.6 : Methods of Measurement for Monitoring Equipment
Sl. No. Emission
Parameters Measurement Methods
1. Particulates Gravimetric (High volume sampler ) , online
2. SO2 Barium Perchlorate-Thorin indicator method
3. NOX Chemiluminescence, Non Dispersive Infra Red, Non Dispersive Ultra-violet (for continuous measurement), Phenol disulphonic method
4. CO Non Dispersive Infra Red
It is proposed to monitor particulate emission qualitatively and quantitatively on the stack and
with the aid of a continuous particulate stack monitoring system. The stack monitoring data
would be utilised to keep a continuous check on the performance of ESPs.
Further it is proposed to monitor and record the weather parameters such as temperature
(Maximum. & Minimum), humidity, wind direction, wind speed, rainfall etc. on daily basis, for
this purpose, it is proposed to install Weather Monitoring Station with necessary gadgets.
6.3 ASH GENERATION, UTILISATION AND DISPOSAL
6.3.1 Ash Generation
The Ash generated in the plant with maximum ash content of 45.0 % considering 85% PLF
and the coal calorific value of 3000 kcal/kg is as follows:
Description Unit 1X 800 MW
Total Ash Generation TPD 6042
MTPA 1.87
Bottom Ash Generation
TPD 1208
MTPA 0.37
Fly ash Generation TPD 4834
MTPA 1.50
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6.3.2 Ash Utilisation and Disposal
Fly ash has high pozzolonic properties and form cementaceous material when mixed with
lime and water and it is suitable for the following commercial uses:
a) Cement Industry
b) Brick Industry
c) Light Weight Aggregates
d) Road Sub-base
e) Grouting material
f) Roads / paving - used as filler in asphalt mix for roads.
g) Road enlargement
h) Land filling material
MoEF in their notification 3rd November 2009 has proposed that the fly ash utilization has to
be 100% during the fourth year from the date of commissioning of the plant.
Fly ash will be collected in dry form and transported to silos for discharging to the
consumers. The ash utilization will be partial during the initial period and will be gradually
increased to 100% during the fourth year from the date of commissioning of the plant. In
order to implement the stipulation by MoEF, Appropriate handling arrangement would be
envisaged for the following options:
Disposal of fly ash from silos to nearby small scale industries in road tankers
Dispatch of fly ash from silos to consumers through road tankers
The unutilized fly ash will be transported to the ash pond as high concentrate slurry using high
concentrate slurry pumps. All the bottom ash will be transported to ash pond in lean mode.
6.4 GREEN BELT
The landscaping and ground cover system meant to enhance the appearance of selected
areas, enhance soil and slope stabilization of the land of the power plant, and assist in
reducing the noise level and fugitive dust generated by the plant.
As per the stipulations of MoEF, green belt will be provided all around the power plant
boundary by planting trees and the total green area including landscaping area will be 1/3rd
of the plant area.
6.5 CONCLUSION
Based on the above, it is observed that configurations have been designed to meet the
MOEF regulation.
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7 Project Execution
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Table of Contents
7.0 Project Execution ................................................................................................. 7-64
7.1 Method of Executing the Project .............................................................. 7-64
7.2 Project Completion Schedule ................................................................... 7-64
7.3 Logistics of Heavy Equipment .................................................................. 7-64
7.4 Project Development Requirements ........................................................ 7-64
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7.0 PROJECT EXECUTION
7.1 METHOD OF EXECUTING THE PROJECT
The proposed project will be executed in EPC Turnkey basis including design, engineering,
manufacture, supply, erection, testing and commissioning of plant, equipment and facilities.
7.2 PROJECT COMPLETION SCHEDULE
The project completion schedule for the TPP is highlighted here under:.
1x 800 MW
For single unit of 800 MW plant, the unit will be put in to commercial operation in about 42
months reckoned from the zero date i.e. the date of award of the Letter of Award (LoA) for
EPC Contract.
7.3 LOGISTICS OF HEAVY EQUIPMENTS
Inland 660 MW plants are already in operation in the state of Maharashtra. For 800 MW plant
capacity, a logistics study to be conducted by EPC Contractor to inspect and examine the
site conditions and its surroundings, the transportation facilities available, the conditions of
roads, bridges, ports etc. for unloading and / or transporting heavy pieces of material.
7.4 PROJECT DEVELOPMENT REQUIREMENTS
Further to the finalisation of the configuration during the Feasibility study following project
development activities need to be initiated as a way forward:
Preparation of Detailed project report with cost estimates
Logistics study (shall be part of EPC Contract)
Site investigation, topography and geotechnical investigation
Lease agreement for the WCL land
Fuel Supply Agreement
Conducting EIA study and preparing Environment Management Plan (EMP) for the
project.
Treated waste water allocation from NMC and agreement
Water allocation from the Goshikhurd dam.
Study to finalise type of water intake system and its location
Study to finalise the Right of Way for water intake piping
Discussion with State/District authorities for approval for the water intake and pipe line
laying and Right of way
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Environmental clearance from Ministry of Environment, Forest and Climate change
Consent to Establish from State Pollution Control Board.
Approval from civil aviation authority for Chimney
To take up with MSETCL to finalise the transmission line network for power evacuation
from the plant.
Study to finalise the Right of Way for transmission line.
Appoint of Owner‟s Engineer for the Execution of the project
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8 Project Cost and Cost of Generation
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Table of Contents
8.0 Project Cost and Cost of Generation ................................................................. 8-68
8.1 General..................................................................................................... 8-68
8.2 Basis for Project Cost ............................................................................... 8-68
8.3 Basis of Fixed Charge .............................................................................. 8-68
8.4 Basis of Variable Charge.......................................................................... 8-69
8.5 Project Cost Estimate (CAPEX) ............................................................... 8-69
8.6 Fixed Charge, Variable Charge and Cost of Generation ......................... 8-70
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8.0 PROJECT COST AND COST OF GENERATION
8.1 GENERAL
Based on the feasibility 1 x800 MW is considered for the Project cost and Cost of generation
of the proposed plant . Basis of this estimation takes into consideration various aspects of the
plant configuration which will have bearing on CAPEX and OPEX. Landed cost of fuel is
calculated and determined considering the coal source of WCL at Umred mine.
8.2 BASIS FOR PROJECT COST
EPC cost include of FGD unit and SCR unit for SOx and NOx emission control to meet
Dec-2015 Environment Rules Amendment.
Treated water from Nagpur and Right of way of 45km / River water from Goshikhurd dam
and Right of way of 56 km is considered for water intake.
Transmission line cost is not considered in the Power plant project cost since this will be
part of State Transmission Utility (MSETCL).
8.3 BASIS OF FIXED CHARGE
Technology : Ultra Supercritical
Steam Parameters at Turbine inlet : Main steam pressure 270 kg/cm2(a)
Main steam temperature 600°C
Reheat steam temperature 600°C
Plant Configuration considered : 1 x 800 MW
Site location : Heoti in Umred mine
Cooling Water : Treated waste water from Nagpur / River water
from Goshikhurd dam
Land required (Including of Ash : 1 x 800 MW: 499 acres pond, corridor for water, Township)
Land cost : Rs.2.00 Lacs/ acre for Right of way for water piping.
Land Lease charges for the Power plant land is Rs. 25000 / acre with escalation of 5% per annum.
Debt : Equity : 80%: 20%
Interest Rate : 9.45 % p.a.
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8.4 BASIS OF VARIABLE CHARGE
Design Coal : 100% Indian Coal (G 13 coal grade of WCL Umred mine )
Coal Analysis : Refer Appendix – 3
GCV of fuel : 3400 kCal/kg
Landed cost of fuel : Refer Appendix - 2 for details of cost of coal
Indian coal : Rs. 1623 / Ton
Plant Heat Rate : 2098 kCal / kWh for 800 MW
(considering the factor as per CERC)
Variable charge : Based on the above.
Fixed charge : Based on Project Cost & CERC norms.
8.5 PROJECT COST ESTIMATE (CAPEX)
Key Description 1x800 MW
BTG
BOP
Taxes & duties
EPC Cost
2129
1666
692
4487
Rs. Cr/MW 5.61
Land and Site development 43
Water Intake system and piping 355
Total Erected Cost 4885
Rs. Cr/MW 6.11
Cost towards Establishment, Consultancy and Contingency 280
IDC & FC 760
Margin Money 94
Project Cost (CAPEX) 6019
Rs. Cr/MW 7.52
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Project Cost is based on preliminary estimate and in-house cost data taking into
consideration of the prevailing EPC cost.
Benchmark Capital Cost (Hard cost) for Thermal Power Stations with Coal as Fuel issued
by CERC on 2012 for 2x660 MW, 2x 800 MW and 1 x 800 MW are 5.01, 4.79 and 4.96
Crores / MW respectively.
Reference project cost (based on the data available in public domain).
BTG cost and BOP cost for Dr Narla Tata Rao Thermal Power Station for Andhra
Pradesh Power Generation Corporation Ltd in Vijayawada, Stage – V
(1X800MW) is Rs.2307 crores and Rs.2300 crores respectively (in the year of
EPC cost of Wanakbori Supercritical Thermal Power Project Unit-8, 1X800 MW is
around 3500 Crores (without FGD and SCR)
8.6 FIXED CHARGE, VARIABLE CHARGE AND COST OF GENERATION
Description Unit 1x800 MW
Station Heat Rate (Gross) kcal/kWh 2098
Auxiliary Power Consumption % 5.25
Net Heat Rate kcal/kWh 2214.68
Gross Calorific Value kcal/kg 3400
Cost of Fuel Rs./Ton 1623
Fixed Charge (First Year) Rs./kWh 1.98
Variable Charge (First Year) Rs./kWh 1.17
Cost of Generation (First Year)
Rs./kWh 3.15
Levelised Tariff
for 25 Years Rs./kWh 3.05
Levelised Tariff for 30 Years
Rs./kWh 3.08
Payback Years 17
Note : Levelised tariff for 25 years is followed considering the plant design life as per CERC.
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9 Analysis and Conclusion
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Table of Contents
9.0 Analysis and Conclusion .................................................................................... 9-73
9.1 Comparative Analysis ............................................................................... 9-73
9.2 Analysis and Observations ....................................................................... 9-73
9.3 Analysis of Project Cost and Cost of Generation ..................................... 9-74
9.4 Conclusion ................................................................................................ 9-75
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9.0 ANALYSIS AND CONCLUSION
9.1 COMPARATIVE ANALYSIS
Land requirement, Water consumption, Coal requirement (design coal), Power evacuation
facilities have been worked out for the three configurations.
The Summary of the three configurations are tabulated hereunder:
Description Unit 2 x 660 MW 1 x 800 MW 2 x 800 MW
1 Land Acers 689 499 778
2 Water consumption per annum
3 Coal consumption per annum (Considering GCV of 3400 kcal/kg)
Million Cubic Meter
Million tonnes
29.48 17.87 35.74
6.11 3.68 7.36
4 Power evacuation 20 km of 400 kV Double circuit up
to LILO and additional One double circuit
220 kV transmission line
to be planned
20 km of 400 kV Double
circuit up to LILO to be considered.
20 km of 400 kV Double circuit up
to LILO and Additional
400 kV single circuit
transmission line to be planned
9.2 ANALYSIS AND OBSERVATIONS
a) Between three plant configurations under study with regard to land, the total land
requirement for 1 x 800 MW is less than the 2 x 660 MW and 2 x 800 MW considering
the water storage of 10 days, coal storage for 15 days and ash utilisation as per MOEF
norms.
b) For all the three configurations requirement of water can be met from the Treated waste
water from NMC and River water from Goshikurd dam.
c) Between three plant configurations with regard to coal, based on the projected
production target from coal mine and the coal balance scenario of WCL, coal
requirement is for 1x800 MW configuration only.
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d) With regard to Power evacuation, existing 400 kV transmission line of MSETCL, between
Khaperkeda and Chandrapur, (which is passing at about 20 km distance from the
proposed Umred plant) can be exercised through LILO arrangement and laying 20 km
Double circuit line from Umred plant to LILO point. This arrangement will be adequate for
1x800 MW (Subject to MSETCL‟s confirmation. Whereas for 2X 660 MW plant, either
additional 400 kV line or one double circuit 220 kV transmission line up to nearby grid
substation will be required. For 2X800 MW plant, in addition to LILO arrangement,
additional 400 kV transmission line need to be planned.
e) For all the three configuration “Right of way” for pumping Waste water pipe from Nagpur
which is at distance of 42 km and River water Intake pipe from Goshikhurd dam which is
at distance of 56 km to the proposed site is required.
f) For all the three configuration “Right of way” for the transmission lines including 52 m
corridor for 20 km distance from the Bhivad LILO point to the proposed site is required.
g) All the three configuration will be designed to meet new environmental norms.
h) All the three configurations have the necessary infrastructure facilities.
9.3 ANALYSIS OF PROJECT COST AND COST OF GENERATION
Considering the feasibility, Project cost and Cost of generation have been worked out for the 1
x 800 MW and 2 x 800 MW are presented hereunder :
The Summary of the two configurations are tabulated hereunder:
Description Unit 1 x 800 MW 2 x 800 MW
1 Project Cost Rs.Crs/ 7.52 6.97
MW
2 Cost of generation
- Fixed cost Rs./kWhr 1.98 1.87
- Energy cost Rs./kWhr 1.17 1.17
- Cost of Generation (First Rs./kWhr 3.15 3.04
Year) - Levelised Tariff For 25 Rs./kWhr 3.05 2.96
Years
- Levelised Tariff for 30 Rs./kWh 3.08 2.99
Years
- Payback Years 17 17
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9.4 CONCLUSION
From the techno economic evaluation, it can be seen that land availability and Water
requirement are met for all the three configurations .The Power evacuation is also not a
constraint for any of three configurations above. The project cost and the cost of
generation do not vary widely between the various options. The cost / MW for CAPEX
and the cost of generation is the lowest for 2 x 800 MW followed by 1 x 800 MW.
However it is observed that, the coal requirement vis- a-vis coal availability is met only
for the 1 x 800 MW configuration.
For 1 x 800 MW configuration, Mahagenco shall take a confirmation from WCL for supply
of coal for a period of 25 years with necessary allocation from WCL Umred mines by
readjusting the coal supply to other consumers of WCL Umred mines.
Considering the limitation imposed by coal availability from Umred mine it is suggested
that a plant configuration of 1 x 800 MW can be adopted for the proposed project.
However, in the event Mahagenco want to opt for 2 x 800 MW configuration considering
the operational flexibility of having two units, Mahagenco shall look for a suitable source
of coal for the additional requirement of around 4.33 million tonnes in additional to the
long term contract from WCL Umred mine.
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List of Appendices
Appendix - 1 Key Features of the Project Site
Appendix - 2 Landed Fuel Cost at site for Indian Coal
Appendix - 3 Coal Analysis
Appendix - 4 Coal Generation in WCL Umred Coal Mine
Appendix - 5 Coal Balance Scenario
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Appendix - 1 Key Features of the Project Site
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Appendix – 1.0
Key Features of the Project Site
I
1.
PLANT LOCATION DATA
Location
a. Village / City : Heoti
b. District : Umred Tahsil, Nagpur District
c. State : Maharashtra
2. Longitude & Latitude :
3. Elevation above sea level (mean sea level) : 280 m (based on Umred MSL)
4. Nearest Railway Station : Umred & 6 km
5. Nearest Airport : Nagpur & 42 km
6. Nearest Harbour : Mumbai (Around 850 km)
7. Access Road (National / State Highway) : Around 5 km from MSH 9 state highway
8. Availability of effluent discharge facilities : --
9. Terrain of land : Uneven& backfilled soil for more than 30 years
10. Type of land : -
11. Whether the land is within irrigation command : Yes / No
12. Present status of land
II ENVIRONMENTAL DATA
1. Ambient temperature :
a. Max. dry bulb temp. : 47.8°C
b. Min. dry bulb temp. : 3.9°C
c. Design temperature for electrical equipment
/ device : 50
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2. Relative Humidity
a . Max imum (Mean va lue o f summer months ) : 85%
b . Min imum (Mean va lue o f summer months ) : 61%
3. Rainfall
a. Max. recorded in 24 hrs. : 280.2 mm Annual rainfall
b. M a x . i n t e n s i t y o f r a i n f a l l p e r h o u r :
c. Period
- Monsoon showers :
- Summer showers :
4. Tropicalisation required for equipment : No
5. Wind Data
a . Maximum wind speed :
b . Minimum wind speed :
c . Wind direction :
6. Seismic Data
a. Zone : III
b. Basic horizontal Seismic coefficient : As per IS : 1893 2005
c. Importance factor : As per IS : 1893 2005
7. General nature of soil : Back filled soil (more than 30 years inside the Mine area)
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Appendix – 2 Landed Fuel Cost at Site for Indian Coal
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Appendix – 2.0
Landed Fuel Cost at Site for Indian Coal
1.0 Landed Cost of Fuel
Coal cost at WCL Umred mine end will be considered as the basis to arrive at landed cost.
a) Cost at Mine end
Basis for calculating landed WCL coal mine end are as follows:
1. Coal grade : G13 (exceeding 3400 and not exceeding
3700)
2. Basic Rate : Rs. 860 / tonne
3. Processing/crushing charges : Rs. 79 / tonne
4. Stowing excise duty SED : Rs. 10 / tonnes
5. STC ( Surface transport) : Rs. 57/ tonnes
6. Royalty : 14% of on basic price
7. MMDR ROY CFUND : 2% on Royalty
8. MMDR ROY CFUND : 30% on Royalty
9. Clean Environment cess : Rs.400 / tonne
10. GST : 5%
Coal cost at WCL Umred Mine end is RS 1623/ Tonne for G13 grade coal.
Source: Data provided by MAHAGECO / WCC data
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Appendix – 3
Coal Analysis
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Appendix – 3.0
Coal Analysis [ WCL coal at Umred Mine]
Proximate Analysis (As Received Basis)
Unit
Indian Coal
Design Coal Worst Coal
Total Moisture % 14.50 --
Ash % 42.00 --
Volatile Matter % 16.00 --
Fixed Carbon % 27.50 --
Sulphur % 0.60 --
GCV (As Received Basis)
kcal/kg 3400* 3000*
“*” Data provided by MAHAGECO, other‟s are based on database
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Appendix – 4 Coal Generation in WCL Umred Coal Mine
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ppendix – 4.0
Coal Generation in WCL Umred Coal Mine
Yearly Production of Coal in WCL Umred Area
Name of Mine
Total reserve
of coal in MMT
Nominal Capacity
in MT
Mine Operation starting
date
Life up to Year
Tentative Target in MTY
2017-18 2018-19 2019-20
Dinesh 87.36 4.0 Oct 2016 2040 2.6 3.5 3.75
Umrer 20.58 2.0 April 2016 2021 3.15 3.1 3.2
MKD-I 34.68 2.0 Dec 2014 2032 1.65 1.7 2
Gokul 15.30 1.5 May 2015 2025 1.65 1.8 1.8
Total 157.92 9.5
9.05 10.10 10.75
Source: Data provided by MAHAGENCO
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Appendix – 5 Coal Balance Scenario
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Appendix – 5.0
Coal Balance Scenario (Figures in Million Tonnes)
S.No. Particulars
2018-19 2019-20 2020-21 2021-22 2022-23 2023-24 2024-25 2025-26 2026-27 2027-28 2028-29 2029-30 F
SA
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1 Production 50 55 60 60 60 50 60 60 60 60 60 60
A Existing commitments through FSAs, MOUs
and Linkage Auction 61.753 52.253 55.498 45.999 51.875 42.375 51.875 42.371 51.875 42.371 51.875 42.376 51.876 42.375 61.876 42.375 1.875 42.375 51.876 42.376 51.875 42.375 51.575 42.376
B FSA to be executed with Power sector 2.008 1.601 7.696 6.72 7.696 5.441 3.43 1.601 2.008 1.601 2.008 1.601 2.008 1.601 2 1.501 2 1.601 2.008 1.601 2.008 1.601 2.008 1.601
C Other LOA commitments 10.276 7.505 10.276 7.606 10.276 7.505 10.276 7.505 10.276 7.505 10.776 7.505 10.276 7.505 10.276 7.605 10.276 7.605 10.276 7.505 10.276 7.505 10.276 7.505
D Spot e-Auction 5 6 5.5 5.5 6 5 6 0 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
E Other Auctions (Exclusive / Special Forward /
Special spot etc.) 4.846 4.845 5 5 5.5 5.5 6.6 5.5 5.6 5.5 5.5 5.5 5.5 5.5 5 5.6 5.5 5.6 5.5 5.5 5.5 5.5 6.5 6.5
F Total Commitment 79.036 66.359 78.969 66.724 75.846 62.601 71.58 57.481 70.158 57.481 70.158 57.481 70.158 57.481 70.158 57.481 70.158 57.481 70.158 57.481 70.158 57.481 70.158 57.481
G Net shortfall -29.036 -16.369 -23.969 -10.724 -15.646 -2.601 -11.54 2.519 10.158 2.519 -10.158 2.519 -10.158 2.519 10.158 2.519 -10.158 2.519 -10.158 2.513 -10.253 2.519 -10.168 2.519
Source: Data provided by MAHAGENCO
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List of List of Exhibit Exhibit - 1 Key Plan
Exhibit - 2 Typical Plot Plan 1 x 800 MW
Exhibit - 3 Site grade in Plot are
Exhibit - 4 Study Area
Exhibit -5 Location of Coal Mines w.r.t. TPP
Exhibit -6 Location of TPP on Google
Exhibit -7 Distance of Umred TPP from ES area of Karhandla Wildlife Sanctuary
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Exhibit -1: Key Map
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Exhibit – 2: Typical HMBD for 1 x 800 MW with Supercritical Parameters
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Exhibit- 3
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Exhibit 4: Study Area
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Exhibit 5: Location of Dinesh, Makardhokra, Umred and Gokul Coal Mines w.r.t. TPP.
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Exhibit 6: Location of TPP on Google.
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10.30 KM. Karhandla Wildlife Sanctuary
Exhibit 7: Distance of Umred TPP from ES area of Karhandla Wildlife Sanctuary
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Environmental Setting for MAHAGENCO Umred TPP (10 km)
Sr No Particulars Details
1. Project 1 x 800 MW Ultra Supercritical Pit Head Thermal Power Plant
2. Project location Village : Heoti, Tehsil: Umred, District: Nagpur (Maharashtra)
3. Latitude 20°52'2.35"N
4. Longitude 79°16'31.28"E
5. Elevation above MSL 914 ft (278.58 mt)
6. Toposheet 55 P/1, 55 P/0, 55 P/5, 55 P/6
7. Present landuse Mined out area
8.
Climatic conditions
(Based on nearest IMD station data
Nagpur)
Maximum Temperature : 47.8°C
Minimum Temperature : 3.9°C
Relative Humidity (Summer Months) : 61 to 85%
Annual Rainfall : 280.2 mm
9. Nearest National Highway/State Highway SH - 9 (Gadchiroli-Nagpur Hwy) : 1.5 Km (E)
SH – 262 : 1.0 Km (S)
10. Nearest Airport/ Air Strip Nagpur Airport: 33 Kms (NW)
11. Nearest town Umred: 5.0 Km (ESE)
12. Forest
Muniya Reserved Forest : 6.0 km (SW)
Bhivapur Reserved Forest : 7.0 km (NW)
Chichla Reserve Forest : 10 Km (S)
13. Ecologically Sensitive Zones like wild life
sanctuaries, national parks and biospheres No
14. Water Bodies Amb River: Through project site
Pandharboli Talav: 5.0 km (S)
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Umred Lake : 4.5 Km (ESE)
Makardhokra Reservoir: 5.5 Km (W)
Paradgaon Lake: 7.0 Km : (NW)
Ukkarwahi Talav: 8.0 km (NW)
Undri Nadi: 7.5 km (NE)
15. Seismic Zone Zone III (Moderate)
Environmental Setting for MAHAGENCO Umred TPP (15 km)
Sr No Particulars Details
16. Project 1 x 800 MW Ultra Supercritical Pit Head Thermal Power Plant
17. Project location Village : Heoti, Tehsil: Umred, District: Nagpur (Maharashtra)
18. Latitude 20°52'2.35"N
19. Longitude 79°16'31.28"E
20. Elevation above MSL 914 ft (278.58 mt)
21. Toposheet 55 P/1, 55 P/0, 55 P/5, 55 P/6
22. Present landuse Mined out area
23. Climatic conditions
(Based on nearest IMD station data Nagpur)
Maximum Temperature : 47.8°C
Minimum Temperature : 3.9°C
Relative Humidity (Summer Months) : 61 to 85%
Annual Rainfall : 280.2 mm
24. Nearest National Highway/State Highway SH - 9 (Gadchiroli-Nagpur Hwy) : 1.5 Km (E)
SH – 262 : 1.0 Km (S)
25. Nearest Airport/ Air Strip Nagpur Airport: 33 Kms (NW)
26. Nearest town Umred: 5.0 Km (ESE)
27. Forest Muniya Reserved Forest : 6.0 km (SW)
Bhivapur Reserved Forest : 7.0 km (NW)
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Chichla Reserve Forest : 10 Km (S)
Ranbori Reserve Forest (Karhandla Wildlife sanctuary) : 10.30
Km (E)
28. Ecologically Sensitive Zones like wild life
sanctuaries, national parks and biospheres Karhandla Wildlife Sanctuary : 10.30 Km (E)
29. Water Bodies
Amb River: Through project site
Pandharboli Talav: 5.0 km (S)
Umred Lake : 4.5 Km (ESE)
Makardhokra Reservoir: 5.5 Km (W)
Paradgaon Lake: 7.0 Km : (NW)
Ukkarwahi Talav: 8.0 km (NW)
Undri Nadi: 7.5 km (NE)
Khapri Talav: 12.0 Km (NW)
Kalandri Talav: 11.0 Km (N)
Kolarmet Talav: 12.0 Km (N)
SonegaonTalav: 12.5 Km (N)
Botejhari Talav : 14.0 km (SSE)
Mangli Talav : 15.0 Km (NW)
30. Seismic Zone Zone III (Moderate)
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DEMOGRAPHIC DATA OF UMRER TAHSIL
S. No.
VILLAGE NAME
Tahsil NO OF POPULATION SC ST LITERATES
HOUSEHOLDS TOTAL M F M F M F M F
1 Paradgaon Umred 42 235 120 115 36 38 40 35 75 61
2 Saiki Umred 140 628 313 315 52 44 3 2 235 161
3 Dahegaon Umred 56 282 144 138 0 0 107 108 94 61
4 Makardhokada Umred 973 4631 2375 2256 288 301 387 347 1691 1228
5 Welsakra Umred 227 990 507 483 259 234 38 44 350 244
6 Heoti Umred 303 1425 726 699 163 157 6 6 534 359
7 Shirpur Umred 277 1211 603 608 185 162 16 22 467 369
8 Kanwha Umred 159 772 401 371 184 174 0 0 315 220
9 Kumbhari Umred 54 254 132 122 2 2 54 53 81 57
10 Mohpa Umred 83 410 214 196 55 59 44 44 155 102
11 Dhurkheda Umred 243 1093 568 525 390 354 81 82 412 288
12 Thana Umred 174 733 388 345 127 107 44 38 266 170
13 Lohara Umred 118 536 275 261 94 96 2 5 198 133
14 Dewli Umred 110 453 222 231 4 4 62 60 119 100
15 Khairi (Ka) Umred 19 45 30 15 2 1 10 4 22 6
16 Tambekhani (m) Umred 49 230 129 101 39 30 48 38 84 49
17 Amgaon Umred 126 604 295 309 108 106 18 19 182 151
18 Murzadi Umred 32 164 90 74 37 25 40 41 54 35
19 Mendhepathar Umred 3 14 8 6 0 0 8 6 5 2
20 Pipardol Umred 69 253 131 122 92 78 9 11 88 62
21 Khursapar Umred 162 696 352 344 121 119 13 14 241 186
22 Kalamana Umred 212 886 452 434 168 176 11 7 313 218
23 Godhani Umred 95 383 194 189 169 159 0 0 126 93
24 Telkawadsi Umred 23 123 65 58 0 0 6 3 40 27
25 Junoni Umred 73 311 161 150 39 26 0 0 123 82
26 Dongargaon Umred 22 119 65 54 1 1 5 2 39 26
27 Dighori Umred 15 54 24 30 18 19 1 3 8 8
28 Masala Umred 27 113 62 51 0 0 27 23 30 11
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S. No.
VILLAGE NAME
Tahsil NO OF POPULATION SC ST LITERATES
HOUSEHOLDS TOTAL M F M F M F M F
29 Umred (M Cl) Umred 10046 49577 25454 24123 3596 3405 4304 4202 20492 16283
Total 13932 67225 34500 32725 6229 5877 5384 5219 26839 20792
948.55 12106 10603 84.70 57.65
% 51.32 48.68 18.01 15.77 71.17